A method for improving working efficiency and rolling precision of finishing mill
By installing continuous grinding components and temperature-controlled steam-controlled components, the problems of lowering strength and accuracy of the steel rolling roll caused by high-temperature wires are solved, and continuous grinding and temperature control are achieved without shutdown, improving the efficiency and accuracy of the steel rolling.
Patent Information
- Application Number
- CN202211614510.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-15
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-12-15
AI Technical Summary
When the finishing mill processes high-temperature wires, the strength on the outside of the rolling roll drops, and the surface smoothness decreases, resulting in a decrease in finishing precision. It is time-consuming and labor-intensive to shut down the machine regularly, reducing the rolling efficiency.
Install the continuous grinding component and the detection and positioning component, and continuously polish the fine roll through the screw conveyor rod, combine the detection and positioning component to detect the accuracy of the wire, and start the continuous grinding in a timely manner; install the temperature-controlled steam collection component, and control the wire temperature through the nozzle and the electric heating wire.
It realizes continuous grinding without shutdown during the steel rolling process, maintains the smoothness of the outside of the steel rolling roll, improves the rolling efficiency and accuracy, and effectively controls the temperature to prevent water vapor from overflowing, and further improves the rolling accuracy.
Smart Images

Figure CN115781490B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel rolling, in particular to a method for improving the working efficiency and rolling accuracy of a finishing mill. Background Art
[0002] Steel rolling refers to the pressure process of changing the shape of steel ingots and billets between rotating rollers. The goals of steel rolling, like other pressure processes, are to achieve the desired shape, such as steel plates, strips, wire rods, and various steel sections, and to improve the internal quality of the steel. Steel rolling is primarily divided into rough rolling and finishing rolling.
[0003] However, when processing wire rods, the finishing mills currently on the market have a high temperature, which causes the outer side of the rolling rollers to lose strength and surface smoothness due to the high temperature, which in turn leads to a decrease in finishing accuracy. Regular shutdowns for polishing and grinding are time-consuming and labor-intensive, reducing rolling efficiency. Summary of the Invention
[0004] The present invention provides a method for improving the working efficiency and rolling accuracy of a finishing mill, which can effectively solve the problem raised in the above background technology that when the finishing mill processes wire rods, due to the high temperature of the wire rods, the strength of the outer side of the rolling rollers decreases due to the high temperature, and the surface smoothness decreases, which in turn leads to a decrease in finishing rolling accuracy. Regular shutdown for polishing and grinding is time-consuming and labor-intensive, which reduces the rolling efficiency.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution, including a mounting seat;
[0006] The top surface of the mounting seat is staggeredly mounted with a finishing mill box by bolts, the top surface of the finishing mill box is mounted with a mounting plate, the top surface of the mounting plate is symmetrically mounted with a finishing roller, and the top surface of the mounting plate is mounted with a continuous grinding assembly at the position of the finishing roller;
[0007] The continuous polishing assembly includes a fixed frame;
[0008] The top surface of the mounting plate is provided with a fixing frame, and the fixing frame is provided with a first wire hole on two sides near the position between the two finishing rollers, and a grinding box is installed through the middle of the other two side surfaces of the fixing frame, and a scraper is installed by screws near the groove position of the finishing roller in the grinding box. A triangular guide block is fixedly installed on the bottom surface of the grinding box, and a partition plate is welded in the middle of the grinding box. A semicircular tube is fixedly installed at one end of the grinding box, and an end cover is clamped at the top end of the semicircular tube. A driving motor is installed in the middle of the top surface of the end cover, and the bottom end of the driving motor passes through the end cover connecting screw. The conveying rod is rotated, and a filter plate is installed at the bottom end of the semicircular tube by screws, and sand filtering holes are evenly opened on the top surface of the filter plate. The mounting plate is inlaid with a guide frame at the bottom end of the semicircular tube, and a collecting cylinder is movably connected inside the guide frame. Cleaning boxes are symmetrically installed on both sides of the grinding box, and bristles are evenly distributed on the side of the cleaning box close to the finishing roller. A removal hole is opened near the end position of the cleaning box on the fixed frame, and a blocking piece is hinged on the top of the removal hole. A grinding cover is movably connected to the top surface of the fixed frame, and protective shells are connected to both sides of the grinding cover at the position of the semicircular tube;
[0009] Pour grinding sand into the grinding box, and then install the end cover on the top of the semicircular tube. The spiral conveying rod drives the grinding sand to the upper end of the semicircular tube. The grinding sand enters the grinding box from the top of the partition plate and moves along the partition plate to the position of the groove outside the finishing roller. The grinding sand continues to slide down along the triangular guide block to the bottom end of the spiral conveying rod and continues to be transported. The crushed grinding sand enters the collecting cylinder through the sand filter hole, and the baffle and brush bristles scrape off the grinding sand attached to the groove outside the finishing roller in turn.
[0010] Preferably, the outer groove of the finishing roller is in contact with one side of the scraper, one end of the grinding box is in contact with the outer side of the finishing roller, and the top surfaces of the collecting cylinder, the finishing roller and the grinding box are all flush.
[0011] Preferably, the bottom end of the filter plate is flush with the bottom end of the polishing box, and the outer diameter of the collecting cylinder is equal to the outer diameter of the semicircular tube.
[0012] Preferably, one end of the partition plate is close to the outer groove of the finishing roller, and the top end of the triangular guide block is aligned with the bottom end of the outer groove of the finishing roller.
[0013] Preferably, a detection and positioning component is installed on one side of the top surface of the mounting plate;
[0014] The detection and positioning component includes an embedding hole;
[0015] An embedding hole is provided on one side of the top surface of the mounting plate, and an insulation frame is embedded in the embedding hole, and a second wire hole is provided in the insulation frame corresponding to the first wire hole, and a support plate is distributed in a circumferential array inside the insulation frame, and a pad is installed on the top surface of the support plate by screws, and a support guide is welded on the middle of the opposite side of the pad, and a support guide column is movably sleeved on the top of the support guide column, and a support spring is welded on one end of the support guide column inside the support guide, and a clamping frame is welded on one end of the support spring, and guide grooves are symmetrically provided on both sides of the clamping frame, and a support block is slidably installed in the guide groove, and a lubrication pipe is welded on the bottom end of the support block, and a lubrication hole is provided in the middle of the top end of the support block corresponding to the lubrication pipe, and a lubrication spring is placed on the bottom end of the lubrication pipe. A graphite rod is placed inside the lubrication pipe at the top position of the lubrication spring, the lubrication pipe movably passes through the clamping frame, and the lubrication pipe is sleeved with a buffer spring at the supporting position of the bottom surface of the support block and the bottom surface inside the clamping frame, the two support blocks on both sides of the clamping frame are respectively connected to the two ends of the support roller, and the two lubrication pipes on the same side are fixedly sleeved on the two ends of the connecting plate, a pressure sensor is installed in the middle of the top surface of the connecting plate, the top surface of the pressure sensor and the bottom surface of the clamping frame are respectively connected to the two ends of the induction spring, both ends of the connecting plate are movably penetrated and connected with a guide rod, the end of the guide rod is spot-welded to a pad, adjacent clamping frames are connected by carbon fiber cloth, one side of the carbon fiber cloth is bonded with asbestos cloth, and the top of the insulation frame is movably clamped with an insulation board;
[0016] The wire in the second wire hole moves between the three support rollers. The support rollers rotate as the wire moves, and the rotation of the support rollers will rub the top of the graphite rod lifted by the lubricated spring. The protrusion of the wire will lift the support roller at the corresponding position. The support block slides along the guide groove, sensing the deformation of the spring. The pressure sensor detects the pressure to know the deformation position.
[0017] Preferably, the output end of the pressure sensor is connected to the control center, and both ends of the support roller are cylindrical and fit the end surface of the support block.
[0018] Preferably, a temperature-controlled steam collecting assembly is installed between adjacent mounting plates;
[0019] The top of described movable tube clamp is rotatably mounted on the top of described movable tube clamp, and a screw is installed through the top of described movable tube clamp, and the screw is connected with the top of fixed tube clamp by threading, and a positioning tube is fixedly installed through the middle of described movable tube clamp, and temperature probe is installed inside the positioning tube. Two ends of described movable half-tube are respectively connected to two ends of heating rising tube, and two ends of heating rising tube are clamped with heat conducting plates at the inside of movable half-tube, and two described heat conducting plates are respectively connected to two ends of heating wire, and nozzle is installed through the middle of described fixed half-tube. Two ends of described fixed half-tube are respectively connected to two ends of tee pipe, and the middle of described tee pipe is connected to exhaust pipe, and the exhaust pipe passes through the top surface of water tank, and a vacuum pump is installed at one end of the top surface of water tank, and the water tank is installed on the top surface of supporting plate, and the supporting plate is connected to the side of finishing mill box;
[0020] The high-temperature wire passes through the middle of the hollow cylinder composed of a fixed half-tube and a movable half-tube. The vacuum pump reduces the air pressure in the water tank. When the temperature probe detects that the wire temperature is too high, the nozzle sprays water to cool it down. At the same time, the water vapor generated enters the water tank through the three-way pipe, and the electric heating wire heats the temperature to control the temperature reduction range.
[0021] Preferably, the bottom end of the fixed pipe clamp is connected to the mounting plate via a screw, and the bottom end of the movable pipe clamp contacts the top surface of the mounting plate.
[0022] Preferably, the nozzle is connected to a water pump, the temperature probe is connected to a control center, and the heating wire input end and the external power supply output end are electrically connected.
[0023] Preferably, the fixed half-tube and the movable tube clamp have the same size, and the central axes of the fixed half-tube and the movable tube clamp coincide with the center of the first wire hole.
[0024] Compared with the prior art, the present invention has the following beneficial effects: the structure of the present invention is scientific and reasonable, and the use is safe and convenient;
[0025] 1. A continuous grinding component is provided. Abrasive sand is poured into the grinding box, and then the end cover is installed on the top of the semicircular tube. The spiral conveying rod drives the abrasive sand to the upper end of the semicircular tube. The abrasive sand enters the grinding box from the top of the partition plate and moves along the partition plate to the groove position on the outer side of the finishing roller. The abrasive sand continues to slide down along the triangular guide block to the bottom end of the spiral conveying rod and continues to be transported. The crushed abrasive sand enters the collecting cylinder through the sand filter hole. The baffle and the brush scrape off the abrasive sand attached to the groove on the outer side of the finishing roller in turn. The grinding process does not require shutdown, which improves the steel rolling efficiency. The grinding can be carried out continuously during the steel rolling process to maintain the smoothness of the outer side of the steel rolling roller, thereby improving the steel rolling accuracy.
[0026] 2. A detection and positioning component is provided. The wire in the second wire hole is moved to the three support rollers. The support rollers rotate with the movement of the wire, and the rotation of the support rollers will rub the top of the graphite rod lifted by the lubricated spring. The protrusion of the wire will lift the support roller at the corresponding position. The support block slides along the guide groove, sensing the deformation of the spring. The pressure sensor detects the pressure and knows the deformation position. Multiple parts are detected at the same time to ensure the detection accuracy. If the deformation is large, the machine will be stopped for detection. If the deformation is small, the continuous grinding component can be started to ensure the rolling accuracy.
[0027] 3. A temperature-controlled steam collection component is provided. The high-temperature wire passes through the middle of the hollow cylinder composed of a fixed half-tube and a movable half-tube. The vacuum pump reduces the air pressure in the water tank. When the temperature probe detects that the wire temperature is too high, the nozzle sprays water to cool it down. At the same time, the water vapor generated enters the water tank through the three-way pipe, and the electric heating wire heats the temperature to control the temperature reduction range. While controlling the temperature, it prevents water vapor from overflowing, and has a good temperature control effect.
[0028] In summary, the detection and positioning component is used to detect the accuracy of the fine-rolled wire, and then serves as the basis for starting the continuous grinding component. The continuous grinding component continues to grind without stopping, thereby improving the efficiency and accuracy of steel rolling. The temperature control and steam collection component controls the temperature reduction range, preventing water vapor from overflowing while controlling the temperature. The temperature control effect is good, further improving the accuracy of steel rolling. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0030] In the attached figure:
[0031] Figure 1 It is a structural schematic diagram of the present invention;
[0032] Figure 2 It is a schematic structural diagram of the continuous polishing assembly of the present invention;
[0033] Figure 3 Schematic diagram of the installation structure of the semicircular tube of the present invention;
[0034] Figure 4 This is a schematic diagram of the installation structure of the guide block of the present invention;
[0035] Figure 5 This invention Figure 4 Schematic diagram of the A region structure;
[0036] Figure 6 It is a structural diagram of the detection and positioning component of the present invention;
[0037] Figure 7 This is a schematic diagram of the installation structure of the clamping frame of the present invention;
[0038] Figure 8 This is a schematic diagram of the installation structure of the graphite rod of the present invention;
[0039] Figure 9 It is a structural schematic diagram of the temperature-controlled steam collection assembly of the present invention;
[0040] Figure 10 Schematic diagram of the installation structure of the nozzle of the present invention;
[0041] Numbers in the figure: 1, mounting base; 2, finishing mill box; 3, mounting plate; 4, finishing roller;
[0042] 5. Continuous grinding assembly; 501. Fixing frame; 502. First wire hole; 503. Grinding box; 504. Scraper; 505. Guide block; 506. Separator; 507. Semicircular tube; 508. End cap; 509. Drive motor; 510. Screw conveyor rod; 511. Filter plate; 512. Sand filter hole; 513. Guide frame; 514. Collecting cylinder; 515. Cleaning box; 516. Brush; 517. Removal hole; 518. Blocking piece; 519. Grinding cover; 520. Protective shell;
[0043] 6. Detection and positioning assembly; 601. Embedding hole; 602. Insulation frame; 603. Second wire hole; 604. Support plate; 605. Backing plate; 606. Support guide tube; 607. Support guide post; 608. Support spring; 609. Clamping frame; 610. Guide groove; 611. Support block; 612. Lubrication tube; 613. Lubrication hole; 614. Lubrication spring; 615. Graphite rod; 616. Buffer spring; 617. Support roller; 618. Connecting plate; 619. Pressure sensor; 620. Sensing spring; 621. Guide rod; 622. Carbon fiber cloth; 623. Asbestos cloth; 624. Insulation board;
[0044] 7. Temperature-controlled steam collection assembly; 701. Fixed half-pipe; 702. Fixed pipe clamp; 703. Movable half-pipe; 704. Movable pipe clamp; 705. Screw; 706. Positioning pipe; 707. Temperature probe; 708. Heating pipe; 709. Heat conducting plate; 710. Heating wire; 711. Nozzle; 712. Tee pipe; 713. Exhaust pipe; 714. Water tank; 715. Vacuum pump; 716. Support plate. DETAILED DESCRIPTION
[0045] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0046] Example: Figure 1-10 As shown, the present invention provides a method and technical solution for improving the working efficiency and rolling accuracy of a finishing mill, comprising a mounting seat 1;
[0047] The top surface of the mounting seat 1 is staggeredly mounted with a finishing mill box 2 by bolts, the top surface of the finishing mill box 2 is mounted with a mounting plate 3, the top surface of the mounting plate 3 is symmetrically mounted with a finishing roller 4, and the top surface of the mounting plate 3 is mounted with a continuous grinding assembly 5 at the position of the finishing roller 4;
[0048] The continuous polishing assembly 5 includes a fixed frame 501;
[0049] A fixing frame 501 is installed on the top surface of the mounting plate 3, and a first wire hole 502 is opened on two sides of the fixing frame 501 near the position between the two finishing rollers 4. A grinding box 503 is installed through the middle of the other two side surfaces of the fixing frame 501. A scraper 504 is installed by screws at the position of the groove of the finishing roller 4 near the grinding box 503. A triangular guide block 505 is fixedly installed on the bottom surface of the grinding box 503. A partition plate 506 is welded in the middle of the grinding box 503. One end of the partition plate 506 is close to the outer groove of the finishing roller 4. The top of the triangular guide block 505 is aligned with the bottom end of the outer groove of the finishing roller 4, which is convenient for the grinding sand to slide down along the triangular guide block 505. A semicircular tube 507 is fixedly installed on one end of the grinding box 503. An end cover 508 is clamped on the top of the semicircular tube 507. A driving motor 509 is installed in the middle of the top surface of the end cover 508. The bottom end of the driving motor 509 passes through the end cover 508 to connect the spiral conveying rod 510. The bottom end is fixed with a filter plate 511 by screws, and the top surface of the filter plate 511 is evenly provided with sand filter holes 512. The mounting plate 3 is located at the bottom end of the semicircular tube 507 and is inlaid with a guide frame 513. The guide frame 513 is internally movably connected with a collecting cylinder 514. The outer groove of the finishing roller 4 fits in with one side of the scraper 504, and one end of the grinding box 503 fits in with the outer side of the finishing roller 4. The collecting cylinder 514, the finishing roller 4 and the top surface of the grinding box 503 are all flush, which is convenient for the finishing roller 4. Abrasive sand is attached to the outside. Cleaning boxes 515 are symmetrically installed on both sides of the grinding box 503. Brushes 516 are evenly distributed on the side of the cleaning box 515 close to the finishing roller 4. A removal hole 517 is opened at the end of the fixed frame 501 close to the cleaning box 515. A blocking piece 518 is hinged at the top of the removal hole 517. A grinding cover 519 is movably connected to the top surface of the fixed frame 501. Protective shells 520 are connected to the semicircular tube 507 on both sides of the grinding cover 519.
[0050] Pour grinding sand into the grinding box 503, and then install the end cover 508 on the top of the semicircular tube 507. The spiral conveying rod 510 drives the grinding sand to the upper end of the semicircular tube 507. The grinding sand enters the grinding box 503 from the top of the partition plate 506, moves along the partition plate 506 to the groove position outside the finishing roller 4, and continues to slide down along the triangular guide block 505 to the bottom end of the spiral conveying rod 510 for further transportation. The crushed grinding sand passes through the sand filter hole 512 and enters the collecting tube 514. The bottom end of the filter plate 511 is flush with the bottom end of the grinding box 503. The outer diameter of the collecting tube 514 is equal to the outer diameter of the semicircular tube 507, which is convenient for installing and disassembling the collecting tube 514. The baffle 518 and the brush 516 scrape off the grinding sand attached to the groove outside the finishing roller 4 in turn.
[0051] A detection and positioning assembly 6 is installed on one side of the top surface of the mounting plate 3;
[0052] The detection and positioning component 6 includes an embedding hole 601;
[0053] An embedding hole 601 is provided on one side of the top surface of the mounting plate 3, and an insulation frame 602 is embedded in the embedding hole 601. A second wire hole 603 is provided in the insulation frame 602 corresponding to the first wire hole 502. Support plates 604 are distributed in a circular array inside the insulation frame 602. A pad 605 is installed on the top surface of the support plate 604 by screws. A support guide 606 is welded to the middle of the opposite side of the pad 605. A support guide column 607 is movably sleeved on the top of the support guide column 606, and the support guide column 607 is inside the support guide column 606. A support spring 608 is welded to one end of the support spring 608, a clamping frame 609 is welded to one end of the support spring 608, guide grooves 610 are symmetrically provided on both sides of the clamping frame 609, a support block 611 is slidably installed inside the guide groove 610, a lubrication pipe 612 is welded to the bottom end of the support block 611, a lubrication hole 613 is provided at the middle of the top end of the support block 611 corresponding to the lubrication pipe 612, a lubrication spring 614 is placed at the bottom end of the lubrication pipe 612, a graphite rod 615 is placed inside the lubrication pipe 612 at the top end of the lubrication spring 614, and a lubrication The tube 612 runs through the clamping frame 609, and the lubricating tube 612 is located at the bottom of the support block 611 and the bottom support position of the clamping frame 609, and a buffer spring 616 is sleeved. The two support blocks 611 on both sides of the clamping frame 609 are respectively connected to the two ends of the support roller 617. The two lubricating tubes 612 on the same side are respectively fixedly sleeved on the two ends of the connecting plate 618. A pressure sensor 619 is installed in the middle of the top surface of the connecting plate 618. The output end of the pressure sensor 619 is connected to the control center. The two ends of the support roller 617 are The cylindrical shape fits closely to the end surface of the support block 611, facilitating the rotation of the support roller 617 on the end surface of the support block 611. The top surface of the pressure sensor 619 and the bottom surface of the clamping frame 609 are respectively connected to the two ends of the sensing spring 620. Guide rods 621 are movably connected to both ends of the connecting plate 618. The ends of the guide rods 621 are spot-welded to the pad 605. Adjacent clamping frames 609 are connected by carbon fiber cloth 622, one side of which is bonded with asbestos cloth 623. The top of the insulation frame 602 is movably connected to the insulation board 624.
[0054] The wire in the second wire hole 603 moves between the three support rollers 617. The support rollers 617 rotate as the wire moves, and the rotation of the support rollers 617 will rub the top of the graphite rod 615 lifted by the lubricating spring 614. The protrusion of the wire will lift the support roller 617 at the corresponding position. The support block 611 slides along the guide groove 610, the induction spring 620 deforms, and the pressure sensor 619 detects the pressure to know the deformation position.
[0055] A temperature-controlled steam collecting assembly 7 is installed between adjacent mounting plates 3;
[0056] A fixed half pipe 701 is installed between two adjacent mounting plates 3, and a fixed pipe clamp 702 is sleeved on one end of the fixed half pipe 701. A movable half pipe 703 is provided on one side of the fixed half pipe 701. The bottom end of the fixed pipe clamp 702 is connected to the mounting plate 3 by screws, and the bottom end of the movable pipe clamp 704 contacts the top surface of the mounting plate 3, so that the fixed pipe clamp 702 and the movable pipe clamp 704 are combined and fixed to the fixed half pipe 701 and the movable half pipe 703. A movable pipe clamp 704 is sleeved on one end of the movable half pipe 703, and a screw 705 is installed on the top of the movable pipe clamp 704 for rotation. The fixed half pipe 701 and the movable pipe clamp 704 have the same size, and the central axes of the fixed half pipe 701 and the movable pipe clamp 704 coincide with the center of the first wire hole 502, so that the wire passes through the first wire hole 502. The screw 705 is connected to the top of the fixed pipe clamp 702 by threading, and the middle of the movable pipe clamp 704 is fixed and penetrated. A positioning tube 706 is installed, and a temperature probe 707 is installed inside the positioning tube 706. The two ends of the movable half tube 703 are respectively connected to the two ends of the heating tube 708. The two ends of the heating tube 708 are clamped with heat conducting plates 709 inside the movable half tube 703. The two heat conducting plates 709 are respectively connected to the two ends of the heating wire 710. A nozzle 711 is installed through the middle of the fixed half tube 701. The nozzle 711 is connected to the water pump. The temperature probe 707 is connected to the control center. The input end of the heating wire 710 is electrically connected to the output end of the external power supply for easy temperature control. The two ends of the fixed half tube 701 are respectively connected to the two ends of the three-way pipe 712. The middle part of the three-way pipe 712 is connected to the exhaust pipe 713. The exhaust pipe 713 runs through the top surface of the water tank 714. A vacuum pump 715 is installed at one end of the top surface of the water tank 714. The water tank 714 is installed on the top surface of the support plate 716, and the support plate 716 is connected to the side of the finishing mill box 2;
[0057] The high-temperature wire passes through the middle of the hollow cylinder formed by the fixed half-tube 701 and the movable half-tube 703. The vacuum pump 715 reduces the air pressure in the water tank 714. When the temperature probe 707 detects that the wire temperature is too high, the nozzle 711 sprays water to cool it down. At the same time, the water vapor generated enters the water tank 714 through the three-way pipe 712, and the electric heating wire 710 heats the temperature to control the temperature reduction range.
[0058] The working principle and use process of the present invention are as follows: abrasive sand is poured into the grinding box 503, and then the spiral conveying rod 510 is placed in the semicircular tube 507, and the end cover 508 is installed at the top of the semicircular tube 507. The wire passes through the first wire hole 502, the second wire hole 603 and between the two adjacent finishing rollers 4. When the wire is inside the heat insulation frame 602, under the push of the support spring 608, the support roller 617 in the clamping frame 609 squeezes and fixes the wire. The support roller 617 rotates with the movement of the wire, and the rotation of the support roller 617 will rub the top of the graphite rod 615 lifted by the lubricating spring 614, grinding out a small amount of graphite powder for lubrication. The outer side of the wire is not smooth, and the protrusions will push up the support roller 617 at the corresponding position. The support block 611 slides along the guide groove 610, the buffer spring 616 contracts, and the lubrication tube 612 moves with the movement of the support block 611. The connecting plate 618 slides along the guide rod 621, and the induction spring 620 is deformed. The pressure sensor 619 detects the pressure, while the carbon fiber cloth 622 and asbestos cloth 623 play a role of heat insulation protection to prevent the pressure sensor 619 from being damaged by high temperature. The deformation position is known, and multiple parts are tested simultaneously to ensure the detection accuracy. If the deformation is large, the machine is stopped for detection. If the deformation is small, the continuous grinding component 5 can be started through the control center.
[0059] When the continuous grinding component 5 is working, the spiral conveying rod 510 drives the grinding sand to the upper end of the semicircular tube 507, and the grinding sand enters the grinding box 503 from the top of the partition plate 506, moves along the partition plate 506 to the position of the groove on the outer side of the finishing roller 4, and is automatically polished as the finishing roller 4 rotates. The grinding sand continues to slide down along the triangular guide block 505 to the bottom end of the spiral conveying rod 510, and continues to be transported. The above process is repeated, and the broken grinding sand passes through the sand filtering holes 512 of the filter plate 511 and enters the collecting cylinder 514. The baffle 518 and the brush 516 scrape off the grinding sand attached to the groove on the outer side of the finishing roller 4 in turn, and fall into the cleaning box 515. When it is opened, the grinding process does not need to be stopped, which improves the steel rolling efficiency. The grinding can be continuously carried out during the steel rolling process, and the baffle 518 of the removal hole 517 can be used to collect it, so as to keep the outer side of the finishing roller 4 smooth, thereby improving the accuracy of steel rolling.
[0060] The fixed half-tube 701 and the movable half-tube 703 are spliced into a circular tube. The fixed tube clamp 702 and the movable tube clamp 704 are connected by a screw 705 to fix the movable half-tube 703. During the steel rolling process, the high-temperature wire rod passes through the middle of the hollow cylinder formed by the fixed half-tube 701 and the movable half-tube 703. When the temperature needs to be lowered, when the temperature probe 707 detects that the temperature of the wire rod is too high, the nozzle 711 sprays water to cool it down, and the vacuum pump 715 is started to reduce the air pressure in the water tank 714. The generated water vapor enters the water tank 714 through the tee pipe 712, and the electric heating wire 710 heats the heat conducting plate 709 to control the temperature reduction range. This prevents water vapor from overflowing while controlling the temperature, and achieves a good temperature control effect.
[0061] The detection and positioning component 6 is used to detect the accuracy of the fine-rolled wire rod, and then serves as the basis for starting the continuous grinding component 5. The continuous grinding component 5 continues to grind without stopping, thereby improving the efficiency and accuracy of steel rolling. The temperature control and steam collection component 7 controls the temperature reduction range, preventing water vapor from overflowing while controlling the temperature. The temperature control effect is good, further improving the accuracy of steel rolling.
[0062] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A method for improving the working efficiency and rolling accuracy of a finishing mill, characterized in that: including a mounting base (1); A finishing mill box (2) is mounted on the top surface of the mounting seat (1), a mounting plate (3) is mounted on the top surface of the finishing mill box (2), a finishing roller (4) is mounted symmetrically on the top surface of the mounting plate (3), and a continuous grinding assembly (5) is mounted on the top surface of the mounting plate (3) at the position of the finishing roller (4); The continuous polishing assembly (5) comprises a fixed frame (501); A fixing frame (501) is installed on the top surface of the mounting plate (3), and a first wire hole (502) is opened on two side surfaces of the fixing frame (501) near the position between the two finishing rollers (4). A grinding box (503) is installed through the middle of the other two side surfaces of the fixing frame (501), and a scraper (504) is installed by screws at the position of the grinding box (503) near the groove of the finishing roller (4). A triangular guide block (505) is fixedly installed on the bottom surface of the grinding box (503), and a partition plate (506) is welded to the middle of the grinding box (503). A semicircular tube (507) is fixedly installed at one end of the grinding box (503), and an end cover (508) is clamped at the top end of the semicircular tube (507). A driving motor (509) is installed in the middle of the top surface of the end cover (508), and the bottom end of the driving motor (509) passes through the end cover (508) and is connected to the spiral conveying rod (510). The bottom end of the semicircular tube (507) is fixed with a filter plate (511) by screws, and the top surface of the filter plate (511) is evenly provided with sand filter holes (512), and the mounting plate (3) is embedded with a guide frame (513) at the bottom end of the semicircular tube (507), and the guide frame (513) is movably connected with a collecting cylinder (514), and cleaning boxes (515) are symmetrically installed on both sides of the grinding box (503), and bristles (516) are evenly distributed on the side of the cleaning box (515) close to the finishing roller (4), and a removal hole (517) is opened at the end position of the fixing frame (501) close to the cleaning box (515), and a baffle (518) is hinged at the top of the removal hole (517), and a grinding cover (519) is movably connected to the top surface of the fixing frame (501), and protective shells (520) are connected to the grinding cover (519) at both sides of the semicircular tube (507); Abrasive sand is poured into the polishing box (503), and then the end cover (508) is installed on the top of the semicircular tube (507). The spiral conveying rod (510) drives the abrasive sand to the upper end of the semicircular tube (507). The abrasive sand enters the polishing box (503) from the top of the partition plate (506), moves along the partition plate (506) to the position of the outer groove of the finishing roller (4), and continues to slide down along the triangular guide block (505) to the bottom end of the spiral conveying rod (510) for further transportation. The crushed abrasive sand enters the collecting cylinder (514) through the sand filter hole (512), and the baffle (518) and the brush (516) successively scrape off the abrasive sand attached to the outer groove of the finishing roller (4).
2. A method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 1, characterized in that: The outer groove of the finishing roller (4) is in contact with one side of the scraper (504), one end of the grinding box (503) is in contact with the outer side of the finishing roller (4), and the top surfaces of the collecting cylinder (514), the finishing roller (4) and the grinding box (503) are all flush.
3. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 1, characterized in that: The bottom end of the filter plate (511) is flush with the bottom end of the polishing box (503), and the outer diameter of the collecting cylinder (514) is equal to the outer diameter of the semicircular tube (507).
4. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 1, characterized in that: One end of the partition plate (506) is close to the outer groove of the finishing roller (4), and the top end of the triangular guide block (505) is aligned with the bottom end of the outer groove of the finishing roller (4).
5. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 1, characterized in that: A detection and positioning component (6) is installed on one side of the top surface of the mounting plate (3); The detection and positioning component (6) includes an embedding hole (601); An embedding hole (601) is provided on one side of the top surface of the mounting plate (3), an insulating frame (602) is embedded in the embedding hole (601), a second wire hole (603) is provided in the insulating frame (602) corresponding to the first wire hole (502), support plates (604) are distributed in a circumferential array inside the insulating frame (602), a pad (605) is fixed to the top surface of the support plate (604) by screws, a support guide (606) is welded to the middle of the opposite side of the pad (605), and a support guide column (607) is movably sleeved on the top of the support guide (606). The support guide column (607) is located inside the support guide tube (606), and a support spring (608) is welded to one end thereof. A clamping frame (609) is welded to one end thereof. Guide grooves (610) are symmetrically provided on both sides of the clamping frame (609). A support block (611) is slidably installed inside the guide groove (610). A lubrication tube (612) is welded to the bottom end of the support block (611). A lubrication hole (613) is provided at the middle portion of the top end of the support block (611) corresponding to the lubrication tube (612). A lubrication spring (614) is placed at the bottom end of the lubrication tube (612). A graphite rod (615) is placed inside the lubricating tube (612) at the top position of the lubricating spring (614). The lubricating tube (612) is movable through the clamping frame (609), and the lubricating tube (612) is sleeved with a buffer spring (616) at the supporting position of the bottom surface of the support block (611) and the bottom surface of the clamping frame (609). The two support blocks (611) on both sides of the clamping frame (609) are respectively connected to the two ends of the support roller (617). The two lubricating tubes (612) on the same side are respectively fixedly sleeved on the two ends of the connecting plate (618). The connecting plate A pressure sensor (619) is installed in the middle of the top surface (618), and the top surface of the pressure sensor (619) and the bottom surface of the clamping frame (609) are respectively connected to the two ends of the induction spring (620), and both ends of the connecting plate (618) are movably connected with a guide rod (621), and the end of the guide rod (621) is spot-welded to the pad (605), and adjacent clamping frames (609) are connected by carbon fiber cloth (622), and asbestos cloth (623) is bonded to one side of the carbon fiber cloth (622). The top of the insulation frame (602) is movably connected with an insulation board (624); The wire in the second wire hole (603) is moved between the three support rollers (617). The support rollers (617) rotate as the wire moves, and the rotation of the support rollers (617) rubs against the top of the graphite rod (615) lifted by the lubricating spring (614). The protrusion of the wire lifts the support roller (617) at the corresponding position. The support block (611) slides along the guide groove (610), the induction spring (620) is deformed, and the pressure sensor (619) detects the pressure to obtain the deformation position.
6. A method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 5, characterized in that: The output end of the pressure sensor (619) is connected to the control center. Both ends of the support roller (617) are cylindrical and fit the end surface of the support block (611).
7. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 1, characterized in that: A temperature-controlled steam collection assembly (7) is installed between adjacent mounting plates (3); A fixed half pipe (701) is installed between two adjacent mounting plates (3), one end of the fixed half pipe (701) is sleeved with a fixed pipe clamp (702), a movable half pipe (703) is provided on one side of the fixed half pipe (701), one end of the movable half pipe (703) is sleeved with a movable pipe clamp (704), a screw rod (705) is installed through the top end of the movable pipe clamp (704), the screw rod (705) is connected to the top end of the fixed pipe clamp (702) through a thread, a positioning pipe (706) is fixedly installed through the middle of the movable pipe clamp (704), a temperature probe (707) is installed inside the positioning pipe (706), and both ends of the movable half pipe (703) are respectively penetrated and connected to the heating pipe (70 8) two ends, both ends of the heating tube (708) are located inside the movable half-tube (703) and are connected with heat conducting plates (709), the two heat conducting plates (709) are respectively connected to the two ends of the heating wire (710), a nozzle (711) is installed through the middle of the fixed half-tube (701), the two ends of the fixed half-tube (701) are respectively connected to the two ends of the three-way pipe (712), the middle of the three-way pipe (712) is connected to the exhaust pipe (713), the exhaust pipe (713) passes through the top surface of the water tank (714), a vacuum pump (715) is installed at one end of the top surface of the water tank (714), the water tank (714) is installed on the top surface of the support plate (716), and the support plate (716) is connected to the side of the finishing mill box (2); The high-temperature wire passes through the middle of the hollow cylinder composed of the fixed half-tube (701) and the movable half-tube (703). The vacuum pump (715) reduces the air pressure in the water tank (714). When the temperature probe (707) detects that the temperature of the wire is too high, the nozzle (711) sprays water to cool it down. At the same time, the water vapor generated enters the water tank through the three-way pipe (712), and the electric heating wire (710) heats the temperature to control the temperature reduction range.
8. A method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 7, characterized in that: The bottom end of the fixed pipe clamp (702) is connected to the mounting plate (3) via a screw, and the bottom end of the movable pipe clamp (704) contacts the top surface of the mounting plate (3).
9. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 7, characterized in that: The nozzle (711) is connected to a water pump, the temperature probe (707) is connected to a control center, and the input end of the heating wire (710) is electrically connected to the output end of an external power supply.
10. The method for improving the working efficiency and rolling accuracy of a finishing mill according to claim 7, characterized in that: The fixed half-tube (701) and the movable tube clamp (704) have the same size, and the central axes of the fixed half-tube (701) and the movable tube clamp (704) coincide with the center of the first wire hole (502).
Citation Information
Patent Citations
Spiral wire rod surface treatment device
CN106425821A
Forming casting surface cleaning structure
CN115431160A