Automatic manufacturing device and manufacturing method of glass fiber reinforced plastic pipe
The automated manufacturing equipment, including its glue application, recycling, and drive mechanisms, solves the problems of manual winding and resin dripping in FRP pipe production, achieving a highly efficient and cost-effective production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- YUNFENG PIPE IND
- Filing Date
- 2022-11-25
- Publication Date
- 2026-04-28
AI Technical Summary
In the current production of fiberglass pipes, the repeated wrapping and application of resin by workers results in a large workload and low efficiency, and the dripping of resin causes waste, affecting production efficiency.
The automated manufacturing equipment, including a glue coating mechanism, a recycling mechanism, and a drive mechanism, enables automatic resin coating and dripping resin recycling. Combined with a traversing mechanism and an installation mechanism, the production of fiberglass pipes is completed automatically.
It improves production efficiency, saves costs, avoids resin waste and subsequent cleaning, and ensures the continuity and efficiency of production.
Smart Images

Figure CN115782230B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fiberglass pipe manufacturing technology, specifically to an automated manufacturing device and method for fiberglass pipes. Background Technology
[0002] Fiberglass reinforced plastic (FRP) pipes are lightweight, high-strength, and corrosion-resistant non-metallic pipes. They are made by winding glass fibers with a resin matrix layer by layer onto a rotating mandrel according to process requirements, with quartz sand evenly spread between the fibers as a sand layer. The pipe wall structure is reasonable and advanced, which can give full play to the role of the material. While meeting the strength requirements, it improves the rigidity and ensures the stability and reliability of the product. The production of FRP pipes in my country has developed rapidly, and the quantity has been increasing year by year.
[0003] In the existing technology, when producing FRP pipes, personnel need to repeatedly apply resin to the mandrel and alternately wrap polyester felt, knitted felt, mesh cloth, knitted felt, and mesh cloth to produce FRP pipes that meet the requirements. The repeated wrapping and application of resin by personnel is not only labor-intensive and affects the working condition of personnel, but also seriously affects the production efficiency. In addition, during the continuous application of resin, resin will drip along the mandrel, causing resin waste, which requires subsequent cleaning, which also affects the production efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide an automated and efficient manufacturing device for fiberglass pipes to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automated manufacturing device for fiberglass pipes, comprising a fixed base plate, two first fixed plates fixedly connected to the top of the fixed base plate, a drive mechanism for clamping both ends of a fiberglass pipe core mold and subsequently driving its rotation connected to the side walls of the two first fixed plates, a movable frame provided on the top of the fixed base plate, a transverse movement mechanism for driving the movable frame to move laterally connected to the top of the fixed base plate, an adhesive application mechanism for applying adhesive to the outer surface of the fiberglass pipe core mold connected to the side wall of the movable frame, a recycling mechanism located below the adhesive application mechanism for collecting excess resin and returning the resin to the inside of the adhesive application mechanism connected to the side wall of the movable frame, and an installation mechanism for installing multiple winding materials connected to the side wall of the movable frame;
[0006] The glue application mechanism includes a glue application box, which is fixedly installed on the inner side wall of the movable frame. A flat telescopic head is fixedly connected to the side wall of the movable frame. A first electric cylinder is fixedly connected to the top of the telescopic head. The telescopic end of the first electric cylinder is fixedly connected to the top of the extended part of the telescopic head. A first suction tube is fixedly connected to the front end of the telescopic head. The bottom end of the first suction tube is inserted into the interior of the glue application box. A spreading mechanism for evenly applying resin is connected to the bottom of the telescopic head.
[0007] The spreading mechanism includes a second slide rod, which is fixedly connected to the bottom of the telescopic head. A first slide plate is sleeved on the second slide rod, and the first slide plate contacts the bottom of the telescopic head. A second spring for pushing the first slide plate forward is sleeved on the outer surface of the second slide rod. A second connecting plate is fixedly connected to the left and right side walls of the first slide plate. A first rotating rod is rotatably connected between the two second connecting plates. A plurality of spreading plates arranged in a circumferential array are fixedly connected to the outer surface of the first rotating rod. A switching mechanism for switching the spreading plate after each layer of wrapping material is connected to the side walls of the two second connecting plates.
[0008] The switching mechanism includes a first roller, which is fixedly connected to the outer surface of the first rotating rod. A first frosted plate is fixedly connected to the bottom of the fixed part of the telescopic head. The first roller is in contact with the first frosted plate and is located inside the protective shell.
[0009] The recycling mechanism includes a first connecting plate, which is fixedly connected to the outer wall of the movable frame. A first sliding rod is slidably connected inside the first connecting plate. A collection shell is fixedly connected to one end of the first sliding rod, and a baffle is fixedly connected to the other end. The baffle is located below the first connecting plate. A first spring is sleeved on the outer surface of the first sliding rod between the first connecting plate and the collection shell. The top of the collection shell surrounds the telescopic head, and the rear end of the collection shell is arc-shaped. The collection shell is arranged at an angle, and a second suction tube is fixedly connected to the bottom of the collection shell. The bottom end of the second suction tube passes through the movable frame and is inserted into the inner side of the glue coating box. Baffles are fixedly connected to the left and right side walls of the collection shell, and actuating plates are fixedly connected to the left and right side walls of the telescopic head. The actuating plates are located behind the baffles.
[0010] The installation mechanism includes a first mounting frame, which is fixedly connected to the right side wall of the movable frame. A second rotating rod is rotatably connected inside the first mounting frame. A flower-shaped frame is fixedly connected to the left end of the second rotating rod. An installation rod is fixedly connected to the left side wall of the flower-shaped frame. A first motor is fixedly connected to the right side wall of the first mounting frame. The output end of the first motor is fixedly connected to the second rotating rod.
[0011] The lateral movement mechanism includes two first fixed blocks, both of which are fixedly connected to the top of the fixed base plate. A first lead screw is rotatably connected between the two first fixed blocks. A movable base is threadedly connected to the outer surface of the first lead screw. The movable frame is fixedly installed on the top of the movable base. The bottom of the movable base rolls on the top of the fixed base plate. A second motor is fixedly connected to the top of the fixed base plate. The output end of the second motor is fixedly connected to the first lead screw.
[0012] The drive mechanism includes a third motor, which is fixedly connected to the side wall of the first fixed plate. The output end of the third motor is fixedly connected to a telescopic cylinder, and the extended end of the telescopic cylinder is fixedly connected to a clamping plate.
[0013] A method for manufacturing fiberglass pipes, the specific steps of which are as follows:
[0014] Step 1: First, place the core mold of the fiberglass pipe between the two drive mechanisms, and start the drive mechanisms to clamp the core mold from both the left and right ends;
[0015] Step 2: Start the glue application mechanism. The glue application position of the glue application mechanism is close to the core mold, and at the same time, it drives the bottom recycling mechanism to approach the core mold. The glue application mechanism is located at the left end of the core mold. The glue application mechanism begins to slowly extrude the resin into the core mold, so that the resin adheres to the outer surface of the core mold.
[0016] Step 3: When the resin is discharged from the coating mechanism, the drive mechanism drives the core mold to rotate, and the bottom of the coating mechanism spreads the extruded resin evenly.
[0017] Step 4: After spreading, the accumulated resin drips down, and the recycling mechanism collects the dripping resin.
[0018] Step 5: Activate the lateral movement mechanism to move the moving frame laterally. The moving frame drives the glue application mechanism, installation mechanism, and recycling mechanism to move synchronously, continuously changing the glue application position and the wrapping position.
[0019] Step Six: After one winding is completed, start the installation mechanism, switch the winding material, and then repeat the above steps to wind the mandrel.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. This invention automatically and quickly produces fiberglass pipe core molds by using a moving frame, drive mechanism, lateral movement mechanism, and glue application mechanism during each fiberglass pipe production process. It also coordinates with a recycling mechanism to collect the resin dripping during production and reintroduce it into the glue application mechanism for reuse, thereby saving costs, avoiding subsequent cleaning, and improving production efficiency.
[0022] 2. This invention activates a drive mechanism to move the moving frame and telescopic head to the outside of the core mold, positioning the telescopic head at the end of the core mold for easier and more complete resin coating. Then, the first electric cylinder extends, causing the telescopic head to extend and approach the core mold, dispensing resin at a certain distance. Next, the first suction tube draws resin from inside the coating box, evenly extracting it and discharging it through the flat telescopic head. This flat head covers a larger area, facilitating production. As the resin is extruded from the telescopic head, the core mold is driven to rotate by the drive mechanism, causing the resin to rotate downwards. The spreading mechanism evenly coats the surface of the core mold with resin, completing the coating process quickly and easily. Excess resin is transferred and remains on the spreading mechanism, subsequently dripping into the recycling mechanism for recovery. Attached Figure Description
[0023] Figure 1 This is a flowchart of the method of the present invention;
[0024] Figure 2 This is a first perspective view of the overall structure of the present invention;
[0025] Figure 3 This is a second perspective view of the overall structure of the present invention;
[0026] Figure 4 This is a schematic diagram showing the positions of the adhesive application mechanism and the recycling mechanism of the present invention;
[0027] Figure 5 This is a schematic diagram of the adhesive coating mechanism of the present invention.
[0028] Figure 6 for Figure 5 Enlarged view of the structure at point A in the middle;
[0029] Figure 7 This is a schematic diagram of the recycling mechanism of the present invention;
[0030] Figure 8 This is a cross-sectional view of the collection shell and its inner structure according to the present invention;
[0031] Figure 9 This is a schematic diagram of the installation mechanism structure of the present invention;
[0032] Figure 10 This is a schematic diagram of the telescopic detachment and recovery mechanism of the present invention.
[0033] The attached diagram lists the components represented by each number as follows:
[0034] 1. Fixed base plate; 2. First fixed plate; 3. Moving frame; 4. Glue application box; 5. Telescopic head; 6. First electric cylinder; 7. First suction tube; 8. Second sliding rod; 9. First sliding plate; 10. Second spring; 11. Second connecting plate; 12. First rotating rod; 13. Spreading plate; 14. Mounting rod; 15. First roller; 16. First frosted plate; 17. First connecting plate; 18. First sliding rod; 19. Collection shell; 20. Baffle plate; 21. First spring; 22. Second suction tube; 23. Baffle post; 24. Actuating plate; 25. First mounting bracket; 26. Second rotating rod; 27. Flower-shaped bracket; 28. First motor; 29. First screw; 30. Moving base; 31. Second motor; 32. Third motor; 33. Telescopic cylinder; 34. Clamping plate; 35. Detailed Implementation
[0035] Please see Figure 1 Figure 10 The present invention provides a technical solution: an automated manufacturing device for fiberglass pipes, including a fixed base plate 1, two first fixed plates 2 fixedly connected to the top of the fixed base plate 1, and a drive mechanism for clamping both ends of the fiberglass pipe core mold and subsequently driving it to rotate on the side walls of the two first fixed plates 2. A movable frame 3 is provided on the top of the fixed base plate 1, and a transverse movement mechanism for driving the movable frame 3 to move laterally is connected to the top of the fixed base plate 1. A glue application mechanism for applying glue to the outer surface of the fiberglass pipe core mold is connected to the side wall of the movable frame 3. A recycling mechanism located below the glue application mechanism is connected to the side wall of the movable frame 3 for collecting excess resin and returning the resin to the inside of the glue application mechanism. An installation mechanism for installing multiple winding materials is connected to the side wall of the movable frame 3.
[0036] During production, the core mold for the fiberglass pipe is first placed between two drive mechanisms. Then, the drive mechanisms are activated to clamp the core mold from both ends, preventing movement during subsequent production. Next, the glue-applying mechanism is activated, positioned close to the core mold. Simultaneously, the bottom recycling mechanism moves closer to the core mold. The glue-applying mechanism, located at the left end of the core mold, slowly extrudes resin into the inner part of the core mold, adhering it to the outer surface. As the glue-applying mechanism discharges resin, the drive mechanism rotates the core mold, and the bottom of the mechanism spreads the extruded resin evenly across the outer surface. Any resin dripping after spreading is collected by the recycling mechanism and returned to the glue-applying mechanism for reuse, saving costs. Finally, the end of the first winding material for the fiberglass pipe is attached to the core mold. On the outer surface, the coating mechanism and the drive mechanism that continuously drives the core mold to rotate automatically wrap the winding material onto the core mold. During the winding process, the lateral movement mechanism is activated, which drives the moving frame 3 to move laterally. The moving frame 3 drives the coating mechanism, the installation mechanism, and the recycling mechanism to move synchronously, continuously changing the coating position and the winding position, thereby automatically and evenly continuing to wrap the outer surface of the core mold. After one winding is completed, the installation mechanism is activated to switch the winding material. Similarly, the installation operation is repeated to wind the core mold, thereby automatically and quickly completing the production of FRP pipes. This allows for the automatic and rapid production of FRP pipe core molds using the moving frame 3, drive mechanism, lateral movement mechanism, and coating mechanism during each FRP pipe production. The recycling mechanism also collects the resin dripping during the production process and re-introduces it into the coating mechanism for reuse, saving costs, avoiding subsequent cleaning, and improving production efficiency.
[0037] As a further embodiment of the present invention, the glue-applying mechanism includes a glue-applying box 4, which is fixedly installed on the inner side wall of the movable frame 3. A flat telescopic head 5 is fixedly connected to the side wall of the movable frame 3. A first electric cylinder 6 is fixedly connected to the top of the telescopic head 5. The telescopic end of the first electric cylinder 6 is fixedly connected to the top of the protruding part of the telescopic head 5. A first suction tube 7 is fixedly connected to the front end of the telescopic head 5. The bottom end of the first suction tube 7 is inserted into the interior of the glue-applying box 4. A spreading mechanism for evenly applying resin is connected to the bottom of the telescopic head 5. During operation, since it is necessary to automatically and evenly coat the surface of the fiberglass pipe core mold with resin, the driving mechanism is activated to move the movable frame 3 and the telescopic head 5 to the outside of the core mold, and the telescopic head 5 is positioned at the end of the core mold. The position is designed to facilitate a more complete coating of resin onto the core mold. Then, the first electric cylinder 6 is activated to extend, driving the telescopic head 5 to extend as well. The telescopic head 5 approaches the core mold and supplies resin at a certain distance. Next, the first suction pipe 7 is positioned and draws resin from the inside of the coating box 4, evenly extracting the resin. The resin is then discharged through the flat telescopic head 5, which can cover a larger area, facilitating production. As the resin is extruded from the telescopic head 5, the core mold is driven to rotate by the drive mechanism. The core mold causes the resin to rotate downwards, and the spreading mechanism evenly coats the surface of the core mold with resin, completing the coating process quickly and easily. Excess resin is transferred and remains on the spreading mechanism, where it drips into the recycling mechanism for later recovery.
[0038] As a further embodiment of the present invention, the smoothing mechanism includes a second slide rod 8, which is fixedly connected to the bottom of the telescopic head 5. A first slide plate 9 is sleeved on the second slide rod 8 and contacts the bottom of the telescopic head 5. A second spring 10 for pushing the first slide plate 9 forward is sleeved on the outer surface of the second slide rod 8. A second connecting plate 11 is fixedly connected to the left and right side walls of the first slide plate 9. A first rotating rod 12 is rotatably connected between the two second connecting plates 11. A plurality of smoothing plates 13 arranged in a circular array are fixedly connected to the outer surface of the first rotating rod 12. A switching mechanism for switching the smoothing plate 13 after each layer of winding material is connected to the side walls of the two second connecting plates 11.
[0039] As a further embodiment of the present invention, the switching mechanism includes a first roller 15, which is fixedly connected to the outer surface of the first rotating rod 12. A first frosted plate 16 is fixedly connected to the bottom of the fixed part of the telescopic head 5. The first roller 15 contacts the first frosted plate 16, and the first roller 15 is located inside the protective shell 14.
[0040] During operation, the resin extruded by the telescopic head 5 needs to be spread evenly. Each time the core mold rotates downwards, the second spring 10 presses the first slide plate 9 forward, causing the first slide plate 9, the second connecting plate 11, and the spreading plate 13 to move closer to the core mold, spreading the resin evenly. Excess resin remains between adjacent spreading plates 13, preventing excess resin from remaining on or dripping from the core mold surface, which is beneficial for fiberglass pipe production. After each winding cycle, when switching winding materials for rewinding, the first electric cylinder 6 drives the telescopic part of the telescopic head 5 to retract, simultaneously moving the first rotating rod 12 and the first roller 15 backwards. The first roller 15 moves and rotates along the first frosted plate 16, activating the first rotating rod 12 and several spreading plates 13 to rotate, switching the spreading plates 13 in contact with the core mold. This allows the resin remaining between the spreading plates 13 to be more thoroughly discharged when rotating downwards, which is beneficial for fiberglass pipe production and facilitates better resin recycling.
[0041] As a further embodiment of the present invention, the recycling mechanism includes a first connecting plate 17, which is fixedly connected to the outer wall of the movable frame 3. A first sliding rod 18 is slidably connected inside the first connecting plate 17. One end of the first sliding rod 18 is fixedly connected to a collection shell 19, and the other end is fixedly connected to a baffle 20. The baffle 20 is located below the first connecting plate 17. A first spring 21 is sleeved on the outer surface of the first sliding rod 18, located between the first connecting plate 17 and the collection shell 19. The top of the collection shell 19 surrounds the telescopic head 5, and the rear end of the collection shell 19 is arc-shaped. The collection shell 19 is arranged at an angle, and a second suction tube 22 is fixedly connected to the bottom of the collection shell 19. The bottom end of the second suction tube 22 passes through the movable frame 3 and is inserted into the inner side of the glue coating box 4. The left and right side walls of the collection shell 19 are fixedly connected to... There is a stop post 23, and a toggle plate 24 is fixedly connected to the left and right side walls of the telescopic head 5. The toggle plate 24 is located behind the stop post 23. During operation, since it is necessary to collect the dripping resin during the production process, when the resin drips during each coating mechanism, the collection shell 19 surrounds the coating mechanism and the resin falls into the collection shell 19. The collection shell 19 collects the dripping vertically in time and is more suitable for the coating mechanism that is constantly moving horizontally. The second suction pipe 22 draws the resin in the collection shell 19 into the coating box 4 for return. At this time, the resin has not solidified and can be directly recycled for use, which greatly saves production costs. After each winding, when the extension head retracts, the position of the collection shell 19 is adjusted outward synchronously by the toggle plate 24 and the stop post 23 to adapt to the continuous winding of the core mold production.
[0042] As a further embodiment of the present invention, the installation mechanism includes a first mounting frame 25, which is fixedly connected to the right side wall of the movable frame 3. A second rotating rod 26 is rotatably connected inside the first mounting frame 25. A patterned frame 27 is fixedly connected to the left end of the second rotating rod 26. An installation rod 14 is fixedly connected to the left side wall of the patterned frame 27. A first motor 28 is fixedly connected to the right side wall of the first mounting frame 25. The output end of the first motor 28 is fixedly connected to the second rotating rod 26. During operation, since different winding materials need to be wound sequentially during the production of fiberglass pipes, by installing different winding materials on the installation rod 14, the ends of the winding materials are adhered to the surface of the mandrel each time they are wound, which is convenient and quick. When each winding is completed, the first motor 28 is started to drive the second rotating rod 26 and the patterned rod to rotate, quickly switching to the material to be wound next, which helps to improve the production efficiency of fiberglass pipes.
[0043] As a further embodiment of the present invention, the transverse mechanism includes two first fixed blocks 29, both of which are fixedly connected to the top of the fixed base plate 1. A first lead screw 30 is rotatably connected between the two first fixed blocks 29. A movable base 31 is threadedly connected to the outer surface of the first lead screw 30. A movable frame 3 is fixedly installed on the top of the movable base 31. The bottom of the movable base 31 rolls on the top of the fixed base plate 1. A second motor 32 is fixedly connected to the top of the fixed base plate 1. The output end of the second motor 32 is fixedly connected to the first lead screw 30. During operation, since it is necessary to drive the movable frame 3 to move laterally, the second motor 32 is started to drive the first lead screw 30 to rotate, thereby driving the movable base 31 and the movable frame 3 to move laterally stably. The movable base 31 moves on the top of the fixed base plate 1, thereby stably driving the movable frame 3 and the glue application mechanism to move laterally stably to perform glue application.
[0044] As a further embodiment of the present invention, the driving mechanism includes a third motor 33, which is fixedly connected to the side wall of the first fixed plate 2. The output end of the third motor 33 is fixedly connected to a telescopic cylinder 34, and the extended end of the telescopic cylinder 34 is fixedly connected to a clamping plate 35. During operation, since it is necessary to fix the core mold and subsequently drive the core mold to rotate, the two telescopic cylinders 34 are first activated to extend each time the core mold is placed between the two clamping plates 35, driving the clamping plates 35 to move towards the end of the core mold and clamping the core mold from both the left and right ends. When it is necessary to drive the core mold to rotate, the third motor 33 is activated to drive the clamping plates 35 and the core mold to rotate, which is convenient and quick.
[0045] A method for manufacturing fiberglass pipes, the specific steps of which are as follows:
[0046] Step 1: First, place the core mold of the fiberglass pipe between the two drive mechanisms, and start the drive mechanisms to clamp the core mold from both the left and right ends;
[0047] Step 2: Start the glue application mechanism. The glue application position of the glue application mechanism is close to the core mold, and at the same time, it drives the bottom recycling mechanism to approach the core mold. The glue application mechanism is located at the left end of the core mold. The glue application mechanism begins to slowly extrude the resin into the core mold, so that the resin adheres to the outer surface of the core mold.
[0048] Step 3: When the resin is discharged from the coating mechanism, the drive mechanism drives the core mold to rotate, and the bottom of the coating mechanism spreads the extruded resin evenly.
[0049] Step 4: After spreading, the accumulated resin drips down, and the recycling mechanism collects the dripping resin.
[0050] Step 5: Start the lateral movement mechanism to move the moving frame 3 laterally. The moving frame 3 drives the glue application mechanism, installation mechanism, and recycling mechanism to move synchronously, continuously changing the glue application position and the wrapping position.
[0051] Step Six: After one winding is completed, start the installation mechanism, switch the winding material, and then repeat the above steps to wind the mandrel.
Claims
1. An automated manufacturing device for fiberglass pipes, comprising a fixed base plate (1), characterized in that: The top of the fixed base plate (1) is fixedly connected to two first fixed plates (2). The side walls of the two first fixed plates (2) are connected to a drive mechanism for clamping the two ends of the fiberglass pipe core mold and subsequently driving it to rotate. The top of the fixed base plate (1) is provided with a moving frame (3). The top of the fixed base plate (1) is connected to a transverse movement mechanism for driving the moving frame (3) to move laterally. The side wall of the moving frame (3) is connected to a glue application mechanism for applying glue to the outer surface of the fiberglass pipe core mold. The side wall of the moving frame (3) is connected to a recycling mechanism located below the glue application mechanism for collecting excess resin and returning the resin to the inside of the glue application mechanism. The side wall of the moving frame (3) is connected to an installation mechanism for installing multiple winding materials. The glue application mechanism includes a glue application box (4), which is fixedly installed on the inner side wall of the movable frame (3). A flat telescopic head (5) is fixedly connected to the side wall of the movable frame (3). A first electric cylinder (6) is fixedly connected to the top of the telescopic head (5). The telescopic end of the first electric cylinder (6) is fixedly connected to the top of the extended part of the telescopic head (5). A first suction tube (7) is fixedly connected to the front end of the telescopic head (5). The bottom end of the first suction tube (7) is inserted into the interior of the glue application box (4). A spreading mechanism for evenly applying resin is connected to the bottom of the telescopic head (5). The smoothing mechanism includes a second slide rod (8), which is fixedly connected to the bottom of the telescopic head (5). A first slide plate (9) is sleeved on the second slide rod (8). The first slide plate (9) contacts the bottom of the telescopic head (5). A second spring (10) for pushing the first slide plate (9) forward is sleeved on the outer surface of the second slide rod (8). A second connecting plate (11) is fixedly connected to the left and right side walls of the first slide plate (9). A first rotating rod (12) is rotatably connected between the two second connecting plates (11). A plurality of smoothing plates (13) arranged in a circular array are fixedly connected to the outer surface of the first rotating rod (12). A switching mechanism for switching the smoothing plate (13) after each layer of winding material is wound is connected to the side walls of the two second connecting plates (11). The switching mechanism includes a first roller (15), which is fixedly connected to the outer surface of the first rotating rod (12). The bottom of the fixed part of the telescopic head (5) is fixedly connected to a first frosted plate (16), and the first roller (15) contacts the first frosted plate (16).
2. The automated manufacturing device for fiberglass pipes according to claim 1, characterized in that: The recycling mechanism includes a first connecting plate (17), which is fixedly connected to the outer wall of the movable frame (3). A first sliding rod (18) is slidably connected inside the first connecting plate (17). One end of the first sliding rod (18) is fixedly connected to a collection shell (19), and the other end is fixedly connected to a baffle (20). The baffle (20) is located below the first connecting plate (17). A first spring (21) is sleeved on the outer surface of the first sliding rod (18) between the first connecting plate (17) and the collection shell (19). The top of the collection shell (19) surrounds the telescopic head (5), and the rear end of the collection shell (19) is arc-shaped. The collection shell (19) is arranged at an angle, and the bottom of the collection shell (19) is fixedly connected to a second suction tube (22). The bottom end of the second suction tube (22) passes through the moving frame (3) and is inserted into the inner side of the glue coating box (4). The left and right side walls of the collection shell (19) are fixedly connected to a baffle (23), and the left and right side walls of the telescopic head (5) are fixedly connected to a toggle plate (24). The toggle plate (24) is located behind the baffle (23).
3. The automated manufacturing device for fiberglass pipes according to claim 1, characterized in that: The installation mechanism includes a first mounting frame (25), which is fixedly connected to the right side wall of the movable frame (3). A second rotating rod (26) is rotatably connected inside the first mounting frame (25). A flower-shaped frame (27) is fixedly connected to the left end of the second rotating rod (26). An installation rod (14) is fixedly connected to the left side wall of the flower-shaped frame (27). A first motor (28) is fixedly connected to the right side wall of the first mounting frame (25). The output end of the first motor (28) is fixedly connected to the second rotating rod (26).
4. The automated manufacturing device for fiberglass pipes according to claim 1, characterized in that: The transverse mechanism includes two first fixed blocks, both of which are fixedly connected to the top of the fixed base plate (1). A first lead screw (30) is rotatably connected between the two first fixed blocks. A movable base (31) is threadedly connected to the outer surface of the first lead screw (30). The movable frame (3) is fixedly installed on the top of the movable base (31). The bottom of the movable base (31) rolls on the top of the fixed base plate (1). A second motor (32) is fixedly connected to the top of the fixed base plate (1). The output end of the second motor (32) is fixedly connected to the first lead screw (30).
5. The automated manufacturing device for fiberglass pipes according to claim 1, characterized in that: The driving mechanism includes a third motor (33), which is fixedly connected to the side wall of the first fixed plate (2). The output end of the third motor (33) is fixedly connected to a telescopic cylinder (34), and the extended end of the telescopic cylinder (34) is fixedly connected to a clamping plate (35).
6. A method for manufacturing fiberglass pipes, applicable to the automated manufacturing apparatus for fiberglass pipes as described in any one of claims 1-5, characterized in that: The specific steps of this method are as follows: Step 1: First, place the core mold of the fiberglass pipe between the two drive mechanisms, and start the drive mechanisms to clamp the core mold from both the left and right ends; Step 2: Start the glue application mechanism. The glue application position of the glue application mechanism is close to the core mold, and at the same time, it drives the bottom recycling mechanism to approach the core mold. The glue application mechanism is located at the left end of the core mold. The glue application mechanism begins to slowly extrude the resin into the core mold, so that the resin adheres to the outer surface of the core mold. Step 3: When the resin is discharged from the coating mechanism, the drive mechanism drives the core mold to rotate, and the bottom of the coating mechanism spreads the extruded resin evenly. Step 4: After spreading, the accumulated resin drips down, and the recycling mechanism collects the dripping resin. Step 5: Start the transverse mechanism to move the moving frame (3) laterally. The moving frame (3) moves the glue application mechanism, the installation mechanism, and the recycling mechanism synchronously, continuously changing the glue application position and the wrapping position. Step Six: After one winding is completed, start the installation mechanism, switch the winding material, and then repeat the above steps to wind the mandrel.
Citation Information
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