A rapid and precise installation device for laminated plates and its construction method

Abstract

The present invention provides a device for quickly and accurately installing composite panels and a construction method thereof, comprising a traveling frame, a support platform, a support mechanism, and an adjustment mechanism. The support mechanism is provided at the lower end of the traveling frame for supporting the traveling frame, the support platform is provided on the traveling frame for supporting the composite panels, and the adjustment mechanism is provided on the traveling frame for adjusting the position of the support platform. The present invention has a simple structure, is easy to use, and is highly practical. It not only saves a lot of manpower, but also achieves higher installation accuracy, faster installation speed, and a safer installation process.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated building construction, and in particular to a device for quickly and accurately installing a composite plate and a construction method thereof. Background Art

[0002] With the development of society and the improvement of construction technology, the country has gradually advocated prefabricated buildings, and the utilization rate of prefabricated components has become increasingly higher. As a common PC component, the traditional method of installation of composite panels is tower crane lifting, and manual installation is carried out by pulling ropes to install the composite panels into place.

[0003] Regarding the above-mentioned related technologies, the inventors believe that the following defects exist: the above-mentioned method requires a large number of people, and it is difficult to manually control the swing amplitude when the composite plate is heavy, and the large inertia often makes the installation process extremely dangerous. Summary of the Invention

[0004] The purpose of the present invention is to address the shortcomings of the existing technology and provide a fast and accurate installation device for composite panels and a construction method thereof, which can not only save a lot of manpower, but also have higher installation accuracy, faster installation speed and safer installation process.

[0005] The specific technical solutions are as follows:

[0006] A device for quickly and accurately installing a composite plate and a construction method thereof, comprising: a walking bracket, a support platform, a supporting mechanism and an adjusting mechanism, wherein the supporting mechanism is arranged at the lower end of the walking bracket for supporting the walking bracket, the support platform is arranged on the walking bracket for supporting the composite plate, and the adjusting mechanism is arranged on the walking bracket for adjusting the position of the support platform.

[0007] Optionally, the adjustment mechanism includes a coarse adjustment component and a fine adjustment component, the coarse adjustment component includes a turntable and a second electric telescopic rod, the second electric telescopic rod is vertically arranged on the turntable, and the front end of the second electric telescopic rod is fixedly connected to the center of the support platform.

[0008] Optionally, the fine-tuning component includes an operating table, a third electric telescopic rod and a fourth electric telescopic rod, the operating table is mounted on the turntable, one end of the third electric telescopic rod and the fourth electric telescopic rod are fixedly connected to the second electric telescopic rod, and the third electric telescopic rod, the fourth electric telescopic rod and the second electric telescopic rod are arranged perpendicular to each other, and a long groove is opened on the side of the operating table, and the other ends of the third electric telescopic rod and the fourth electric telescopic rod are slidably connected in the corresponding long groove.

[0009] Optionally, the support mechanism includes a first-level electric telescopic rod, a universal ball and a support foot, one end of the first-level electric telescopic rod is hinged to the walking bracket, the upper end of the universal ball is fixedly connected to one end of the first-level electric telescopic rod, and the lower end of the universal ball is embedded in the support foot.

[0010] Optionally, the diameter of the opening on the upper surface of the supporting foot is smaller than the diameter of the universal ball.

[0011] Optionally, a first electric telescopic rod is obliquely arranged between the first-level electric telescopic rod and the traveling bracket, one end of the first electric telescopic rod is hinged to the first-level electric telescopic rod, and the other end of the first electric telescopic rod is hinged to the traveling bracket.

[0012] Optionally, a rubber pad is provided at the upper end of the support platform.

[0013] A construction method for a fast and precise installation device for composite panels, comprising the following steps:

[0014] S1: First, set up the aluminum formwork, insert pads on the four sides of the aluminum formwork, and then install the corner pads;

[0015] S2: After pushing the traveling support to the bottom of the aluminum mold, start the first-level electric telescopic rod to make the four first-level electric telescopic rods start to extend simultaneously, and then operate the first electric telescopic rod to make the first electric telescopic rod start to extend downward simultaneously until all the universal wheels under the traveling support are lifted off the ground;

[0016] S3: Control the third and fourth electric telescopic rods to ensure that the initial position of the support platform is directly below the aluminum mold as much as possible, operate the second electric telescopic rod to raise the support platform to exceed the upper aluminum mold, and wait for the composite panel to be hoisted onto the support platform;

[0017] S4: rotating the turntable, and the stacking plate and the turntable start to rotate together until they are parallel to the aluminum mold;

[0018] S5: Control the third electric telescopic rod and the fourth electric telescopic rod to move the superimposed plate in parallel until it is completely aligned with the aluminum mold, operate the second electric telescopic rod to retract the second electric telescopic rod, and make the superimposed plate drop vertically until it is installed on the aluminum mold.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. This device uses a turntable, a third electric telescopic rod, and a fourth electric telescopic rod to achieve the purpose of multi-dimensional movement of the composite plate. The direction can be quickly adjusted by rotation, and the composite plate can be quickly moved in parallel by two mutually perpendicular telescopic rods, thereby accurately positioning. Compared with traditional construction methods, this device saves a lot of manpower and has higher installation accuracy, faster installation speed, and safer installation process.

[0021] 2. The provided pads and corner pads can effectively solve the problem of leakage during concrete pouring. Moreover, the pads and corner pads are replaceable, which can effectively solve the problem of wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a front view structural diagram of a device for rapid and precise installation of composite panels according to an embodiment of the present invention;

[0023] Figure 2 Schematic diagram of the top view of the structure of the device for rapid and accurate installation of composite panels according to an embodiment of the present invention;

[0024] Figure 3 Schematic diagram of the overall structure of the support mechanism in an embodiment of the present invention.

[0025] In the accompanying drawings: 1. Walking bracket; 2. Support platform; 21. Rubber pad; 3. Support mechanism; 31. First-level electric telescopic rod; 32. Universal ball; 33. Support foot; 34. First electric telescopic rod; 35. Support arm; 4. Adjustment mechanism; 41. Turntable; 42. Second electric telescopic rod; 43. Operating table; 430. Long slot; 44. Third electric telescopic rod; 45. Fourth electric telescopic rod; 46. Sliding block. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.

[0029] The fast and precise installation device for composite panels in an embodiment of the present invention includes a traveling bracket 1, a support platform 2, a supporting mechanism 3 and an adjusting mechanism 4. The supporting mechanism 3 is arranged at the lower end of the traveling bracket 1, and the adjusting mechanism 4 and the support platform 2 are arranged at the upper end of the traveling bracket 1.

[0030] During implementation, first set up the aluminum mold, push the walking bracket 1 to the bottom of the aluminum mold, and then use the supporting mechanism 3 to support the walking bracket 1 until all the universal wheels at the lower end of the supporting bracket are lifted off the ground; then operate the adjusting mechanism 4 to make the initial position of the support platform 2 as close as possible to the bottom of the aluminum mold, and raise the support platform 2 to exceed the upper aluminum mold. After the composite plate is hoisted onto the support platform 2, make the composite plate parallel to the aluminum mold, and then operate the adjusting mechanism 4 to move the composite plate in parallel until it is completely aligned with the aluminum mold. Finally, use the adjusting mechanism 4 to make the composite plate drop vertically until it is installed on the aluminum mold.

[0031] Reference Figure 1 and Figure 2 The adjustment mechanism 4 includes a coarse adjustment component and a fine adjustment component. In this embodiment, the coarse adjustment component includes a turntable 41 and a second electric telescopic rod 42. The turntable 41 is rotatably connected above the walking bracket 1, and the second electric telescopic rod 42 is vertically arranged on the turntable 41. The front end of the second electric telescopic rod 42 is fixedly connected to the center of the support platform 2; turn on the second electric telescopic rod 42, so that the second telescopic rod drives the support platform 2 to rise above the upper aluminum mold, and place the suspended composite plate on the support platform 2. The turntable 41 is rotated to a certain angle, so that the composite plate on the support platform 2 is moved to a position parallel to the aluminum mold, thereby realizing coarse adjustment of the position of the composite plate.

[0032] Reference Figure 1 and Figure 2 The fine-tuning component includes an operating table 43, a third electric telescopic rod 44 and a fourth electric telescopic rod 45. The operating table 43 is mounted on the turntable 41. The third electric telescopic rod 44 and the fourth electric telescopic rod 45 are arranged on the operating table 43. One end of the third electric telescopic rod 44 and the fourth electric telescopic rod 45 are fixedly connected to the second electric telescopic rod 42, and the third electric telescopic rod 44, the fourth electric telescopic rod 45 and the second electric telescopic rod 42 are arranged perpendicular to each other, and a long groove 430 is opened on the side of the operating table 43. The other ends of the third electric telescopic rod 44 and the fourth electric telescopic rod 45 are fixedly mounted with sliding blocks 46. The sliding blocks 46 are slidably connected in the long groove 430 along the length direction of the long groove 430. When it is necessary to adjust the third electric telescopic rod 44 or the fourth electric telescopic rod 45 for extension and retraction, the fourth electric telescopic rod 45 or the third electric telescopic rod 44 slides in the direction of the relative long groove 430 to adjust the position of the support platform 2 and the superimposed plate on the support platform 2; after the superimposed plate is completely aligned with the aluminum mold, the second electric telescopic rod 42 is operated to retract the second electric telescopic rod 42, so that the superimposed plate is vertically lowered until it is installed on the aluminum mold, thereby realizing fast and accurate installation of the superimposed plate.

[0033] In addition, a rubber pad 21 is provided at the upper end of the support platform 2 to increase the friction between the stacking plate and the support platform 2 and reduce the occurrence of the stacking plate slipping when the support platform 2 is displaced.

[0034] In this embodiment, referring to Figure 3 The support mechanism 3 includes a first-level electric telescopic rod 31, a universal ball 32 and a support foot 33. A support arm 35 with a two-layer Y-shaped structure is provided above the first-level electric telescopic rod 31. The end of the support arm 35 close to the first-level electric telescopic rod 31 is connected to the first-level electric telescopic rod 31 by a hinged manner, and the end of the support arm 35 close to the walking frame 1 is also connected to the walking frame 1 by a hinged manner, and the two ends of the support arm 35 can rotate around the hinge; the upper end of the universal ball 32 is fixedly connected to one end of the first-level electric telescopic rod 31, and the lower end of the universal ball 32 is embedded in the support foot 33. When the ground under the support foot 33 is uneven, the support platform 2 above the walking frame 1 is always in a horizontal state, thereby effectively preventing the support platform 2 from tilting and causing the composite plate on the support platform 2 to slide off the support platform 2.

[0035] In addition, the diameter of the opening on the upper surface of the support foot 33 is smaller than the diameter of the universal ball 32, so that the universal ball 32 is always embedded in the support foot 33, reducing the possibility of the universal ball 32 slipping off.

[0036] And refer to Figure 3 A first electric telescopic rod 34 is obliquely arranged between the first-level electric telescopic rod 31 and the walking bracket 1. Both ends of the first electric telescopic rod 34 are connected by a hinge, and both ends of the first column telescopic rod can rotate around the hinge. The end extension of the first electric telescopic rod 34 can be controlled to make the connection between the walking bracket 1 and the supporting mechanism 3 more stable. When adjusting the position of the support platform 2 and the overlapping plate, the shaking of the walking bracket 1 is reduced, and the displacement of the overlapping plate on the support platform 2 can be further reduced.

[0037] The construction method of the fast and accurate installation device of the composite plate in this application:

[0038] S1: First, set up the aluminum formwork, insert pads on the four sides of the aluminum formwork, and then install the corner pads;

[0039] S2: After the walking frame 1 is pushed to the bottom of the aluminum mold, the first electric telescopic rod 31 is started, so that the first electric telescopic rods 31 of the four supporting frames begin to extend at the same time, and then the first electric telescopic rod 34 is operated, so that the first electric telescopic rods 34 of the four supporting frames begin to extend downward at the same time until all the universal wheels are lifted off the ground;

[0040] S3: Control the third electric telescopic rod 44 and the fourth electric telescopic rod 45 to make the initial position of the pallet 2 as close as possible to the aluminum mold, operate the second electric telescopic rod 42 to raise the pallet 2 above the upper aluminum mold, and wait for the laminated plate to be hoisted onto the pallet 2;

[0041] S4: The turntable 41 is rotated, and the laminated plate and the turntable 41 start to rotate together until they are parallel to the aluminum mold;

[0042] S5: Control the third electric telescopic rod 44 and the fourth electric telescopic rod 45 to move the laminated plate in parallel until it is completely aligned with the aluminum mold, operate the second electric telescopic rod 42 to retract the second electric telescopic rod 42, and make the laminated plate drop vertically until it is installed on the aluminum mold.

[0043] The above description is only a preferred embodiment of the present invention and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A fast and accurate installation device for composite panels, characterized in that: The yoke is secured to the chassis and is adapted to move the yoke forwardly and downwardly from the chassis, and the yoke is secured to the chassis and is adapted to move the yoke forwardly and downwardly from the chassis. The other end of the telescopic rod is hinged to the walking bracket; the adjusting mechanism includes a coarse adjustment component and a fine adjustment component, the coarse adjustment component includes a turntable and a second electric telescopic rod, the second electric telescopic rod is vertically arranged on the turntable, and the front end of the second electric telescopic rod is fixedly connected to the center of the support platform; the fine adjustment component includes an operating table, a third electric telescopic rod and a fourth electric telescopic rod, the operating table is installed on the turntable, one end of the third electric telescopic rod and the fourth electric telescopic rod are fixedly connected to the second electric telescopic rod, and the third electric telescopic rod, the fourth electric telescopic rod and the second electric telescopic rod are arranged perpendicular to each other, and a long groove is opened on the side of the operating table, and the other ends of the third electric telescopic rod and the fourth electric telescopic rod are slidably connected in the corresponding long groove.

2. The fast and accurate installation device for composite panels according to claim 1, characterized in that: The upper end of the support platform is provided with a rubber pad.

3. A construction method based on the device for rapid and precise installation of composite panels according to any one of claims 1 to 2, characterized in that: The following steps are involved: S1: First, set up the aluminum formwork, insert pads on the four sides of the aluminum formwork, and then install the corner pads; S2: After pushing the traveling support to the bottom of the aluminum mold, start the first-level electric telescopic rod to make the four first-level electric telescopic rods start to extend simultaneously, and then operate the first electric telescopic rod to make the first electric telescopic rod start to extend downward simultaneously until all the universal wheels under the traveling support are lifted off the ground; S3: Control the third and fourth electric telescopic rods to ensure that the initial position of the support platform is directly below the aluminum mold as much as possible, operate the second electric telescopic rod to raise the support platform to exceed the upper aluminum mold, and wait for the composite panel to be hoisted onto the support platform; S4: rotating the turntable, and the stacking plate and the turntable start to rotate together until they are parallel to the aluminum mold; S5: Control the third electric telescopic rod and the fourth electric telescopic rod to move the superimposed plate in parallel until it is completely aligned with the aluminum mold, operate the second electric telescopic rod to retract the second electric telescopic rod, and make the superimposed plate drop vertically until it is installed on the aluminum mold.

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