A fuel burner with anti-coking function
By designing the inner wall scraper and folding scraper structure in the fuel burner, and using the motor to drive high-temperature resistant scraper strips to clean the nozzle and flame stabilization disk surfaces, the problem of coking of the fuel burner is solved, and the anti-coking performance and equipment life are improved.
Patent Information
- Application Number
- CN202211244184.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-10-12
AI Technical Summary
During the combustion process, existing fuel burners are prone to coking due to condensation of volatile substances, resulting in coking of the nozzle and flame stabilizing disk surfaces. The existing anti-coking coatings are easily dissipated, affecting the anti-coking performance.
A fuel burner with an inner wall scraper and a folding scraper is designed. The inner wall scraper and the folding scraper are driven by the motor to cooperate with the high-temperature resistant scraper, and the nozzle and the flame stabilizing disk surface are rotated circumferentially to avoid coking.
Effectively prevent coking of nozzles and flame stabilization disk surfaces, improve the anti-coking performance of fuel burners, and extend the service life of the equipment.
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Figure CN115789635B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oil burners, in particular to an oil burner with an anti-coking function. Background Art
[0002] Oil burners are a type of combustion device that uses oil as the main fuel. Oil burners are used in various places in life, especially in industrial applications. Oil burners are usually used to provide heat to equipment to heat and dry materials.
[0003] During the combustion process of existing oil burners, the easily vaporized substances contained in the oil quickly evaporate into gaseous form and enter the flue gas. When the temperature drops, they condense or adhere to the heated surface washed by the flue gas or the nozzle of the oil burner, or condense on the surface of the fly ash particles, forming a molten alkali film, which then adheres to the heated surface to form an initial coking layer, which becomes the condition for the development of coking. When the temperature in the nozzle of the oil burner is high, some ash particles have reached a molten or semi-molten state. These ash particles have not been sufficiently cooled to reach a solidified state before diffusing to the heated surface. They have a high bonding ability and are easily adhered to the heated surface or nozzle, and even remain in a molten state, thereby forming coking. In order to prevent coking, existing oil burners spray anti-coking coatings in the nozzle of the combustion head. However, the anti-coking coatings are easily worn and fall off when used under heat for a long time, thereby affecting the anti-coking performance. For this reason, we propose an oil burner with an anti-coking function to solve the above problems. Summary of the Invention
[0004] The object of the present invention is to provide a fuel burner with an anti-coking function to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an oil burner with an anti-coking function, comprising an oil burner body, a nozzle fixedly mounted on one side of the oil burner body, a flame stabilizing disk fixedly mounted in the nozzle, a fixed ring fixedly sleeved on the outer wall of the nozzle near the flame outlet, a motor fixedly connected to the fixed ring, an output shaft of the motor fixedly connected to a gear, the gear meshingly connected to a gear ring, the gear ring rotatably sleeved on the outside of the nozzle through a high-temperature resistant bearing, a rotating ring fixedly connected on the side of the gear ring away from the fixed ring, the rotating ring rotatably sleeved on the outside of the nozzle, the side of the rotating ring away from the gear ring being connected to one end of a connecting rod through a threaded structure, the other end of the connecting rod being rotatably connected to a connecting plate, a limiting assembly movably provided in the connecting plate, one end of the connecting plate fixedly connected to an inner wall scraper, the inner wall scraper movably arranged in the nozzle, the end of the inner wall scraper away from the connecting plate being hinged to a folding scraper, the folding scraper being fixed and tightly attached to one side of the inner wall scraper by the limiting assembly.
[0006] Preferably, one end of the connecting rod away from the connecting plate is coaxially fixedly connected with a threaded head, and the threaded head is connected to the rotating ring through a threaded structure.
[0007] Preferably, a fixed sleeve on the outer wall of one side of the connecting rod is provided with an anti-slip sleeve, and the anti-slip sleeve is made of high-temperature resistant and heat-insulating rubber material.
[0008] Preferably, the inner wall scraper and the folding scraper have opposite end surfaces respectively fixedly connected with high temperature resistant scraping strips, the high temperature resistant scraping strips are isosceles triangular prism structures, and the high temperature resistant scraping strips of the inner wall scraper are in sliding contact with the inner wall of the nozzle.
[0009] Preferably, a groove is provided in one side of the inner wall scraper, and a rotating shaft is fixedly installed in the groove. The limiting assembly includes a movable rod, a limiting ring, a spring, a movable cavity, a movable connecting rod, and a block. The movable rod is movably arranged in a movable hole opened in the connecting plate and the movable hole is connected to the hollow movable cavity. A limiting ring is movably provided in the movable cavity, and the limiting ring is fixedly sleeved outside the movable rod. One side of the limiting ring is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to one inner wall of the movable cavity. One end of the movable rod movably extends out of the connecting plate, and the other end is hinged to the movable connecting rod. The movable connecting rod is fixedly connected to the block away from one end of the movable rod, and the block and the movable connecting rod are rotatably arranged in the groove through the rotating shaft.
[0010] Preferably, one side of the folding scraper is fixedly connected to a hinged rod, the hinged rod is hinged to one end of the inner wall scraper, and the other side of the folding scraper is fixedly connected to a fixed block, and the fixed block cooperates with the block.
[0011] Preferably, an oblique groove 2 is concavely provided on one side of the end face of the folding scraper opposite to the inner wall scraper, and an oblique groove 1 is concavely provided on one side of the end face of the inner wall scraper opposite to the folding scraper, and the inner walls of the opposite sides of the oblique groove 1 and the oblique groove 2 are respectively fixedly connected to the two ends of the strong spring.
[0012] Compared with the prior art, the beneficial effects of the present invention are: the inner wall of the nozzle is scraped and cleaned by the circularly rotating inner wall scraper in conjunction with the high-temperature resistant scraper strip, thereby avoiding coking on the inner wall of the nozzle; by unfolding the folding scraper, the folding scraper is tightly attached to the surface of the flame stabilizing disk under the action of the strong spring force, and then rotates in a circle driven by the inner wall scraper, thereby cleaning the surface of the flame stabilizing disk, avoiding coking on the surface of the flame stabilizing disk, and improving the anti-coking performance of the fuel burner. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention;
[0014] Figure 2 This is a schematic diagram of the nozzle position structure of the present invention;
[0015] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the nozzle in the present invention;
[0016] Figure 4 For the present invention Figure 3 A schematic diagram of the structure at center A;
[0017] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0018] In the figure: fuel burner body 1, nozzle 2, flame stabilizing disk 21, limit assembly 3, movable rod 31, limit ring 32, spring 33, movable chamber 34, movable connecting rod 35, block 36, fixed ring 4, motor 5, gear 6, gear ring 7, rotating ring 8, anti-slip sleeve 9, connecting rod 10, connecting plate 11, inner wall scraper 12, groove 121, oblique groove 122, strong spring 123, folding scraper 13, fixed block 131, hinged rod 132, oblique groove 2 133, high temperature resistant scraper 14. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Example 1
[0021] Reference Figure 1 、 2, which is the first embodiment of the present invention, provides an oil burner with an anti-coking function, including an oil burner body 1, a nozzle 2 is fixedly installed on one side of the oil burner body 1, a flame stabilizing disk 21 is fixedly installed in the nozzle 2, a fixed ring 4 is fixedly sleeved on the outer wall of the nozzle 2 near the flame outlet, a motor 5 is fixedly connected to the fixed ring 4, the output shaft of the motor 5 is fixedly connected to the gear 6, the gear 6 is meshed with a gear ring 7, the gear ring 7 is rotatably sleeved on the outside of the nozzle 2 through a high-temperature resistant bearing, and the gear ring 7 is away from the fixed ring 4. The side is fixedly connected with a rotating ring 8, and the rotating ring 8 is rotatably sleeved outside the nozzle 2. The side of the rotating ring 8 away from the gear ring 7 is connected to one end of the connecting rod 10 through a threaded structure, and the other end of the connecting rod 10 is rotatably connected to a connecting plate 11. A limiting component 3 is movably provided in the connecting plate 11. One end of the connecting plate 11 is fixedly connected to an inner wall scraper 12, and the inner wall scraper 12 is movably provided in the nozzle 2. The end of the inner wall scraper 12 away from the connecting plate 11 is hinged with a folding scraper 13, and the folding scraper 13 is fixed tightly to one side of the inner wall scraper 12 through the limiting component 3. The motor 5 is powered on and works, driving the gear 6 to rotate, the gear 6 drives the meshing gear ring 7 to rotate, the gear ring 7 rotates and drives the fixed rotating ring 8 to rotate in a circle, the rotating ring 8 rotates and drives the connecting rod 10 connected by the threaded structure to rotate in a circle with the center of the nozzle 2 as the center, the connecting rod 10 rotates and drives the connecting plate 11 connected at the end to rotate in a circle, the connecting plate 11 drives the inner wall scraper 12 fixed at the end to rotate in a circle, the inner wall scraper 12 drives the fixed high-temperature scraper 14 to rotate in a circle, the high-temperature scraper 14 slides in contact with the inner wall of the nozzle 2, and then The inner wall of the nozzle 2 is cleaned to prevent the vaporized material from sticking to the inner wall of the nozzle 2 and forming coke. The inner wall scraper 12 is made of high-temperature resistant metal to prevent the inner wall scraper 12 from burning when the fuel burner body 1 is working. When the fuel burner body 1 stops working, the folding scraper 13 is unfolded toward the flame stabilizing disk 21 by pressing the limit component 3. The folding scraper 13 then rotates synchronously driven by the circular rotation of the inner wall scraper 12. The high-temperature resistant scraper 14 fixedly connected to the folding scraper 13 cleans the surface of the flame stabilizing disk 21 to prevent the flame stabilizing disk 21 from coking.
[0022] Example 2
[0023] Reference Figure 1-5 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, the end of the connecting rod 10 away from the connecting plate 11 is coaxially fixedly connected with a threaded head, and the threaded head is connected to the rotating ring 8 through a threaded structure. The setting of the threaded structure makes it convenient to remove the connecting rod 10. After cleaning the nozzle 2, it is convenient to remove the inner wall scraper 12 and clean the inner wall scraper 12 to avoid the scraped particles from sticking to it, and to prevent coking on the inner wall scraper 12 and the folding scraper 13 in the later stage.
[0024] Specifically, an outer wall fixed sleeve on one side of the connecting rod 10 is provided with an anti-slip sleeve 9, and the anti-slip sleeve 9 is made of high-temperature resistant and heat-insulating rubber material. The anti-slip sleeve 9 increases the friction force of operating the connecting rod 10, making it convenient to disassemble the connecting rod 10.
[0025] Specifically, the inner wall scraper 12 and the folding scraper 13 have opposite end faces fixedly connected with high-temperature resistant scraping strips 14, respectively. The high-temperature resistant scraping strips 14 are isosceles triangular prism structures. When the high-temperature resistant scraping strips 14 scrape the inner wall of the nozzle 2 and the flame stabilizing disk 21, the scraped coke particles can smoothly slide down from both sides of the high-temperature resistant scraping strips 14 to avoid sticking to the high-temperature resistant scraping strips 14. The high-temperature resistant scraping strips 14 of the inner wall scraper 12 slide in contact with the inner wall of the nozzle 2. The sliding contact setting ensures that the high-temperature resistant scraping strips 14 clean the inner wall of the nozzle 2.
[0026] Specifically, a groove 121 is concavely provided on one side of the inner wall scraper 12, and a rotating shaft is fixedly installed in the groove 121. The limiting assembly 3 includes a movable rod 31, a limiting ring 32, a spring 33, a movable cavity 34, a movable connecting rod 35, and a block 36. The movable rod 31 is movably provided in the movable hole opened in the connecting plate 11 and the movable hole is connected to the hollow movable cavity 34. A limiting ring 32 is movably provided in the movable cavity 34, and the limiting ring 32 is fixedly sleeved on the outside of the movable rod 31. One side of the limiting ring 32 is fixedly connected to one end of the spring 33, and the other end of the spring 33 is fixedly connected to one inner wall of the movable cavity 34. One end of the movable rod 31 is movably extended out of the connecting plate 11, and the other end is hinged to the movable connecting rod 35. The end of the movable connecting rod 35 away from the movable rod 31 is fixedly connected to the block 36, and the block 36 and the movable connecting rod 35 are rotatably arranged in the groove 121 through the rotating shaft. One side of the folding scraper 13 is fixedly connected to the hinge rod 132, which is hinged to one end of the inner wall scraper 12. The other side of the folding scraper 13 is fixedly connected to the fixed block 131, which cooperates with the block 36. When the oil burner body 1 stops working, the movable rod 31 of the limit assembly 3 is pressed, and the movable rod 31 moves, driving the fixed limit ring 32 to move. The limit ring 32 moves in the movable cavity 34, thereby compressing the spring 33 set in the movable cavity 34. The spring 33 accumulates elastic potential energy. At the same time, the movable connecting rod 35 hinged at the end of the movable rod 31 rotates with the rotating shaft in the groove 121 as the center of the circle. The movable connecting rod 35 then drives the fixed block 36 to rotate. After the block 36 rotates, it disengages from the fixed block 131.
[0027] Specifically, a second oblique groove 133 is recessed on one side of the end surface of the folding scraper 13 opposite the inner wall scraper 12, and a first oblique groove 122 is recessed on one side of the end surface of the inner wall scraper 12 opposite the folding scraper 13. The inner walls of the opposite sides of the oblique groove 122 and the second oblique groove 133 are respectively fixedly connected to the two ends of the strong spring 123. After the clamping block 36 and the fixed clamping block 131 are disengaged, the strong spring 123 fixedly connected in the first oblique groove 122 and the second oblique groove 133 releases its elastic potential energy, thereby driving the folding scraper 13 to rotate in a circle around the hinge point of the hinge rod 132. After the folding scraper 13 rotates toward the flame stabilizing disk 21, it drives the high-temperature resistant scraping strip 14 fixedly connected to the outer wall to contact the surface of the flame stabilizing disk 21. The folding scraper 13 then rotates synchronously with the rotation of the inner wall scraper 12, and the high-temperature resistant scraping strip 14 fixedly connected to the folding scraper 13 cleans the surface of the flame stabilizing disk 21.
[0028] Example 3
[0029] Reference Figure 1-5, which is a third embodiment of the present invention. This embodiment is based on the above two embodiments. When in use, the motor 5 is energized to work, driving the gear 6 to rotate, and the gear 6 drives the meshing gear ring 7 to rotate. After the gear ring 7 rotates, it drives the fixedly connected rotating ring 8 to rotate in a circle. The rotating ring 8 rotates and drives the connecting rod 10 connected by the threaded structure to rotate in a circle with the center of the nozzle 2 as the center. After the connecting rod 10 rotates, it drives the connecting plate 11 connected at the end to rotate in a circle. The connecting plate 11 drives the inner wall scraper 12 fixedly connected at the end to rotate in a circle. The inner wall scraper 12 drives the fixedly connected high-temperature resistant scraper 14 to rotate in a circle. The high-temperature resistant scraper 14 slides in contact with the inner wall of the nozzle 2, thereby cleaning the inner wall of the nozzle 2 to prevent the gasified material from sticking to the inner wall of the nozzle 2 to form coking. The inner wall scraper 12 is made of high-temperature resistant metal to prevent the fuel burner body 1 from burning out when working. When the fuel burner body 1 stops working, the movable rod 31 of the limit assembly 3 is pressed, and the movable rod 31 moves, driving the fixed connection The limit ring 32 connected to the movable cavity 34 moves, and the limit ring 32 moves in the movable cavity 34, thereby compressing the spring 33 set in the movable cavity 34, and the spring 33 accumulates elastic potential energy. At the same time, the movable connecting rod 35 hinged at the end of the movable rod 31 rotates with the rotating shaft in the groove 121 as the center of the circle, and the movable connecting rod 35 drives the fixedly connected clamping block 36 to rotate. After the clamping block 36 rotates, it is disengaged from the clamping connection with the fixed clamping block 131. After disengaging, the strong clamping block 36 fixedly connected in the oblique groove 122 and the oblique groove 2 133 is The force spring 123 releases elastic potential energy, thereby driving the folding scraper 13 to rotate in a circle with the hinge point of the hinge rod 132 as the center. After the folding scraper 13 rotates toward the flame stabilizing disk 21, it drives the high-temperature resistant scraper strip 14 fixedly connected to the outer wall to contact the surface of the flame stabilizing disk 21. The folding scraper 13 then rotates synchronously driven by the circular rotation of the inner wall scraper 12. The high-temperature resistant scraper strip 14 fixedly connected to the folding scraper 13 cleans the surface of the flame stabilizing disk 21 to prevent the flame stabilizing disk 21 from coking.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An oil burner with an anti-coking function, comprising an oil burner body (1), a nozzle (2) fixedly mounted on one side of the oil burner body (1), a flame stabilizing disk (21) fixedly mounted inside the nozzle (2), characterized in that: A fixed ring (4) is fixedly provided on the outer wall of the nozzle (2) on the side close to the flame port, a motor (5) is fixedly connected to the fixed ring (4), an output shaft of the motor (5) is fixedly connected to a gear (6), the gear (6) is meshedly connected to a gear ring (7), the gear ring (7) is rotatably sleeved outside the nozzle (2) through a high-temperature resistant bearing, a rotating ring (8) is fixedly connected to the side of the gear ring (7) away from the fixed ring (4), the rotating ring (8) is rotatably sleeved outside the nozzle (2), and the rotating ring (8) is rotatably sleeved on the side away from the gear ring (7). One end of a connecting rod (10) is connected via a threaded structure, and the other end of the connecting rod (10) is rotatably connected to a connecting plate (11), a limiting assembly (3) is movably provided in the connecting plate (11), one end of the connecting plate (11) is fixedly connected to an inner wall scraper (12), the inner wall scraper (12) is movably provided in the nozzle (2), and one end of the inner wall scraper (12) away from the connecting plate (11) is hingedly connected to a folding scraper (13), and the folding scraper (13) is fixed and tightly attached to one side of the inner wall scraper (12) via the limiting assembly (3); A groove (121) is provided in one side of the inner wall scraper (12), a rotating shaft is fixedly installed in the groove (121), the limiting assembly (3) comprises a movable rod (31), a limiting ring (32), a spring (33), a movable cavity (34), a movable connecting rod (35), and a clamping block (36), the movable rod (31) is movably provided in a movable hole provided in the connecting plate (11), and the movable hole is connected to the hollow movable cavity (34), a limiting ring (32) is movably provided in the movable cavity (34), and the limiting ring (35) is provided in the movable cavity (34). 2) A fixed sleeve is arranged outside the movable rod (31), one side of the limiting ring (32) is fixedly connected to one end of the spring (33), the other end of the spring (33) is fixedly connected to one side inner wall of the movable cavity (34), one end of the movable rod (31) is movably extended out of the connecting plate (11), and the other end is hinged to the movable connecting rod (35), and the end of the movable connecting rod (35) away from the movable rod (31) is fixedly connected to the clamping block (36), and the clamping block (36) and the movable connecting rod (35) are rotatably arranged in the groove (121) through the rotating shaft; One side of the folding scraper (13) is fixedly connected to a hinged rod (132), the hinged rod (132) is hinged to one end of the inner wall scraper (12), and the other side of the folding scraper (13) is fixedly connected to a fixed clamping block (131), and the fixed clamping block (131) cooperates with the clamping block (36); A second oblique groove (133) is provided on one side of the end surface of the folding scraper (13) opposite to the inner wall scraper (12), and a first oblique groove (122) is provided on one side of the end surface of the inner wall scraper (12) opposite to the folding scraper (13). The inner walls of the opposite sides of the first oblique groove (122) and the second oblique groove (133) are respectively fixedly connected to the two ends of the strong spring (123).
2. The oil burner with anti-coking function according to claim 1, characterized in that: One end of the connecting rod (10) away from the connecting plate (11) is coaxially fixedly connected to a threaded head, and the threaded head is connected to the rotating ring (8) via a threaded structure.
3. The oil burner with anti-coking function according to claim 1, characterized in that: An anti-slip sleeve (9) is provided on the outer wall fixing sleeve of one side of the connecting rod (10), and the anti-slip sleeve (9) is made of high-temperature resistant heat-insulating rubber material.
4. The oil burner with anti-coking function according to claim 1, characterized in that: The inner wall scraper (12) and the folding scraper (13) are respectively fixedly connected to the opposite end surfaces thereof with a high-temperature resistant scraping strip (14), wherein the high-temperature resistant scraping strip (14) is an isosceles triangular prism structure, and the high-temperature resistant scraping strip (14) of the inner wall scraper (12) is in sliding contact with the inner wall of the nozzle (2).
Citation Information
Patent Citations
Combustor facilitating combustion coking cleaning
CN210219829U