A forming mold for cast-in-place ecological slope protection grid beam

Through the design of the outer frame, inner frame and cover plate of the U-shaped mold, combined with the bevel gear worm transmission and insertion rod stop structure, the concrete waste caused by uneven mold and soil slope is solved, and rapid fixation and efficient casting are achieved.

CN115807407BActive Publication Date: 2025-08-19安阳学院
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Patent Information

Application Number
CN202211469884.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-23
Publication Date
2025-08-19
Estimated Expiration
2042-11-23

AI Technical Summary

Technical Problem

When building the existing mold, the bottom and the soil slope are not flat, resulting in waste of concrete and troublesome construction, making it difficult to achieve efficient grid beam pouring.

Method used

The outer frame, inner frame and cover plate of the U-shaped mold is adopted, combined with the bevel gear and worm gear meshing transmission and thread control fixing rod to achieve rapid fixation of the mold frame and the soil slope, and the barrier rod is pushed into the soil slope to seal the gap to prevent slurry leakage.

Benefits of technology

The rapid fixation and splicing of the mold frame is achieved, which avoids concrete waste and improves pouring efficiency.

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Abstract

The present invention discloses a forming mold for a cast-in-place ecological slope protection grid beam, comprising a U-shaped mold outer frame, a U-shaped mold inner frame, and a U-shaped mold cover plate. The mold outer frame and the mold inner frame are fixedly connected to a plurality of connecting blocks, the mold outer frame and the mold inner frame are provided with a plurality of jacks on one side of the connecting blocks, the mold cover plate is provided with a connecting groove, the mold cover plate is fixedly connected to a plurality of plug rods on one side of the connecting groove, and the plug rods on the mold cover plate are slidably connected to the jacks on the mold outer frame and the mold inner frame. The present invention achieves rapid fixation of the mold frame to the soil slope by meshing transmission of bevel gears and worm gears and controlling the downward movement of the fixed rods into the soil of the soil slope. At the same time, multiple molds can be spliced together to facilitate the rapid construction of the grid beam structure. Multiple retaining rods are used to fill the gap between the bottom of the mold and the soil slope, avoiding leakage during concrete pouring and effectively preventing concrete waste.
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Description

Technical Field

[0001] The invention relates to the technical field of water conservancy project construction, in particular to a forming die for a cast-in-situ ecological slope protection grid beam. Background Art

[0002] During the construction of highways, railways, water conservancy projects and other projects, there is often a large amount of excavation. Especially during the construction of water conservancy projects, a large number of exposed slopes will be formed on both sides of the river. Since there are no trees and vegetation on the slopes, the soil on both sides of the river will flow into the river under the erosion of rainwater on rainy days, which will not only cause soil erosion, but also increase the safety risks of river dams. Therefore, it is necessary to protect and manage the slopes on both sides of the river.

[0003] Most of the slope protection methods currently used use concrete materials to cast grid beams on the earth slope, and then plant vegetation. During the construction process of casting the grid beams, a casting chamber is set up through multiple molds, and then concrete is filled into the casting chamber. After the concrete solidifies and forms, the mold is removed to realize the grid beam casting construction. However, since the bottom of the existing mold is flat and the surface of the earth slope is uneven, there is a gap between the bottom of the built mold and the earth slope. During pouring, concrete will flow out of the gap and cause waste. In addition, the existing mold is relatively troublesome to build. Therefore, a forming mold for cast-in-place ecological slope protection grid beams is proposed. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a forming mold for a cast-in-situ ecological slope protection grid beam.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A forming mold for a cast-in-place ecological slope protection grid beam comprises a U-shaped mold outer frame, a U-shaped mold inner frame and a U-shaped mold cover plate. The mold outer frame and the mold inner frame are fixedly connected to a plurality of connecting blocks. The mold outer frame and the mold inner frame are provided with a plurality of jacks on one side of the connecting block. A connecting groove is provided on the mold cover plate. The mold cover plate is fixedly connected to a plurality of plug rods on one side of the connecting groove. The plug rods on the mold cover plate are slidably connected to the jacks on the mold outer frame and the mold inner frame.

[0007] In the above-mentioned forming mold of a cast-in-place ecological slope protection grid beam, a mounting seat is fixedly connected to the outer wall of the inner frame of the mold, and two symmetrically distributed cylindrical grooves are provided at the bottom of the mounting seat. A fixing rod is slidably connected in each of the cylindrical grooves, and the lower end of the fixing rod is a pointed cone structure. Two symmetrically distributed rotating cavities are provided in the mounting seat, and the two rotating cavities are respectively connected to the two cylindrical grooves. An annular groove is provided coaxially with the bottom cavity wall of each rotating cavity around the cylindrical groove, and a rotating ring is rotatably connected in the annular groove. A threaded shaft is coaxially fixedly connected to the top of the fixing rod, and a worm gear is coaxially fixedly connected to the rotating ring. The worm gear is connected to the threaded shaft through a thread.

[0008] In the above-mentioned forming mold of the cast-in-place ecological slope protection grid beam, a cavity is opened in the mounting seat, and the cavity walls on both sides of the cavity are connected to the main shaft for common rotation. The two ends of the main shaft extend into the two rotating cavities respectively and are coaxially fixedly connected to the worm, and the worm and the worm wheel are engaged with each other.

[0009] In the above-mentioned forming mold of a cast-in-place ecological slope protection grid beam, the top cavity wall of the cavity is rotatably connected to the rotating shaft, and a first bevel gear is coaxially fixedly connected to the main shaft in the cavity, and a second bevel gear is coaxially fixedly connected to the lower end of the rotating shaft. The first bevel gear and the second bevel gear are meshed with each other. A rod groove is provided at the top of the mounting seat, and a telescopic groove with a rectangular cross-section is provided at the upper end of the rotating shaft. A telescopic rod is slidably connected in the telescopic groove on the rotating shaft, and the upper end of the telescopic rod is fixedly connected to a rocker.

[0010] In the above-mentioned forming mold of a cast-in-place ecological slope protection grid beam, a movable cavity is opened in each frame plate on the mold outer frame and the mold inner frame, a movable plate is slidably connected in the movable cavity, the jack is connected to the movable cavity, and a plurality of sliding grooves are opened at equal distances on the bottom cavity wall of the movable cavity, a blocking rod is slidably connected in each of the sliding grooves, the upper end of each blocking rod is fixedly connected to a first spring, the upper end of each of the first springs is fixedly connected to the bottom of the movable plate, the upper end surface of the movable plate is fixedly connected to a second spring, the upper end of the second spring is fixedly connected to the top cavity wall of the movable cavity, and the lower end of each blocking rod is a pointed cone structure.

[0011] In the above-mentioned forming mold of a cast-in-place ecological slope protection grid beam, through openings are opened at both ends of the top of the mold outer frame, and card slots are opened at both ends of the mold outer frame near the through openings, and card rods are fixedly connected at both ends of the bottom of the mold outer frame.

[0012] In the above-mentioned forming mold of a cast-in-place ecological slope protection grid beam, a groove is provided on the groove wall on the side away from the through-opening of each of the card slots, and a limiting block is slidably connected in the groove. The limiting block is located in the groove and is fixedly connected to a pull rod at one end. One end of the pull rod extends to the outside of the mold outer frame and is fixedly connected to the pull block. A third spring connected to the limiting block and the inner groove wall of the groove is sleeved on the pull rod. A limiting groove is provided at the corresponding position of the card rod, and the limiting block is located outside the groove and has a lock tongue-shaped structure at one end with the inclined surface facing upward.

[0013] In the above-mentioned forming mold of the cast-in-place ecological slope protection grid beam, triangular reinforcement ribs are fixedly connected to the outer walls of the two corners of the mold inner frame, and the mold outer frame, mold inner frame and mold cover are all made of nickel-chromium alloy steel.

[0014] The present invention has the following advantages:

[0015] 1. The present invention is equipped with a fixed rod, a rocker, a clamping rod, and a limit block. The meshing transmission of the bevel gear and the worm gear and the thread control the downward movement of the fixed rod, so that the fixed rod is inserted into the soil of the slope, achieving rapid fixation of the mold frame and the slope. At the same time, multiple molds can be spliced together, thereby achieving efficient erection of the grid beam structure.

[0016] 2. When the mold cover is connected to the mold outer frame and the mold inner frame, the inserting rod on the mold cover is used to push the movable plate, so that the blocking rod will extend from the slide groove and insert into the soil slope. The multiple blocking rods fill the gap between the bottom of the mold and the soil slope, avoiding leakage during concrete pouring and effectively preventing concrete waste.

[0017] 3. In the process of concrete pouring, the present invention only needs to grout the highest mold, and the concrete slurry will flow through the openings to the molds below, thereby improving the pouring and grouting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a forming mold for a cast-in-situ ecological slope protection grid beam proposed by the present invention;

[0019] Figure 2 This is a structural schematic diagram of the bottom of the mold cover in a forming mold for a cast-in-situ ecological slope protection grid beam proposed by the present invention;

[0020] Figure 3 This is a structural cross-sectional view of the mounting seat portion in a forming mold for a cast-in-situ ecological slope protection grid beam proposed by the present invention;

[0021] Figure 4 This is a side sectional view of the structure of the outer frame of a mold in a forming mold for a cast-in-situ ecological slope protection grid beam proposed by the present invention;

[0022] Figure 5 This is an enlarged schematic diagram of point A of the forming mold for a cast-in-place ecological slope protection grid beam proposed in the present invention.

[0023] In the figure: 1 mold outer frame, 2 mold inner frame, 3 connecting block, 4 mold cover, 5 jack, 6 plug rod, 7 connecting groove, 8 through port, 9 triangular reinforcement rib, 10 mounting seat, 11 cylindrical groove, 12 fixed rod, 13 rotating cavity, 14 annular groove, 15 rotating ring, 16 worm gear, 17 threaded shaft, 18 cavity, 19 main shaft, 20 worm, 21 rotating shaft, 22 first bevel gear, 23 second bevel gear, 24 telescopic rod, 25 rocker, 26 rod groove, 27 moving cavity, 28 moving plate, 29 slide groove, 30 blocking rod, 31 first spring, 32 second spring, 33 clamping groove, 34 clamping rod, 35 groove, 36 limit block, 37 pull rod, 38 pull block, 39 third spring, 40 limit groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The following embodiments are only for illustrative purposes and are not intended to limit the scope of the present invention.

[0025] Reference Figure 1-5 A forming mold for a cast-in-place ecological slope protection grid beam includes a U-shaped mold outer frame 1, a U-shaped mold inner frame 2 and a U-shaped mold cover 4. The mold outer frame 1 and the mold inner frame 2 are fixedly connected with multiple connecting blocks 3. The mold outer frame 1 and the mold inner frame 2 are located on one side of the connecting block 3 and have multiple sockets 5. The mold cover 4 is provided with a connecting groove 7. The mold cover 4 is fixedly connected to one side of the connecting groove 7 with multiple plug rods 6. The plug rods 6 on the mold cover 4 are slidably connected to the plug holes 5 on the mold outer frame 1 and the mold inner frame 2.

[0026] A mounting base 10 is fixedly connected to the outer wall of the mold inner frame 2, and two symmetrically distributed cylindrical grooves 11 are provided at the bottom of the mounting base 10. A fixing rod 12 is slidably connected in each cylindrical groove 11, and the lower end of the fixing rod 12 is a pointed cone structure. Two symmetrically distributed rotating cavities 13 are provided in the mounting base 10, and the two rotating cavities 13 are respectively connected to the two cylindrical grooves 11. The bottom cavity wall of each rotating cavity 13 is coaxially provided with an annular groove 14 around the cylindrical groove 11, and a rotating ring 15 is rotatably connected in the annular groove 14. A threaded shaft 17 is coaxially fixedly connected to the top of the fixing rod 12, and a worm gear 16 is coaxially fixedly connected to the rotating ring 15. The worm gear 16 is connected to the threaded shaft 17 through threads.

[0027] A cavity 18 is provided in the mounting seat 10, and the cavity walls on both sides of the cavity 18 are connected to the main shaft 19 in rotation together. The two ends of the main shaft 19 extend into the two rotating cavities 13 respectively and are coaxially fixedly connected to the worm 20. The worm 20 and the worm wheel 16 are meshed with each other. The top cavity wall of the cavity 18 is rotatably connected to the rotating shaft 21. The main shaft 19 in the cavity 18 is coaxially fixedly connected to the first bevel gear 22, and the lower end of the rotating shaft 21 is coaxially fixedly connected to the second bevel gear 23. The first bevel gear 22 and the second bevel gear 23 are meshed with each other. A rod groove 26 is provided at the top of the mounting seat 10, and a telescopic groove with a rectangular cross section is provided at the upper end of the rotating shaft 21. A telescopic rod 24 is slidably connected to the telescopic groove on the rotating shaft 21, and the upper end of the telescopic rod 24 is fixedly connected to a rocker 25. The rotation directions of the two threaded shafts 17 are opposite, and the rotation directions of the worms 20 at both ends of the main shaft 19 are opposite.

[0028] A movable cavity 27 is provided in each frame plate on the mold outer frame 1 and the mold inner frame 2, and a movable plate 28 is slidably connected in the movable cavity 27. The jack 5 is connected to the movable cavity 27, and a plurality of slide grooves 29 are equidistantly provided on the bottom cavity wall of the movable cavity 27. A baffle 30 is slidably connected in each slide groove 29, and the upper end of each baffle rod 30 is fixedly connected to a first spring 31, and the upper end of each first spring 31 is fixedly connected to the bottom of the movable plate 28. The upper end surface of the movable plate 28 is fixedly connected to a second spring 32, and the upper end of the second spring 32 is fixedly connected to the top cavity wall of the movable cavity 27. The lower end of each baffle rod 30 is a pointed cone structure.

[0029] Through openings 8 are provided at both ends of the top of the mold outer frame 1, and slots 33 are provided at both ends of the mold outer frame 1 and near the through openings 8. Both ends of the bottom of the mold outer frame 1 are fixedly connected to a clamping rod 34. A groove 35 is provided on the groove wall on the side away from the through opening 8 of each clamping groove 33. A limit block 36 is slidably connected in the groove 35. The limit block 36 is located in the groove 35 and is fixedly connected to a pull rod 37 at one end. One end of the pull rod 37 extends to the outside of the mold outer frame 1 and is fixedly connected to a pull block 38. A pull rod 37 is sleeved on the pull rod A third spring 39 is connected to the limit block 36 and the inner groove wall of the groove 35, and a limit groove 40 is provided at the corresponding position of the clamping rod 34. The limit block 36 is located outside the groove 35 and has a lock tongue-shaped structure at one end with the inclined surface facing upward. Triangular reinforcement ribs 9 are fixedly connected to the outer walls of the two corners of the mold inner frame 2. The mold outer frame 1, the mold inner frame 2 and the mold cover plate 4 are all made of nickel-chromium alloy steel. Nickel-chromium alloy steel has high strength and corrosion resistance, and has a long service life in the humid environment of water conservancy projects.

[0030] When the device of the present invention is in use, the mold outer frame 1 and the mold inner frame 2 are first placed on the earth slope of the river channel. After determining the position, the rocker 25 in the rod groove 26 is pulled out, and the rocker 25 is rotated to drive the rotating shaft 21 to rotate. The meshing transmission of the second bevel gear 23 and the first bevel gear 22 drives the main shaft 19 to rotate. The worm 20 at both ends of the main shaft 19 will drive the worm wheels 16 on both sides to rotate at the same speed and in opposite directions. The thread is used to control the downward movement of the fixing rod 12 so that the fixing rod 12 is inserted into the soil of the earth slope to fix the mold frame. After that, the mold can be spliced according to the grid beam structure, and the two clamping rods 34 on the other mold outer frame 1 are inserted into the two clamping grooves 33 of the fixed mold outer frame 1. During the insertion process of the clamping rod 34, the clamping rod 34 will squeeze the inclined surface of the limit block 36, and push the limit block 36 completely into the groove 35. After 33, the limit groove 40 on the card rod 34 corresponds to the groove 35. Under the action of the third spring 39, the limit block 36 enters the limit groove 40 to limit and fix the card rod 34, completing the splicing of the two molds. After the mold frame is erected, the mold cover 4 is covered. When the insertion rod 6 on the mold cover 4 is inserted into the insertion hole 5 of the mold outer frame 1 and the mold inner frame 2, the insertion rod 6 will extend into the movable cavity 27 to push the movable plate 28. After the movable plate 28 slides down, the baffle 30 will extend from the slide groove 29 and be inserted into the soil slope. Multiple baffle rods 30 will fill the gap between the bottom of the mold and the soil slope, which can avoid leakage of concrete during pouring, effectively preventing waste of concrete. During the concrete pouring process, only the highest mold needs to be grouted, and the concrete slurry will flow through the through port 8 to the molds below, thereby improving the pouring and grouting efficiency.

[0031] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A forming mold for a cast-in-place ecological slope protection grid beam, comprising a U-shaped mold outer frame (1), a U-shaped mold inner frame (2) and a U-shaped mold cover plate (4), characterized in that: The mold outer frame (1) and the mold inner frame (2) are fixedly connected to a plurality of connection blocks (3); the mold outer frame (1) and the mold inner frame (2) are provided with a plurality of jacks (5) on one side of the connection blocks (3); the mold cover plate (4) is provided with a connection groove (7); the mold cover plate (4) is fixedly connected to a plurality of insertion rods (6) on one side of the connection groove (7); the insertion rods (6) on the mold cover plate (4) are slidably connected to the jacks (5) on the mold outer frame (1) and the mold inner frame (2); A movable cavity (27) is provided in each frame plate on the mold outer frame (1) and the mold inner frame (2), a movable plate (28) is slidably connected in the movable cavity (27), the jack (5) is communicated with the movable cavity (27), a plurality of chute (29) is equidistantly provided on the bottom cavity wall of the movable cavity (27), a baffle (30) is slidably connected in each chute (29), the upper end of each baffle (30) is fixedly connected to a first spring (31), the upper end of each first spring (31) is fixedly connected to the bottom of the movable plate (28), the upper end surface of the movable plate (28) is fixedly connected to a second spring (32), the upper end of the second spring (32) is fixedly connected to the top cavity wall of the movable cavity (27), and the lower end of each baffle (30) is a pointed cone structure; Through openings (8) are provided at both ends of the top of the mold outer frame (1), and clamping grooves (33) are provided at both ends of the mold outer frame (1) and near the through openings (8), and clamping rods (34) are fixedly connected at both ends of the bottom of the mold outer frame (1); A groove (35) is formed on the side wall of each of the slots (33) away from the opening (8). A limiting block (36) is slidably connected in the groove (35), and one end of the limiting block (36) located in the groove (35) is fixedly connected to a pull rod (37), one end of the pull rod (37) extends to the outside of the mold outer frame (1) and is fixedly connected to a pull block (38), and a third spring (39) connected to the limiting block (36) and the inner groove wall of the groove (35) is sleeved on the pull rod (37), and a limiting groove (40) is provided at a corresponding position of the clamping rod (34), and one end of the limiting block (36) located outside the groove (35) is a lock tongue-shaped structure with the inclined surface facing upward.

2. The forming mold of the cast-in-situ ecological slope protection grid beam according to claim 1 is characterized in that: A mounting seat (10) is fixedly connected to the outer wall of the mold inner frame (2), and two symmetrically distributed cylindrical grooves (11) are provided at the bottom of the mounting seat (10), and a fixing rod (12) is slidably connected in each cylindrical groove (11), and the lower end of the fixing rod (12) is a pointed cone structure. Two symmetrically distributed rotating cavities (13) are provided in the mounting seat (10), and the two rotating cavities (13) are respectively communicated with the two cylindrical grooves (11). The bottom cavity wall of each rotating cavity (13) is coaxially provided with an annular groove (14) around the cylindrical groove (11), and a rotating ring (15) is rotatably connected in the annular groove (14). A threaded shaft (17) is coaxially fixedly connected to the top of the fixing rod (12), and a worm gear (16) is coaxially fixedly connected to the rotating ring (15), and the worm gear (16) is connected to the threaded shaft (17) through a thread.

3. The forming mold of the cast-in-situ ecological slope protection grid beam according to claim 2, characterized in that: A cavity (18) is provided in the mounting seat (10), and the walls on both sides of the cavity (18) are rotatably connected to a main shaft (19), and both ends of the main shaft (19) extend into the two rotating cavities (13) and are coaxially fixedly connected to a worm (20), and the worm (20) and the worm wheel (16) are meshed with each other.

4. The forming mold of the cast-in-situ ecological slope protection grid beam according to claim 3, characterized in that: The top cavity wall of the cavity (18) is rotatably connected to the rotating shaft (21); a first bevel gear (22) is coaxially fixedly connected to the main shaft (19) in the cavity (18); a second bevel gear (23) is coaxially fixedly connected to the lower end of the rotating shaft (21); the first bevel gear (22) and the second bevel gear (23) are meshed with each other; a rod groove (26) is provided on the top of the mounting seat (10); a telescopic groove with a rectangular cross section is provided on the upper end of the rotating shaft (21); a telescopic rod (24) is slidably connected in the telescopic groove on the rotating shaft (21); and a rocker (25) is fixedly connected to the upper end of the telescopic rod (24).

5. The forming mold of the cast-in-situ ecological slope protection grid beam according to claim 1, characterized in that: Triangular reinforcement ribs (9) are fixedly connected to the outer walls of the two corners of the mold inner frame (2), and the mold outer frame (1), the mold inner frame (2) and the mold cover plate (4) are all made of nickel-chromium alloy steel.

Citation Information

Patent Citations

  • Road cut arch framework beam form board

    CN108487266A

  • Pouring frame fixing template structure for civil construction engineering

    CN112627520A

  • Water conservancy cast-in-place concrete slope protection construction formwork

    CN217811122U