Bottle box loading system for bottle washing machine and bottle washing machine modification method

Abstract

The present invention belongs to the technical field of bottle washing machine equipment, and discloses a bottle box loading system for a bottle washing machine and a bottle washing machine modification method, wherein the loading system comprises a semi-plastic bottle box assembly and a limiting bottle lifting device, the semi-plastic bottle box assembly is connected to the inner wall of the equipment through a chain device, the limiting bottle lifting device is connected to the inner wall of the equipment and is arranged above the semi-plastic bottle box assembly; the semi-plastic bottle box assembly comprises a side plate frame and a semi-plastic bottle box, the side plate frame is connected in series with the semi-plastic bottle box; the semi-plastic bottle box comprises a bottle box mouth, and the bottle box mouth is injected with plastic; the limiting bottle lifting device comprises a convex limiting block, a clamping plate, a baffle and a base, the base is connected to the inner wall of the equipment, the convex limiting block is connected to the base, the convex limiting block is aligned with the middle groove of the bottle box mouth, the clamping plate is arranged at the left and right ends of the convex limiting block and is connected to the base, the baffle is arranged at the rear end of the convex limiting block and is connected to the base; the convex limiting block is injected with plastic. In the process of bottle washing, the loading system can effectively protect the bottle from being easily broken or rotten.

Description

Technical Field

[0001] The invention belongs to the technical field of bottle washing machine equipment, and in particular relates to a bottle box loading system for a bottle washing machine and a bottle washing machine modification method. Background Art

[0002] Before beer is filled and bottled, bottle washing is a crucial step. The purpose of bottle washing is to clean the inside and outside of the empty bottle, and after disinfection and sterilization, provide packaging containers that meet hygiene requirements for the next filling process. It can be seen that the quality of bottle washing is directly related to the filling quality of the product.

[0003] At present, the immersion spray bottle washing machine is a highly efficient fully automatic bottle washing equipment, with as many as 300 rows or more of bottle box components, which are driven by sleeve roller chains at both ends of the bottle washing machine and operate in a closed loop and repeatedly inside the equipment. First, the bottles to be washed are loaded at the inlet of the bottle washing machine, and then they are repeatedly soaked and sprayed through the various water pools inside the bottle washing machine, and finally reach the outlet of the bottle washing machine, and the washed bottles are removed from the bottle box. During the entire bottle washing process, the bottle box components of the bottle washing machine must operate safely, energy-saving, and efficiently to ensure the final bottle washing effect. At present, many of the bottle box components of the existing domestic 36,000 bottles / hour bottle washing machines are equipped with all-steel bottle boxes, which are heavy and energy-intensive, and are easy to smash the bottles during bottling, resulting in broken bottles.

[0004] Therefore, a new technology is needed to solve the problem that bottles are easy to break and rot in the bottle washing process of the prior art. Summary of the invention

[0005] In order to solve the above problems in the prior art, the present invention provides a bottle box loading system for a bottle washing machine, which can effectively protect the bottles from being easily broken and damaged during the bottle washing process.

[0006] The present invention adopts the following technical solutions:

[0007] A bottle box loading system for a bottle washing machine comprises a semi-plastic bottle box assembly and a position limiting bottle lifting device, wherein the semi-plastic bottle box assembly is connected to an inner wall of the equipment through a chain device, and the position limiting bottle lifting device is connected to the inner wall of the equipment and is arranged above the semi-plastic bottle box assembly;

[0008] The semi-plastic bottle box assembly comprises a side plate frame and a semi-plastic bottle box, wherein the side plate frame is connected in series with the semi-plastic bottle box; the semi-plastic bottle box comprises a bottle box mouth, wherein the bottle box mouth is made of plastic injection;

[0009] The limiting bottle lifting device comprises a convex limiting block, a clamping plate, a baffle and a base, wherein the base is connected to the inner wall of the device, the convex limiting block is connected to the base, the convex limiting block is aligned with the middle groove of the bottle box mouth, the clamping plates are arranged at the left and right ends of the convex limiting block and connected to the base, and the baffle is arranged at the rear end of the convex limiting block and connected to the base;

[0010] The convex limiting block is made of plastic injection.

[0011] Furthermore, the plastic is heat-resistant and alkali-resistant polypropylene.

[0012] Furthermore, the semi-plastic bottle box also includes a bottle box body, which is connected to the bottle box mouth, and the bottle box body is punched from a cold-rolled steel plate; the bottle box mouth is an open structure.

[0013] Furthermore, the bottle box body is matched with volumetric bottles of 680 mL or less.

[0014] Furthermore, the bottle box body is formed by one-time stretching of a high-frequency welded pipe, and the tightness is 90%-100%.

[0015] Furthermore, the side panel frame includes side panels and end panels, the side panels are arranged on the sides of the end panels to jointly enclose the semi-plastic bottle box; the end panels are provided with connecting ears connected to the chain device.

[0016] Furthermore, the side panel is made of hot-rolled steel plate and is roll-formed in one step, and the bending angle of the side panel is 85°-95°; a reinforcing rib is provided in the middle of the side panel.

[0017] Furthermore, a full welding length of 30 mm is provided between the side plate and the end plate; and a supporting plate is provided at the lower part of the connecting ear.

[0018] Furthermore, two welding points are respectively arranged at the upper and lower parts between the side plate and the semi-plastic bottle box.

[0019] Another object of the present invention is to provide a bottle washer modification method of a bottle box loading system of a bottle washer, comprising the following steps:

[0020] S1. According to the high-quality materials and advanced process technology standards of the present invention, combined with the specification parameters of the bottle washing machine, design, prepare and process several rows of the semi-plastic bottle box components, each row of the semi-plastic bottle box components includes several semi-plastic bottle boxes;

[0021] S2, designing, preparing materials and processing the position-limiting bottle lifting device, including a plurality of convex position-limiting blocks;

[0022] S3. Remove the old bottle box assembly made of all steel in the equipment, keep the inner and outer chain plates of the sleeve roller chains on the left and right sides consistent with each other, and install an angle steel fixture for spacing every several sections to protect the sleeve roller chain from falling off the chain guide rail;

[0023] S4, add the limit bottle lifting device, connect it to the inner wall of the equipment through bolts, and specifically connect it to both sides of the front edge of the box body of the bottle feeding guide rail of the bottle washing machine; after installation, ensure that the convex limit block is aligned with the bottle lying flat on the bottle feeding guide rail, and control the length of the convex limit block entering the groove of the bottle box mouth at that location;

[0024] S5. Install the semi-plastic bottle box assembly. It can be loaded from the top or the back of the machine. At the beginning, it is required to install ten rows of empty spaces every two rows. After one circle of installation, all the semi-plastic bottle box assemblies can be installed continuously, and the angle steel used for spacing can be removed at the same time. During the installation process, pay attention again to ensure that the several convex limit blocks installed at the equipment entrance are aligned with the grooves of the bottle box mouth.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention designs a semi-plastic bottle box for loading bottles for washing, and the bottle box mouth of the semi-plastic bottle box is made of plastic injection, which can effectively protect the bottles from being easily broken and damaged during the bottle washing process; at the same time, a limiting bottle-top device is designed for protection, and the convex limiting block of the limiting bottle-top device is also made of plastic injection, which can effectively protect the bottle head from being easily stuck and deformed, thereby reducing bottle damage and improving the utilization rate of old bottles; the semi-plastic bottle box component structure is light in weight and is manufactured using high-quality materials and advanced process technology standards, which can significantly reduce the equipment operating load, reduce energy consumption, optimize the bottle washing rate, and reduce the equipment failure rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The technology of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0027] Figure 1 is a front view of the connection between the loading system of the present invention and the inner wall of the device;

[0028] Figure 2 It is a left side view of the loading system of the present invention.

[0029] Reference numerals:

[0030] 1-semi-plastic bottle box assembly; 11-side panel frame; 111-side panel; 1111-welding point; 112-end plate; 113-connecting ear; 114-support plate; 12-semi-plastic bottle box; 121-bottle box mouth; 1211-groove; 122-bottle box body; 2-limiting bottle top device; 21-convex limiting block; 22-clamping plate; 23-baffle; 24-base; 3-chain device; 31-chain guide; 32-sleeve roller chain; 4-inner wall of the equipment; A-bottle feeding direction. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the present invention, so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other without conflict. The same reference numerals used throughout the drawings indicate the same or similar parts.

[0032] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature, or it may be indirectly fixed or connected to the other feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the components of the present invention in the drawings.

[0033] Reference Figure 1 to Figure 2 A bottle box loading system for a bottle washing machine comprises a semi-plastic bottle box assembly 1 and a position-limiting bottle-lifting device 2, wherein the semi-plastic bottle box assembly 1 is connected to an inner wall 4 of the equipment through a chain device 3, and the position-limiting bottle-lifting device 2 is connected to the inner wall 4 of the equipment and is arranged above the semi-plastic bottle box assembly 1;

[0034] The semi-plastic bottle box assembly 1 comprises a side plate frame 11 and a semi-plastic bottle box 12, wherein the side plate frame 11 and the semi-plastic bottle box 12 are connected in series; the semi-plastic bottle box 12 comprises a bottle box mouth 121, wherein the bottle box mouth 121 is made of plastic injection; the semi-plastic bottle box assembly 1 is light in weight and can effectively reduce the operating load of the equipment;

[0035] The limiting bottle lifting device 2 comprises a convex limiting block 21, a clamping plate 22, a baffle 23 and a base 24, wherein the base 24 is connected to the inner wall 4 of the device, the convex limiting block 21 is connected to the base 24, the convex limiting block 21 is aligned with the middle groove 1211 of the bottle box mouth 121, the clamping plate 22 is arranged at the left and right ends of the convex limiting block 21 and connected to the base 24, and the baffle 23 is arranged at the rear end of the convex limiting block 21 and connected to the base 24;

[0036] The convex stopper 21 is made of plastic injection; the base 24 is a channel steel structure, specifically, connected to both sides of the front box of the bottle washing machine at the bottle feeding guide rail by bolts;

[0037] In addition, specifically, the chain device 3 includes a chain guide 31 and a sleeve roller chain 32, the chain guide 31 is connected to the inner wall 4 of the equipment, the sleeve roller chain 32 rolls inside the chain guide 31, and its side is connected to the side plate frame 11.

[0038] During the bottle washing process, the convex limiting block 21 is aligned with the middle groove 1211 of the bottle box mouth 121. When the semi-plastic bottle box assembly 1 is running, it can avoid the convex limiting block 21 and pass through; in addition, in view of the defect that the bottle box mouth 121 is easy to get stuck due to its plastic material, the convex limiting block 21 can timely support the bottle entering the semi-plastic bottle box 12, avoiding the bottle hitting the top position of the cone mouth of the bottle box mouth 121 to cause the bottle to be stuck, or causing the bottle box mouth 121 to be damaged too quickly, thereby reducing the subsequent bottle feeding and hitting the stuck bottle in front, causing the bottle washing machine to be misaligned.

[0039] In one embodiment, the semi-plastic bottle box assembly is composed of about 40 semi-plastic bottle boxes connected in series inside a rectangular side panel frame.

[0040] In one embodiment, the plastic is heat-resistant and alkali-resistant polypropylene. Specifically, the plastic material used is optimized heat-resistant and alkali-resistant polypropylene, which can solve the problem that the bottle box mouth 121 is easily corroded and deformed by heat in the high-temperature washing liquid environment of the bottle washing machine.

[0041] In one embodiment, the semi-plastic bottle box 12 also includes a bottle box body 122, and the bottle box body 122 is connected to the bottle box mouth 121. The bottle box body 122 is punched out of cold-rolled steel plate, and the bottle box mouth 121 is injected with plastic, which plays a buffering and protective role on the bottle mouth of the glass bottle and effectively reduces the breakage rate of the bottle mouth; the bottle box mouth 121 is an open structure, and when the impact angle is large and the time is long in the rotary spray, it can ensure the effect of rinsing and removing the label on the outside of the bottle, thereby optimizing the cleaning rate of the bottle.

[0042] In one embodiment, the bottle box body 122 is matched with a volume bottle of 680 mL or less.

[0043] In one embodiment, the bottle box body 122 is made of SPCC cold-rolled steel plate, which is stretched and formed by high-frequency welding pipe once, and the tightness is 90%-100%. In this embodiment, the tightness of the bottle box body 122 is close to 100%, which greatly improves the strength of the entire bottle box body structure.

[0044] In one embodiment, the side panel frame 11 includes a side panel 111 and an end panel 112 , wherein the side panel 111 is arranged on the side of the end panel 112 to jointly enclose the semi-plastic bottle box 12 ; the end panel 112 is provided with a connecting ear 113 connected to the chain device 3 .

[0045] In one embodiment, the side plate 111 is made of 16Mn hot-rolled steel plate and is formed by one-time roll forming. The bending angle of the side plate 111 is 85°-95°. A reinforcing rib is provided in the middle of the side plate 111. In this embodiment, the bending angle is 90°, and the reinforcing rib is cold-drawn flat steel.

[0046] In one embodiment, a full welding length of 30 mm is provided between the side plate 111 and the end plate 112; a support plate 114 is provided at the lower part of the connecting ear 113, and its main function is to ensure that the side plate frame 11 has sufficient strength to reduce major failures such as the semi-plastic bottle box assembly falling off in the equipment due to desoldering during the bottle washing process.

[0047] In one embodiment, two welding points 1111 are respectively arranged between the side plate 111 and the semi-plastic bottle box 12. Specifically, two welding points 1111 are respectively arranged between the side plate 111 and the bottle box body 122 to ensure the connection and reliability of the two. These strengthening measures improve the bending strength of the entire row of semi-plastic bottle box components 1. The semi-plastic bottle box components 1 do not bend and deform, so as to ensure the centering spraying with the spray pipe during the bottle washing process, thereby improving the bottle washing rate.

[0048] Another object of the present invention is to provide a bottle washer modification method of a bottle box loading system of a bottle washer, comprising the following steps:

[0049] S1. According to the high-quality materials and advanced process technology standards of the present invention, combined with the specification parameters of the bottle washing machine, design, prepare and process several rows of the semi-plastic bottle box components 1, each row of the semi-plastic bottle box components 1 includes several semi-plastic bottle boxes 12;

[0050] S2, designing, preparing materials and processing the limiting bottle lifting device 2, including a plurality of convex limiting blocks 21;

[0051] S3. Remove the old bottle box assembly made of all steel in the equipment, keep the inner and outer chain plates of the sleeve roller chain 32 on the left and right sides corresponding to each other, and install an angle steel fixture for spacing every several sections to protect the sleeve roller chain 32 from separating from the chain guide 31;

[0052] S4, add the limit bottle lifting device 2, connect it to the inner wall 4 of the equipment through bolts, and specifically connect it to both sides of the front edge of the box body of the bottle feeding guide rail of the bottle washing machine; after installation, ensure that the convex limit block 21 is aligned with the bottle lying flat on the bottle feeding guide rail, and control the length of the convex limit block 21 entering the groove 1211 of the bottle box mouth 121 at that location;

[0053] S5. Install the semi-plastic bottle box assembly 1. It can be loaded from the top or the back of the machine. At the beginning, it is required to install ten rows of empty spaces every two rows. After one circle of installation, all the semi-plastic bottle box assemblies 1 can be installed continuously, and the angle steel used for spacing can be removed at the same time. During the installation process, pay attention again to ensure that the several convex limit blocks 21 installed at the equipment entrance are aligned with the groove 1211 of the bottle box mouth 121.

[0054] In one embodiment, in the step S1, four hundred rows of the semi-plastic bottle box assemblies are designed, prepared and processed, and each row of the semi-plastic bottle box assemblies includes thirty-eight semi-plastic bottle boxes; in the step S2, the limiting bottle-top device is designed, prepared and processed, including a total of thirty-eight convex limiting blocks.

[0055] In one embodiment, in the step S3, an angle steel fixture for spacing is installed every twenty-eight sections.

[0056] The bottle washing working principle of the bottle washing machine in the present invention is:

[0057] The semi-plastic bottle box assembly 1 is driven by the sleeve roller chains 32 at both ends, and operates in a closed loop and repeatedly in the bottle washing machine. First, the bottles to be washed are loaded at the inlet of the bottle washing machine, and each semi-plastic bottle box 12 is loaded with a bottle from the bottle feeding direction A. Then the semi-plastic bottle box assembly 1 transports the bottles, and passes through each water tank inside the bottle washing machine in turn for repeated soaking and spraying. The cleaning liquid in each water tank gradually transitions from high-temperature alkaline water to clean water at room temperature. Finally, the bottles reach the outlet of the bottle washing machine, and the washed bottles exit from the semi-plastic bottle box 12.

[0058] The other contents of the bottle box loading system for the bottle washing machine and the bottle washing machine modification method described in the present invention refer to the prior art and will not be described in detail here.

[0059] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Therefore, any modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A bottle box loading system for a bottle washing machine, characterized in that: It includes a half-plastic bottle box assembly and a position-limiting bottle-lifting device, wherein the half-plastic bottle box assembly is connected to the inner wall of the equipment through a chain device, and the position-limiting bottle-lifting device is connected to the inner wall of the equipment and is arranged above the half-plastic bottle box assembly; The semi-plastic bottle box assembly comprises a side plate frame and a semi-plastic bottle box, wherein the side plate frame is connected in series with the semi-plastic bottle box; the semi-plastic bottle box comprises a bottle box mouth, wherein the bottle box mouth is made of plastic injection; The limiting bottle lifting device comprises a convex limiting block, a clamping plate, a baffle and a base, wherein the base is connected to the inner wall of the device, the convex limiting block is connected to the base, the convex limiting block is aligned with the middle groove of the bottle box mouth, the clamping plates are arranged at the left and right ends of the convex limiting block and connected to the base, and the baffle is arranged at the rear end of the convex limiting block and connected to the base; The convex stopper is made of plastic injection; the base is a channel steel structure, specifically, connected to both sides of the front box of the bottle feeding guide rail of the bottle washing machine through bolts; The chain device includes a chain guide and a sleeve roller chain, wherein the chain guide is connected to the inner wall of the equipment, and the sleeve roller chain rolls inside the chain guide, and its side is connected to the side plate frame; The plastic is heat-resistant and alkali-resistant polypropylene; The semi-plastic bottle box also includes a bottle box body, which is connected to the bottle box mouth, and the bottle box body is punched from SPCC cold-rolled steel plate; the bottle box mouth is an open structure; The bottle box body is formed by one-time stretching through a high-frequency welded pipe, and the tightness is 90%-100%; The bottle box body is compatible with volumetric bottles of 680 mL or less; The side panel frame includes a side panel and an end panel, wherein the side panel is arranged at the side of the end panel to jointly enclose the semi-plastic bottle box; the end panel is provided with a connecting ear connected to the chain device; The side panels are made of 16Mn hot-rolled steel plates and are formed by one-time roll forming. The bending angle of the side panels is 85°-95°. A reinforcing rib is provided in the middle of the side panels. The reinforcing rib is made of cold-drawn flat steel. A 30mm long full welding length is provided between the side plate and the end plate; a supporting plate is provided at the lower part of the connecting ear; Two welding points are respectively arranged above and below the side plate and the semi-plastic bottle box.

2. A bottle washing machine modification method based on the bottle box loading system of the bottle washing machine according to claim 1, characterized in that: The following steps are involved: S1. Based on the specification parameters of the bottle washing machine, design, prepare and process several rows of the semi-plastic bottle box components, each row of the semi-plastic bottle box components includes several semi-plastic bottle boxes; S2. Design, prepare materials and process the position limiting bottle lifting device; S3. Remove the old bottle box assembly made of all steel in the equipment, keep the inner and outer chain plates of the sleeve roller chains on the left and right sides consistent, and install an angle steel fixture for spacing every several sections; S4, add the limit bottle lifting device, connect it to the inner wall of the equipment through bolts, and specifically connect it to both sides of the front edge of the box body of the bottle feeding guide rail of the bottle washing machine; after installation, ensure that the convex limit block is aligned with the bottle lying flat on the bottle feeding guide rail, and control the length of the convex limit block entering the groove of the bottle box mouth at that location; S5. Install the half plastic bottle box components. Initially, it is required to install two rows with ten rows of empty spaces. After one circle of installation, all the half plastic bottle box components can be installed continuously, and the angle steel used for spacing can be removed at the same time.

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