Double-head large-depth H-shaped pile feeding device and pile feeding method thereof
By combining a dual clamping mechanism and a stabilization system, the problem of uneven stress on the I-beam pile during deep pile driving was solved, thereby improving the stability of pile driving and the quality of pile formation.
Patent Information
- Application Number
- CN202211389349.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-07
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2042-11-07
AI Technical Summary
Existing pile driving equipment cannot meet the requirements for deep pile driving, and the clamping of the I-beam piles is unstable, resulting in uneven stress on the I-beam piles during the driving process, which affects the quality of pile formation.
A double clamping mechanism is used to clamp the I-beam pile. Combined with a stabilizing mechanism and a control system, the position and angle of the clamping mechanism are adjusted by a winch, guide wheel line and pulley block to ensure that the I-beam pile is subjected to uniform force. A counterweight component and a pile depth measuring arm are used for precise pile delivery.
It achieves stability and reliability in deep pile driving, ensures uniform stress on I-beam piles, prevents slippage, and improves pile quality and driving efficiency.
Smart Images

Figure CN115821917B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the civil engineering technical field, specifically to a double chuck large-depth H-shaped pile delivery equipment and a pile delivery method thereof. BACKGROUND
[0002] In the prior art, with the development of national economic construction, the application of H-shaped piles is also more and more common. The H-shaped pile adopts a H-shaped prefabricated component, and has reliable pile body quality, simple process, fast construction speed, small occupied area, no (low) soil compaction, no (low) noise, no slurry transportation and other environmental pollution problems, and is therefore widely used.
[0003] In the prior art, in some foundation pit construction projects, a pile driver and a pile delivery machine are needed to jointly deliver the prefabricated pile into the designed pile top position in the soil, and this process is called pile delivery.
[0004] However, the present construction project, especially the industrial project, is affected by factors such as foundation embedding depth and process requirements, and there are several different pile top elevations in a region, and the pile top elevation is more than 2 meters below the ground surface, and the relative height difference between different pile top elevations is also large. This feature determines that the pile delivery depth cannot be reduced by lowering the ground elevation during the construction process, and only the pile foundation construction can be carried out on the original ground surface (close to ±0.00).
[0005] Therefore, the problem of large-depth pile delivery arises, and the pile delivery depth is generally more than 2 meters, and the deepest one even reaches nearly 10 meters. In the case that the pile top is designed to be below the ground surface, the site is limited and cannot be excavated on a large scale, and the pile driver and traffic cannot be developed during pile driving, the pile can be driven at the present ground surface, and then the pile top is driven below the ground surface by using the pile delivery device.
[0006] However, the pile delivery equipment in the prior art cannot meet the requirements of large-depth pile delivery on the one hand, and on the other hand, the clamping of the H-shaped pile is not stable during the specific pile delivery, and the uneven friction between the H-shaped pile and the clamping mechanism will cause the relative slip between the clamping mechanism and the H-shaped pile, resulting in uneven stress of the H-shaped pile during the pile delivery process, additional bending moment, and influence on the pile quality and even damage to the pile body.
[0007] Therefore, in order to solve the above problems, it is necessary to provide a double chuck large-depth H-shaped pile delivery equipment and a pile delivery method, which can meet the requirements of large-depth pile delivery and solve the problem of unstable clamping of the H-shaped pile. SUMMARY
[0008] The purpose of the present application is to solve the problem of uneven stress of the H-shaped pile during the pile delivery process, additional bending moment, and influence on the pile quality and even damage to the pile body by providing a double chuck large-depth H-shaped pile delivery equipment, which clamps the H-shaped pile by the double clamping mechanism and then carries out the pile delivery construction.
[0009] The application further provides a pile feeding method using the double-gripper large-depth pile feeding device.
[0010] To solve the above technical problems, the application is realized by the following technical solutions:
[0011] The double-gripper large-depth pile feeding device comprises a stabilizing mechanism and a control system; a main column and a winch are installed on the stabilizing mechanism, and a pulley block is arranged at the upper end of the main column; the control system controls the winch, and a guide wire is installed on the winch, the guide wire is connected with a counterweight assembly after passing through the pulley block, the lower end of the counterweight assembly is connected with a pile feeding depth measuring arm, the lower end of the pile feeding depth measuring arm is connected with a clamping seat, and two groups of position-corresponding clamping mechanisms are arranged on the clamping seat.
[0012] Each clamping mechanism comprises a connecting plate, the upper end of the connecting plate is fixed on the clamping seat, clamping plate connecting arms are hingedly connected to the lower end of the connecting plate on both sides, and driving motors are installed on the lower end of the connecting plate on both sides; the clamping plate connecting arms are hingedly connected to both sides through the driving shafts of the driving motors, left and right clamping plates are installed on the clamping plate connecting arms on both sides, the left and right clamping plates can be clamped inward under the action of the driving motors, and the control system can control the driving motors correspondingly.
[0013] Further, the pile feeding depth measuring arm is a long solid cylinder, made of carbon steel, and coated with a polyethylene coating of different colors every meter, and a scale line is arranged every 10 cm.
[0014] Further, the counterweight assembly comprises a counterweight connecting fixator, the upper end of the counterweight connecting fixator is provided with a rotating disc connected with the guide wire, and a pile feeding counterweight is installed on the counterweight connecting fixator and connected with the pile feeding depth measuring arm through connecting bolts.
[0015] Further, the left and right clamping plates are provided with tooth-shaped friction strips at the corresponding end faces, and the outer ends of the two clamping plates are provided with connecting blocks for butt joint with the clamping plate connecting arms.
[0016] Further, the guide wire is a double-twisted stainless steel wire rope, and the surface of the guide wire is coated with a phosphating coating.
[0017] Further, the stabilizing mechanism comprises a chassis, a base is installed on the chassis, and a diagonal brace connected with the main column is installed on the chassis; a main lifting rod and a secondary lifting rod are installed on the winch; and the control system comprises a control room arranged on the chassis.
[0018] Further, the included angle between the inclined support and the base is set between 45-60°, and the included angle between the inclined support and the base is adjustable; and the height of the main column is set to 28-45m.
[0019] Further, the rotating disc is set to be a toothed disc made of cast steel and plated with zinc, and is installed on the counterweight connecting fixator through a rotating assembly, and can be freely adjusted in direction.
[0020] The application also provides a pile feeding method using the double-chuck large-depth H-shaped pile feeding equipment, and specifically includes the following steps:
[0021] Step S1: the position of the stabilizing mechanism is determined, the base contacts the ground soil body with a compressive strength of at least 25MPa, and the position of the inclined support is quickly adjusted by the main lifting rod and the secondary lifting rod controlled by the control room;
[0022] Step S2: then the height, angle and position of the clamping mechanism are adjusted by the winch, guide wire and pulley block, and the center of the clamping mechanism is aligned with the center of the web portion of the H-shaped pile, and then the relative position of the clamping mechanism and the H-shaped pile is adjusted, so that the outer sides of the left and right clamping plates are tightly attached to the upper and lower flange portions of the H-shaped pile, and the error between the two sides is within 50mm;
[0023] Step S3: the clamping mechanism is lowered by controlling the winch, guide wire and pulley block, and the guide wire on the winch drum is set to the rated speed, and when the left and right clamping plates of the clamping mechanism are completely projected on the web portion of the H-shaped pile, the clamping mechanism is controlled to clamp the H-shaped pile;
[0024] Step S4: the counterweight assembly, pile feeding depth measuring arm and clamping mechanism are continuously lowered by controlling the winch, guide wire and pulley block, and the H-shaped pile is driven into the soil body by the weight of the counterweight assembly, so that the centers of the counterweight assembly, pile feeding depth measuring arm, clamping mechanism and H-shaped pile are on the same straight line;
[0025] Step S5: the scale line on the pile feeding depth measuring arm is observed, and when the set pile feeding depth is reached, the lowering is stopped, the clamping mechanism is controlled to be loosened, and the clamping mechanism is slowly lifted to the initial position by the winch, guide wire and pulley block, and similarly, the guide wire wheel on the winch drum is set to the rated speed, so that the overall pile feeding work is completed.
[0026] In the step S3, the rated speed of the guide wire wheel is 6-8m / min; and in the step S5, the rated speed of the guide wire wheel is 6-12m / min.
[0027] Beneficial effects: the application has the following technical advantages:
[0028] (1) The present invention has good stability. The whole is fixed by the chassis and the base. The main column is fixed by the diagonal brace. The winch is fixed by the main lifting frame rod and the secondary lifting rod. The guide wheel line in the winch is connected to the counterweight assembly by the pulley block. The lower end of the counterweight assembly is equipped with a pile depth measuring arm. Each meter of the pile depth measuring arm is coated with polyethylene material of different colors. A scale line is drawn every 10cm. It can conveniently and simply display the real-time pile depth, realize the convenience of large-depth pile measurement, greatly reduce the measurement difficulty of pile depth measurement and save measurement cost accordingly.
[0029] (2) In this invention, the I-beam is clamped by a clamping mechanism. The clamping mechanism is connected by a drive motor on both sides, and clamping plates are installed on the clamping plates on both sides. The clamping of the I-beam is achieved by the clamping plates on both sides, and the clamping is very firm. In addition, there are two clamping mechanisms symmetrically arranged in this invention. The arrangement of two clamping mechanisms can increase the friction between the clamping mechanism and the I-beam pile on the one hand, and ensure that the I-beam pile is evenly stressed during the pile driving process on the other hand, preventing relative slippage between the I-beam pile and the clamping mechanism, so as to prevent uneven stress on the I-beam pile and additional bending moment that affects the pile quality.
[0030] (3) The left and right clamps in this invention can increase the contact area between the clamps and the I-beam, and both clamps are provided with toothed friction strips, which significantly increases the friction between the clamps and the I-beam and prevents relative slippage between the I-beam and the clamping mechanism. Attached Figure Description
[0031] Figure 1 This is a structural diagram of the present invention;
[0032] Figure 2 This is a structural diagram of the counterweight component in this invention;
[0033] Figure 3 for Figure 2 Top view;
[0034] Figure 4 Diagram showing the connection structure between the clamping mechanism and the pile driving depth measuring arm;
[0035] Figure 5 This is a structural diagram of the clamping mechanism in this invention;
[0036] Figure 6 for Figure 5 Side view;
[0037] Figure 7 This is a structural diagram of the left and right clamping plates in this invention;
[0038] Figure 8 This is a structural diagram of the pile driving depth measuring arm in this invention;
[0039] Figure 9 For Figure 8 Enlarged view at A in the middle;
[0040] Figure 10 For the relative position of the H pile and the clamping mechanism in the application. DETAILED DESCRIPTION
[0041] The application will be further illustrated below in combination with the drawings and specific embodiments, which are implemented on the premise of the technical scheme of the application, and it should be understood that these embodiments are only used to illustrate the application and not to limit the scope of the application.
[0042] As Figure 1 shown, a double-chuck large-depth H pile feeding device includes a stabilizing mechanism and a control system; the stabilizing mechanism is provided with a main column 7 and a winch 12, and the upper end of the main column 7 is provided with a pulley block 6; the control system controls the winch 12, and the winch 12 is provided with a guide wheel line 9, which is correspondingly provided with a counterweight assembly 8 after passing through the pulley block 6, the lower end of the counterweight assembly 8 is correspondingly provided with a pile feeding depth measuring arm 10, and the lower end of the pile feeding depth measuring arm 10 is correspondingly provided with a clamping seat 20, and two groups of position corresponding clamping mechanisms are correspondingly provided on the clamping seat 20.
[0043] Each clamping mechanism includes a connecting plate 19, the upper end of which is fixed on the clamping seat 20, the lower end of the connecting plate 19 is correspondingly hinged with a clamping plate connecting arm 21 on both sides, and the lower end of the connecting plate 19 is also correspondingly provided with a transverse drive motor 13 on both sides, the clamping plate connecting arm 21 is hingedly installed on both sides through the driving shaft 29 of the drive motor 13, and the clamping plate connecting arm 21 on both sides is also provided with a corresponding left clamping plate 18 and a right clamping plate 24, the left clamping plate 18 and the right clamping plate 24 can be clamped inward under the action of the drive motor 13, and the control system can correspondingly control the drive motor 13.
[0044] The pile feeding depth measuring arm 10 is provided as a long solid cylinder, made of carbon steel, and coated with a polyethylene material coating 25 of different colors every meter in length, and a scale line 26 is provided every 10 cm.
[0045] The counterweight assembly 8 includes a counterweight connecting fixer 15, the upper end of which is provided with a rotating disc 14 connected with the guide wheel line 9, and the counterweight connecting fixer 15 is also provided with a pile feeding counterweight 16 connected with the pile feeding depth measuring arm 10 through a connecting bolt 17.
[0046] The corresponding end faces of the left clamping plate 18 and the right clamping plate 24 are also provided with toothed friction strips 22, and the outer ends of the two clamping plates are also provided with connecting blocks 23 for butt joint installation with the clamping plate connecting arms 21.
[0047] The guide wheel line 9 is a double-twisted stainless steel wire rope, and the surface of the guide wheel line 9 is coated with a phosphate coating.
[0048] The stabilizing mechanism includes a chassis 2 on which a base 1 is mounted, and a diagonal brace 4 connected to the main column 7 is also mounted on the chassis 2; the winch 12 is equipped with a main lifting frame rod 11 and a secondary lifting frame rod 5; and the control system includes a control room 3 located on the chassis 2.
[0049] The angle between the diagonal brace 4 and the base plate 2 is set between 45-60° and is adjustable; the height of the main column 7 is set between 28-45m; the rotating disk 14 is a toothed disk made of cast steel and galvanized, which is installed on the counterweight connecting and fixing device 15 through the rotating component and can be freely adjusted in direction.
[0050] Example 1
[0051] like Figure 1 As shown, the pile driving equipment in this embodiment specifically includes a stabilizing mechanism, a control system, a lifting mechanism, a winch 12, a guide wheel line 9, a pulley block 6, a main column 7, a counterweight assembly 8, a pile driving depth measuring arm 10, and a clamping mechanism.
[0052] In this embodiment, the stabilizing mechanism consists of a base 1 and a chassis 2, made of high-quality carbon steel that has undergone heat treatment after processing, and galvanized for rust prevention. The stabilizing mechanism can keep the pile driving equipment stable during static pressure pile driving. The control system includes a control room 3, which is directly connected to the chassis 2 and the lifting mechanism and is braked by a hydraulic system.
[0053] In this embodiment, the lifting mechanism consists of diagonal braces 4, a main lifting rod 11, and a secondary lifting rod 5. The diagonal braces 4 and the secondary lifting rod 5 are made of Q235 steel, while the main lifting rod 11 is made of Q355 steel. The diagonal braces 4 are connected to the chassis 2 and the main column 7. It is recommended that the angle between the diagonal braces 4 and the chassis 2 be set between 45° and 60°. The bottom of the main lifting rod 11 is connected to the chassis 2, and the top is connected to the pulley block 6 at two-thirds of the height of the main column 7 via guide wheel line 9, which can adjust the angle between the main column 7 and the chassis 2. The bottom of the secondary lifting rod 5 is connected to the chassis 2, and the top is connected to the main lifting rod 11, which can finely adjust the angle between the main lifting rod 11 and the chassis 2 and support the main lifting rod 11 when it stops operating. The winch 12 is provided with guide wheel line 9 on its outer side, which is connected to the pulley block 6 at the top of the main column 7 via guide wheel line 9, controlling the movement of the counterweight assembly 8 and the pile driving speed.
[0054] In this embodiment, the guide wheel line 9 is a double-twisted stainless steel wire rope with a phosphating coating on the surface to improve the wear resistance and corrosion resistance of the guide wheel line 9, effectively suppress the occurrence of fretting fatigue, and significantly increase the service life of the guide wheel line 9. The material of the pulley block 6 is 304 stainless steel, and the pulley block 6 is arranged at the top of the stand column to form a pulley block 6, which is drivingly connected with the hoist 12 and the counterweight assembly 8. The material of the main column 7 is Q355 steel, and the surface is galvanized for rust prevention treatment. The bottom of the main column 7 is connected with the top of the chassis 2, and the pulley block 6 is arranged at the top of the main column 7. The middle part of the main column 7 is processed with an opening to reduce the self-weight and prevent the equipment from losing stability. The height of the main column 7 is between 28-45m.
[0055] In the specific operation of this embodiment, the pile delivery depth measuring arm 10 can be selected according to the designed pile delivery depth, the geological conditions on site, and the construction area. In this embodiment, the pile delivery depth measuring arm 10 is a long solid cylinder made of high-quality carbon steel, and each meter of length is coated with a different colored polyethylene coating 25. Every 10em has a scale line 26, which can conveniently and simply show the real-time pile delivery depth. The top and bottom of the pile delivery depth measuring arm 10 are fixedly connected with the counterweight assembly 8 and the clamping mechanism, respectively.
[0056] As shown in Figure 2 , 3 , the counterweight assembly of this embodiment is composed of a rotating disc 14, a counterweight connecting fixture 15, a pile delivery counterweight 16, and a connecting bolt 17. The rotating disc 14 is a toothed disc made of cast steel with a galvanized surface, which can freely adjust the direction and conveniently clamp different types of H-shaped piles. In this embodiment, the materials of the counterweight connecting fixture 15 and the connecting bolt 17 are Q355 steel with a galvanized surface, and the material of the pile delivery counterweight 16 is cast iron. The top of the counterweight connecting fixture 15 is fixedly connected with the rotating disc 14, and the side surface is fixedly connected with the protruding part of the pile delivery counterweight 16 through the connecting bolt 17. The counterweight connecting fixture 15 is selected according to the type of the pile delivery counterweight 16. The bottom of the counterweight assembly 8 is fixedly connected with the pile delivery depth measuring arm 10 through the connecting bolt 17.
[0057] As shown in Figure 4 , 5 , 6, 7, the clamping mechanism in this embodiment is provided with two groups, which are symmetrically arranged and made of Q355 steel with a galvanized surface. The clamping mechanism is fixedly connected with the pile delivery depth measuring arm 10 through a clamping seat 20. The arrangement of the two clamping mechanisms can increase the friction between the clamping mechanism and the H-shaped pile, and can also ensure that the H-shaped pile is evenly stressed during the pile delivery process, preventing the generation of additional bending moments that affect the pile quality.
[0058] In this embodiment, the clamping mechanism is specifically composed of the left clamping plate 18, the right clamping plate 24, the connecting plate 19, the clamping plate connecting arm 21 and the driving motor 13, the inner side end surface of the left clamping plate 18 and the right clamping plate 24 is provided with the tooth-shaped friction strip 22, and the outer side is provided with the connecting block, the two clamping mechanisms are fixedly connected with the bottom of the pile feeding depth measuring arm 10 through the clamping seat 20, the left clamping plate 18 and the right clamping plate 24 are respectively hingedly connected with the clamping plate connecting arm 21 through the driving motor 13, the left clamping plate 18 and the right clamping plate 24 can be clamped and loosened through the driving motor 13; the size of the left clamping plate 18 and the right clamping plate 24 can be selected according to the type of the H-shaped pile and the pile feeding depth, and the clamping plate connecting arm 21 can be selected according to the type of the left clamping plate 18 and the right clamping plate 24.
[0059] As shown in Figure 10 , the left clamping plate 18 and the right clamping plate 24 on the two clamping mechanisms in this embodiment are respectively closely attached to the upper and lower wing inner side edge portions of the H-shaped pile, the two clamping mechanisms are symmetrically arranged, the error is within 50 mm, and after the two clamping mechanisms clamp and fix the H-shaped pile, the H-shaped pile can be guaranteed to be uniformly stressed during the pile feeding process, and additional bending moment affecting the pile forming quality is prevented.
[0060] As shown in Figure 8 , 9 , in this embodiment, the pile feeding depth measuring arm 10 is arranged as a long solid cylinder, the material is high-quality carbon steel, each meter of length is coated with a different color of polyethylene material coating 25, and a scale line 26 is drawn every 10 cm, which can conveniently and simply display the real-time pile feeding depth, greatly saving the manpower for measuring the pile feeding depth, and the polyethylene material coating 25 can improve the wear resistance and corrosion resistance of the pile feeding depth measuring arm 10, and significantly increase the service life of the pile feeding depth measuring arm 10.
[0061] The pile feeding process of the pile feeding device of this embodiment is as follows: when the pile is fed using the device, first, the position of the stabilizing mechanism is determined, the base 1 contacts the ground soil body with a compressive strength of at least 25 MPa to prevent equipment subsidence problems affecting the pile forming quality during the pile feeding process, then the position of the inclined brace 4 is quickly adjusted by the control room 3 to control the main lifting rod 11 and the secondary lifting rod 5, thereby adjusting the position of the main column 7, the adjustable angle range of the inclined brace 4 is 45-60°, and after adjustment, the height, angle and position of the clamping mechanism can be adjusted by the winch 12, the guide wheel line 9 and the pulley block 6, and the center of the clamping mechanism is aligned with the center of the web portion of the H-shaped pile, then the relative position of the clamping mechanism and the H-shaped pile is adjusted, and the outer sides of the left clamping plate 18 and the right clamping plate 24 are respectively closely attached to the upper and lower flange portions of the H-shaped pile, and the error of the two sides is within 50 mm, so that the clamping mechanisms are symmetrically arranged, on the one hand, the friction between the clamping mechanism and the H-shaped pile can be increased, and on the other hand, the H-shaped pile can be guaranteed to be uniformly stressed during the pile feeding process, and additional bending moment affecting the pile forming quality is prevented.
[0062] Then the winch 12, guide wire 9 and pulley block 6 are controlled to lower the clamping mechanism, at this time the rated speed of the guide wire 9 on the winch 12 drum is 6-12 m / min, when the left and right clamping plates 24 of the clamping mechanism can be completely projected on the web portion of the H-shaped pile, the clamping mechanism is controlled to clamp the H-shaped pile, at the same time the winch 12, guide wire 9 and pulley block 6 are controlled to continuously lower the counterweight assembly 8, pile depth measuring arm 10 and clamping mechanism, the H-shaped pile is driven into the soil by the weight of the counterweight assembly 8, during the pile driving process, the center of the counterweight assembly 8, pile depth measuring arm 10, clamping mechanism and H-shaped pile should be approximately on the same straight line, at the same time the worker observes the scale line 26 on the pile depth measuring arm 10, when the designed pile depth is reached, the lowering is stopped, the clamping mechanism is controlled to be released, and the clamping mechanism is slowly lifted to the initial position by the winch 12, guide wire 9 and pulley block 6, at this time the rated speed of the guide wire 9 on the winch 12 drum is 6-8 m / min, thereby the overall operation is completed.
[0063] The above specific embodiment is only a preferred embodiment of the present application, and is not intended to limit the implementation and scope of claims of the present application, and equivalent changes and modifications made according to the content of the patent protection scope of the present application should be included in the patent application scope of the present application.
Claims
1. A double-clamp deep H-beam pile driving device, characterized in that: It includes a stabilizing mechanism and a control system; the stabilizing mechanism is equipped with a main column (7) and a winch (12), and a pulley block (6) is correspondingly provided at the upper end of the main column (7); the control system controls the winch (12), and a guide wheel line (9) is installed on the winch (12). After the guide wheel line (9) passes around the pulley block (6), a counterweight assembly (8) is correspondingly installed. A pile driving depth measuring arm (10) is correspondingly installed at the lower end of the counterweight assembly (8), and a clamping seat (20) is correspondingly installed at the lower end of the pile driving depth measuring arm (10). Two sets of clamping mechanisms with corresponding positions are correspondingly installed on the clamping seat (20). Each clamping mechanism includes a connecting plate (19), the upper end of which is fixed on the clamping seat (20). The lower ends of the connecting plate (19) are respectively hinged to the two sides of the connecting plate (19), and the lower ends of the connecting plate (19) are also respectively mounted with a horizontal drive motor (13). The clamping arm (21) is hinged to the two sides through the drive shaft (29) of the drive motor (13), and the two sides of the clamping arm (21) are also equipped with a corresponding left clamping plate (18) and a right clamping plate (24). The left clamping plate (18) and the right clamping plate (24) can be clamped inward under the action of the drive motor (13), and the control system can control the drive motor (13) accordingly. The pile driving depth measuring arm (10) is set as a long solid cylinder, made of carbon steel, and each meter of the pile driving depth measuring arm (10) is coated with a polyethylene material coating (25) of different colors, and a scale line (26) is set every 10cm. The counterweight assembly (8) includes a counterweight connecting and fixing device (15), the upper end of which is provided with a rotating disk (14), which is connected to the guide wheel line (9) through the rotating disk (14). A pile driving counterweight (16) is also installed on the counterweight connecting and fixing device (15), which is connected to the pile driving depth measuring arm (10) through connecting bolts (17). Toothed friction strips (22) are provided at the corresponding end faces of the left clamp (18) and the right clamp (24), and connecting blocks (23) for docking and installation with the clamp connecting arm (21) are provided at the outer ends of the two clamps.
2. The double-clamp deep H-beam pile driving device according to claim 1, characterized in that: The guide wheel (9) is configured as a double-twisted stainless steel wire rope, and the surface of the guide wheel (9) is coated with a phosphate coating.
3. The double-clamp deep H-beam pile driving device according to claim 1, characterized in that: The stabilizing mechanism includes a chassis (2) on which a base (1) is mounted, and a diagonal brace (4) connected to the main column (7) is also mounted on the chassis (2); the winch (12) is equipped with a main lifting frame rod (11) and a secondary lifting frame rod (5); and the control system includes a control room (3) located on the chassis (2).
4. The double-clamp deep H-beam pile driving device according to claim 3, characterized in that: The angle between the diagonal brace (4) and the chassis (2) is set between 45-60°, and the angle between the diagonal brace (4) and the chassis (2) is adjustable; and the height of the main column is set to 28-45m.
5. The double-clamp deep H-beam pile driving device according to claim 1, characterized in that: The rotating disk (14) is a toothed disk made of cast steel and galvanized. It is mounted on the counterweight connecting fixture (15) by a rotating assembly and its direction can be freely adjusted.
6. The pile driving method of the double-clamp deep H-beam pile driving equipment according to any one of claims 1-5, characterized in that: Includes the following steps: Step S1: Determine the position of the stabilizing mechanism. The base must have a compressive strength of at least 25MPa when in contact with the ground. The position of the diagonal brace is quickly adjusted by controlling the main and secondary scaffolding rods through the control room. Step S2: Then, adjust the height, angle and position of the clamping mechanism using the winch, guide wheel line and pulley block, so that the center of the clamping mechanism is aligned with the center of the web of the I-beam. Then, adjust the relative position of the clamping mechanism and the I-beam so that the outer sides of the left and right clamping plates are close to the upper and lower flanges of the I-beam, with the error on both sides within 50mm. Step S3: Control the winch, guide wheel line and pulley block to lower the clamping mechanism, set the guide wheel line on the winch drum to the rated speed, and when the left and right clamping plates of the clamping mechanism are fully projected onto the web of the I-beam, control the clamping mechanism to clamp the I-beam. Step S4: Control the winch, guide wheel line and pulley block to continuously lower the counterweight assembly, pile depth measuring arm and clamping mechanism, and use the self-weight of the counterweight assembly to drive the I-beam into the soil, ensuring that the center of the counterweight assembly, pile depth measuring arm, clamping mechanism and I-beam is on the same straight line. Step S5: Observe the scale line on the pile driving depth measuring arm. Stop descending when the set pile driving depth is reached. Control the clamping mechanism to relax and slowly lift the clamping mechanism to the initial position through the winch, guide wheel line and pulley block. Similarly, set the guide wheel on the winch drum to the rated speed to complete the overall pile driving work.
7. The pile driving method according to claim 6, characterized in that: The rated speed of the guide wheel in step S3 is 6-8 m / min; the rated speed of the guide wheel in step S5 is set to 6-12 m / min.
Citation Information
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