A material continuous punching and rod inserting machine
By designing a continuous punching and rod insertion machine for materials and utilizing synchronous movement and chain transmission, continuous punching and rod insertion of materials are achieved, solving the problem of low automation level in the existing technology and improving production efficiency and processing quality.
Patent Information
- Application Number
- CN202211525273.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-11-30
AI Technical Summary
Existing technologies cannot achieve continuous material transportation, resulting in the inability to directly connect the punching and rod insertion processes with the packaging equipment. The automation level is low, the work efficiency is slow, and it is difficult to meet production needs.
A continuous punching and rod insertion machine for materials is designed, which includes a material placement platform, an upper pressure material positioning component, a punching component, a rod insertion component, a displacement component, a template drag chain and a packaging device. Continuous punching and rod insertion of materials are achieved through multiple groups of synchronous movements, and chain transmission and motor drive are used to ensure processing quality and efficiency.
It realizes continuous punching and rod insertion of materials, improves production efficiency, has a high level of automation, meets production needs, and does not rely on manual operation.
Smart Images

Figure CN115838002B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a packaging supporting equipment, in particular to a material continuous punching and rod inserting machine. Background Art
[0002] Some materials require punching and rod insertion before packaging. Existing technology requires punching and rod insertion after the material is unloaded, making continuous material transportation impossible. Furthermore, this lack of continuous material transportation prevents direct connection to packaging equipment for packaging. Instead, the material must be punched and rod inserted manually before being transferred to the packaging equipment for packaging. Existing technology has a relatively low level of automation and inefficient operation, making it difficult to meet growing production demands. Summary of the Invention
[0003] In view of the deficiencies in the existing technology, the present invention provides a material continuous punching and rod inserting machine.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a material continuous punching and rod insertion machine, including a frame, the frame includes a material placement platform, an upper pressure material positioning component that elastically presses the material, a punching component for drilling holes in the material, a rod insertion component for inserting rods into the material, a displacement component, a material transfer component, a pillow packaging device for packaging processed materials and a template drag chain for conveying materials, one end of the template drag chain extends to the material placement platform, and the other end of the template drag chain is connected to the material transfer component, the displacement component and the upper pressure material positioning component are arranged on opposite sides between the two ends of the template drag chain, the punching component and the rod insertion component are arranged on the displacement component to perform synchronous linear reciprocating movement, and the punching component, the rod insertion component and the template drag chain movement speed are matched.
[0005] It also includes a first motor, a first chain, a first driving wheel and a first driven wheel connected by a chain, and the first driving wheel is assembled in a linkage manner with the output shaft of the first motor.
[0006] The upper pressing material positioning assembly includes a second shell, a second chain, a second driving wheel, a second driven wheel, a second motor, a second cylinder, a linear bearing and a guide shaft fixing flange. The second chain, the second driving wheel and the second driven wheel are chain-connected for transmission. The second motor output shaft and the second driving wheel are assembled in linkage. The second chain performs circular motion along the outer edge of the shell. The axial direction of the linear bearing coincides with the vertical direction. The shell is reciprocated along the axial direction of the linear bearing through the second cylinder. The bottom of the linear bearing is fixedly connected to the guide shaft fixing flange. A spring sleeve is provided on the second chain.
[0007] The punching assembly includes a punching head, a third motor, a third screw assembly, a third linear guide and a third slider. The drill bit of the punching head is driven by the third motor. The third slider is linked to the third screw assembly for linear reciprocating movement. The punching head is fixedly connected to the third slider. The third linear guide is provided at the bottom of the third slider for limited sliding engagement.
[0008] The rod insertion assembly includes a material hopper, a fourth material shaking cylinder for shaking the material in the material hopper, a candy stick pusher, a fixed plate connecting the candy stick pushers, a guide plate for guiding the movement of the candy stick pushers, a fourth pusher cylinder for pushing the candy stick pushers to move, and a fourth linear guide rail for supporting and guiding the movement of the fixed plate. The guide plate is provided on the material hopper, and a guide hole is provided on the guide plate that passes through the material hopper. The fourth linear guide rail is an optical axis guide rail.
[0009] The displacement assembly includes a fifth slider, a fifth screw assembly and a fifth linear guide rail. The fifth linear guide rail is arranged at the bottom of the fifth slider for limited sliding cooperation. The fifth slider and the fifth screw assembly are linked and assembled to perform linear reciprocating movement. The fifth slider is fixedly connected to the punching assembly and the rod insertion assembly respectively.
[0010] Beneficial effects of the present invention: The material continuous punching and rod insertion machine provided by the present invention realizes the punching, rod insertion and positioning of the material through multiple groups of relative synchronous movements, and then transports the material to the packaging machine through the transfer component. It has high production efficiency, stable processing quality, high level of automation, does not rely on manual labor, and meets design and production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the present invention;
[0012] Figure 2 This is a schematic diagram of the template drag chain structure of the present invention;
[0013] Figure 3 This is a schematic structural diagram of the upper pressing material positioning assembly of the present invention;
[0014] Figure 4 It is a schematic structural diagram of the punching assembly of the present invention;
[0015] Figure 5 This is a schematic structural diagram of the plunger assembly of the present invention;
[0016] Figure 6 It is a schematic diagram of the displacement assembly structure of the present invention. DETAILED DESCRIPTION
[0017] like Figures 1-6As shown, a continuous punching and rod-inserting machine for materials comprises a frame 1, the frame 1 including a material placement platform 2, an upper material pressure positioning assembly 3 that elastically presses against the material, a punching assembly 4 that drills holes in the material, a rod-inserting assembly 5 that inserts rods into the material, a displacement assembly 6, a material transfer assembly 7, a pillow-type packaging device 8 for packaging the processed material, and a template drag chain 9 for conveying the material. One end of the template drag chain 9 extends onto the material placement platform 2, and the other end of the template drag chain 9 is connected to the material transfer assembly 7. The displacement assembly 6 and the upper material pressure positioning assembly 3 are arranged on opposite sides of the template drag chain 9. The punching assembly 4 and the rod-inserting assembly 5 are further arranged on the displacement assembly 6 for synchronous linear reciprocating movement. The punching assembly 4 and the rod-inserting assembly 5 match the movement speed of the template drag chain 9. The displacement assembly 6 drives the punching assembly 4 and the rod-inserting assembly 5 to move relatively synchronously. This does not mean that the movement speed is completely consistent with that of the material on the template drag chain 9, but rather that the two are relatively stationary, and further punching and rod-inserting actions are performed on this basis. It should be noted that after the material is punched, the displacement assembly 6 adjusts its speed to facilitate the movement of the plunger assembly 5 to the designated position. This only requires adjusting the corresponding parameters. This is a mature technical method and will not be elaborated on or limited in detail here. The upper pressing material positioning assembly 3 ensures the stability of the material during processing and is not prone to deviation. It also cooperates with the template drag chain 9 to fix the material in the vertical direction.
[0018] The system also includes a first motor 10, a first chain 11, a first driving wheel 12, and a first driven wheel 13, all connected by a chain. The first driving wheel 12 is interlocked with the output shaft of the first motor 10. The formwork drag chain 9 is a common chain drive structure, differing in that the first chain 11 is adapted to the local formwork structure that coordinates with the material. This is a mature technology and will not be elaborated on here.
[0019] The upper pressing material positioning assembly 3 includes a second housing 14, a second chain 15, a second driving wheel 16, a second driven wheel 17, a second motor 18, a second cylinder 19, a linear bearing 20, and a guide shaft fixing flange 21. The second chain 15, the second driving wheel 16, and the second driven wheel 17 are chain-connected for transmission. The output shaft of the second motor 18 is assembled in a linkage manner with the second driving wheel 16. The second chain 15 performs circular motion along the outer edge of the housing. The axial direction of the linear bearing 20 coincides with the vertical direction. The housing is reciprocated along the axial direction of the linear bearing 20 by the second cylinder 19. The bottom of the linear bearing 20 is fixedly connected to the guide shaft fixing flange 21. A spring sleeve is provided on the second chain 15. Similarly, this is a common chain transmission mode, in which elastic pressure is applied by the spring sleeve to ensure accurate material positioning. At the same time, the upper pressing material positioning assembly 3 performs reciprocating motion in the vertical direction, which is conducive to the expansion and contraction of the spring sleeve.
[0020] The punching assembly 4 includes a punching head 22, a third motor 23, a third screw assembly 24, a third linear guide 25 and a third slider 26. The drill bit of the punching head 22 is driven by the third motor 23. The third slider 26 and the third screw assembly 24 are assembled in a linkage manner to perform linear reciprocating movement. The punching head 22 is fixedly connected to the third slider 26. The third linear guide 25 is provided at the bottom of the third slider 26 to limit and slide. The main body of the punching assembly 4 is provided on the third slider 26, and the third slider 26 performs smooth linear reciprocating movement through the third screw assembly 24 and the third linear guide 25 to perform punching. As for the third screw assembly 24, it is a mature technical means and will not be elaborated or limited in detail here. The third linear guide 25 mainly plays a linear guiding role through the plane support function.
[0021] The stick insertion assembly 5 includes a material hopper 27, a fourth shaking cylinder 28 for shaking the material within the hopper 27, stick pushers 29, a fixed plate 30 connecting the stick pushers 29, a guide plate 31 for guiding the movement of the stick pushers 29, a fourth pushing cylinder 32 for pushing the stick pushers 29, and a fourth linear guide 33 for supporting and guiding the movement of the fixed plate 30. The guide plate 31 is mounted on the material hopper 27 and has a guide hole extending through the material hopper 27. The fourth linear guide 33 is an optical axis guide, which is a guide composed of at least two optical axes that provide support and guidance. The output direction of the fourth shaking cylinder 28 is perpendicular to the direction of the sticks, preventing the material from being too dense and too sparse, thus facilitating the stick insertion action of the stick pushers 29 below the material hopper 27. Multiple groups of stick pushers 29 are provided to improve efficiency and simultaneously coordinate with the fixed plate 30 and guide plate 31 for a uniform and stable pushing action.
[0022] The displacement assembly 6 includes a fifth slider 34, a fifth lead screw assembly 35, and a fifth linear guide 36. The fifth linear guide 36 is provided at the bottom of the fifth slider 34 in a limited sliding engagement. The fifth slider 34 and the fifth lead screw assembly 35 are assembled in a coordinated manner for linear reciprocating movement. The fifth slider 34 is fixedly connected to the punch assembly 4 and the plunger assembly 5, respectively. Similarly, the fifth lead screw assembly 35 and the fifth linear guide 36 are mature technical means and will not be described in detail here.
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention. At the same time, the basic principles, main features and advantages of the present invention are shown and described above, which should be understood by those skilled in the art.
Claims
1. A material continuous punching and rod inserting machine, comprising a frame, characterized in that: The frame includes a material placement platform, an upper pressure material positioning component that elastically presses the material, a punching component for drilling holes in the material, a rod insertion component for inserting rods into the material, a displacement component, a material transfer component, a pillow packaging device for packaging the processed materials, and a template drag chain for conveying materials. One end of the template drag chain extends to the material placement platform, and the other end of the template drag chain is connected to the material transfer component. The displacement component and the upper pressure material positioning component are arranged on opposite sides between the two ends of the template drag chain. The punching component and the rod insertion component are arranged on the displacement component to perform synchronous linear reciprocating movement. The punching component, the rod insertion component and the template drag chain The moving speed is matched, and the chain-connected transmission also includes a first motor, a first chain, a first driving wheel and a first driven wheel, the first driving wheel and the first motor output shaft are linked and assembled, the upper pressing material positioning assembly includes a second shell, a second chain, a second driving wheel, a second driven wheel, a second motor, a second cylinder, a linear bearing and a guide shaft fixing flange, the second chain, the second driving wheel and the second driven wheel are chain-connected and transmitted, the second motor output shaft and the second driving wheel are linked and assembled, the second chain performs a circular motion along the outer edge of the shell, the axial direction of the linear bearing coincides with the vertical direction, and the shell is passed through the second cylinder The third guide rail is provided on the bottom of the third slider, and the fourth guide rail is provided on the bottom of the third slider to limit the sliding of the third slider. Rod, a fixed plate connecting each candy stick push rod, a guide plate for guiding the movement of the candy stick push rod, a fourth push rod cylinder for pushing the candy stick push rod to move, a fourth linear guide rail for supporting and guiding the movement of the fixed plate, the guide plate is arranged on the material hopper, and a guide hole is provided on the guide plate that passes through the material hopper, the fourth linear guide rail is an optical axis guide rail, the displacement assembly includes a fifth slider, a fifth screw assembly and a fifth linear guide rail, the fifth linear guide rail is arranged at the bottom of the fifth slider to limit the sliding fit, the fifth slider and the fifth screw assembly are linked and assembled to perform linear reciprocating movement, and the fifth slider is fixedly connected to the punching assembly and the rod insertion assembly respectively.
Citation Information
Patent Citations
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CN109366628A
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A continuous punching and inserting rod machine for materials
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