Rotary automatic ribber

Abstract

The application discloses a rotary automatic rib turning machine and relates to the technical field of garment manufacturing. The rotary automatic rib turning machine comprises a rack, a workbench, a rotary motor, a protractor, a rotating disc, a rib support frame, a first slide rail assembly, a conveying mechanism, a falling prevention platform, a carrying mechanism and a pushing mechanism. The rotary motor drives the protractor. The rib support frame is arranged on one side of the rotating disc and connected with the rotating disc through the first slide rail assembly. The rack is provided with the workbench on one side. The workbench is provided with the conveying mechanism. The conveying mechanism is provided with the falling prevention platform on the side close to the rotating disc. The upper end of the rack is provided with the carrying mechanism. One end of the rack on one side is provided with the pushing mechanism. The rotary rib turning machine simultaneously performs the three actions of rib feeding, rib turning and rib collecting during the rotation process, greatly saves time, and the single rib turning speed is faster than the sewing speed of workers. The beat time of each action can be completed within 4.5 seconds (4.5 seconds per action), and the rib turning process efficiency is improved by the original 2 times.

Description

Technical Field

[0001] The present invention relates to the technical field of clothing manufacturing, in particular to a rotary automatic ribbing machine. Background Art

[0002] With the development of the textile industry, purely manual operation by operators can no longer meet the development needs of the textile industry. The textile industry is urgently required to actively promote industrial upgrading, especially as high-end fabrics have become a trend in textile development. More and more high-end double-sided rib fabrics are used in the garment making process.

[0003] The existing ribbing machine (such as the Shoup SP-130P) takes 9 seconds to run a ribbing, folding and collecting. This is mainly because all actions are cyclically accumulated. The second ribbing can only be added after the series of actions of feeding, folding and collecting the material on one ribbing are completed. The sewing worker's operation time for ribbing is basically about 4 seconds per ribbing. As a result, the feed port of the SP-130P ribbing machine is piled up and cannot be processed, seriously affecting work efficiency. Summary of the Invention

[0004] The object of the present invention is to provide a rotary automatic ribbing machine for solving the above technical problems.

[0005] The technical solution adopted in the present invention is as follows:

[0006] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0007] Preferably, the first slide rail assembly includes a first slide rail and two first sliders slidingly arranged on the first slide rail. Two first cylinders are provided at both ends of the first slide rail. The first cylinders are used to drive the first sliders to slide on the first slide rail.

[0008] As a further preference, the rib support frame includes two rib support rods, the two rib support rods are connected to the two first sliding blocks, and the two rib support rods are arranged in parallel.

[0009] Preferably, the conveying mechanism includes a conveying belt assembly and a first stepper motor, the conveying belt assembly and the first stepper motor are both arranged on the workbench, and the first stepper motor drives the conveying belt assembly.

[0010] Preferably, the conveying mechanism includes a second stepper motor, a synchronous belt assembly and a suction cup, the second stepper motor is arranged at the upper end of the frame, one end of the synchronous belt assembly is located on the frame, and the other end of the synchronous belt assembly is located on the workbench, the second stepper motor drives the synchronous belt assembly, and the suction cup is arranged on the synchronous belt assembly in a liftable manner.

[0011] As a further preference, it further includes a second cylinder, which is arranged on the synchronous belt assembly, and the suction cup is arranged on the output end of the second cylinder.

[0012] As a further preference, it further includes an infrared sensor, and the anti-fall platform is provided with the infrared sensor.

[0013] Preferably, the pushing mechanism includes a third cylinder and a push plate, the third cylinder is arranged at one end of one side of the frame, and the push plate is arranged on the telescopic rod of the third cylinder.

[0014] Preferably, it further includes a material receiving assembly, which is provided at the bottom of the workbench on one side close to the frame, and the material receiving assembly includes a fourth cylinder, a base plate, a pressure plate and a fifth cylinder, the fourth cylinder is provided on the workbench, a bracket is provided on the telescopic rod of the fourth cylinder, the fifth cylinder and the base plate are provided on the bracket, the fifth cylinder is provided on the upper side of the base plate, the pressure plate is provided on the telescopic rod of the fifth cylinder, and the pressure plate is facing the base plate.

[0015] As a further preference, a material receiving bracket is further included, and the bottom of the workbench is also provided with the material receiving bracket, and the material receiving bracket is located at the lower side of the fourth cylinder.

[0016] The above technical solution has the following advantages or beneficial effects:

[0017] The present invention adopts a rotary ribbing machine, which performs the three actions of ribbing, ribbing and ribbing material collection simultaneously during the rotation process, greatly saving time. The speed of a single thread turning is faster than the sewing speed of a worker. The beat time of each group of actions can be completed within 4.5 seconds (4.5 seconds / piece), which improves the efficiency of the original ribbing folding process by 2 times. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the rotary automatic ribbing machine of the present invention.

[0019] In the figure: 1. Rotating motor; 2. Indexing plate; 3. Turntable; 4. Rib support frame; 41. Rib support rod; 5. First slide rail assembly; 6. Conveying mechanism; 61. Conveying belt assembly; 62. First stepper motor; 7. Anti-fall platform; 8. Transport mechanism; 81. Second stepper motor; 82. Synchronous belt assembly; 83. Suction cup; 84. Second cylinder; 9. Infrared sensor; 10. Bottom plate; 11. Press plate; 12. Fifth cylinder. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like indicate positions or locations based on those shown in the accompanying drawings. These terms are intended solely to facilitate and simplify the description of the present invention and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not intended to indicate or imply relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.

[0023] Figure 1 This is a schematic diagram of the structure of the rotary automatic ribbing machine in the present invention, see Figure 1As shown, a preferred embodiment is shown, which shows a rotary automatic ribbing machine, including a frame (not shown in the figure), a workbench (not shown in the figure), a rotary motor 1, a dividing plate 2, a turntable 3, a rib support frame 4, a first slide rail assembly 5, a conveying mechanism 6, an anti-fall platform 7, a transport mechanism 8 and a pushing mechanism (not shown in the figure). The interior of the frame is provided with a rotary motor 1, a dividing plate 2 is provided on one side of the frame, a turntable 3 is provided on one side of the dividing plate 2, the rotary motor 1 drives the dividing plate 2, and the outer edge of the turntable 3 away from the frame is provided with several Rib supports 4, each rib support 4 is connected to the turntable 3 through a first slide rail assembly 5. A workbench is provided on one side of the frame, and a conveying mechanism 6 is provided on the workbench. The turntable 3 can drive the rib support 4 to rotate to face the conveying mechanism 6. The conveying mechanism 6 is provided with an anti-falling platform 7 on the side close to the turntable 3. The upper end of the frame is provided with a transport mechanism 8. The transport mechanism 8 is used to move the rib cloth on the anti-falling platform 7 to the rib support 4. One end of one side of the frame is provided with a pushing mechanism for pushing the rib cloth on the rib support 4 to realize the ribbing action. In this embodiment, see Figure 1 As shown, the rotation of the turntable 3 can be controlled by the setting of the rotary motor 1, and the angle of each rotation of the turntable 3 can be pre-set so that the turntable 3 drives the rib support 4 to face the anti-fall platform 7. During use, a worker sews the two sides of the rib fabric on the other side of the workbench and places the rib fabric on the conveying mechanism 6. The conveying mechanism 6 then transports the rib fabric to the end of the anti-fall platform 7. The transport mechanism 8 then moves the rib fabric onto the rib support 4, which stretches the rib fabric. The rotary motor 1 then drives the turntable 3 to rotate to a position opposite the pushing mechanism. The pushing mechanism now pushes the rib fabric, causing it to fold, thus completing the rib fabric turning operation. In this embodiment, when the turntable 3 drives the rib fabric to rotate to a position opposite the pushing mechanism, the conveying mechanism 6 and the transport mechanism 8 can repeat the operation, wrapping the rib fabric around the rib support rod 41, completing the continuous rib fabric turning operation.

[0024] In this embodiment, a sixth air cylinder and a baffle are provided at the end of the anti-fall platform 7 near the conveying mechanism 6. The sixth air cylinder is located at the lower end of the anti-fall platform 7, and the telescopic rod of the sixth air cylinder is connected to the baffle, which is used to drive the baffle so that the baffle moves to the upper side of the anti-fall platform 7. An infrared sensor 9 is also provided at the end of the anti-fall platform 7 near the conveying mechanism 6. During use, the sixth air cylinder drives the baffle to move to the upper side of the anti-fall platform 7, and the ribbed cloth conveyed by the conveying mechanism 6 is blocked by the baffle. At this time, the infrared sensor 9 detects the ribbed cloth, and the conveying mechanism 8 starts to work, sucking the ribbed cloth. The sixth air cylinder drives the baffle downward to the lower side of the anti-fall platform 7. At this time, the conveying mechanism 8 drives the ribbed cloth to move and moves the ribbed cloth to the rib support frame 4.

[0025] Furthermore, as a preferred embodiment, the first slide rail assembly 5 includes a first slide rail and two first sliders slidingly arranged on the first slide rail. Two first cylinders are provided at both ends of the first slide rail, and the first cylinders are used to drive the first sliders to slide on the first slide rail.

[0026] Further, as a preferred embodiment, the rib support frame 4 includes two rib support rods 41, the two rib support rods 41 are connected to the two first sliders, and the two rib support rods 41 are arranged in parallel. Figure 1 As shown, the two first cylinders move synchronously, and at the same time drive the two first sliders to move away from each other, thereby driving the two rib support rods 41 to move away from each other, thereby achieving the expansion of the rib cloth.

[0027] Furthermore, as a preferred embodiment, the conveying mechanism 6 includes a conveying belt assembly 61 and a first stepper motor 62. Both the conveying belt assembly 61 and the first stepper motor 62 are disposed on a workbench, and the first stepper motor 62 drives the conveying belt assembly 61. The conveying belt assembly 61 includes a first driving wheel and a first driven wheel, and a conveyor belt sleeved on the first driving wheel and the first driven wheel. The first stepper motor 62 is connected to the first driving wheel and is used to drive the first driving wheel to rotate, thereby driving the conveyor belt to rotate. The conveyor belt drives the ribbed fabric thereon to move to the anti-fall platform 7.

[0028] Furthermore, as a preferred embodiment, the conveying mechanism 8 includes a second stepper motor 81, a synchronous belt assembly 82 and a suction cup 83. The second stepper motor 81 is arranged at the upper end of the frame, one end of the synchronous belt assembly 82 is located on the frame, and the other end of the synchronous belt assembly 82 is located on the workbench. The second stepper motor 81 drives the synchronous belt assembly 82, and the suction cup 83 is arranged on the synchronous belt assembly 82 in a liftable manner.

[0029] Furthermore, as a preferred embodiment, it further includes a second cylinder 84, which is provided on the synchronous belt assembly 82, and the suction cup 83 is provided on the output end of the second cylinder 84. In this embodiment, the second stepper motor 81 can drive the synchronous belt assembly 82 to drive the second cylinder 84 to move. For details, please refer to Figure 1 As shown, when the second cylinder 84 moves to the position of the rib cloth, it drives the suction cup 83 downward to absorb the rib cloth. The second stepper motor 81 then drives the second cylinder 84 to move, causing the rib cloth to be placed on the two rib support rods 41. Furthermore, as a preferred embodiment, the pushing mechanism includes a third cylinder and a push plate. The third cylinder is located at one end of the frame, and the push plate is located on the telescopic rod of the third cylinder. When the turntable 3 drives the rib support rods 41 to a position directly opposite the pushing mechanism, the third cylinder drives the push plate to move, causing it to push the rib cloth, thereby performing the rib cloth turning operation.

[0030] Furthermore, as a preferred embodiment, it also includes a material receiving assembly. A material receiving assembly is provided at the bottom of the workbench on one side close to the frame. The material receiving assembly includes a fourth cylinder, a base plate 10, a pressure plate 11 and a fifth cylinder 12. The fourth cylinder is provided on the workbench. A bracket is provided on the telescopic rod of the fourth cylinder. The fifth cylinder 12 and the base plate 10 are provided on the bracket. The fifth cylinder 12 is provided on the upper side of the base plate 10. A pressure plate 11 is provided on the telescopic rod of the fifth cylinder 12. The pressure plate 11 is facing the base plate 10.

[0031] Furthermore, as a preferred embodiment, it also includes a material receiving bracket, and the bottom of the workbench is also provided with a material receiving bracket, which is located at the lower side of the fourth cylinder. Figure 1 As shown, after the rib cloth is folded, the turntable 3 drives the folded rib cloth to rotate to the bottom of the turntable 3. At this time, the fourth cylinder drives the bottom plate 10 to move to the bottom of the rib cloth, and the fifth cylinder 12 drives the pressing plate 11 to move downward, cooperating with the bottom plate 10 to clamp the rib cloth. Then the fourth cylinder drives the bottom plate 10 and the fifth cylinder 12 to retract and drive the rib cloth, so that the rib cloth moves to the material receiving bracket, and then the fifth cylinder 12 drives the pressing plate 11 to release the rib cloth to complete the collection of the rib cloth.

[0032] In this embodiment, a rotary ribbing machine is used, and the three actions of ribbing feeding, ribbing ribbing and ribbing material collection are carried out simultaneously during the rotation process, which greatly saves time.

[0033] The above description is only a preferred embodiment of the present invention and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotary automatic ribbing machine, characterized in that: Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location. It also includes a material receiving assembly and a material receiving bracket. The workbench is provided with the material receiving assembly at the bottom of one side close to the frame. The material receiving assembly includes a fourth cylinder, a base plate, a pressure plate and a fifth cylinder. The fourth cylinder is provided on the workbench. A bracket is provided on the telescopic rod of the fourth cylinder. The fifth cylinder and the base plate are provided on the bracket. The fifth cylinder is provided on the upper side of the base plate. The pressure plate is provided on the telescopic rod of the fifth cylinder. The pressure plate is opposite to the base plate. The bottom of the workbench is also provided with the material receiving bracket, and the material receiving bracket is located on the lower side of the fourth cylinder. The first slide rail assembly includes a first slide rail and two first sliders slidably arranged on the first slide rail. Two first cylinders are provided at both ends of the first slide rail. The first cylinders are used to drive the first sliders to slide on the first slide rail. The rib support frame includes two rib support rods, the two rib support rods are connected to the two first sliders, and the two rib support rods are arranged in parallel; The conveying mechanism includes a second stepper motor, a synchronous belt assembly and a suction cup. The second stepper motor is arranged at the upper end of the frame, one end of the synchronous belt assembly is located on the frame, and the other end of the synchronous belt assembly is located on the workbench. The second stepper motor drives the synchronous belt assembly, and the suction cup is arranged on the synchronous belt assembly in a liftable manner.

2. The rotary automatic ribbing machine according to claim 1, characterized in that: The conveying mechanism includes a conveying belt assembly and a first stepper motor. The conveying belt assembly and the first stepper motor are both arranged on the workbench, and the first stepper motor drives the conveying belt assembly.

3. The rotary automatic ribbing machine according to claim 1, characterized in that: It also includes a second cylinder, which is arranged on the synchronous belt assembly, and the suction cup is arranged on the output end of the second cylinder.

4. The rotary automatic ribbing machine according to claim 2, characterized in that: It also includes an infrared sensor, and the anti-fall platform is provided with the infrared sensor.

5. The rotary automatic ribbing machine according to claim 1, characterized in that: The pushing mechanism includes a third cylinder and a push plate. The third cylinder is arranged at one end of one side of the frame, and the push plate is arranged on the telescopic rod of the third cylinder.

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