A process for solving the problem of the large and small sides of the foam for a camera

Through the one-time molding production process and the method of discharging waste inner holes in batches, the problems of poor size and edges and low production yield of camera adhesive tape are solved, and higher production efficiency and fit quality are achieved.

CN115891190BActive Publication Date: 2025-06-24厦门美塑新质科技有限公司
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Patent Information

Application Number
CN202211404925.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-10
Publication Date
2025-06-24
Estimated Expiration
2042-11-10

AI Technical Summary

Technical Problem

The production process of existing camera adhesive tapes has problems such as poor size and edges of the inner and outer frames, low production yields, and poor patching and wall climbing during automated bonding.

Method used

The internal and external frames are designed using a one-time molding production process, and the waste inner hole waste is discharged in batches every row to solve the problems of small and edges and improve the production yield. The specific process includes steps of multiple processing stations, such as processing of the base film, protective film and transparent original film, bonding of foam and double-sided tape, punching and cutting of matte release film and elimination of waste, etc.

Benefits of technology

It effectively solves the problem of camera adhesive tape small and edges, improves production yield, reduces the phenomenon of sticking and wall climbing, and improves the product's automatic fitting performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a process for solving the problem of the size difference of the foam around the camera: the non-adhesive surface of the protective film is attached to the adhesive surface of the bottom film; the transparent original film is attached to the adhesive surface of the protective film; the transparent original film is die-cut, and all the cross-breaking knives are half-cut to the bottom film, and the rest of the inner lining knives are half-cut to the protective film; the foam surface of the foam is attached to the adhesive surface of the protective film; one side of the double-sided tape is attached to the PET surface of the foam, and the self-adhesive paper of the double-sided tape is peeled off; the first matte release film is attached to the other side of the double-sided tape; the first matte release film is die-cut with a round knife, the inner frame is half-cut outside the protective film, and the outer frame is half-cut to the bottom film; the waste of the first matte release film on the surface of the odd-numbered rows of inner holes is extracted with masking paper; the waste of the first matte release film on the surface of the even-numbered rows of inner holes is extracted with masking paper; the second matte release film is attached to the other side of the double-sided tape, and the second matte release film is die-cut with a round knife, and the strip knife is half-cut to the bottom film.
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Description

Technical Field

[0001] The present invention relates to a processing technology, and particularly to a processing technology for adding a mesh to foam Background Art

[0002] The bonding of cameras in electronic products such as mobile phones, tablet computers, and laptop computers is usually achieved by using high-performance double-sided tapes. Such high-performance double-sided tapes need to have properties such as high bonding strength, excellent impact resistance, good anti-curved surface tension, and excellent push-out force.

[0003] As consumers' requirements for electronic products are getting higher and higher, the performance requirements for the camera bonding tape are also getting higher and higher. The tape not only plays a role in protecting the camera but also is one of the essential auxiliary components for improving the photo-taking effect. The existing process is to produce the inner and outer frames separately with a flat knife in a nested position, and there are many defects in the large and small sides, and the production yield is low, which affects the occurrence of defects such as deviation and wall climbing during the automatic fitting of the product. Summary of the Invention

[0004] The main technical problem to be solved by the present invention is to provide a process for solving the large and small sides of the foam for cameras, designing a one-time forming production process for the inner and outer frames, and designing the inner hole waste to be discharged in batches every other row, completely eliminating the problem of large and small sides of the inner and outer frames and improving the production yield.

[0005] To solve the above technical problems, the present invention provides a process for solving the large and small sides of the foam for cameras, including the following steps:

[0006] 1) Convey the bottom film, the protective film, and the transparent original film to the first processing station. During the conveying process, there is a preset angle between the bottom film, the protective film, and the transparent original film, and the adhesive surface of the bottom film faces upward; at the first station, the non-adhesive surface of the protective film is attached to the adhesive surface of the bottom film; the transparent original film is attached to the adhesive surface of the protective film;

[0007] 2) Use a round knife to punch and cut the transparent original film between the second processing stations. All the cross-breaking knives are semi-cut to the bottom film, and the rest of the inner lining knives are semi-cut to the protective film; the waste of the transparent original film is discharged;

[0008] 3) At the third processing station, attach the foam surface of the foam to the adhesive surface of the protective film;

[0009] 4) At the fourth processing station, attach one side of the double-sided tape to the PET surface of the foam and peel off the self-adhesive paper of the double-sided tape;

[0010] 5) Between the fourth processing station and the fifth processing station, attach the first matte release film to the other side of the double-sided tape;

[0011] 6) At the fifth processing station, use a round knife to punch and cut the first matte release film. The inner frame is semi-cut to outside the protective film, and the outer frame is semi-cut to the bottom film; discharge the peripheral foam and the waste of the first matte release film;

[0012] 7) At the sixth processing station, use masking tape to extract the waste of the first matte release film on the surface of the odd-numbered rows of inner holes;

[0013] 8) At the seventh processing station, use masking tape to extract the waste of the first matte release film on the surface of the even-numbered rows of inner holes;

[0014] 9) At the eighth processing station, attach the transparent tape to the other side of the double-sided tape and the first matte release film, and discharge the foam waste in the middle of the inner hole and the waste of the first matte release film in the effective adhesive area;

[0015] 10) At the tenth processing station, attach the second matte release film to the other side of the double-sided tape, use a round knife to punch and cut the second matte release film, and the strip knife is semi-cut to the bottom film; discharge the waste of the strip at both ends and the second matte release film, and after peeling off the bottom film, wind the finished product inward.

[0016] In a preferred embodiment, the finished product is, from top to bottom, a protective film, a foam, a double-sided tape, and a second matte release film. Description of the Drawings

[0017] Figure 1 It is a process diagram of the round knife hanging material in the preferred embodiment of the present invention;

[0018] Figures 2 - 6 It is a product stratification diagram at different stages in the preferred embodiment of the present invention. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be wall-mounted connection, detachable connection, or integral connection. It can be mechanical connection or electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0022] Reference Figures 1 - 6 , this embodiment provides a process for solving the problem of different-sized edges of the foam for cameras, including the following steps:

[0023] 1) Transport the bottom film, protective film, and transparent original film to the first processing station. During transportation, there is a preset angle between the bottom film, protective film, and transparent original film, and the adhesive surface of the bottom film faces upward; at the first station, the non-adhesive surface of the protective film is attached to the adhesive surface of the bottom film; the transparent original film is attached to the adhesive surface of the protective film;

[0024] 2) Use a round knife to punch and cut the transparent original film between the second processing stations. All the cross-breaking knives are semi-cut to the bottom film, and the remaining inner lining knives are semi-cut to the protective film; discharge the waste of the transparent original film;

[0025] 3) At the third processing station, attach the foam surface of the foam to the adhesive surface of the protective film;

[0026] 4) At the fourth processing station, attach one side of the double-sided tape to the PET surface of the foam and peel off the self-adhesive paper of the double-sided tape;

[0027] 5) Between the fourth processing station and the fifth processing station, attach the first matte release film to the other side of the double-sided tape;

[0028] 6) At the fifth processing station, use a round knife to punch and cut the first matte release film. The inner frame is semi-cut outside the protective film, and the outer frame is semi-cut to the bottom film; discharge the waste of the peripheral foam and the first matte release film;

[0029] 7) At the sixth processing station, use masking paper to extract the waste of the first matte release film on the surface of the odd-numbered rows of inner holes;

[0030] 8) At the seventh processing station, use masking paper to extract the waste of the first matte release film on the surface of the even-numbered rows of inner holes;

[0031] 9) At the eighth processing station, attach the transparent tape to the other side of the double-sided tape and the first matte release film, and discharge the waste of the foam in the middle of the inner hole and the waste of the first matte release film in the effective adhesive area;

[0032] 10) At the tenth processing station, the second matte release film is laminated onto the other side of the double-sided tape, and the second matte release film is die-cut with a round knife, with the strip knife semi-cut to the carrier film; the waste of the strip at both ends and the second matte release film is discharged. After peeling off the carrier film, the finished product is wound inwards.

[0033] The finished product obtained according to the above process is, from top to bottom, a protective film, a foam, a double-sided tape, and a second matte release film.

[0034] The above is only a preferred specific embodiment of the present invention, but the design concept of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention who makes non-substantive modifications to the present invention using this concept shall fall within the scope of infringement of the present invention.

Claims

1. A process for solving the problem of different-sized edges of camera foam, characterized in that, It includes the following steps: 1) Transport the bottom film, protective film and transparent original film to the first processing station. During transportation, there is a preset angle between the bottom film, protective film and transparent original film, and the adhesive surface of the bottom film faces upward; at the first station, the non - adhesive surface of the protective film is attached to the adhesive surface of the bottom film; the transparent original film is attached to the adhesive surface of the protective film; 2) Use a round knife to punch - cut the transparent original film between the second processing stations. All cross - cut knives are semi - cut to the bottom film, and the rest of the inner - lining knives are semi - cut to the protective film; discharge the waste of the transparent original film; 3) At the third processing station, attach the foam surface of the foam to the adhesive surface of the protective film; 4) At the fourth processing station, attach one side of the double - sided tape to the PET surface of the foam and peel off the self - adhesive paper of the double - sided tape; 5) Between the fourth processing station and the fifth processing station, attach the first matte release film to the other side of the double - sided tape; 6) At the fifth processing station, use a round knife to punch - cut the first matte release film. The inner frame is semi - cut outside the protective film, and the outer frame is semi - cut to the bottom film; discharge the peripheral foam and waste of the first matte release film; 7) At the sixth processing station, use masking tape to extract the waste of the first matte release film on the surface of the odd - numbered inner holes; 8) At the seventh processing station, use masking tape to extract the waste of the first matte release film on the surface of the even - numbered inner holes; 9) At the eighth processing station, attach the transparent tape to the other side of the double - sided tape and the first matte release film, and discharge the foam waste in the middle of the inner holes and the waste of the first matte release film in the effective adhesive area; 10) At the tenth processing station, attach the second matte release film to the other side of the double - sided tape, use a round knife to punch - cut the second matte release film, and the strip knife is semi - cut to the bottom film; discharge the waste of the strip at both ends and the second matte release film, and after peeling off the bottom film, wind the finished product inward; 2. The process for solving the problem of different-sized edges of the foam for a camera according to claim 1, characterized in that, The finished product, from top to bottom, is successively a protective film, a foam, a double - sided tape and a second matte release film.

Citation Information

Patent Citations

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