Automatic Packaging Line for Aluminum Foil Lined Paper
By designing the automatic packaging line of aluminum foil insufficiency paper, the problem of automatic loading and unloading and packaging of aluminum foil lined paper rolls is solved, and automatic loading and unloading and packaging is realized, improving efficiency and ensuring the neutrality of packaging.
Patent Information
- Application Number
- CN202211369474.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2042-11-03
AI Technical Summary
The prior art is difficult to realize the automatic loading and unloading of aluminum foil-lined paper rolls, especially in the conversion of vertical rolls into horizontal states and ensuring the neutrality of packaging.
An automatic packaging line of aluminum foil lined paper is designed, including a first conveying track, an automatic unloading machine, a second conveying track, a packaging labeling machine and a third conveying track. By setting up a height-adjustable support base, automatic unloading machine and packaging labeling machine, automatic loading, unloading, flipping and packaging of aluminum foil paper rolls are realized.
Automatic loading, unloading and packaging of aluminum foil-lined paper rolls is realized, efficiency is improved, time and energy of manual operation is reduced, and packaging is guaranteed to be neutral and stable.
Smart Images

Figure CN115892603B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cigarette-making equipment, in particular to an automatic packaging line for aluminum foil inner lining paper. Background Art
[0002] Generally, the aluminum foil paper used in cigarette factories in China at present is first rolled into a hollow paper roll, then manually carried onto a transport vehicle, and then the aluminum foil inner lining paper roll is taken to be packed; it is time-consuming and laborious. To save trouble, it is now generally packed through conveying rollers. Currently, it is carried up by three or four people. However, how to automatically place the aluminum foil paper on the conveying track needs to be solved; during automatic packaging, the aluminum foil paper roll needs to be centered, and a special centering structure also needs to be designed to ensure the smooth operation of the automatic packaging line.
[0003] Among the existing patents in China, for the patent with the application number CN202120274301.9 and the name of a discharging mechanism of a loading and unloading machine, this patent can only translate the material horizontally and cannot convert the material from a vertical state to a horizontal state, which needs to be improved.
[0004] For the patent with the application number CN201310627484.8 and the name of a discharging mechanism of a pipe bender; this patent also has the problems mentioned above and needs to be solved. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide an automatic packaging line for aluminum foil inner lining paper. This device can automatically convert a vertically erected aluminum foil inner lining paper roll into a horizontally placed aluminum foil inner lining paper roll, which is convenient for transporting the aluminum foil inner lining paper roll on the conveying rollers; the aluminum foil paper roll is packaged and labeled by a set packing and labeling machine.
[0006] To solve the above technical problems, the present invention provides the following technical solutions:
[0007] An automatic packaging line for aluminum foil inner lining paper, which is used for the loading, unloading and packing of aluminum foil inner lining paper rolls; it includes a first conveying track, an automatic unloading machine, a second conveying track, a packaging and labeling machine, and a third conveying track arranged in sequence; an automatic unloading machine is arranged between the first conveying track and the second conveying track;
[0008] Adjustable-height support seats are arranged at the lower parts of both the first conveying track and the second conveying track. Screws are arranged on the support seats; fixing plates are arranged on both the first conveying track and the second conveying track; a first nut for supporting the conveying track is arranged on the screw, and the fixing plate passes through the screw and lapped with the first nut; a compression nut for fixing the fixing plate is also arranged on the screw;
[0009] The automatic unloading machine includes a base, a feeding device rotatably connected to the base, a receiving device arranged on the base, and adjustable feet arranged at the lower part of the base; the base is a rectangular box body;
[0010] There are four adjustable feet, which are respectively arranged at the four corners of the lower part of the base; the adjustable feet include a mounting plate fixedly connected to the base, a load-bearing nut abutted against the mounting plate, a foot screw-threadedly connected to the load-bearing nut, and a locking nut abutted against the mounting plate; the load-bearing nut is screw-threadedly connected to the foot; the base maintains levelness by adjusting the height of the load-bearing nut on the foot.
[0011] Further, the feeding device includes a rotating shaft rotatably connected to the base, a horizontal feeding mechanism fixedly connected to one end of the rotating shaft, and a feeding motor for driving the rotating shaft to rotate; the output end of the feeding motor is fixedly connected to the other end of the rotating shaft through a coupling.
[0012] Further, it further includes a sleeve fixedly connected to the base; a bearing is provided between the rotating shaft and the sleeve.
[0013] Further, the horizontal feeding mechanism includes a mounting seat fixedly connected to the end of the rotating shaft away from the feeding motor, a lead screw motor fixedly connected to the mounting seat, a lead screw fixedly connected to the output end of the lead screw motor, a nut screw-threadedly engaged with the lead screw, a push claw fixedly connected to the nut, and a guide sleeve slidably connected to the push claw; the lead screw is rotatably connected to the mounting seat; the guide sleeve is fixedly connected to the mounting seat; the nut and the lead screw are both arranged inside the guide sleeve.
[0014] Further, a chute is provided on the guide sleeve; a guide post is provided on the nut; the guide post is inserted into the push claw; the guide post is slidably connected to the chute.
[0015] Further, the material receiving device includes a bracket fixedly connected to the base, an L-shaped material receiving plate hinged to the bracket, a linear bearing fixedly connected to the L-shaped material receiving plate, a cylinder with a cylinder body fixedly connected to the L-shaped material receiving plate, a mandrel fixedly connected to the cylinder rod of the cylinder, a support plate fixedly connected to the base, and a turning cylinder with a cylinder body hinged to the support plate; the cylinder rod of the turning cylinder is hinged to the bottom edge of the L-shaped material receiving plate; the mandrel is slidably connected to the linear bearing.
[0016] Further, a limiting device is provided on the bracket; the limiting device includes an oil cylinder with a cylinder body fixedly connected to the bracket and a limiting plate fixedly connected to the end of the cylinder rod of the oil cylinder.
[0017] Further, a spring is further provided between the limiting plate and the cylinder body of the oil cylinder.
[0018] Further, the packaging and labeling machine includes a frame, an aluminum foil roll centering unit, an aluminum foil roll transporting unit, an aluminum foil roll packaging unit, and a third conveying track provided on the frame; the aluminum foil roll centering unit is connected to the second conveying track;
[0019] The aluminum foil roll transporting unit transports the aluminum foil roll from the aluminum foil roll centering unit to the aluminum foil roll packaging unit;
[0020] The aluminum foil roll transporting unit includes an electric slide table module fixedly connected to the frame, a connecting plate fixedly connected to the slider of the electric slide table module, two centering shafts slidably connected to the connecting plate, and two first cylinders respectively driving the two centering shafts to move vertically on the connecting plate; the centering shafts are air shaft.
[0021] Further, the aluminum foil roll centering unit includes a first centering disk fixedly connected to the frame and a first centering mechanism provided on the first centering disk; the first centering mechanism includes a first turntable rotatably connected to the bottom surface of the first centering disk, four first connecting arms fixedly connected to the first turntable and evenly distributed around the outer circle of the first turntable, a second cylinder with the cylinder rod hinged to one first connecting arm, and a centering part respectively connected to the other three first connecting arms;
[0022] The centering part includes a first connecting rod with one end hinged to the first connecting arm, a first slider hinged to the other end of the first connecting rod, a first guide rail slidably connected to the first slider, a first arc plate fixedly connected to the first slider, and first clamping shafts respectively rotatably connected to both ends of the first arc plate;
[0023] The first guide rail is fixedly installed radially along the bottom of the first centering disk; the cylinder body of the second cylinder is hinged to the bottom of the first centering disk; when the aluminum foil roll is placed on the first centering disk, the first clamping shafts on the three first arc plates are simultaneously in contact with the outer circle of the aluminum foil roll.
[0024] Further, the aluminum foil roll packaging unit includes an aluminum foil storage disk fixedly connected to the frame, a second centering mechanism provided on the aluminum foil storage disk, a second air shaft rotatably connected to the aluminum foil storage disk, a driving device for driving the second air shaft to rotate, and a telescopic device for driving the air shaft to stretch and contract in the aluminum foil storage disk; a packaging paper feeding device for sending the packaging paper to the outer surface of the aluminum foil roll is provided on the frame beside the aluminum foil storage disk;
[0025] The second centering mechanism includes a second turntable rotatably connected to the bottom surface of the aluminum foil storage disk, six second connecting arms evenly distributed along the outer circle of the second turntable, six groups of second centering block assemblies respectively connected to the six second connecting arms, and a third cylinder with the cylinder rod hinged to one second connecting arm;
[0026] The second turntable is concentric with the aluminum foil storage tray;
[0027] The cylinder body of the third cylinder is hinged to the bottom surface of the aluminum foil storage tray;
[0028] A set of second centering block assemblies includes a second connecting rod hinged to the second connecting arm at one end, a second slider hinged to the other end of the second connecting rod, a second guide rail slidably connected to the second slider, a second arc plate fixedly connected to the second slider, and second clamping shafts rotatably connected to both ends of the second arc plate;
[0029] The second guide rail is fixedly connected to the bottom surface of the aluminum foil storage tray; each group of second guide rails has two rails, which are arranged radially along the aluminum foil storage tray; the second clamping shaft abuts against the outer circle of the aluminum foil roll; the second arc plate is located above the aluminum foil storage tray;
[0030] The second inflatable shaft rotates in the second rotating disk and can slide up and down.
[0031] Furthermore, the driving device includes a first synchronous wheel rotatably connected to the second turntable, a reduction motor fixedly connected to the bottom surface of the aluminum foil storage tray, and a second synchronous wheel fixedly connected to the output end of the reduction motor; the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt; the second inflatable shaft is transmission-connected to the first synchronous wheel; the first synchronous wheel is concentric with the second turntable.
[0032] Further, the telescopic device includes a spline groove provided in the first synchronous wheel, a spline shaft fixedly connected to the second inflatable shaft at one end, a connecting rod rotatably connected to the other end of the spline shaft, a fourth cylinder whose cylinder rod is hinged to the connecting rod, and a fourth bracket hinged to the cylinder body of the fourth cylinder; the spline shaft is slidably matched with the spline groove; the fourth bracket is fixedly connected to the bottom surface of the aluminum foil storage tray;
[0033] The spline shaft is provided with a mounting hole, a thrust ball bearing is provided in the mounting hole, and a baffle for fixing the thrust ball bearing is provided on the end face of the spline shaft; a boss is provided at one end of the connecting rod; one side of the boss abuts against the bottom of the mounting hole, and the other side of the boss abuts against the thrust ball bearing. The connecting rod passes through the thrust ball bearing and the baffle and is hinged to the cylinder rod of the fourth cylinder.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. Through the set receiving device and feeding device, the aluminum foil lining paper roll can be turned from a vertical state to a horizontal state, which is convenient for packaging;
[0036] 2. A limiting device is provided on the set bracket; the limiting device includes an oil cylinder with the cylinder body fixedly connected to the bracket and a limiting plate fixedly connected to the end of the cylinder rod of the oil cylinder; a spring is further included between the limiting plate and the cylinder body of the oil cylinder; the limiting device is provided to ensure that the mandrel of the material receiving part on the L-shaped material receiving plate 5 is on the same horizontal plane as the guide sleeve, facilitating material receiving; the spring is provided to prevent collision and easy damage when the L-shaped material receiving frame contacts the limiting plate in case of oil cylinder failure.
[0037] 3. The set horizontal feeding mechanism includes a mounting seat fixedly connected to the end of the rotating shaft away from the feeding motor, a lead screw motor fixedly connected to the mounting seat, a lead screw fixedly connected to the output end of the lead screw motor, a nut threadedly engaged with the lead screw, a pushing claw fixedly connected to the nut, and a guide sleeve slidably connected to the pushing claw; the lead screw is rotatably connected to the mounting seat; the guide sleeve is fixedly connected to the mounting seat. The nut and the lead screw are both arranged inside the guide sleeve; this setting ensures the concentricity between the guide sleeve and the lead screw compared with setting a separate nut guiding mechanism, saves volume, and makes the device more portable.
[0038] 4. Through the set support seat, the height of the conveying track can be adjusted by adjusting the first nut, so that the conveying rollers on the conveying track are at the same height as the material receiving rollers of the automatic feeding machine.
[0039] 5. Before the aluminum foil paper roll is packaged and marked, the aluminum foil paper roll needs to be concentric with the first centering shaft that transports it, so a first centering mechanism is set. By setting three first clamping shafts that act simultaneously, the aluminum foil paper roll can be centered with the first centering shaft, facilitating grasping.
[0040] Through the set second centering mechanism, the aluminum foil paper roll can be concentrically positioned with the second turntable. The first pulley is concentric with the second turntable, the second air shaft is concentric with the first pulley, and the second air shaft is concentric with the aluminum foil paper roll. In this way, eccentric phenomena are avoided when the second air shaft drives the aluminum foil paper roll to rotate, resulting in insecure packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 Structural schematic diagram of the present invention;
[0042] Figure 2 For Figure 1 Enlarged view of part A;
[0043] Figure 3 Structural schematic diagram of the automatic unloading machine;
[0044] Figure 4 Structural schematic diagram of the material receiving device;
[0045] Figure 5Partial sectional perspective view of the feeding mechanism;
[0046] Figure 6 Stereo sectional view of the feeding structure;
[0047] Figure 7 Front view of the packaging and labeling machine;
[0048] Figure 8 For Figure 7 Enlarged view at D of;
[0049] Figure 9 Top view of the packaging and labeling machine;
[0050] Figure 10 Partial bottom-up three-dimensional structural schematic diagram of the packaging and labeling machine;
[0051] Figure 11 For Figure 10 Enlarged view at B of;
[0052] Figure 12 For Figure 10 Enlarged view at C of;
[0053] Figure 13 Structural schematic diagram of the telescopic device;
[0054] Figure 14 For Figure 13 Enlarged view at F of;
[0055] Figure 15 Partial bottom view of the packaging and labeling machine;
[0056] Figure 16 For Figure 15 Enlarged view at E of;
[0057] Figure 17 Three-dimensional structural view of the packaging and labeling machine with the frame removed;
[0058] Figure 18 For Figure 13 Sectional view at G-G of;
[0059] Explanation of the drawing numbers in the attached drawings:
[0060] 1 - Loading cylinder, 2 - Linear bearing, 3 - Loading roller, 4 - Mandrel, 5 - L-shaped loading plate, 6 - Tipping cylinder, 7 - Limiting device, 8 - Centering shaft head, 9 - Guide sleeve, 11 - Pushing claw, 12 - Sleeve, 13 - Lead screw motor, 14 - Bracket, 15 - Base, 16 - Feeding motor, 17 - Rotating shaft, 18 - Mounting seat, 19 - Support plate, 20 - Lead screw, 21 - Nut, 22 - Guide post, 23 - Slide groove, 30 - First conveying track, 31 - Automatic unloading machine, 32 - Packaging and labeling machine, 33 - Support seat, 34 - First nut, 35 - Fixed plate, 36 - Compression nut, 37 - Aluminum foil inner liner paper roll, 38 - Second conveying track;
[0061] 41 - Frame, 42 - Aluminum foil conveying unit, 43 - Centering shaft, 44 - First cylinder, 45 - Aluminum foil centering unit, 46 - Aluminum foil packaging unit, 47 - Third conveying track;
[0062] 61 - First centering disc, 62 - First turntable, 63 - First connecting arm, 64 - Second cylinder, 65 - First connecting rod, 66 - First slider, 67 - First guide rail, 68 - First arc plate, 69 - First clamping shaft;
[0063] 71 - Aluminum foil storage tray, 72 - Second air shaft, 73 - Second turntable, 74 - Second connecting arm, 75 - Third cylinder, 76 - Second connecting rod, 77 - Second slider, 78 - Second guide rail, 79 - Second arc plate, 80 - Second clamping shaft, 81 - First synchronous pulley, 82 - Reduction motor, 83 - Second synchronous pulley, 84 - Spline groove, 85 - Spline shaft, 86 - Connecting rod, 87 - Fourth cylinder, 88 - Fourth bracket, 89 - Thrust ball bearing, 90 - Baffle, 91 - Boss. Detailed implementation mode
[0064] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.
[0065] Embodiment 1
[0066] Please refer to Figures 1 - 18 as shown
[0067] This embodiment provides an automatic packaging line for aluminum foil inner liner paper, which is used for the loading, unloading and packing of the aluminum foil inner liner paper roll 37; it includes a first conveying track 30, an automatic unloading machine 31, a second conveying track 38, a packaging and labeling machine 32 and a third conveying track arranged in sequence;
[0068] Both the lower parts of the first conveying track 30 and the second conveying track 38 are provided with support seats 33 with adjustable heights. Screws are provided on the support seats 33. Fixed plates 35 are provided on both the first conveying track 30 and the second conveying track 38. First nuts 34 for supporting the conveying track are provided on the screws. The fixed plates 35 pass through the screws and lap with the first nuts 34. Compression nuts 36 for fixing the fixed plates 35 are also provided on the screws.
[0069] The automatic unloading machine 31 includes a base 15, a feeding device rotatably connected to the base 15, a material receiving device provided on the base 15, and adjustable support feet provided at the lower part of the base 15. The base 15 is a rectangular box body.
[0070] There are four adjustable support feet, which are respectively arranged at the four corners of the lower part of the base 15. The adjustable support feet include mounting plates fixedly connected to the base 15, load-bearing nuts abutted against the mounting plates, support feet threadedly connected to the load-bearing nuts, and locking nuts abutted against the mounting plates. The load-bearing nuts are threadedly connected to the support feet. The base 15 maintains level by adjusting the height of the load-bearing nuts on the support feet. When the device needs to be leveled, loosen the locking nuts and turn the load-bearing nuts to make the base 15 level and prevent the aluminum foil inner liner paper roll from slipping off.
[0071] The feeding device includes a rotating shaft 17 rotatably connected to the base 15, a horizontal feeding mechanism fixedly connected to one end of the rotating shaft 17, and a feeding motor 16 for driving the rotating shaft 17 to rotate. The output end of the feeding motor 16 is fixedly connected to the other end of the rotating shaft 17 through a coupling.
[0072] It also includes a sleeve 12 fixedly connected to the base 15. A bearing is provided between the rotating shaft 17 and the sleeve 12.
[0073] The horizontal feeding mechanism includes a mounting seat 18 fixedly connected to the end of the rotating shaft 17 away from the feeding motor 16, a lead screw motor 13 fixedly connected to the mounting seat 18, a lead screw 20 fixedly connected to the output end of the lead screw motor 13, a nut 21 threadedly engaged with the lead screw 20, a push claw 11 fixedly connected to the nut 21, and a guide sleeve 9 slidably connected to the push claw 11. The lead screw 20 is rotatably connected to the mounting seat 18. The guide sleeve 9 is fixedly connected to the mounting seat 18. The nut 21 and the lead screw 20 are both arranged inside the guide sleeve 9.
[0074] The guide sleeve 9 is provided with a chute 23. The nut 21 is provided with a guide post 22. The guide post 22 is inserted into the push claw 11. The guide post 22 is slidably connected to the chute 23.
[0075] The material receiving device includes a bracket 14 fixedly connected to the base 15, an L-shaped material receiving plate 5 hinged to the bracket 14, a linear bearing 2 fixedly connected to the L-shaped material receiving plate 5, a material receiving cylinder 1 with its cylinder body fixedly connected to the L-shaped material receiving plate 5, a mandrel 4 fixedly connected to the cylinder rod of the material receiving cylinder 1, a support plate 19 fixedly connected to the base 15, and a flipping cylinder 6 with its cylinder body hinged to the support plate 19; the cylinder rod of the flipping cylinder 6 is hinged to the bottom edge of the L-shaped material receiving plate 5; the mandrel 4 is slidably connected to the linear bearing 2.
[0076] A limiting device 7 is provided on the bracket 14; the limiting device 7 includes an oil cylinder with its cylinder body fixedly connected to the bracket 14 and a limiting plate fixedly connected to the end of the cylinder rod of the oil cylinder.
[0077] A spring is further included between the limiting plate and the cylinder body of the oil cylinder; the limiting device 7 is provided to ensure that the mandrel 4 of the material receiving part on the L-shaped material receiving plate 5 is in a horizontal plane with the guide sleeve 9, facilitating material receiving.
[0078] The packaging and labeling machine 32 includes a frame 41, an aluminum foil roll centering unit 45 provided on the frame, an aluminum foil roll transporting unit 42, an aluminum foil roll packaging unit 46, and a third conveying track 47; the aluminum foil roll centering unit 45 is connected to the second conveying track 38.
[0079] The aluminum foil roll transporting unit 42 transports the aluminum foil roll from the aluminum foil roll centering unit 45 to the aluminum foil roll packaging unit 46.
[0080] The aluminum foil roll transporting unit includes an electric slide table module fixedly connected to the frame, a connecting plate fixedly connected to the slide block of the electric slide table module, two centering shafts 43 slidably connected to the connecting plate, and two first cylinders 44 respectively driving the two centering shafts to move vertically on the connecting plate; the centering shafts 43 are air expandable shafts.
[0081] The aluminum foil roll centering unit 45 includes a first centering disk 61 fixedly connected to the frame 41 and a first centering mechanism provided on the first centering disk 61; the first centering mechanism includes a first turntable 62 rotatably connected to the bottom surface of the first centering disk 61, four first connecting arms 63 fixedly connected to the first turntable 62 and evenly distributed around the outer circle of the first turntable, a second cylinder 64 with its cylinder rod hinged to one first connecting arm 63, and a centering part respectively connected to the other three first connecting arms.
[0082] The centering part includes a first connecting rod 65 with one end hinged to the first connecting arm, a first slider 66 hinged to the other end of the first connecting rod 65, a first guide rail 67 slidably connected to the first slider 66, a first arc-shaped plate 68 fixedly connected to the first slider 66, and first clamping shafts 69 rotatably connected to both ends of the first arc-shaped plate 68 respectively;
[0083] The first guide rail 67 is fixedly installed radially along the bottom of the first centering plate 61; the cylinder block of the second cylinder 64 is hinged to the bottom of the first centering plate 61; after the aluminum foil paper roll is placed on the first centering plate 61, the first clamping shafts 69 on the three first arc-shaped plates 68 are simultaneously in contact with the outer circle of the aluminum foil paper roll.
[0084] The aluminum foil paper roll packaging unit includes an aluminum foil paper storage tray 71 fixedly connected to the machine frame 41, a second centering mechanism provided on the aluminum foil paper storage tray 71, a second air shaft 72 rotatably connected to the aluminum foil paper storage tray 71, a driving device for driving the second air shaft 72 to rotate, and a telescopic device for driving the air shaft 72 to telescopically move within the aluminum foil paper storage tray 71; a packaging paper feeding device for sending the packaging paper to the outer surface of the aluminum foil paper roll is provided on the machine frame 41 beside the aluminum foil paper storage tray 71;
[0085] The second centering mechanism includes a second turntable 73 rotatably connected to the bottom surface of the aluminum foil paper storage tray 71, six second connecting arms 74 evenly distributed along the outer circle of the second turntable 73, six groups of second centering block assemblies respectively connected to the six second connecting arms 74, and a third cylinder 75 with a cylinder rod hinged to one second connecting arm 74;
[0086] The second turntable 73 is concentric with the aluminum foil paper storage tray 71;
[0087] The cylinder block of the third cylinder 75 is hinged to the bottom surface of the aluminum foil paper storage tray 71;
[0088] A group of second centering block assemblies includes a second connecting rod 76 with one end hinged to the second connecting arm 74, a second slider 77 hinged to the other end of the second connecting rod 76, a second guide rail 78 slidably connected to the second slider 77, a second arc-shaped plate 79 fixedly connected to the second slider 77, and second clamping shafts 80 rotatably connected to both ends of the second arc-shaped plate 79 respectively;
[0089] The second guide rail 78 is fixedly connected to the bottom surface of the aluminum foil paper storage tray 71; each group of second guide rails 78 has two and is arranged radially along the aluminum foil paper storage tray 71; the second clamping shafts 80 are in contact with the outer circle of the aluminum foil paper roll; the second arc-shaped plate 79 is located above the aluminum foil paper storage tray 71;
[0090] The second air shaft 72 rotates within the second turntable 73 and can slide up and down.
[0091] The driving device includes a first synchronous wheel 81 rotatably connected to the second turntable 73, a reduction motor 82 fixedly connected to the bottom surface of the aluminum foil storage tray 71, and a second synchronous wheel 83 fixedly connected to the output end of the reduction motor 82; the first synchronous wheel 81 and the second synchronous wheel 83 are connected by a synchronous belt; the second inflatable shaft 72 is transmission-connected to the first synchronous wheel 81; the first synchronous wheel 81 is concentric with the second turntable 73.
[0092] The inflatable shaft of the present application is a standard part, and the inflatable shaft produced by Yangzhou No. 1 Roller Industry Co., Ltd. is adopted;
[0093] The telescopic device includes a spline groove 84 provided in the first synchronous wheel 81, a spline shaft 85 fixedly connected to the second inflatable shaft 72 at one end, a connecting rod 86 rotatably connected to the other end of the spline shaft 85, a fourth cylinder 87 whose cylinder rod is hinged to the connecting rod 86, and a fourth bracket 88 hinged to the cylinder body of the fourth cylinder 87; the spline shaft 85 is slidably matched with the spline groove 84; the fourth bracket 88 is fixedly connected to the bottom surface of the aluminum foil storage tray 71;
[0094] The spline shaft 85 is provided with a mounting hole, in which a thrust ball bearing 89 is provided, and a baffle 90 for fixing the thrust ball bearing 89 is provided on the end face of the spline shaft 85; a boss 91 is provided at one end of the connecting rod 86; one side of the boss 91 abuts against the bottom of the mounting hole, and the other side of the boss 91 abuts against the thrust ball bearing 89, and the connecting rod 86 passes through the thrust ball bearing 89 and the baffle 90 and is hinged to the cylinder rod of the fourth cylinder 87
[0095] The working process of the present invention,
[0096] After the device is installed, the aluminum foil liner paper roll 37 is first installed on the guide sleeve 9, and the feeding motor 16 rotates to drive the rotating shaft 17 to rotate; the rotating shaft 17 drives the mounting seat 18 of the horizontal feeding mechanism to rotate, so that the guide sleeve 9 is aligned with the core shaft 4;
[0097] The lead screw motor 13 is started to drive the lead screw 20 to rotate, the lead screw 20 transmits the thread of the nut 21, the nut 21 drives the push claw 11 to slide along the guide sleeve 9 through the guide column 22, and the push claw 11 pushes the aluminum foil liner paper roll onto the core shaft 4;
[0098] The turning cylinder 6 is started, and the cylinder rod of the turning cylinder 6 pushes the L-shaped receiving rack 5 to rotate around the bracket 14 to a horizontal position (at this time, the axis of the core shaft 4 is in a vertical position with the axis of the guide sleeve 9); the aluminum foil liner paper roll falls on the L-shaped receiving rack 5, and the receiving cylinder 1 is started, and the cylinder rod of the receiving cylinder 1 drives the core shaft 4 to slide along the linear bearing 2, so that the end surface of the core shaft 4 is lower than the plane of the L-shaped receiving rack 5, so that the aluminum foil liner paper roll 37 is conveniently transported away by the second conveying track 38 to the packaging labeling machine 32 for packaging;
[0099] The second conveying track 38 transports the aluminum foil paper roll 37 to the first centering plate 61 of the aluminum foil paper roll centering unit 45, and the second cylinder 64 is started; the second cylinder 64 pushes the cylinder rod to extend, and the cylinder rod drives a first connecting arm 63 on the first turntable 62 to rotate around the center of the first turntable 62; the other first connecting arms 63 pull the first connecting rod 65, and the first connecting rod 65 pulls the first slider 66 to slide along the first guide rail 67 towards the center of the first turntable 62; the first slider 66 drives the first arc-shaped plate 68 to move, and the three first arc-shaped plates 68 respectively drive the first clamping shafts 68 thereon to clamp the outer circle of the aluminum foil paper roll 37. After centering, the first clamping shafts 68 are loosened;
[0100] The first cylinder 44 is started, and the first cylinder 44 drives the first centering shaft 43 to extend downward into the inner hole of the aluminum foil paper roll 37. The air expansion function of the first centering shaft 43 is started, and the first centering shaft 43 expands and fits tightly with the inner hole of the aluminum foil paper roll 37; the cylinder rod of the first cylinder 44 retracts, and the aluminum foil paper roll 37 is separated from the first centering plate 62;
[0101] The electric sliding table module is started, the sliding table module drives the connecting plate to move, and the connecting plate drives the first centering shaft 43; the first centering shaft 43 drives the aluminum foil paper roll 37 to move above the aluminum foil paper storage tray 71. The first cylinder 44 acts downward, and the aluminum foil paper roll 37 is in contact with the top surface of the aluminum foil paper storage tray 71. The first centering shaft 43 is loosened, and the aluminum foil paper roll 37 is placed on the top surface of the aluminum foil paper storage tray 71;
[0102] The third cylinder 75 is started, and the cylinder rod of the third cylinder 75 extends to drive the second connecting arm 74 to rotate around the center of the second turntable 73; the second connecting arm 74 pulls the second connecting rod 76 to move. The second connecting rod 76 pulls the second slider 77 to move along the second guide rail 78 towards the center of the second turntable 73; the second slider 77 drives the second arc-shaped plate 79 to move towards the outer circle of the aluminum foil paper roll 37, and the outer circle of the second clamping shaft 80 on the second arc-shaped plate 79 abuts against the outer circle of the aluminum foil paper roll 37 to center the aluminum foil paper roll 37 with the center of the second turntable 73; after centering, the second clamping shaft 80 is loosened,
[0103] The fourth cylinder 87 is started, the cylinder rod of the fourth cylinder 87 pushes the connecting rod 86, the convex platform 91 of the connecting rod 86 pushes the spline shaft 85, and the spline shaft 85 drives the second air expansion shaft 72 to move upward. The second air expansion shaft 72 is started, and the second air expansion shaft 72 expands and fits tightly with the inner hole of the aluminum foil paper roll 37;
[0104] The reduction motor 82 is started. The second synchronous wheel 83 drives the first synchronous wheel 81 to rotate, the first synchronous wheel 81 drives the spline shaft 86 to rotate, and the spline shaft 86 drives the second air expansion shaft 72 to rotate; the second air expansion shaft 72 drives the aluminum foil paper roll 37 to rotate;
[0105] The wrapping paper feeding device (customized by an external manufacturer, which belongs to existing equipment) sends the wrapping paper to the surface of the aluminum foil roll 37, and presses an arc-shaped pressing plate on the surface of the aluminum foil roll 37. When the aluminum foil roll 37 rotates, the wrapping paper can be wound around the surface of the aluminum foil roll 37; finally, the wrapping paper is cut with scissors, the labeling machine pastes the trademark paper at the joint, and the second air shaft 72 is loosened and the second air shaft 72 retracts;
[0106] Finally, the wrapped aluminum foil roll 37 is transported to the third conveying track by the first centering shaft 43 and transported away.
[0107] Embodiment 2
[0108] This embodiment is basically the same as Embodiment 1 in structure,
[0109] The difference is that, as Figure 4 shown; a receiving roller 3 rotatably connected to the L-shaped receiving plate 5 is provided on the L-shaped receiving plate 5; a circular hole is opened in the middle of the L-shaped receiving plate 5; the core shaft 4 passes through the circular hole for receiving materials; the highest point of the outer circle of the receiving roller 3 is higher than the upper plane of the L-shaped receiving plate 5, which is convenient for the aluminum foil inner lining paper roll 37 to abut against the outer circle of the receiving roller 3;
[0110] There are two rows of the receiving rollers 3, which are respectively arranged on both sides of the circular hole; the advantage of this is that the aluminum foil inner lining paper roll 37 will not be eccentric on the receiving roller 3, which is convenient for movement;
[0111] By providing the receiving roller 3, it is convenient for the aluminum foil inner lining paper roll 37 to be transported on the conveying track. If the receiving roller 3 is not provided, the L-shaped receiving plate 5 abuts against the end face of the aluminum foil inner lining paper roll 37, and the friction is very large, which is not convenient for transportation on the conveying track. If there is no conveying roller 3 and the aluminum foil roll is pushed with too much external force, the aluminum foil inner lining paper roll 37 is likely to be damaged.
[0112] The working principle of this embodiment is basically the same as that of Embodiment 1, and will not be elaborated here.
[0113] Embodiment 3
[0114] This embodiment is basically the same as Embodiment 1 in structure,
[0115] The difference is that a rib plate is provided on the bracket 14, and the rib plate is riveted to the base 15, which can enhance the strength of the bracket 14. In this way, a thinner square steel can be used for the bracket 14, saving raw materials.
[0116] The working principle of this embodiment is basically the same as that of Embodiment 1, and will not be elaborated here.
[0117] Embodiment 4
[0118] This embodiment is basically the same as Embodiment 1 in structure,
[0119] The difference is that a centering shaft head 8 is provided at the end of the guide sleeve 9; the distance between the centering shaft head 8 and the mandrel 4 is between 10 mm and 15 mm, and the outer diameter of the centering shaft head 8 is the same as the outer diameter of the mandrel, facilitating the smooth feeding of the aluminum foil roll from the guide sleeve 9 onto the mandrel 4.
[0120] The working principle of this embodiment is basically the same as that of Embodiment 1, and will not be elaborated here.
[0121] The above has described in detail the preferred embodiments of this patent. However, this patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of this patent within the scope of knowledge possessed by ordinary technicians in the art.
Claims
1. An automatic packaging line for aluminum foil inner lining paper, which is used for the loading, unloading and packing of aluminum foil inner lining paper rolls (37); characterized in that: It includes a first conveying track (30), an automatic unloading machine (31), a second conveying track (38), a packaging and labeling machine (32) for aluminum foil paper roll packaging and labeling, and a third conveying track, which are arranged in sequence. Adjustable-height support seats (33) are provided at the lower parts of the first conveying track (30) and the second conveying track (38), and screws are provided on the support seats (33); fixing plates (35) are provided on both the first conveying track (30) and the second conveying track (38); a first nut (34) for supporting the conveying track is provided on the screw, and the fixing plate (35) passes through the screw and overlaps with the first nut (34); a pressing nut (36) for fixing the fixing plate (35) is also provided on the screw. The automatic unloading machine (31) includes a base (15), a feeding device rotatably connected to the base (15), a material receiving device provided on the base (15), and adjustable feet provided at the lower part of the base (15); the base (15) is a rectangular box body. There are four adjustable feet, which are respectively arranged at the four corners of the lower part of the base (15); the adjustable feet include a mounting plate fixedly connected to the base (15), a load-bearing nut abutted against the mounting plate, a foot screwed to the load-bearing nut, and a locking nut abutted against the mounting plate; the load-bearing nut is screwed to the foot; the base (15) maintains level by adjusting the height of the load-bearing nut on the foot. The feeding device includes a rotating shaft (17) rotatably connected to the base (15), a horizontal feeding mechanism fixedly connected to one end of the rotating shaft (17), and a feeding motor (16) for driving the rotating shaft (17) to rotate; the output end of the feeding motor (16) is fixedly connected to the other end of the rotating shaft (17) through a coupling; it also includes a sleeve (12) fixedly connected to the base (15); a bearing is provided between the rotating shaft (17) and the sleeve (12). The horizontal feeding mechanism includes a mounting seat (18) fixedly connected to the end of the rotating shaft (17) away from the feeding motor (16), a lead screw motor (13) fixedly connected to the mounting seat (18), a lead screw (20) fixedly connected to the output end of the lead screw motor (13), a nut (21) threadedly driven by the lead screw (20), a push claw (11) fixedly connected to the nut (21), and a guide sleeve (9) slidably connected to the push claw (11); the lead screw (20) is rotatably connected to the mounting seat (18); the guide sleeve (9) is fixedly connected to the mounting seat (18). A chute (23) is provided on the guide sleeve (9); a guide post (22) is provided on the nut (21); the guide post (22) is inserted into the push claw (11); the guide post (22) is slidably connected to the chute (23). The material receiving device includes a bracket (14) fixedly connected to the base (15), an L-shaped material receiving plate (5) hinged to the bracket (14), a linear bearing (2) fixedly connected to the L-shaped material receiving plate (5), a cylinder (1) with its cylinder body fixedly connected to the L-shaped material receiving plate (5), a mandrel (4) fixedly connected to the cylinder rod of the cylinder (1), a support plate (19) fixedly connected to the base (15), and a turning cylinder (6) with its cylinder body hinged to the support plate (19); the cylinder rod of the turning cylinder (6) is hinged to the bottom edge of the L-shaped material receiving plate (5); the mandrel (4) is slidably connected to the linear bearing (2); A limiting device (7) is provided on the bracket (14); the limiting device (7) includes an oil cylinder with its cylinder body fixedly connected to the bracket (14) and a limiting plate fixedly connected to the end of the cylinder rod of the oil cylinder; A spring is further included between the limiting plate and the cylinder body of the oil cylinder; a material receiving roller (3) rotatably connected to the L-shaped material receiving plate (5) is provided on the L-shaped material receiving plate (5); a circular hole is formed in the middle of the L-shaped material receiving plate (5); the mandrel (4) for receiving materials passes through the circular hole; the outer circle of the material receiving roller (3) is higher than the upper plane of the L-shaped material receiving plate (5); the aluminum foil paper inner liner paper roll (37) abuts against the outer circle of the material receiving roller (3).
2. The automatic packaging line for aluminum foil inner lining paper according to claim 1, wherein: The packaging and labeling machine (32) includes a frame (41), an aluminum foil paper roll centering unit (45), an aluminum foil paper roll transporting unit (42), an aluminum foil paper roll packaging unit (46), and a third conveying track (47) provided on the frame; the aluminum foil paper roll centering unit (45) is connected to the second conveying track (38); The aluminum foil paper roll transporting unit (42) transports the aluminum foil paper roll from the aluminum foil paper roll centering unit (45) to the aluminum foil paper roll packaging unit (46); The aluminum foil paper roll transporting unit includes an electric slide table module fixedly connected to the frame, a connecting plate fixedly connected to the slider of the electric slide table module, two centering shafts (43) slidably connected to the connecting plate, and two first cylinders (44) respectively driving the two centering shafts to move vertically on the connecting plate; the centering shafts (43) are air expandable shafts.
3. The automatic packaging line for aluminum foil inner lining paper according to claim 2, wherein: The aluminum foil paper roll centering unit (45) includes a first centering disc (61) fixedly connected to the frame (41) and a first centering mechanism provided on the first centering disc (61); the first centering mechanism includes a first turntable (62) rotatably connected to the bottom surface of the first centering disc (61), four first connecting arms (63) fixedly connected to the first turntable (62) and evenly distributed around the outer circle of the first turntable, a second cylinder (64) with its cylinder rod hinged to one first connecting arm (63), and centering parts respectively connected to the other three first connecting arms; The centering part includes a first connecting rod (65) with one end hinged to the first connecting arm, a first slider (66) hinged to the other end of the first connecting rod (65), a first guide rail (67) slidably connected to the first slider (66), a first arc-shaped plate (68) fixedly connected to the first slider (66), and first clamping shafts (69) rotatably connected to both ends of the first arc-shaped plate (68) respectively; The first guide rail (67) is fixedly installed radially along the bottom of the first centering disc (61); the cylinder block of the second cylinder (64) is hinged to the bottom of the first centering disc (61); after the aluminum foil paper roll is placed on the first centering disc (61), the first clamping shafts (69) on the three first arc-shaped plates (68) are simultaneously in contact with the outer circle of the aluminum foil paper roll.
4. The automatic packaging line for aluminum foil inner lining paper according to claim 3, wherein: The aluminum foil paper roll packaging unit includes an aluminum foil paper storage disc (71) fixedly connected to the machine frame (41), a second centering mechanism arranged on the aluminum foil paper storage disc (71), a second air expandable shaft (72) rotatably connected to the aluminum foil paper storage disc (71), a driving device for driving the second air expandable shaft (72) to rotate, and a telescopic device for driving the second air expandable shaft (72) to telescopically move within the aluminum foil paper storage disc (71); a packaging paper feeding device for sending the packaging paper to the outer surface of the aluminum foil paper roll is arranged on the machine frame (41) beside the aluminum foil paper storage disc (71); The second centering mechanism includes a second turntable (73) rotatably connected to the bottom surface of the aluminum foil paper storage disc (71), six second connecting arms (74) evenly distributed along the outer circle of the second turntable (73), six groups of second centering block assemblies respectively connected to the six second connecting arms (74), and a third cylinder (75) with its cylinder rod hinged to one second connecting arm (74); The second turntable (73) is concentric with the aluminum foil paper storage disc (71); The cylinder block of the third cylinder (75) is hinged to the bottom surface of the aluminum foil paper storage disc (71); One group of second centering block assemblies includes a second connecting rod (76) with one end hinged to the second connecting arm (74), a second slider (77) hinged to the other end of the second connecting rod (76), a second guide rail (78) slidably connected to the second slider (77), a second arc-shaped plate (79) fixedly connected to the second slider (77), and second clamping shafts (80) rotatably connected to both ends of the second arc-shaped plate (79) respectively; The second guide rail (78) is fixedly connected to the bottom surface of the aluminum foil paper storage disc (71); each group of second guide rails (78) has two and is arranged radially along the aluminum foil paper storage disc (71); the second clamping shafts (80) are in contact with the outer circle of the aluminum foil paper roll; the second arc-shaped plate (79) is located above the aluminum foil paper storage disc (71); The second air expandable shaft (72) rotates within the second turntable (73) and can slide up and down.
5. The automatic packaging line for aluminum foil inner lining paper according to claim 4, wherein: The driving device includes a first synchronous pulley (81) rotatably connected to the second turntable (73), a reduction motor (82) fixedly connected to the bottom surface of the aluminum foil storage tray (71), and a second synchronous pulley (83) fixedly connected to the output end of the reduction motor (82); the first synchronous pulley (81) and the second synchronous pulley (83) are connected by a synchronous belt; the second air shaft (72) is drivingly connected to the first synchronous pulley (81); the first synchronous pulley (81) and the second turntable (73) are concentric.
6. The automatic packaging line for aluminum foil inner lining paper according to claim 5, characterized in that: The telescopic device includes a spline groove (84) provided in the first synchronous pulley (81), a spline shaft (85) with one end fixedly connected to the second air shaft (72), a connecting rod (86) rotatably connected to the other end of the spline shaft (85), a fourth cylinder (87) with a cylinder rod hinged to the connecting rod (86), and a fourth bracket (88) hinged to the cylinder block of the fourth cylinder (87); the spline shaft (85) is in sliding fit with the spline groove (84); the fourth bracket (88) is fixedly connected to the bottom surface of the aluminum foil storage tray (71); The spline shaft (85) is provided with a mounting hole, in which a thrust ball bearing (89) is provided, and a baffle (90) for fixing the thrust ball bearing (89) is provided on the end surface of the spline shaft (85); a boss (91) is provided at one end of the connecting rod (86); one side of the boss (91) abuts against the bottom of the mounting hole, and the other side of the boss (91) abuts against the thrust ball bearing (89), and the connecting rod (86) passes through the thrust ball bearing (89) and the baffle (90) and is then hinged to the cylinder rod of the fourth cylinder (87).
Citation Information
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