A direct vibration track device and method for conveniently handling stuck materials

Abstract

The present invention belongs to the field of packaging and testing technology, and discloses a direct vibration track device and method for facilitating the processing of stuck materials, wherein the direct vibration track device comprises a track self-moving device, a material pushing device and an inductive detection device; the track self-moving device comprises a track fixing part, a track movable part and a driving device, the track fixing part can be self-fixed, the track fixing part and the track movable part are connected to the driving device, and the driving device can drive the track movable part to deviate from or engage with the upper structure of the track fixing part; the material pushing device is movably connected to the track movable part, and is used for pushing materials during relative movement; the inductive detection device is arranged above the track self-moving device, and inductively detects the jamming of the workpiece and sends a signal. The present invention can realize automatic processing of material jamming anomalies and improve production efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of packaging and testing, and in particular relates to a direct vibration track device and method for facilitating the processing of stuck materials. Background Art

[0002] In the existing SMD LED packaging process, the LED spectrometer / reel packaging machine generally transports products through a straight vibration track. The existing straight vibration track uses bolts to fix the track cover to the straight vibration track base. The middle of the straight vibration track base contains a groove that matches the LED size, but the groove space on the straight vibration track is very small, and defective products with overflowed glue, debris, and burrs can easily cause track jams. When the staff handles the jammed material, they need to loosen the bolts to remove the cover, and then use tweezers to clamp out the jammed material or use an air gun to blow out the debris. The work of handling the jammed material is cumbersome and time-consuming, affecting the equipment's production capacity.

[0003] Therefore, a new technology is needed to solve the problem in the prior art that the direct vibration track is easy to get stuck and is inconvenient to handle. Summary of the invention

[0004] In order to solve the above problems in the prior art, the present invention provides a direct vibration track device which is convenient for handling material jams, helps to automatically handle abnormal material jams and improve production efficiency.

[0005] The present invention adopts the following technical solutions:

[0006] A direct vibration track device for facilitating the handling of jammed materials, comprising a track self-moving device, a material pushing device and an inductive detection device; the track self-moving device comprises a track fixing part, a track movable part and a driving device, the track fixing part can be self-fixed, the track fixing part and the track movable part are connected to the driving device, and the driving device can drive the track movable part to deviate from or engage with the upper structure of the track fixing part; the material pushing device is movably connected to the track movable part and is used for pushing materials during relative movement; the inductive detection device is arranged above the track self-moving device, and senses and detects the jamming of a workpiece and sends a signal.

[0007] Furthermore, it also includes a collecting container, which is connected to the lower structure of the track fixing part and is arranged in the direction of the discharge port.

[0008] Furthermore, the collection container is a sieve.

[0009] Furthermore, the track fixing part includes a first oblique block, a first horizontal block, a second horizontal block and a first vertical block, the first vertical block can be self-fixed, the first oblique block and the first horizontal block are connected and fixed to the first vertical block, the second horizontal block is arranged below the first horizontal block, one end of the second horizontal block is connected and fixed to the first vertical block, and the other end is connected to the driving device; the second horizontal block is provided with a curved groove.

[0010] Furthermore, the curved groove is provided with a longitudinal slope, and the longitudinal slope slopes downward in a horizontal direction from the direction of the feed port to the direction of the discharge port.

[0011] Furthermore, the curvature of the curved surface groove gradually decreases from the direction of the feed inlet to the direction of the discharge outlet.

[0012] Furthermore, the movable part of the track includes a second oblique block, a third horizontal block and a second vertical block, the second vertical block is movably connected to the driving device, the second oblique block, the third horizontal block and the second vertical block are connected and fixed, and the third horizontal block can be tightly engaged with or horizontally separated from the upper structure of the fixed part of the track.

[0013] Furthermore, the pushing device includes a support rod and a first inclined plate, the support rod is movably connected to the track movable part, and the first inclined plate is connected to the support rod.

[0014] Furthermore, the driving device comprises a driving motor and a screw rod, the driving motor can drive the screw rod to rotate, the screw rod is provided with a threaded portion, and the threaded portion is movably threadedly connected to the track movable portion.

[0015] Furthermore, the angle between the neutral plane of the first inclined plate and the horizontal plane is between 0° and 180°.

[0016] Another object of the present invention is to provide a method for facilitating the processing of stuck materials, which is based on a direct vibration track device for facilitating the processing of stuck materials, and comprises the following steps:

[0017] S1. The workpiece is transported continuously from the feed port to the discharge port through the track, and the induction detection device detects the workpiece information at the discharge port and the feed port;

[0018] S2. During normal transportation, if after the set interval time, the induction detection device at the discharge port continues to fail to detect workpiece information, and the induction detection device at the feed port continues to detect workpiece information, it means that the track is abnormally jammed with workpieces, and the induction detection device sends the workpiece jam information to the external system;

[0019] S3, after receiving the material jamming information from the induction detection device, the external system sends a signal to stop feeding to the external feeding device, and at the same time sends a start signal to the driving device in the track self-moving device. After receiving the signal, the driving device rotates forward to drive the track movable part away from the upper structure of the track fixed part;

[0020] S4, the pusher device is fixed, the track movable part moves away from the upper structure of the track fixed part, and the pusher device and the track movable part move relative to each other, and the pusher device pushes the workpiece to the lower structure of the track fixed part;

[0021] S5, gathering and collecting the stuck materials at the lower structure of the track fixing part, and screening out the debris;

[0022] S6. After all the stuck workpieces are pushed down to the lower structure of the track fixing part by the pushing device, the driving device rotates in the opposite direction to drive the track movable part to reset until it fits tightly with the upper structure of the track fixing part.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: when a workpiece is stuck during normal transportation, the inductive detection device determines whether the workpiece is stuck on the track through inductive detection. If a jam occurs, the inductive detection device sends the jam information to an external system. After receiving the jam information, the external system sends a signal to stop feeding to the external feeding device and sends a start signal to the driving device in the track self-moving device. After receiving the signal, the driving device rotates forward to drive the track moving part away from the upper structure of the track fixing part, and the pushing device is able to push the jammed workpiece to the lower structure of the track fixing part to gather and collect; after all the jammed workpieces are pushed back, the jam processing work is completed. At this time, the driving device rotates in the opposite direction to drive the track movable part to reset until it is tightly engaged with the upper structure of the track fixing part. The present invention can realize automatic processing of jam abnormalities and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The technology of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0025] Figure 1 It is a schematic diagram of the explosion effect of the direct vibration track device of the present invention;

[0026] Figure 2 is an isometric view of the direct vibration track device of the present invention;

[0027] Figure 3 It is a front view of the direct vibration track device of the present invention.

[0028] Reference numerals:

[0029] 1-track self-moving device; 11-track fixing part; 111-first inclined block; 1111-first inclined surface; 112-first horizontal block; W1-horizontal width; 113-second horizontal block; 114-first vertical block; 115-curved groove; W2-longest horizontal width; 12-track movable part; 121-second inclined block; 1211-first slot hole; 1212-second inclined surface; 122-third horizontal block; 123-second vertical block; 1231-second slot hole; 1232-third slot hole; 13-driving device; 131-driving motor; 132-screw rod; 2-pushing device; 21-support rod; 22-first inclined plate; 3-inductive detection device; 4-collecting container; 41-connecting belt; A-upper structure; B-lower structure; C-feeding port direction; D-discharging port direction; E-track. DETAILED DESCRIPTION

[0030] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the present invention, so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other without conflict. The same reference numerals used throughout the drawings indicate the same or similar parts.

[0031] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature, or it may be indirectly fixed or connected to the other feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the components of the present invention in the drawings.

[0032] Reference Figures 1 to 3, a direct vibration track device that is convenient for handling stuck materials, including a track self-moving device 1, a material pushing device 2 and an inductive detection device 3; the track self-moving device 1 includes a track fixing part 11, a track movable part 12 and a driving device 13, the track fixing part 11 can be self-fixed, the track fixing part 11 and the track movable part 12 are connected to the driving device 13, and the driving device 13 can drive the track movable part 12 to deviate from or engage with the upper structure A of the track fixing part 11; the material pushing device 2 is movably connected to the track movable part 12, and is used for pushing materials during relative movement; the inductive detection device 3 is arranged above the track self-moving device 1, and senses and detects the jamming of the workpiece and sends a signal. Specifically, the inductive detection device 3 is respectively provided with an inductive detection device 3 directly above the feed port and the discharge port, and the inductive detection device 3 can be an infrared sensing device, but is not limited to an infrared sensing device; the driving device 13 can be a stepping motor. The present invention divides the track E into a left-right separable structure, and the workpiece is transported through the track E. The feed port end of the track E is connected to an external feeding device, and the discharge port end is connected to a sealing and testing device. Both ends are tightly connected to the external equipment. Under normal circumstances, the workpiece can be transported from the external feeding device through the track E to the sealing and testing equipment for sealing and testing.

[0033] In one embodiment, a collecting container 4 is further included, and the collecting container 4 is connected to the lower structure B of the track fixing part 11 and is arranged in the discharge port direction D.

[0034] In one embodiment, the collecting container 4 is a screen that can gather the pushed-down stuck workpieces and screen out the debris therein; the screen is connected to the lower structure B via a connecting belt 41 .

[0035] In one embodiment, the rail fixing part 11 includes a first inclined block 111, a first horizontal block 112, a second horizontal block 113 and a first vertical block 114. The first vertical block 114 can be self-fixed. The first inclined block 111 and the first horizontal block 112 are connected and fixed to the first vertical block 114. The second horizontal block 113 is arranged below the first horizontal block 112. One end of the second horizontal block 113 is connected and fixed to the first vertical block 114, and the other end is connected to the driving device 13. A curved groove 115 is arranged on the second horizontal block 113. The horizontal width W1 of the first horizontal block 112 is greater than the longest horizontal width W2 from one end of the curved groove 115 to the first vertical block 114, which helps the workpiece to fall into the curved groove 115. Specifically, the first horizontal block 112 is the upper structure A, and the second horizontal block 113 is the lower structure B.

[0036] In one embodiment, the curved groove 115 is provided with a longitudinal slope, which slopes downward in a horizontal direction from the feed port direction C to the discharge port direction D, thereby facilitating the stuck workpiece to fall along the slope of the curved groove 115 .

[0037] In one embodiment, the curvature of the curved groove 115 gradually decreases from the feed port direction C to the discharge port direction D, which helps the stuck workpieces to gather at the lower end of the curved groove 115, making it easier to collect the stuck workpieces.

[0038] In one embodiment, the track movable part 12 includes a second inclined block 121, a third horizontal block 122, and a second vertical block 123, the second vertical block 123 is movably connected to the driving device 13, the second inclined block 121, the third horizontal block 122 and the second vertical block 123 are connected and fixed, and the third horizontal block 122 can be horizontally tightly engaged with or separated from the upper structure A of the track fixed part 11. Specifically, the third horizontal block 122 and the first horizontal block 112 can be tightly engaged oppositely, and the track E is synthesized when engaged.

[0039] In one embodiment, the pusher device 2 includes a support rod 21 and a first inclined plate 22, wherein the support rod 21 is movably connected to the track movable portion 12, and the first inclined plate 22 is fixedly connected to the support rod 21. Specifically, the second inclined block 121 is provided with a slot 1211 for the support rod 21 to pass through, and when the track movable portion 12 is driven by the driving device 13 to translate horizontally, the pusher device 2 remains stationary.

[0040] In one embodiment, the driving device 13 includes a driving motor 131 and a screw rod 132. The driving motor 131 can drive the screw rod 132 to rotate. The screw rod 132 is provided with a threaded portion, and the threaded portion is movably threadedly connected with the track movable portion 12. Specifically, the second vertical block 123 is provided with a second slot 1231 and a third slot 1232 for the screw rod 132 to pass through; the driving motor 131 is a stepping motor; when the driving motor 131 rotates forward (the counterclockwise rotation of the driving motor 131 is regarded as forward rotation), the screw rod 132 is driven to rotate forward, and the forward rotation of the screw rod 132 drives the track movable portion 12 to depart from the first horizontal block 112; when the driving motor 131 rotates reversely (the clockwise rotation of the driving motor 131 is regarded as reverse rotation), the screw rod 132 is driven to rotate reversely, and the reverse rotation of the screw rod 132 drives the track movable portion 12 to translate, and the third horizontal block 122 engages with the first horizontal block 112 to form a track E.

[0041] In one embodiment, the angle between the neutral plane of the first inclined plate 22 and the horizontal plane is between 0° and 180°. Specifically, in this embodiment, the lower side surface of the first inclined plate 22 is in contact with the upper surface of the third horizontal block 122, the angle between the neutral plane of the first inclined plate 22 and the horizontal plane is 60°, and the angle between the second inclined surface 1212 of the second inclined block 121 and the horizontal plane is also 60°, which helps the first inclined plate 22 and the second inclined block 121 to match at the relative motion limit; the angle between the first inclined surface 1111 of the first inclined block 111 and the horizontal plane is 120°.

[0042] Another object of the present invention is to provide a method for facilitating the processing of stuck materials, which is based on a direct vibration track device for facilitating the processing of stuck materials, and comprises the following steps:

[0043] S1. The workpiece is transported through the track E, continuously transported from the feed port direction C to the discharge port direction D, and the induction detection device 3 detects the workpiece information at the discharge port and the feed port;

[0044] S2. During normal transportation, if after the set interval time, the induction detection device 3 at the discharge port continues to detect no workpiece information, and at the feed port, the induction detection device 3 continues to detect workpiece information, it means that the track E has a workpiece jam abnormality, and the induction detection device 3 sends the workpiece jam information to the external system;

[0045] S3, after receiving the material jamming information from the induction detection device 3, the external system sends a signal to stop feeding to the external feeding device, and at the same time sends a start signal to the driving device 13 in the track self-moving device 1. After receiving the signal, the driving device 13 rotates forward to drive the track movable part 12 away from the upper structure A of the track fixed part 11;

[0046] S4, the pusher 2 is fixed, the track movable part 12 moves away from the upper structure A of the track fixed part 11, and the pusher 2 and the track movable part 12 move relative to each other, and the pusher 2 pushes the workpiece to the lower structure B of the track fixed part 11;

[0047] S5, gathering and collecting the stuck materials at the lower structure B of the track fixing part 11, and screening out the debris;

[0048] S6. After all the stuck workpieces are pushed down to the lower structure B of the track fixing part 11 by the pushing device 2, the driving device 13 rotates in the opposite direction to drive the track movable part 12 to reset until it is tightly fitted with the upper structure A of the track fixing part 11.

[0049] For other contents of the direct vibration track device and method for handling stuck materials described in the present invention, please refer to the prior art and will not be repeated here.

[0050] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Therefore, any modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A straight vibration track device that is convenient for handling stuck materials, It is characterized in that It includes a track self-moving device, a material pushing device and an induction detection device; the track self-moving device includes a track fixing part, a track movable part and a driving device, the track fixing part can be self-fixed, the track fixing part and the track movable part are connected with the driving device, and the driving device can drive the track movable part to deviate from or engage with the upper structure of the track fixing part; the material pushing device is movably connected to the track movable part and is used for pushing materials during relative movement; the induction detection device is arranged above the track self-moving device, and senses and detects the jamming of the workpiece and sends a signal.

2. The direct vibration track device for facilitating the handling of stuck materials according to claim 1, It is characterized in that It also includes a collecting container, which is connected to the lower structure of the track fixing part and is arranged in the direction of the discharge port.

3. The direct vibration track device for facilitating the handling of stuck materials according to claim 1, It is characterized in that The track fixing part includes a first oblique block, a first horizontal block, a second horizontal block and a first vertical block. The first vertical block can be self-fixed. The first oblique block and the first horizontal block are connected and fixed to the first vertical block. The second horizontal block is arranged below the first horizontal block. One end of the second horizontal block is connected and fixed to the first vertical block, and the other end is connected to the driving device. A curved groove is provided on the second horizontal block.

4. The direct vibration track device for facilitating the handling of stuck materials according to claim 3, It is characterized in that The curved groove is provided with a longitudinal slope, and the longitudinal slope is inclined downward in a horizontal direction from the direction of the feed port to the direction of the discharge port.

5. The direct vibration track device for facilitating the handling of stuck materials according to claim 3 or 4, It is characterized in that The curvature of the curved surface groove gradually decreases from the direction of the feed inlet to the direction of the discharge outlet.

6. The direct vibration track device for facilitating the handling of stuck materials according to claim 1, It is characterized in that The track movable part includes a second oblique block, a third horizontal block and a second vertical block, the second vertical block is movably connected to the driving device, the second oblique block, the third horizontal block and the second vertical block are connected and fixed, and the third horizontal block can be tightly engaged with or horizontally separated from the upper structure of the track fixed part.

7. The direct vibration track device for facilitating the handling of stuck materials according to claim 1, It is characterized in that The pushing device comprises a support rod and a first inclined plate, wherein the support rod is movably connected to the track movable portion, and the first inclined plate is connected to the support rod.

8. The direct vibration track device for facilitating the handling of stuck materials according to claim 1, It is characterized in that The driving device comprises a driving motor and a screw rod. The driving motor can drive the screw rod to rotate. The screw rod is provided with a threaded portion, and the threaded portion is movably threadedly connected to the track movable portion.

9. The direct vibration track device for facilitating the handling of stuck materials according to claim 7, It is characterized in that The angle formed between the neutral plane of the first inclined plate and the horizontal plane is between 0° and 180°.

10. A method for facilitating the handling of stuck materials, based on the direct vibration track device for facilitating the handling of stuck materials according to any one of claims 1 to 9, It is characterized in that The following steps are involved: S1. The workpiece is transported continuously from the feed port to the discharge port through the track, and the induction detection device detects the workpiece information at the discharge port and the feed port; S2. During normal transportation, if after the set interval time, the induction detection device at the discharge port continues to fail to detect workpiece information, and the induction detection device at the feed port continues to detect workpiece information, it means that the track is abnormally jammed with workpieces, and the induction detection device sends the workpiece jam information to the external system; S3, after receiving the material jamming information from the induction detection device, the external system sends a signal to stop feeding to the external feeding device, and at the same time sends a start signal to the driving device in the track self-moving device. After receiving the signal, the driving device rotates forward to drive the track movable part away from the upper structure of the track fixed part; S4, the pusher device is fixed, the track movable part moves away from the upper structure of the track fixed part, and the pusher device and the track movable part move relative to each other, and the pusher device pushes the workpiece to the lower structure of the track fixed part; S5, gathering and collecting the stuck materials at the lower structure of the track fixing part, and screening out the debris; S6. After all the stuck workpieces are pushed down to the lower structure of the track fixing part by the pushing device, the driving device rotates in the opposite direction to drive the track movable part to reset until it fits tightly with the upper structure of the track fixing part.

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