An adjustable coil wrapping tray

Abstract

The present invention discloses an adjustable coil wrapping tray, which relates to a tray. It includes a chassis, a slide rail is fixedly installed on the chassis, a support module is slidably connected to the slide rail, a plurality of step surfaces are arranged on the upper side of the support module, the support modules are connected and fixed by connecting rods, and the support modules slide or lock on the slide rails by locking devices. The beneficial effects of the present invention are: a plurality of step surfaces of different sizes are arranged on the upper side of the support module, and the support module can slide on the slide rail, so as to realize the universalization of the coil wrapping and storage tooling, and adapt to the requirements of different types of coils; a scale and a vernier are provided to check the compliance of the relevant dimensions of the coil; the structure is highly expandable, and can meet the wrapping and storage requirements of new types of coils in the future; it can be matched with an automated assembly line, so as to facilitate the robot to grab the coil.

Description

Technical Field

[0001] The invention relates to a tray, in particular to an adjustable coil wrapping tray. Background Art

[0002] There are many types of wind turbines at present, and the corresponding coil sizes are also different. The coils used in wind turbines are generally shuttle coils that are expanded by an expansion machine, and then insulated and wrapped manually or by machine. The coils need to be embedded in the core slots after expansion, so the size and shape of the coils themselves are relatively high. The shape of the coils after expansion is irregular. In order to ensure that the coils do not deform during the wrapping and transportation process, it is necessary to use a variety of pads of different sizes for support during the manufacturing and transportation of coils of different specifications.

[0003] At present, coil wrapping usually uses support pads on a flat operating table to place irregular coils flatly, and then the coils are insulated and wrapped. The commonly used coil wrapping support and protection method is to design pads of different sizes according to different coils. However, the existing coil support pads are not adjustable and are only for a single type of coil, lacking versatility. When producing multiple types of coils, the number and types of support pads are large, and on-site storage and management are difficult.

[0004] Based on this, the applicant proposed an adjustable coil wrapping tray to solve the above technical problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an adjustable coil wrapping tray, which can meet the storage and wrapping needs of various coils and avoid the mixing and use of different cushion blocks on site.

[0006] The present invention is solved by the following technical solutions:

[0007] An adjustable coil wrapping tray comprises a chassis, on which a slide rail is fixedly mounted, on which a support module is slidably connected, a plurality of step surfaces are arranged on the upper side of the support module, the support modules are connected and fixed relative to each other by connecting rods, and the support modules slide or lock on the slide rail by a locker.

[0008] Preferably, there are two slide rails and they are symmetrically installed on the upper side of the chassis.

[0009] Preferably, a sliding block is provided on the slide rail, and the locking device is mounted on the sliding block.

[0010] Preferably, two sliding blocks are provided on each of the slide rails.

[0011] Preferably, the sliding blocks are fixedly connected with mounting members, and the supporting modules are detachably fixed to the mounting members.

[0012] Preferably, both ends of the connecting rod are respectively connected to the two mounting parts on the same slide rail.

[0013] Preferably, the connecting rod is provided with several lengths.

[0014] Preferably, a vernier is provided on the mounting member, and a scale is provided on the chassis.

[0015] Preferably, limit baffles are symmetrically arranged on the chassis.

[0016] Preferably, a top rod is also provided on the chassis, and the top rod includes a fixed rod and a limit block, the fixed rod is fixedly connected to the chassis, the limit block is slidably connected to the fixed rod through a spring, and a slot is provided on the mounting member, and the limit block cooperates with the slot to limit the support module from sliding outward.

[0017] The beneficial effects of the present invention are as follows: a plurality of step surfaces of different sizes are arranged on the upper side of the support module, and the support module can slide on the slide rail, so as to realize the universalization of the coil wrapping and storage tooling and adapt to the requirements of different types of coils; a scale and a vernier are arranged to check the conformity of the relevant dimensions of the coil; the structure has high scalability and can meet the wrapping and storage requirements of new types of coils in the future; it can be matched with an automated assembly line to facilitate the robot arm to grab the coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be discussed below. Obviously, the technical solutions described in conjunction with the drawings are only some embodiments of the present invention. For ordinary technicians in this field, other embodiments and their drawings can be obtained based on the embodiments shown in these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0020] Figure 2 It is a three-dimensional structural schematic diagram of the present invention.

[0021] Figure 3 yes Figure 1 An enlarged schematic diagram of point A.

[0022] Figure 4 yes Figure 2 An enlarged schematic diagram of point B.

[0023] In the figure: 1, chassis, 2, slide rail, 3, support module, 4, connecting rod, 5, push rod, 51, fixing rod, 52, limit block, 6, limit baffle, 7, locker, 8, scale, 9, vernier, 10, mounting part, 11, slider, 12, slot. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions of various embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments described in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1:

[0026] like Figures 1 to 4As shown, an adjustable coil wrapping tray of the present invention includes a chassis 1, the chassis 1 is made of stainless steel, and its length matches the maximum length of the coil. The current coil size includes semi-direct drive and direct drive products, and the applicable maximum coil length is 1836mm. The width is determined according to the width of the equipped table or transport trolley, and can accommodate two people working on both sides of the chassis 1 at the same time. A slide rail 2 is fixedly installed on the chassis 1. There are two slide rails 2 and they are symmetrically installed on the upper side of the chassis 1. A slider 11 is arranged on the slide rail 2, and each of the slide rails 2 is provided with two sliders 11, and each of the sliders 2 is fixedly connected with an installation Part 10, the support module 3 is detachably fixed to the mounting part 10, the support module 3 is made of nylon material, the support module 3 can slide on the slide rail 2, and the support module 3 can be slid to the end when necessary to form sufficient operating space for convenient wrapping operations, the support module 3 is provided with a plurality of step surfaces of different sizes on the upper side to meet the sizes of different types of coils, the support module 3 can ensure that the coil is placed horizontally, and can be quickly disassembled and replaced as needed, and can also be expanded for new product coils, and the support modules 3 are relatively connected and fixed by connecting rods 4, the connecting rods The two ends of the rod 4 are respectively connected to the two mounting members 10 on the same slide rail 2. The connecting rod 4 is provided with several lengths to control and adjust the distance between the two support modules 3 according to the length of the coil. The mounting member 10 is provided with a vernier 9, and the chassis 1 is provided with a scale 8, which can measure whether the size of the coil meets the requirements of the drawing, and plays a role in checking the relevant size of the coil. The support module 3 slides or locks on the slide rail 2 through a locker 7, and the locker 7 is installed on the slider 11. The locker 7 can fix the support module 3 at any position on the slide rail 2, improving the operating flexibility of the employees. The chassis 1 is active, and limit baffles 6 are symmetrically arranged on the chassis 1 to prevent the support module 3 from detaching from the chassis 1 when sliding left and right. The chassis 1 is also provided with a push rod 5, and the push rod 5 is a center positioning structure. The push rod 5 includes a fixed rod 51 and a limit block 52. The fixed rod 51 is fixedly connected to the chassis 1, and the limit block 52 is slidably connected to the fixed rod 51 through a spring. A card slot 12 is arranged on the mounting member 10, and the limit block 52 cooperates with the card slot 12 to limit the support module 3 from sliding outward. When the support module 3 is slid to the center position after the operation is completed, the push rod 5 will be automatically locked to complete the position reset.

[0027] In the above embodiment and other embodiments, the chassis 1 is not limited to stainless steel materials, and the support module 3 is not limited to nylon materials. This tray can not only be used for wrapping, supporting and storing coils for wind turbines, but also for supporting and storing coils for other motors or irregular parts.

[0028] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive from any point of view. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An adjustable coil wrapping tray, comprising a base plate (1), characterized in that: A slide rail (2) is fixedly mounted on the chassis (1), a support module (3) is slidably connected to the slide rail (2), a plurality of step surfaces are arranged on the upper side of the support module (3), the support modules (3) opposite to each other are connected and fixed by a connecting rod (4), and the support modules (3) slide or lock on the slide rail (2) by a locking device (7); The slide rail (2) is provided with a slider (11), and the slider (11) is fixedly connected with a mounting member (10). The chassis (1) is also provided with a push rod (5), and the push rod (5) comprises a fixing rod (51) and a limit block (52). The fixing rod (51) is fixedly connected with the chassis (1), and the limit block (52) is slidably connected with the fixing rod (51) through a spring. The mounting member (10) is provided with a slot (12), and the limit block (52) cooperates with the slot (12) to limit the support module (3) from sliding outward. A vernier (9) is arranged on the mounting member (10), and a scale (8) is arranged on the chassis (1).

2. An adjustable coil wrapping tray according to claim 1, characterized in that: There are two slide rails (2) in total and they are symmetrically mounted on the upper side of the chassis (1).

3. An adjustable coil wrapping tray according to claim 2, characterized in that: The locking device (7) is mounted on the sliding block (11).

4. An adjustable coil wrapping tray according to claim 3, characterized in that: Two sliding blocks (11) are arranged on each of the slide rails (2).

5. An adjustable coil wrapping tray according to claim 4, characterized in that: The support module (3) is detachably fixed to the mounting member (10).

6. An adjustable coil wrapping tray according to claim 5, characterized in that: Both ends of the connecting rod (4) are respectively connected to the two mounting parts (10) on the same slide rail (2).

7. An adjustable coil wrapping tray according to claim 6, characterized in that: The connecting rod (4) is provided with several lengths.

8. An adjustable coil wrapping tray according to claim 7, characterized in that: The chassis (1) is also symmetrically provided with limit baffles (6).

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