A sorting mechanism

Abstract

The application provides a sorting mechanism, which comprises a conveying device, a conveying line for conveying goods in a first preset direction, and a plurality of receiving devices arranged on the side of the conveying line; at least part of the conveying line is movably arranged to convey the goods in a second preset direction, so as to convey the goods on the conveying line to any one of the receiving devices; a detection member is arranged on the conveying device, and a detection head of the detection member is arranged towards a preset position of the conveying device; a code scanner is arranged to scan the identification code on the goods at the preset position; and a controller is in communication connection with the conveying device, the detection member and the code scanner, so that when the detection member detects the goods, the controller controls the code scanner to scan the goods, and the controller controls the conveying line to convey the goods to the corresponding receiving device according to the obtained identification code of the goods, thereby solving the problem of low sorting efficiency of the goods in the prior art.

Description

Technical Field

[0001] This invention relates to the field of sorting equipment technology, and more specifically, to a sorting mechanism. Background Technology

[0002] Currently, the sorting of goods is all done manually, by categorizing and stacking the goods.

[0003] However, manual sorting of goods is inefficient and has high labor costs; errors are also prone to occur during sorting, and incorrect stacking of goods can lead to subsequent operational errors. Summary of the Invention

[0004] The main objective of this invention is to provide a sorting mechanism to solve the problem of low sorting efficiency in the prior art.

[0005] To achieve the above objectives, the present invention provides a sorting mechanism, comprising: a conveying device including a conveyor line for conveying goods along a first preset direction, wherein a plurality of receiving devices are provided on the side of the conveyor line; at least a portion of the conveyor line is movably arranged to convey goods along a second preset direction, so as to convey the goods on the conveyor line to any one of the plurality of receiving devices; the second preset direction is inclined relative to the first preset direction; a detection element disposed on the conveying device, wherein the detection head of the detection element is disposed toward a preset position of the conveying device; a barcode scanner for scanning the identification code on the goods at the preset position; and a controller, wherein the conveying device, the detection element, and the barcode scanner are all communicatively connected to the controller, so that when the detection element detects goods, the controller controls the barcode scanner to scan the goods, and the controller controls the conveyor line to convey the goods to the corresponding receiving device according to the obtained identification code of the goods.

[0006] Furthermore, the conveyor line includes a second transmission belt, which includes a main body and a plurality of rollers connected to the main body. The plurality of rollers are rotatably arranged relative to the main body, and the rotation center line of the rollers is perpendicular to a second preset direction. The conveying device also includes a first transmission assembly, at least a portion of which reciprocates along the second preset direction and is used to contact the plurality of rollers to drive the plurality of rollers to rotate.

[0007] Furthermore, the conveyor line includes multiple roller groups, which are spaced apart along a first preset direction; each roller group includes multiple rollers, which are spaced apart along a second preset direction.

[0008] Furthermore, the sorting mechanism also includes a first driving member; the first transmission assembly includes a drive shaft, a driven shaft, and a plurality of first transmission belts, all of which are sleeved on the drive shaft and the driven shaft. The first driving member is drivenly connected to the drive shaft to drive the drive shaft to rotate along a first rotation direction and a second rotation direction. The driven shaft is rotatably arranged so that the first transmission belts rotate along the first rotation direction and the second rotation direction under the action of the drive shaft and the driven shaft. Each first transmission belt contacts a plurality of rollers in at least one roller group to drive the plurality of rollers to rotate. The first rotation direction and the second rotation direction are opposite.

[0009] Furthermore, the conveying device also includes: a collision avoidance part disposed on the side of the plurality of first transmission belts of the first transmission assembly near the upstream of the conveying line, so that each roller contacts the first transmission belt after passing the collision avoidance part; wherein, the top of the collision avoidance part protrudes from the top of the first transmission belt.

[0010] Furthermore, the conveyor line includes a second drive belt, which includes a plurality of chain plates connected in sequence along its circumferential direction, with adjacent chain plates hinged together, and each chain plate is provided with at least one set of rollers.

[0011] Furthermore, the conveyor line includes a first driving wheel, a first driven wheel, and a second transmission belt, with the second transmission belt fitted onto the first driving wheel and the first driven wheel; the conveying device also includes a second driving member, which is connected to the first driving wheel to drive the first driving wheel to rotate, so that the second transmission belt rotates under the action of the first driving wheel and the first driven wheel.

[0012] Furthermore, the conveying device also includes: a second transmission assembly, comprising a third transmission belt, a second driving wheel and a second driven wheel, the third transmission belt being sleeved on the second driving wheel and the second driven wheel, a second driving member being drivenly connected to the second driving wheel, and the second driven wheel being connected to the first driving wheel via a connecting shaft.

[0013] Furthermore, the conveying device also includes a support frame; wherein: the support frame includes a first support portion and a second support portion, the first support portion and the second support portion are spaced apart along a direction perpendicular to a first preset direction, the first support portion supports a first side portion of the second transmission belt of the conveying line, and the second support portion supports a second side portion of the second transmission belt; and / or, the conveying device also includes a mounting frame, the mounting frame is connected to the support frame and located below the conveying line, and the controller is mounted on the mounting frame.

[0014] Furthermore, the second preset direction is perpendicular to the first preset direction; the conveyor line has a first side and a second side arranged opposite to each other along the second preset direction, and multiple receiving devices are provided on both the first side and the second side, and the multiple receiving devices on the first side and the second side are arranged sequentially along the first preset direction.

[0015] According to the technical solution of this invention, the sorting mechanism includes a conveying device, a detection component, a barcode scanner, and a controller. The conveying device includes a conveyor line for conveying goods along a first preset direction, and multiple receiving devices are provided on the side of the conveyor line. At least a portion of the conveyor line is movably arranged to convey goods along a second preset direction, so as to convey the goods on the conveyor line to any one of the multiple receiving devices. The detection component is disposed on the conveying device, and the detection head of the detection controller is disposed facing a preset position of the conveying device. The barcode scanner is used to scan the identification code on the goods at the preset position. The conveying device, the detection component, and the barcode scanner are all communicatively connected to the controller, so that when the detection component detects the goods, the controller controls the barcode scanner to scan the goods, and the controller controls the conveyor line to convey the goods to the corresponding receiving device according to the obtained identification code of the goods. In practice, the conveyor line runs along a first preset direction. When goods are placed on the conveyor line, they move forward with it. Upon reaching a preset position, a detector is triggered, simultaneously activating a barcode scanner to read the identification code information on the goods and sending it to the controller. Based on the received information, the controller designates the receiving device to which the goods should be sorted, causing the conveyor line to stop moving along the first preset direction at the side of the receiving device, and at least a portion of the conveyor line to move the goods to the receiving device. Therefore, this sorting mechanism can automate and accurately sort goods, improving production efficiency and sorting accuracy. Attached Figure Description

[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:

[0017] Figure 1 A schematic diagram of an embodiment of a sorting mechanism according to the present invention is shown;

[0018] Figure 2 A top view of an embodiment of the sorting mechanism according to the present invention is shown;

[0019] Figure 3 It shows Figure 2 Sectional view at point AA;

[0020] Figure 4 It shows Figure 3 A magnified view of a portion of point B in the middle;

[0021] Figure 5 An isometric view of an embodiment of a sorting mechanism according to the present invention is shown;

[0022] Figure 6 A side view of an embodiment of the sorting mechanism according to the present invention is shown;

[0023] Figure 7 A flowchart of the sorting mechanism according to the present invention is shown.

[0024] The above figures include the following reference numerals:

[0025] 10. Conveying device; 11. Conveying line; 111. Second transmission belt; 112. Roller; 113. Roller assembly; 114. Chain plate; 115. First driving wheel; 116. First driven wheel; 12. First transmission assembly; 121. Drive shaft; 122. Driven shaft; 123. First transmission belt; 13. Anti-collision part; 14. Second driving component; 15. Second transmission assembly; 151. Third transmission belt; 152. Second driving wheel; 153. Second driven wheel; 16. Support frame; 161. First support part; 162. Second support part; 17. Mounting frame; 20. Receiving device; 30. Detector; 40. Barcode scanner. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0029] This invention provides a sorting mechanism; please refer to [the relevant documentation]. Figures 1 to 6The system includes: a conveying device 10, comprising a conveyor line 11 for conveying goods along a first preset direction, with a plurality of receiving devices 20 disposed on the side of the conveyor line 11; at least a portion of the conveyor line 11 is movably disposed to convey goods along a second preset direction, so as to convey the goods on the conveyor line 11 to any one of the plurality of receiving devices 20; the second preset direction is inclined relative to the first preset direction; a detection element 30 disposed on the conveying device 10, with the detection head of the detection element 30 facing a preset position of the conveying device 10; a barcode scanner 40 for scanning the identification code on the goods at the preset position; and a controller, wherein the conveying device 10, the detection element 30, and the barcode scanner 40 are all communicatively connected to the controller, so that when the detection element 30 detects goods, the controller controls the barcode scanner to scan the goods, and the controller controls the conveyor line 11 to convey the goods to the corresponding receiving device 20 according to the obtained identification code of the goods.

[0030] The sorting mechanism of the present invention includes a conveying device 10, a detection element 30, a barcode scanner 40, and a controller. The conveying device 10 includes a conveyor line 11 for conveying goods along a first preset direction, and a plurality of receiving devices 20 are provided on the side of the conveyor line 11. At least a portion of the conveyor line 11 is movably arranged to convey goods along a second preset direction, so as to convey the goods on the conveyor line 11 to any one of the plurality of receiving devices 20. The detection element 30 is disposed on the conveying device 10, and the detection head of the detection element 30 is disposed facing a preset position of the conveying device 10. The barcode scanner 40 is used to scan the identification code on the goods at the preset position. The conveying device 10, the detection element 30, and the barcode scanner 40 are all communicatively connected to the controller so that when the detection element 30 detects goods, the controller controls the barcode scanner to scan the goods, and the controller controls the conveyor line 11 to convey the goods to the corresponding receiving device 20 according to the obtained identification code of the goods. In practice, the conveyor line 11 runs along a first preset direction. When goods are placed on the conveyor line 11, they move forward along with the conveyor line 11. When they reach a preset position, the detector 30 is triggered, simultaneously triggering the barcode scanner 40 to read the identification code information on the goods and send it to the controller. Based on the received information, the controller designates the receiving device to which the goods need to be sorted, causing the conveyor line 11 to stop moving along the first preset direction at the side of the receiving device, and causing at least a portion of the conveyor line 11 to move the goods to the receiving device. Therefore, this sorting mechanism can automate and accurately sort goods, improving production efficiency and sorting accuracy.

[0031] It should be noted that the second preset direction being tilted relative to the first preset direction includes the case where the two are perpendicular to each other; wherein, both the first preset direction and the second preset direction are horizontal directions.

[0032] Specifically, the detection component 30 is a photoelectric sensor; the barcode scanner 40 is a barcode scanner.

[0033] Specifically, the barcode scanner 40 is positioned above the preset position, and the detector 30 is positioned to the side of the preset position.

[0034] In practice, each item is equipped with a corresponding identification code. Based on the identification code, the item is transported to the corresponding target location, that is, to any one of the multiple receiving devices 20. The identification code can be a one-dimensional barcode or a two-dimensional barcode.

[0035] In practice, the detection component 30 can read the initial position of the goods and can work with the servo motor (i.e., the second drive component) to calculate the length of the goods.

[0036] In this embodiment, the conveyor line 11 includes a second transmission belt 111, which includes a main body and a plurality of rollers 112 connected to the main body. The plurality of rollers 112 are rotatably arranged relative to the main body, and the rotation center line of the rollers 112 is perpendicular to a second preset direction. The conveying device 10 further includes a first transmission component 12, at least a portion of which reciprocates along the second preset direction and is used to contact the plurality of rollers 112 to drive the plurality of rollers 112 to rotate.

[0037] In practice, at least a portion of the first transmission component 12 reciprocates along the second preset direction and contacts the roller 112. The friction between the two drives the roller 112 to rotate in two opposite directions, so as to transport the goods to the receiving devices 20 on both sides of the conveyor line 11.

[0038] In this embodiment, the conveyor line 11 includes multiple roller groups 113, which are spaced apart along a first preset direction; each roller group 113 includes multiple rollers 112, which are spaced apart along a second preset direction.

[0039] In this embodiment, the sorting mechanism further includes a first driving member; the first transmission assembly 12 includes a drive shaft 121, a driven shaft 122, and a plurality of first transmission belts 123, the plurality of first transmission belts 123 being sleeved on the drive shaft 121 and the driven shaft 122, the first driving member being drivenly connected to the drive shaft 121 to drive the drive shaft 121 to rotate along a first rotation direction and a second rotation direction, the driven shaft 122 being rotatably arranged so that the first transmission belts 123 rotate along the first rotation direction and the second rotation direction under the action of the drive shaft 121 and the driven shaft 122; each first transmission belt 123 is in contact with a plurality of rollers 112 of at least one roller assembly 113 to drive the plurality of rollers 112 to rotate; wherein, the first rotation direction and the second rotation direction are opposite.

[0040] Optionally, the first driving component is a motor.

[0041] In this embodiment, the conveying device further includes: a collision avoidance part 13, which is disposed on the side of the plurality of first transmission belts 123 of the first transmission assembly 12 near the upstream of the conveying line 11, so that each roller 112 contacts the first transmission belt 123 after passing through the collision avoidance part 13; wherein, the top of the collision avoidance part 13 protrudes from the top of the first transmission belt 123.

[0042] In practice, the anti-collision strip lifts the ball bearings to prevent the first transmission belt on the rear side from being impacted, while also ensuring that the ball bearings make full contact with the first transmission belt.

[0043] In this embodiment, the conveyor line 11 includes a second transmission belt 111. The second transmission belt 111 includes a plurality of chain plates 114 connected in sequence along its circumferential direction. Two adjacent chain plates 114 are hinged together, and each chain plate 114 is provided with at least one roller group 113.

[0044] In this embodiment, the conveyor line 11 includes a first driving pulley 115, a first driven pulley 116, and a second transmission belt 111. The second transmission belt 111 is fitted onto the first driving pulley 115 and the first driven pulley 116. The conveying device also includes a second driving member 14, which is connected to the first driving pulley 115 to drive the first driving pulley 115 to rotate, thereby causing the second transmission belt 111 to rotate under the action of the first driving pulley 115 and the first driven pulley 116. This arrangement enables the operation of the second transmission belt 111 to transport goods.

[0045] Optionally, the second drive component 14 is a servo motor.

[0046] In this embodiment, the conveying device further includes a second transmission assembly 15, comprising a third transmission belt 151, a second driving pulley 152, and a second driven pulley 153. The third transmission belt 151 is sleeved on the second driving pulley 152 and the second driven pulley 153. A second driving member 14 is drivenly connected to the second driving pulley 152, and the second driven pulley 153 is connected to the first driving pulley 115 via a connecting shaft. This arrangement can provide sufficient driving force to drive the conveyor line.

[0047] In this embodiment, the conveying device further includes a support frame 16; wherein the support frame 16 includes a first support portion 161 and a second support portion 162, the first support portion 161 and the second support portion 162 are spaced apart along a direction perpendicular to a first preset direction, the first support portion 161 supports the first side of the second transmission belt 111 of the conveyor line 11, and the second support portion 162 supports the second side of the second transmission belt 111. The support frame 16 provides installation support for the entire mechanism, and the first support portion 161 and the second support portion 162 play a supporting role for the second transmission belt 111, ensuring that the second transmission belt 111 is tensioned.

[0048] In this embodiment, the conveying device further includes a mounting frame 17, which is connected to the support frame 16 and located below the conveyor line 11. The controller is mounted on the mounting frame 17. This arrangement facilitates the installation of the controller.

[0049] Specifically, the motor driver, wiring terminals, and power supply of the sorting mechanism are all mounted on the mounting frame 17.

[0050] Optionally, the second preset direction is perpendicular to the first preset direction; the conveyor line 11 has a first side and a second side arranged opposite to each other along the second preset direction, and a plurality of receiving devices 20 are provided on both the first side and the second side, and the plurality of receiving devices 20 on the first side and the second side are arranged sequentially along the first preset direction.

[0051] Optionally, the conveying device includes a plurality of first transmission components 12, which are arranged sequentially along the conveying direction of the conveying line. Each first transmission component 12 is driven by a first driving member, and each first transmission component 12 is equipped with a collision protection part.

[0052] In specific implementation, such as Figure 7 As shown, the chain plate moves along a first preset direction driven by a motor. When goods are placed on the chain plate, they move forward with it. When they reach the position of the photoelectric sensor, the sensor is triggered, simultaneously triggering a barcode scanner to read the barcode information on the goods and send it to the PC. Based on the received information, the PC specifies the target location where the goods need to be sorted. As the goods move with the chain plate, the PLC calculates the real-time position of the goods. When the goods reach the side of the target location, the second drive belt stops, and the first drive belt starts, driving the rollers on the chain plate to rotate. Under the action of friction, the goods above move to the target position, and the first drive belt stops rotating. This cycle continues until the entire sorting task is completed.

[0053] As can be seen from the above description, the embodiments of the present invention achieve the following technical effects:

[0054] The sorting mechanism of the present invention includes a conveying device 10, a detection element 30, a barcode scanner 40, and a controller. The conveying device 10 includes a conveyor line 11 for conveying goods along a first preset direction, and a plurality of receiving devices 20 are provided on the side of the conveyor line 11. At least a portion of the conveyor line 11 is movably arranged to convey goods along a second preset direction, so as to convey the goods on the conveyor line 11 to any one of the plurality of receiving devices 20. The detection element 30 is disposed on the conveying device 10, and the detection head of the detection element 30 is disposed facing a preset position of the conveying device 10. The barcode scanner 40 is used to scan the identification code on the goods at the preset position. The conveying device 10, the detection element 30, and the barcode scanner 40 are all communicatively connected to the controller so that when the detection element 30 detects goods, the controller controls the barcode scanner to scan the goods, and the controller controls the conveyor line 11 to convey the goods to the corresponding receiving device 20 according to the obtained identification code of the goods. In practice, the conveyor line 11 runs along a first preset direction. When goods are placed on the conveyor line 11, they move forward along with the conveyor line 11. When they reach a preset position, the detector 30 is triggered, simultaneously triggering the barcode scanner 40 to read the identification code information on the goods and send it to the controller. Based on the received information, the controller designates the receiving device to which the goods need to be sorted, causing the conveyor line 11 to stop moving along the first preset direction at the side of the receiving device, and causing at least a portion of the conveyor line 11 to move the goods to the receiving device. Therefore, this sorting mechanism can automate and accurately sort goods, improving production efficiency and sorting accuracy.

[0055] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A sorting mechanism, characterized in that, include: A conveying device (10) includes a conveyor line (11) for conveying goods along a first preset direction, and a plurality of receiving devices (20) are provided on the side of the conveyor line (11); at least a portion of the conveyor line (11) is movably arranged to convey the goods along a second preset direction, so as to convey the goods on the conveyor line (11) to any one of the plurality of receiving devices (20); the second preset direction is inclined relative to the first preset direction; a detection element (30) is disposed on the conveying device (10), and the detection head of the detection element (30) is disposed toward a preset position of the conveying device (10); A barcode scanner (40) is used to scan the identification code on the goods located at the preset position. The controller is connected in communication with the conveying device (10), the detection device (30) and the barcode scanner (40) so that when the detection device (30) detects the goods, the controller controls the barcode scanner to scan the goods and controls the conveying line (11) to transport the goods to the corresponding receiving device (20) according to the obtained identification code of the goods. The conveyor line (11) includes a second transmission belt (111), which includes a plurality of chain plates (114) connected in sequence along its circumferential direction. Two adjacent chain plates (114) are hinged together, and each chain plate (114) is provided with at least one roller group (113). Multiple roller groups (113) are spaced apart along the first preset direction; each roller group (113) includes multiple rollers (112), and the multiple rollers (112) of each roller group (113) are spaced apart along the second preset direction; The conveying device (10) further includes: A first transmission component (12) is at least partially reciprocated along the second preset direction and is used to contact the plurality of rollers (112) to drive the plurality of rollers (112) to rotate. The sorting mechanism further includes a first driving member; the first transmission assembly (12) includes a drive shaft (121), a driven shaft (122) and a plurality of first transmission belts (123), the plurality of first transmission belts (123) are all sleeved on the drive shaft (121) and the driven shaft (122), the first driving member is drivenly connected to the drive shaft (121) to drive the drive shaft (121) to rotate in a first rotation direction and a second rotation direction, the driven shaft (122) is rotatably arranged so that the first transmission belts (123) rotate in the first rotation direction and the second rotation direction under the action of the drive shaft (121) and the driven shaft (122); each of the first transmission belts (123) contacts at least one of the plurality of rollers (112) of the roller assembly (113) to drive the plurality of rollers (112) to rotate; Wherein, the first rotation direction and the second rotation direction are opposite; The conveying device further includes: a collision avoidance part (13), which is disposed on the side of the plurality of first transmission belts (123) of the first transmission assembly (12) near the upstream of the conveying line (11), so that each of the rollers (112) comes into contact with the first transmission belt (123) after passing the collision avoidance part (13); wherein the top of the collision avoidance part (13) protrudes from the top of the first transmission belt (123).

2. The sorting mechanism according to claim 1, characterized in that, The conveyor line (11) includes a first driving pulley (115), a first driven pulley (116), and a second transmission belt (111), with the second transmission belt (111) sleeved on the first driving pulley (115) and the first driven pulley (116); The conveying device further includes a second driving member (14), which is connected to the first driving wheel (115) to drive the first driving wheel (115) to rotate, so that the second transmission belt (111) rotates under the action of the first driving wheel (115) and the first driven wheel (116).

3. The sorting mechanism according to claim 2, characterized in that, The conveying device further includes: The second transmission assembly (15) includes a third transmission belt (151), a second driving pulley (152), and a second driven pulley (153). The third transmission belt (151) is sleeved on the second driving pulley (152) and the second driven pulley (153). The second driving member (14) is drivenly connected to the second driving pulley (152), and the second driven pulley (153) is connected to the first driving pulley (115) through a connecting shaft.

4. The sorting mechanism according to any one of claims 1 to 3, characterized in that, The conveying device further includes a support frame (16); wherein: The support frame (16) includes a first support portion (161) and a second support portion (162), the first support portion (161) and the second support portion (162) being spaced apart along a direction perpendicular to the first preset direction; the first support portion (161) supports a first side of the second drive belt (111) of the conveyor line (11), and the second support portion (162) supports a second side of the second drive belt (111); and / or, The conveying device also includes a mounting frame (17), which is connected to the support frame (16) and located below the conveying line (11), and the controller is mounted on the mounting frame (17).

5. The sorting mechanism according to any one of claims 1 to 3, characterized in that, The second preset direction is perpendicular to the first preset direction; the conveyor line (11) has a first side and a second side arranged opposite to each other along the second preset direction, and a plurality of receiving devices (20) are provided on both the first side and the second side. The plurality of receiving devices (20) on the first side and the second side are arranged sequentially along the first preset direction.

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