A roller cage ear and a roller cage ear facilitating disassembly and installation
By introducing buffer and disassembly structure into the roller tank ears, the problems of unstable stress and difficulty in disassembly and disassembly are solved, and more uniform stress and more efficient disassembly and disassembly are achieved.
Patent Information
- Application Number
- CN202211606520.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2042-12-13
AI Technical Summary
Traditional roller tank ears are unstable due to the swing support frame, which is prone to wear and cannot be quickly disassembled and installed.
A roller tank ear including a base plate, mounting plate, mounting frame and buffer is designed. Through the elastic parts and limit ring structure of the buffer, the bearing is improved, and the stress state is achieved through the disassembly and assembly structure to achieve rapid disassembly and installation.
This design makes the roller stress more uniform, reduces wear, extends service life, and significantly improves the roller disassembly and assembly efficiency.
Smart Images

Figure CN115973875B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mine container guiding devices, and particularly relates to a roller cage ear which is convenient for disassembly and installation. Background Technique
[0002] The roller cage ear is an important part of a mine container (cage or skip or balance weight), playing a guiding and buffering role, and is a key component to ensure the smooth operation of the container (cage or skip or balance weight) along the guide rail. The traditional roller cage ear is composed of components such as a cantilever swing type support frame, a buffer, rollers installed on the support frame, a bottom plate, etc., and is divided into a symmetric type and an eccentric type.
[0003] In the existing roller cage ears, because a swing type support frame is adopted, during the operation of the container (cage or skip or balance weight), the force state of the rollers is unstable. Especially for the eccentric roller cage ear, the rollers not only bear the reverse thrust of the guide rail, but also bear the eccentric moment, and the rollers and the bearings and shafts inside them are more prone to wear, and the effective service life is limited. If the rollers are worn excessively, they need to be replaced. Among them, the traditional roller cage ear is restricted by its structure and cannot quickly disassemble and install the rollers. Therefore, we propose a roller cage ear which is convenient for disassembly and installation to solve the problems encountered above. Summary of the Invention
[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a roller cage ear which is convenient for disassembly and installation, so as to solve the problems that the bearings and shafts inside the rollers are more prone to wear after the rollers are stressed, and the traditional roller cage ear is restricted by its structure and cannot quickly disassemble and install the rollers as mentioned in the above background technique.
[0005] The purpose of the present invention can be achieved by the following technical solutions: including a bottom plate, a buffer structure is arranged on the bottom plate, and the buffer structure includes a mounting plate, a mounting frame, a mounting shell, a roller and a buffer; the mounting plate is connected to the surface of the bottom plate, the mounting frame is hinged to the surface of the bottom plate through a hinge, the roller is arranged on the mounting frame, the mounting shell is fixedly connected to the mounting frame, and a buffer is arranged between the mounting shell and the mounting plate.
[0006] The buffer includes a cylinder body, a connecting rod, an elastic member and a mounting member; the connecting rod is slidably connected to the cylinder body, an elastic member is sleeved on the surface of the connecting rod, a limiting ring is fixedly connected to the surface of the connecting rod, one side of the limiting ring is fixedly connected to one end of the elastic member, a mounting hole is opened at one end of the connecting rod, and a mounting member is connected in the mounting hole, and the mounting member is used in cooperation with the mounting hole.
[0007] The mounting plate includes a fixed plate and a top plate. The fixed plate is connected to the surface of the bottom plate, and the top of the fixed plate is fixedly connected to the top plate. A slideway is fixedly connected to the bottom of the top plate. A guide block is fixedly connected to the top of the mounting frame, and the guide block is used in cooperation with the slideway.
[0008] The roller includes a hub, a rubber wheel, a bearing and a connecting shaft. A rubber wheel is arranged on the surface of the hub. An installation groove is formed in the hub. A bearing is fixedly connected in the installation groove. A connecting shaft is fixedly connected to the inner wall of the bearing. Shaft holes are formed on both sides of the mounting frame, and both ends of the connecting shaft are used in cooperation with the two shaft holes respectively.
[0009] Including a roller guide ear as described in any one of the above, a disassembly and assembly plate is arranged on the mounting plate. The mounting frame is fixedly connected with a side plate through a connecting piece, and a disassembly and assembly structure is arranged on the side plate.
[0010] The disassembly and assembly structure includes a fixed groove, a compression spring, a baffle and a movable plate. A fixed groove is formed on one side of the side plate. Compression springs are fixedly connected to both the top and the bottom of the fixed groove. One end of each compression spring is fixedly connected to a baffle. Notches are formed on the side of the two baffles close to each other. A movable plate is fixedly connected to one side of the baffle, and the movable plate is slidably connected to one side of the side plate.
[0011] The disassembly and assembly structure further includes a second socket, a first socket, a fixed cavity, a limiting spring, a sliding plate, a second insertion block and a first insertion block. The movable plate is respectively provided with a first socket and a second socket. A fixed cavity is formed on the side plate. Limiting springs are symmetrically fixedly connected to the inner wall of the fixed cavity. One end of each limiting spring is fixedly connected to a sliding plate. A first insertion block and a second insertion block are respectively fixedly connected to one side of the sliding plate, and both the first insertion block and the second insertion block are used in cooperation with the first socket and the second socket.
[0012] Both the first insertion block and the second insertion block are right trapezoidal blocks, and the first insertion block and the second insertion block are symmetrically arranged.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] 1. The buffer structure composed of the bottom plate, the mounting plate, the mounting frame and the buffer in the present invention can play an upper buffer or a lower buffer role by using one buffer to bear the force, improving the stress state of the bearing, and making the displacement change of the roller tend to be linear, reducing the torsional moment and eccentric moment received by the roller. Compared with the structure of the existing roller guide ear, the force on the roller is more uniform, reducing the wear of the rubber wheel on the roller and narrowing the deformation range of the elastic member, thereby prolonging the service life of the roller.
[0015] 2. By providing a disassembly and assembly structure, the present invention enables the convenient and rapid disassembly and assembly of the rollers by moving the movable plate. With a reasonable structural design and convenient use, the disassembly and assembly efficiency of the rollers is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] For the convenience of those skilled in the art to understand, the present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 is the overall structural schematic diagram of a roller cage ear and a roller cage ear facilitating disassembly and installation according to the present invention;
[0018] Figure 2 is Figure 1 the overall sectional schematic diagram shown;
[0019] Figure 3 is Figure 1 the three-dimensional view of the mounting bracket, roller and buffer shown;
[0020] Figure 4 is Figure 1 the three-dimensional view of the mounting bracket shown;
[0021] Figure 5 is Figure 1 the side view of the mounting bracket shown;
[0022] Figure 6 is Figure 1 the sectional structural schematic diagram of the roller shown;
[0023] Figure 7 is Figure 2 the enlarged view of the buffer shown;
[0024] Figure 8 is Figure 2 the top view of the overall shown;
[0025] Figure 9 is the structural schematic diagram of a disassembly and assembly structure of a roller cage ear and a roller cage ear facilitating disassembly and installation according to the present invention;
[0026] Figure 10 is Figure 9 the enlarged view of part A shown;
[0027] In the figure: 1, bottom plate; 2, mounting plate; 201, fixing plate; 202, dismounting and assembling plate; 203, top plate; 3, mounting frame; 4, shaft hole; 5, mounting shell; 6, guiding block; 7, slideway; 8, reserved hole; 9, roller; 91, wheel hub; 92, rubber wheel; 93, bearing; 94, connecting shaft; 10, buffer; 100, cylinder body; 101, connecting rod; 102, elastic member; 12, side plate; 13, fixing groove; 14, extrusion spring; 15, baffle; 16, movable plate; 17, second socket; 18, first socket; 19, fixing cavity; 20, limiting spring; 21, sliding plate; 22, second insertion block; 23, first insertion block. Detailed implementation manners
[0028] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to Figures 1 - 10 As shown in the figure, a roller cage ear and a roller cage ear convenient for disassembly and installation include a bottom plate 1. A buffer structure is provided on the bottom plate 1. The buffer structure includes a mounting plate 2, a mounting frame 3, a mounting shell 5, a roller 9 and a buffer 10. The mounting plate 2 is connected to the surface of the bottom plate 1. The mounting frame 3 is hinged to the surface of the bottom plate 1 through a hinge member. A roller 9 is provided on the mounting frame 3. The mounting shell 5 is fixedly connected to the mounting frame 3. A buffer 10 is provided between the mounting shell 5 and the mounting plate 2.
[0030] In this application, the buffer 10 includes a cylinder body 100, a connecting rod 101, an elastic member 102 and a mounting member 103. The connecting rod 101 is slidably connected to the cylinder body 100. An elastic member 102 is sleeved on the surface of the connecting rod 101. A limiting ring is fixedly connected to the surface of the connecting rod 101. One side of the limiting ring is fixedly connected to one end of the elastic member 102. An installation hole is opened at one end of the connecting rod 101. A mounting member 103 is connected in the installation hole. The mounting member 103 is used in cooperation with the installation hole.
[0031] It should be noted that the reserved hole 8 is provided on the mounting shell 5 and is used in cooperation with the mounting member 103. The mounting hole is adapted to the mounting member 103. The mounting member 103 is a bolt, a screw, etc., but is not limited thereto. Other mounting elements can be used in this case. The elastic member 102 is a spring, an elastic rubber, etc., but is not limited thereto. Other elastic elements can be used in this case. When the guide rail exerts pressure on the roller 9, the elastic member 102 in the buffer 10 is oppressed by the pressure to generate elastic deformation, so that the mounting bracket 3 swings around the pin shaft, so that the guide block 6 on the mounting bracket 3 can drive the roller 9 to move along the slideway 7. The guide block 6 cooperates with the slideway 7 to prevent the roller 9 on the mounting bracket 3 from deviating, effectively ensuring the stability of the roller 9 during use.
[0032] In the present application, the mounting plate 2 includes a fixing plate 201 and a top plate 203. The fixing plate 201 is connected to the surface of the bottom plate 1, and the top plate 203 is fixedly connected to the top of the fixing plate 201; the bottom of the top plate 203 is fixedly connected to the slideway 7, and the top of the mounting bracket 3 is fixedly connected to the guide block 6, and the guide block 6 is used in cooperation with the slideway 7.
[0033] It should be noted that when the guide rail exerts pressure on the roller 9, the mounting bracket 3 swings around the pin shaft, so that the guide block 6 on the mounting bracket 3 can drive the roller 9 to move along the slideway 7. The guide block 6 cooperates with the slideway 7 to prevent the roller 9 from deviating and improve the stability of the roller 9 during use.
[0034] In the present application, the roller 9 includes a hub 91, a rubber wheel 92, a bearing 93 and a connecting shaft 94; a rubber wheel 92 is arranged on the surface of the hub 91, a mounting groove is formed in the hub 91, a bearing 93 is fixedly connected in the mounting groove, and a connecting shaft 94 is fixedly connected to the inner wall of the bearing 93; shaft holes 4 are formed on both sides of the mounting bracket 3, and both ends of the connecting shaft 94 are used in cooperation with the two shaft holes 4 respectively.
[0035] It should be noted that positioning rings for limiting the use of the rubber wheel 92 are arranged on both sides of the hub 91. When assembling the roller 9, the rubber wheel 92 is first sleeved on the outer wall of the hub 91, and then the two positioning rings are respectively fixed on both sides of the hub 91 by screws, which play a role in limiting the rubber wheel 92. And thread glue is applied to the screws to prevent the rubber wheel 92 from falling off caused by the positioning rings. And the bearing 93 is filled with base grease to fill one-third of the space of the bearing 93 and the bearing housing, so that the bearing 93 is in the best state and ensures the normal use of the bearing 93.
[0036] In the present application, including a roller guide ear according to any one of the above, a disassembly and assembly plate 202 is arranged on the mounting plate 2, the mounting bracket 3 is fixedly connected with a side plate 12 through a connecting piece, and a disassembly and assembly structure is arranged on the side plate 12.
[0037] It should be noted that the disassembly and assembly structure is used for disassembling and assembling the roller 9, and both the disassembly and assembly plate 202 and the side plate 12 are detachable.
[0038] In the present application, the disassembly and assembly structure includes a fixing groove 13, a compression spring 14, a baffle 15 and a movable plate 16; a fixing groove 13 is formed on one side of the side plate 12, and compression springs 14 are fixedly connected to both the top and bottom of the fixing groove 13. One end of the compression spring 14 is fixedly connected to a baffle 15. Notches are formed on the sides of the two baffles 15 close to each other. A movable plate 16 is fixedly connected to one side of the baffle 15, and the movable plate 16 is slidably connected to one side of the side plate 12.
[0039] It should be noted that one end of the movable plate 16 has a block for dragging. The notch is composed of a straight surface and a curved surface, and half of the shaft hole 4 is formed by two symmetrical notches. During use, the block is dragged to make the movable plate 16 drive the two baffles 15 to move away from each other and compress the compression spring 14, so that a gap large enough for the shaft diameter of the connecting shaft 94 is exposed between the two baffles 15, and the limitation on the connecting shaft 94 can be released, and the roller 9 with excessive wear can be taken out. Subsequently, after the connecting shaft 94 of the new roller 9 is placed in the shaft hole 4 and the block is released, under the elastic force of the compression spring 14, the notches on the two baffles 15 are closely attached to each other and cooperate with the shaft hole 4 to play a role in limiting the connecting shaft 94, thereby completing the installation of the roller 9.
[0040] In the present application, the disassembly and assembly structure further includes a second socket 17, a first socket 18, a fixing cavity 19, a limiting spring 20, a sliding plate 21, a second insertion block 22 and a first insertion block 23; the movable plate 16 is respectively provided with a first socket 18 and a second socket 17, and a fixing cavity 19 is formed on the side plate 12. Limiting springs 20 are symmetrically and fixedly connected to the inner wall of the fixing cavity 19. One end of the limiting spring 20 is fixedly connected to a sliding plate 21, and a first insertion block 23 and a second insertion block 22 are respectively fixedly connected to one side of the sliding plate 21. The first insertion block 23 and the second insertion block 22 are both used in cooperation with the first socket 18 and the second socket 17.
[0041] It should be noted that the surface of the slide plate 21 is connected with an operating plate for movement. When in use, the operating plate is moved to move the slide plate 21 and compress the limit spring 20, so that the first plug block 23 and the second plug block 22 are received in the fixed cavity 19, and the stopper is dragged to move the movable plate 16 until the first plug block 23 and the second socket 17 are aligned and the second plug block 22 and the first socket 18 are aligned. Then, the operating plate is released, and the first plug block 23 and the second plug block 22 are inserted into the corresponding first socket 18 and the second socket 17 under the elastic force of the limit spring 20, so that the baffle 16 is moved. 5. After the limit is completed, there is no need to continuously drag the stopper to apply force, which is convenient for installing the roller 9. After the roller 9 is installed, the operating panel is toggled to move the slide plate 21 and compress the limit spring 20, so that the first plug block 23 and the second plug block 22 are received in the fixed cavity 19, and the restriction on the movable plate 16 is released until the two baffles 15 return to the initial position. Then, the operating panel is released, and under the action of the limit spring 20, the first plug block 23 is inserted into the first socket 18, thereby positioning the baffle 15 on the movable plate 16 and ensuring the stability of the roller 9.
[0042] In the present application, the first plug-in block 23 and the second plug-in block 22 are both right-angled trapezoidal blocks, and the first plug-in block 23 and the second plug-in block 22 are symmetrically arranged.
[0043] Since the first plug block 23 and the second plug block 22 are both right-angled trapezoidal blocks, the moving block makes the straight surface of the movable plate 16 touch and squeeze the inclined surface of the first plug block 23, which will drive the first plug block 23 and the second plug block 22 to be synchronously squeezed into the fixed cavity 19 through the slide plate 21.
[0044] When the present invention is specifically implemented:
[0045] When the present invention is in use, the tank channel applies pressure to the roller 9, and the elastic member 102 in the buffer 10 is compressed by the pressure to produce elastic deformation, so that the mounting frame 3 swings with the pin as the axis. The setting of the reserved hole 8 can satisfy the swing of the buffer 10, so that the guide block 6 on the mounting frame 3 can move along the slideway 7 with the roller 9. When the pressure applied by the tank channel to the roller 9 is reduced, the elastic member 102 in the buffer 10 expands and releases the elastic force, so that the positions of the roller 9 and the mounting frame 3 change with the change of the applied pressure. In the state without pressure, the roller 9 and the mounting frame 3 return to the initial position, and the buffer structure composed of the base plate 1, the mounting plate 2, the mounting frame 3 and the buffer 10 can bear the force with one buffer 10 to play the role of upper buffer or lower buffer, thereby improving the stress state of the bearing 93 and making the displacement change of the roller 9 tend to be linear, reducing the torsional moment and eccentric moment of the roller 9, and compared with the existing roller ear structure, making the force on the roller 9 more uniform, reducing the wear of the rubber wheel 92 on the roller 9, and reducing the deformation range of the elastic member 102, thereby extending the service life of the roller 9.
[0046] When the wear amount of the roller 9 exceeds a certain level, the disassembly and installation plate 202 and the side plate 12 can be successively removed, the worn roller 9 can be taken out, and a new roller 9 can be replaced. After installation and debugging, it can be used continuously. Or the stopper is moved to drive the movable plate 16 to move, so that the first insertion block 23 is squeezed against the first socket 18, and the first insertion block 23 drives the second insertion block 22 to retract into the fixed cavity 19 through the sliding plate 21 until, under the action of the limiting spring 20, the first insertion block 23 is inserted into the second socket 17 and the second insertion block 22 is inserted into the first socket 18 to complete the limiting of the baffle 15. Then the roller 9 can be taken out for replacement. After replacement, the operating plate is moved, and under the action of the compression spring 14, the baffle 15 returns to its initial position to complete the installation of the roller 9. And under the action of the limiting spring 20, the first insertion block 23 is inserted into the first socket 18 to limit the movable plate 16 and ensure the stability of the roller 9 after installation. Through the cooperation of the compression spring 14, the baffle 15, the movable plate 16, the first socket 18, the second socket 17, the limiting spring 20, the sliding plate 21, the first insertion block 23, and the second insertion block 22, moving the movable plate 16 can facilitate the quick disassembly and assembly of the roller 9. Moreover, the structure is simple and easy to use, effectively improving the disassembly and assembly efficiency of the roller 9.
[0047] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A roller cage ear that is convenient for disassembly and installation, including a roller cage ear, characterized in that, the roller cage ear includes a bottom plate (1), a buffer structure is arranged on the bottom plate (1), and the buffer structure includes a mounting plate (2), a mounting frame (3), a mounting shell (5), a roller (9) and a buffer (10); the mounting plate (2) is connected to the surface of the bottom plate (1), the surface of the bottom plate (1) is hinged with a mounting frame (3) through a hinge, a roller (9) is arranged on the mounting frame (3), a mounting shell (5) is fixedly connected to the mounting frame (3), and a buffer (10) is arranged between the mounting shell (5) and the mounting plate (2); the buffer (10) includes a cylinder body (100), a connecting rod (101), an elastic member (102) and a mounting member (103); the connecting rod (101) is slidably connected to the cylinder body (100), the surface of the connecting rod (101) is sleeved with an elastic member (102), a limiting ring is fixedly connected to the surface of the connecting rod (101), one side of the limiting ring is fixedly connected to one end of the elastic member (102), a mounting hole is opened at one end of the connecting rod (101), a mounting member (103) is connected in the mounting hole, and the mounting member (103) is used in cooperation with the mounting hole; the mounting plate (2) includes a fixing plate (201) and a top plate (203), the fixing plate (201) is connected to the surface of the bottom plate (1), and the top of the fixing plate (201) is fixedly connected to the top plate (203); a slideway (7) is fixedly connected to the bottom of the top plate (203), a guiding block (6) is fixedly connected to the top of the mounting frame (3), and the guiding block (6) is used in cooperation with the slideway (7); a disassembly and assembly plate (202) is arranged on the mounting plate (2), a side plate (12) is fixedly connected to the mounting frame (3) through a connecting member, and a disassembly and assembly structure is arranged on the side plate (12); the disassembly and assembly structure includes a fixing groove (13), a compression spring (14), a baffle (15) and a movable plate (16); a fixing groove (13) is opened on one side of the side plate (12), compression springs (14) are fixedly connected to the top and bottom of the fixing groove (13), one end of each compression spring (14) is fixedly connected to a baffle (15), notches are opened on the side of each baffle (15) close to the other baffle, a movable plate (16) is fixedly connected to one side of each baffle (15), and the movable plate (16) is slidably connected to one side of the side plate (12).
2. A roller cage ear that is convenient for disassembly and installation according to claim 1, characterized in that, the roller (9) includes a hub (91), a rubber wheel (92), a bearing (93) and a connecting shaft (94); the rubber wheel (92) is arranged on the surface of the hub (91), a mounting groove is opened in the hub (91), a bearing (93) is fixedly connected in the mounting groove, and the inner wall of the bearing (93) is fixedly connected to the connecting shaft (94); shaft holes (4) are opened on both sides of the mounting frame (3), and the two ends of the connecting shaft (94) are respectively used in cooperation with the two shaft holes (4).
3. A kind of roller cage ear convenient for disassembly and installation according to claim 1, characterized in that, the disassembly and assembly structure further includes a second socket (17), a first socket (18), a fixed cavity (19), a limiting spring (20), a sliding plate (21), a second insertion block (22) and a first insertion block (23); the first socket (18) and the second socket (17) are respectively arranged on the movable plate (16), the fixed cavity (19) is arranged on the side plate (12), the inner walls of the fixed cavity (19) are symmetrically and fixedly connected with the limiting springs (20), one ends of the limiting springs (20) are fixedly connected with the sliding plate (21), one sides of the sliding plate (21) are respectively fixedly connected with the first insertion block (23) and the second insertion block (22), and the first insertion block (23) and the second insertion block (22) are both used in cooperation with the first socket (18) and the second socket (17).
4. A kind of roller cage ear convenient for disassembly and installation according to claim 3, characterized in that, the first insertion block (23) and the second insertion block (22) are both right trapezoidal blocks, and the first insertion block (23) and the second insertion block (22) are symmetrically arranged.
Citation Information
Patent Citations
Rapidly-dismounted hub, rolling wheel and rolling wheel tank lug
CN108773752A
Roller cage shoe during buffering
CN111891878A