A refractory brick detection tool

By designing an automated refractory brick testing fixture, the problems of inconvenient loading and unloading and dust emission in the existing equipment were solved, realizing efficient and automated refractory brick testing, improving testing efficiency and providing a basis for dust collection and judgment.

CN116008112BActive Publication Date: 2026-02-13JIANGXI HUAQI EQUIP MFG CO LTD
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Patent Information

Application Number
CN202211707371.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-29
Publication Date
2026-02-13
Estimated Expiration
2042-12-29

AI Technical Summary

Technical Problem

Existing refractory brick testing devices are inconvenient to load and unload multiple refractory bricks, have low testing efficiency, and generate dust that affects the working environment.

Method used

A refractory brick testing fixture was designed, comprising a drive mechanism, a lifting trigger mechanism, a closing mechanism, an adjustable friction mechanism, and a dust collection mechanism. Through automated conveying, positioning, friction, and dust collection, it achieves efficient testing of refractory bricks.

Benefits of technology

It improves the automation level of refractory brick testing, reduces the difficulty of loading and unloading, increases testing efficiency, effectively prevents dust emission, and provides dust collection for judging the qualification of bricks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of refractory brick detection frock, it is related to refractory brick detection technical field, including rack, the conveyer belt that can be carried out to regular refractory brick and arc refractory brick is arranged in the inside of the rack, the drive mechanism is arranged in the inside bottom of the rack, the lifting trigger mechanism is fixedly arranged in the top of the drive mechanism, the drive mechanism is below conveyer belt, the lifting trigger mechanism is in the inside of conveyer belt, the closed mechanism is fixedly nested and arranged in the top of the rack, the adjustable friction mechanism is arranged in the top of the closed mechanism.The application is high in degree of automation, can be more convenient to the regular refractory brick or arc refractory brick is carried out friction detection, reduces the difficulty of feeding and discharging while improving detection efficiency, can also avoid the problem of dust dispersion, in addition, the collected dust can also be used as the basis for judging whether refractory brick is qualified, more suitable for industrialized detection of refractory brick.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of refractory brick detection, and particularly relates to a refractory brick detection tool. BACKGROUND

[0002] Refractory bricks are refractory building materials made of refractory clay or other refractory raw materials. Since some refractory bricks will collide and rub with fuel during use, the wear resistance of the shaped refractory bricks needs to be detected.

[0003] The invention patent with the authorized announcement number CN114778364B discloses a special-shaped refractory brick wear resistance detection device. The special-shaped refractory brick wear resistance detection device comprises a rack, a rotating mechanism, a placing mechanism and a friction mechanism. The rotating mechanism comprises a cylinder rotatably arranged on the rack and a driving assembly for driving the cylinder to rotate. The cylinder has a cavity. One end of the cylinder is provided with an opening in communication with the cavity. The other end of the cylinder is provided with a through hole in communication with the cavity.

[0004] The above device is suitable for detecting arc-shaped refractory bricks. The device has the advantages of being capable of synchronously detecting multiple refractory bricks. However, the device still has some disadvantages. For example, it is inconvenient to load and unload the multiple refractory bricks. Due to the special structure of the placing mechanism, the refractory bricks can only be loaded and unloaded manually, which consumes too much labor and greatly affects the detection efficiency of the refractory bricks.

[0005] Meanwhile, during the detection process, the continuous friction between the friction body and the multiple arc-shaped refractory bricks generates a large amount of dust and debris. The dust and debris cannot be effectively cleaned and will escape from the opening of the placing mechanism into the air, which affects the normal work of the technicians and increases the cleaning difficulty of the working environment.

[0006] Therefore, it is necessary to invent a refractory brick detection tool to solve the above problems. SUMMARY

[0007] The present application aims to provide a refractory brick detection tool to solve the problems in the background.

[0008] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a refractory brick detection tool, comprising a rack, wherein the inner side of the rack is provided with a conveyor belt capable of conveying regular refractory bricks and arc-shaped refractory bricks, the bottom of the inner side of the rack is provided with a driving mechanism, the top of the driving mechanism is fixedly provided with a lifting trigger mechanism, the driving mechanism is located below the conveyor belt, the lifting trigger mechanism is located on the inner side of the conveyor belt, the top of the rack is fixedly nested with a sealing mechanism, the top of the sealing mechanism is provided with an adjustable friction mechanism, and the two sides of the sealing mechanism are jointly provided with a dust removal and collection mechanism.

[0009] The driving mechanism comprises a base plate, a first motor, a screw rod, a first spring, a rotating block, a driving push block, a threaded sleeve, a guide plate and a guide rod.

[0010] The base plate is fixedly connected with the inner wall of the rack, the first motor is fixedly arranged at the bottom of the base plate, the screw rod is rotatably nested at the top of the base plate and is in transmission connection with the first motor, the first spring is fixedly connected with the top end of the screw rod, the rotating block is fixedly connected with the top end of the first spring, the driving push block is rotatably nested at the top of the rotating block, the threaded sleeve is sleeved on the outside of the screw rod and is in threaded connection with the screw rod, the guide plate is fixedly sleeved on the outside of the bottom of the threaded sleeve, and the guide rod is provided with two guide rods which are respectively slidably arranged on the top of the guide plate on both sides and are fixedly connected with the base plate.

[0011] The lifting trigger mechanism comprises a lifting plate, two groups of positioning assemblies, a trigger plate and a through slot, and the positioning assembly comprises a positioning push plate, a second spring and a passive lifting plate.

[0012] The lifting plate is fixedly sleeved on the top of the outside of the threaded sleeve, the two groups of positioning assemblies are respectively located on both sides of the inside of the lifting plate, the positioning push plate is slidably nested on the top of the lifting plate, the second spring is fixedly connected with the outside of the positioning push plate and is fixedly connected with the inner wall of the lifting plate, the passive lifting plate is fixedly arranged on the top of the inside of the positioning push plate and is in abutment with the driving push block, the trigger plate is fixedly arranged on the outside of the adjacent positioning push plate, and the through slot is formed in the top of the trigger plate.

[0013] Preferably, the closing mechanism comprises a closing cover, a friction cavity, two avoiding grooves, a mounting groove, a third spring and a blocking plate.

[0014] Preferably, the closing cover is fixedly nested on the top of the rack, the friction cavity is formed in the bottom of the closing cover, the avoiding grooves are provided with two avoiding grooves which are respectively formed on both sides of the opening in the bottom of the friction cavity, the mounting groove is formed in the left side of the bottom of the closing cover, the third spring is fixedly connected with the top of the inside of the mounting groove, and the blocking plate is slidably arranged in the inside of the mounting groove and is fixedly connected with the third spring.

[0015] Preferably, the adjustable friction mechanism comprises a plurality of friction assemblies which are arranged in sequence from left to right, and any one of the friction assemblies comprises an adjusting rod, a connecting frame, a friction roller, a fourth spring and an end plate.

[0016] Preferably, the adjusting rod penetrates through the closed cover and is in sliding connection with the closed cover, the connecting frame is fixedly arranged at the bottom end of the adjusting rod, the friction roller is rotatably nested in the inner side of the connecting frame through a bearing, the second motor is fixedly arranged at the rear side of the connecting frame, the second motor is in transmission connection with the friction roller, the fourth spring is sequentially and sleevedly arranged outside the adjusting rod from bottom to top, the fourth spring is located between the end plate and the closed cover, and the end plate is fixedly connected with the adjusting rod.

[0017] Preferably, the dust removal and collection mechanism comprises a gas pump, a shunt pipe, a valve, an air inlet channel, a dust discharge channel, a sealing cover, a dust filter screen and a dust collection cylinder.

[0018] Preferably, the gas pump is fixedly arranged at the top left side of the rack, the input end of the shunt pipe is fixedly connected with the output end of the gas pump, the valve is fixedly connected at the first output end of the shunt pipe, the second output end of the shunt pipe is fixedly and penetratively arranged at the left side of the closed cover, the air inlet channel is arranged at the left side of the closed cover and is in communication with the blocking plate, the second output end of the shunt pipe is in communication with the air inlet channel, the dust discharge channel is fixedly and penetratively arranged at the right side of the closed cover, the sealing cover is fixedly connected at the bottom end of the dust discharge channel, the dust filter screen is fixedly and nestingly arranged at the front of the dust discharge channel, and the dust collection cylinder is placed at the top right side of the bottom plate and is in threaded connection with the sealing cover.

[0019] The application also provides a firebrick detection method, which is characterized by comprising the following steps:

[0020] S1, the gas pump is started, since the air inlet channel is blocked by the blocking plate at this time, the airflow output by the gas pump pushes open the valve and is output through the first output end of the shunt pipe, then the firebrick to be detected is placed on the conveying belt, the conveying belt conveys the firebrick, when the firebrick moves to the top of the lifting trigger mechanism, the first motor is started;

[0021] S2, after the first motor is started, the threaded sleeve is driven by the screw rod to ascend, the lifting plate is synchronously ascended when the threaded sleeve ascends, in addition, in the ascending process of the threaded sleeve and the lifting plate, the compressed first spring gradually recovers, when the ascending distance of the threaded sleeve reaches the first threshold value, the top of the lifting plate is in contact with the firebrick on the conveying belt, at the same time, the first spring is completely reset, with the continuous ascending of the threaded sleeve, the lifting plate lifts the firebrick;

[0022] S3, when the ascending distance of the threaded sleeve reaches the second threshold value, the first spring pulls the driving push block through the rotating block, so that the driving push block removes the blockage to the passive lifting plate, at this time, under the pushing of the second spring, the two positioning push plates clamp the firebrick from both sides, so that the positioning of the firebrick is completed, at this time, the trigger plate also moves synchronously due to the movement of the adjacent positioning push plate;

[0023] S4, when the threaded sleeve rises to a third threshold distance, the trigger plate enters the inside of the installation groove under the lifting plate and starts to push the blocking plate upwards, when the threaded sleeve rises to a fourth threshold distance, the firebrick enters the friction chamber under the lifting of the lifting plate, and the firebrick pushes the multiple friction rollers as the lifting plate continues to rise, thereby the adjusting rod pulls the fourth spring through the end plate, at this time the multiple friction rollers are attached to the top of the firebrick and continuously rotate under the drive of the second motor behind the connecting frame;

[0024] S5, when the threaded sleeve rises to a fifth threshold distance, the top of the lifting plate is attached to the closed cover, forming a closed chamber in the friction chamber, the first motor is stopped, at this time the blocking plate no longer blocks the air inlet channel under the push of the trigger plate, the airflow output by the air pump enters the air inlet channel through the second output end of the shunt pipe, then enters the inside of the friction chamber through the through slot, and the dust generated by friction in the inside of the friction chamber enters the inside of the dust collecting cylinder through the dust removal channel, and the air is discharged through the dust filter screen;

[0025] S6, after the friction is completed, the first motor drives the screw to rotate in the opposite direction, thereby the driving mechanism, the lifting trigger mechanism, the closing mechanism and the adjusting friction mechanism are reset in turn, at this time the frictioned firebrick falls on the top of the conveyor belt and is output by the conveyor belt, the technician checks the frictioned firebrick to determine whether the firebrick is qualified, and the weight of the dust generated in the friction process can also be determined by the weight change of the dust collecting cylinder to determine whether the firebrick is qualified.

[0026] Technical effects and advantages of the present application:

[0027] The present application is provided with a driving mechanism, a lifting trigger mechanism, a closing mechanism, an adjusting friction mechanism and a dust removal and collection mechanism, so as to drive the lifting trigger mechanism by the driving mechanism, thereby lifting and positioning the firebrick conveyed by the conveyor belt, and triggering the closing mechanism while the firebrick is separated from the adjusting friction mechanism and is rubbed, at the same time, the airflow output by the dust removal and collection mechanism can enter the inside of the closed space, thereby collecting the dust generated in the friction process, compared with the same type of device or method in the prior art, the present application has high automation degree, can conveniently detect the conventional firebrick or arc-shaped firebrick, reduces the difficulty of feeding and discharging, improves the detection efficiency, avoids the problem of dust dispersion, and the collected dust can also be used as a basis for determining whether the firebrick is qualified, which is more suitable for industrial detection of firebrick. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1It is the whole front view structure schematic diagram of the rack and the conveying belt of the present application.

[0029] Figure 2 It is the whole front view structure schematic diagram of the present application.

[0030] Figure 3 It is the driving mechanism and the lifting trigger mechanism front view structure schematic diagram of the present application.

[0031] Figure 4 It is the whole front view structure schematic diagram of the present application. Figure 3 It is the enlarged structure schematic diagram of A part in the present application.

[0032] Figure 5 It is the whole front view structure schematic diagram of the present application.

[0033] In the figure: 1, rack; 2, conveying belt; 3, driving mechanism; 31, bottom plate; 32, first motor; 33, screw rod; 34, first spring; 35, rotating block; 36, active push block; 37, threaded sleeve; 38, guide plate; 39, guide rod; 4, lifting trigger mechanism; 41, lifting plate; 42, positioning push plate; 43, second spring; 44, passive lifting plate; 45, trigger plate; 46, through slot; 5, closing mechanism; 51, closing cover; 52, friction cavity; 53, avoiding slot; 54, mounting slot; 55, third spring; 56, blocking plate; 6, adjustable friction mechanism; 61, adjusting rod; 62, connecting frame; 63, friction roller; 64, fourth spring; 65, end plate; 7, dust collection mechanism; 71, air pump; 72, shunt pipe; 73, valve; 74, air inlet channel; 75, dust discharge channel; 76, sealing cover; 77, dust filter net; 78, dust collection cylinder. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present application.

[0035] Embodiment 1

[0036] The present application provides a kind of rack and conveying belt, which is characterized by comprising: Figures 1-5The firebrick detection tool shown, including rack 1, the inside of the rack 1 is provided with a conveying belt 2 can be carried out to the conventional firebrick and arc-shaped firebrick, the inside bottom of the rack 1 is provided with a drive mechanism 3, the top of the drive mechanism 3 is fixedly provided with a lifting trigger mechanism 4, the drive mechanism 3 is below the conveying belt 2, the lifting trigger mechanism 4 is inside the conveying belt 2, the top of the rack 1 is fixedly nested with a sealing mechanism 5, the top of the sealing mechanism 5 is provided with an adjustable friction mechanism 6, and the two sides of the sealing mechanism 5 are commonly provided with a dust collection mechanism 7.

[0037] As Figure 3 With Figure 4 As shown, the drive mechanism 3 includes a bottom plate 31, a first motor 32, a screw rod 33, a first spring 34, a rotating block 35, a driving push block 36, a threaded sleeve 37, a guide plate 38 and a guide rod 39, wherein the bottom plate 31 is fixedly connected with the inner wall of the rack 1, the first motor 32 is fixedly arranged at the bottom of the bottom plate 31, the screw rod 33 is rotatably nested on the top of the bottom plate 31 and is in transmission connection with the first motor 32, the first spring 34 is fixedly connected with the top end of the screw rod 33, the rotating block 35 is fixedly connected with the top end of the first spring 34, the driving push block 36 is rotatably nested on the top of the rotating block 35, the threaded sleeve 37 is sleeved on the outside of the screw rod 33 and is in threaded connection with the screw rod 33, the guide plate 38 is fixedly sleeved on the outside bottom of the threaded sleeve 37, and the guide rod 39 is provided with two, the two guide rods 39 are respectively slidably penetrated through the top of the two sides of the guide plate 38 and are both fixedly connected with the bottom plate 31.

[0038] As Figure 3 With Figure 4 As shown, the lifting trigger mechanism 4 includes a lifting plate 41, two groups of positioning assemblies, a trigger plate 45 and a through slot 46, the positioning assembly includes a positioning push plate 42, a second spring 43 and a passive supporting plate 44, wherein the lifting plate 41 is fixedly sleeved on the outside top of the threaded sleeve 37, the two groups of positioning assemblies are respectively located on the two sides of the inside of the lifting plate 41, the positioning push plate 42 is slidably nested on the top of the lifting plate 41, the second spring 43 is fixedly connected with the inside of the lifting plate 41 and the inner wall of the lifting plate 41, the passive supporting plate 44 is fixedly arranged on the inside top of the positioning push plate 42 and is in contact with the driving push block 36, the trigger plate 45 is fixedly arranged on the outside of the adjacent positioning push plate 42, and the through slot 46 is formed on the top of the trigger plate 45.

[0039] By setting the driving mechanism 3 and the lifting trigger mechanism 4, when the first motor 32 is started, the screw rod 33 drives the threaded sleeve 37 to rise, and the threaded sleeve 37 drives the lifting plate 41 to rise synchronously. In addition, during the rising of the threaded sleeve 37 and the lifting plate 41, the compressed first spring 34 gradually recovers. When the rising distance of the threaded sleeve 37 reaches the first threshold, the top of the lifting plate 41 contacts the refractory brick on the conveying belt 2, and the first spring 34 is completely reset. With the continuous rising of the threaded sleeve 37, the lifting plate 41 lifts the refractory brick.

[0040] When the rising distance of the threaded sleeve 37 reaches the second threshold, the first spring 34 pulls the driving push block 36 through the rotating block 35, thereby removing the blocking of the passive lifting plate 44 by the driving push block 36. At this time, under the pushing of the second spring 43, the two positioning push plates 42 respectively clamp the refractory brick from both sides, thereby completing the positioning of the refractory brick. At this time, the trigger plate 45 also moves synchronously due to the movement of the adjacent positioning push plate 42.

[0041] As shown in Figure 5 The closing mechanism 5 includes a closing cover 51, a friction cavity 52, two avoidance grooves 53, a mounting groove 54, a third spring 55, and a blocking plate 56. The closing cover 51 is fixedly nested on the top of the rack 1. The friction cavity 52 is opened at the bottom of the closing cover 51. The two avoidance grooves 53 are respectively opened at the two sides of the opening at the bottom of the friction cavity 52. The mounting groove 54 is opened at the left side of the bottom of the closing cover 51. The third spring 55 is fixedly connected to the top of the inner side of the mounting groove 54. The blocking plate 56 is slidingly arranged in the inner side of the mounting groove 54 and is fixedly connected with the third spring 55.

[0042] As shown in Figure 5 The adjustable friction mechanism 6 includes a plurality of friction assemblies arranged from left to right. Any one of the friction assemblies includes an adjusting rod 61, a connecting frame 62, a friction roller 63, a fourth spring 64, and an end plate 65. The adjusting rod 61 penetrates through the closing cover 51 and is slidingly connected with the closing cover 51. The connecting frame 62 is fixedly arranged at the bottom end of the adjusting rod 61. The friction roller 63 is rotatably nested in the inner side of the connecting frame 62 through a bearing. A second motor is fixedly arranged at the rear side of the connecting frame 62 and is in transmission connection with the friction roller 63. The fourth spring 64 and the end plate 65 are sequentially sleeved on the outer side of the adjusting rod 61 from bottom to top. The fourth spring 64 is located between the end plate 65 and the closing cover 51. The end plate 65 is fixedly connected with the adjusting rod 61.

[0043] Through the arrangement of the above structure, the second motor at the rear side of the connecting frame 62 can drive the friction roller 63 to continuously rotate, thereby realizing the friction on the refractory brick, and when the refractory brick is an arc-shaped refractory brick, the refractory brick can push the adjusting rod 61 through the friction roller 63, thereby making part of the adjusting rod 61 pull the fourth spring 64 through the end plate 65, so that part of the friction roller 63 rises, thereby enabling more friction rollers 63 to adhere to the surface of the refractory brick, so as to increase the friction detection area and make the detection result more accurate.

[0044] As shown in Figure 5 The dust removal and collection mechanism 7 includes an air pump 71, a shunt pipe 72, a valve 73, an air inlet channel 74, a dust discharge channel 75, a sealing cover 76, a dust filter net 77, and a dust collection cylinder 78. The air pump 71 is fixedly arranged on the top left side of the rack 1. The input end of the shunt pipe 72 is fixedly connected with the output end of the air pump 71. The first output end of the shunt pipe 72 is fixedly connected with the valve 73. The second output end of the shunt pipe 72 is fixedly and penetratingly arranged on the left side of the closed cover 51. The air inlet channel 74 is arranged on the left side of the closed cover 51 and is in communication with the blocking plate 56. The second output end of the shunt pipe 72 is in communication with the air inlet channel 74. The dust discharge channel 75 is fixedly and penetratingly arranged on the right side of the closed cover 51. The sealing cover 76 is fixedly connected with the bottom end of the dust discharge channel 75. The dust filter net 77 is fixedly and nestingly arranged on the front side of the dust discharge channel 75. The dust collection cylinder 78 is placed on the top right side of the bottom plate 31 and is threadedly connected with the sealing cover 76.

[0045] Through the arrangement of the above-mentioned closed mechanism 5 and dust removal and collection mechanism 7, under the normal state, since the air inlet channel 74 is blocked by the blocking plate 56 at this time, the airflow output by the air pump 71 pushes open the valve 73 and is output through the first output end of the shunt pipe 72. When the air inlet channel 74 is unblocked, the airflow output by the air pump 71 enters the inside of the air inlet channel 74 through the second output end of the shunt pipe 72, then passes through the through slot 46 to enter the inside of the friction chamber 52, and drives the dust generated by friction in the inside of the friction chamber 52 to enter the inside of the dust collection cylinder 78 through the dust discharge channel 75. The air passes through the dust filter net 77 and is discharged.

[0046] Embodiment 2

[0047] The application also provides a refractory brick detection method, which is characterized by comprising the following steps:

[0048] S1, start the air pump 71. Since the air inlet channel 74 is blocked by the blocking plate 56 at this time, the airflow output by the air pump 71 pushes open the valve 73 and is output through the first output end of the shunt pipe 72. Then, the refractory brick to be detected is placed on the conveyor belt 2, and the conveyor belt 2 conveys the refractory brick. When the refractory brick moves to the top of the lifting trigger mechanism 4, the first motor 32 is started.

[0049] S2, after the first motor 32 is started, the screw rod 33 drives the threaded sleeve 37 to rise, and the threaded sleeve 37 rises while driving the lifting plate 41 to rise synchronously. In addition, during the rising of the threaded sleeve 37 and the lifting plate 41, the compressed first spring 34 gradually recovers. When the rising distance of the threaded sleeve 37 reaches a first threshold value, the top of the lifting plate 41 contacts the refractory brick on the conveying belt 2, and at the same time, the first spring 34 is completely reset. With the continuous rising of the threaded sleeve 37, the lifting plate 41 lifts the refractory brick;

[0050] S3, when the rising distance of the threaded sleeve 37 reaches a second threshold value, the first spring 34 pulls the driving block 36 through the rotating block 35, and then the driving block 36 removes the blockage of the passive lifting plate 44. At this time, under the pushing of the second spring 43, the two positioning push plates 42 respectively clamp the refractory brick from both sides, thereby completing the positioning of the refractory brick. At this time, the trigger plate 45 also moves synchronously due to the movement of the adjacent positioning push plate 42.

[0051] S4, when the rising distance of the threaded sleeve 37 reaches a third threshold value, the trigger plate 45 enters the inside of the installation groove 54 under the driving of the lifting plate 41 and starts to push the blocking plate 56 upward. When the rising distance of the threaded sleeve 37 reaches a fourth threshold value, the refractory brick enters the inside of the friction chamber 52 under the lifting of the lifting plate 41. Subsequently, with the continuous rising of the lifting plate 41, the refractory brick pushes the plurality of friction rollers 63, thereby causing the adjusting rod 61 to pull the fourth spring 64 through the end plate 65. At this time, the plurality of friction rollers 63 are attached to the top of the refractory brick and are continuously rotated under the driving of the second motor at the rear side of the connecting frame 62, thereby causing the adjusting rod 61 to pull the fourth spring 64 through the end plate 65.

[0052] S5, when the rising distance of the threaded sleeve 37 reaches a fifth threshold value, the top of the lifting plate 41 is attached to the closed cover 51, forming a closed chamber in the friction chamber 52, and the first motor 32 is stopped. At this time, the blocking plate 56 no longer blocks the air inlet channel 74 under the pushing of the trigger plate 45. The airflow output by the air pump 71 enters the inside of the air inlet channel 74 through the second output end of the shunt pipe 72, and then enters the inside of the friction chamber 52 through the through slot 46. The dust generated in the friction chamber 52 by friction enters the inside of the dust collecting cylinder 78 through the dust removal channel 75, and the air is discharged through the dust filter net 77.

[0053] S6, after the friction is completed, the first motor 32 drives the screw rod 33 to rotate in the opposite direction, thereby causing the driving mechanism 3, the lifting trigger mechanism 4, the closing mechanism 5, and the adjusting type friction mechanism 6 to reset in sequence. At this time, the refractory brick after friction falls on the top of the conveying belt 2 and is output by the conveying belt 2. The technician checks the refractory brick after friction, thereby determining whether the refractory brick is qualified. At the same time, the weight change of the dust generated in the friction process can be determined by measuring the weight of the dust collecting cylinder 78, thereby determining whether the refractory brick is qualified.

[0054] Finally, it should be noted that the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, as long as within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A refractory brick testing fixture, comprising a frame (1), characterized in that: The frame (1) is provided with a conveyor belt (2) for conveying conventional refractory bricks and arc-shaped refractory bricks. The bottom of the frame (1) is provided with a drive mechanism (3). The top of the drive mechanism (3) is fixedly provided with a lifting trigger mechanism (4). The drive mechanism (3) is located below the conveyor belt (2). The lifting trigger mechanism (4) is located inside the conveyor belt (2). The top of the frame (1) is fixedly nested with a closing mechanism (5). The top of the closing mechanism (5) is provided with an adjustable friction mechanism (6). Dust collection mechanisms (7) are provided on both sides of the closing mechanism (5). The drive mechanism (3) includes a base plate (31), a first motor (32), a screw (33), a first spring (34), a rotating block (35), an active push block (36), a threaded sleeve (37), a guide plate (38), and a guide rod (39); The base plate (31) is fixedly connected to the inner wall of the frame (1). The first motor (32) is fixedly installed at the bottom of the base plate (31). The screw (33) is rotatably nested at the top of the base plate (31) through a bearing and is connected to the first motor (32) in a transmission. The first spring (34) is fixedly connected to the top of the screw (33). The rotating block (35) is fixedly connected to the top of the first spring (34). The active push block (36) is rotatably nested at the top of the rotating block (35) through a bearing. The threaded sleeve (37) is sleeved on the outside of the screw (33) and threadedly connected to the screw (33). The guide plate (38) is fixedly sleeved on the bottom of the outside of the threaded sleeve (37). There are two guide rods (39). The two guide rods (39) are slidably installed on both sides of the top of the guide plate (38) and are fixedly connected to the base plate (31). The lifting triggering mechanism (4) includes a lifting plate (41), two sets of positioning components, a trigger plate (45) and a through groove (46). The positioning components include a positioning push plate (42), a second spring (43) and a passive support plate (44). The lifting plate (41) is fixedly sleeved on the top of the outer side of the threaded sleeve (37). The two sets of positioning components are located on the inner sides of the lifting plate (41). The positioning push plate (42) is slidably nested on the top of the lifting plate (41). The second spring (43) is fixedly connected to the outer side of the positioning push plate (42) and fixedly connected to the inner wall of the lifting plate (41). The passive support plate (44) is fixedly set on the top of the inner side of the positioning push plate (42) and fits against the active push block (36). The trigger plate (45) is fixedly set on the outer side of the adjacent positioning push plate (42). The through groove (46) is opened on the top of the trigger plate (45).

2. The refractory brick testing fixture according to claim 1, characterized in that: The sealing mechanism (5) includes a sealing cover (51), a friction cavity (52), a clearance groove (53), a mounting groove (54), a third spring (55), and a barrier plate (56).

3. The refractory brick testing fixture according to claim 2, characterized in that: The enclosure (51) is fixedly nested on the top of the frame (1), the friction cavity (52) is opened at the bottom of the enclosure (51), there are two clearance grooves (53), the two clearance grooves (53) are respectively opened on both sides of the bottom opening of the friction cavity (52), the mounting groove (54) is opened on the bottom left side of the enclosure (51), the third spring (55) is fixedly connected to the top of the inner side of the mounting groove (54), and the barrier plate (56) is slidably disposed in the inner side of the mounting groove (54) and fixedly connected to the third spring (55).

4. The refractory brick testing fixture according to claim 3, characterized in that: The adjustable friction mechanism (6) includes multiple sets of friction components, which are arranged sequentially from left to right. Each set of friction components includes an adjusting rod (61), a connecting frame (62), a friction roller (63), a fourth spring (64), and an end plate (65).

5. The refractory brick testing fixture according to claim 4, characterized in that: The adjusting rod (61) passes through the closed cover (51) and is slidably connected to the closed cover (51). The connecting frame (62) is fixedly installed at the bottom end of the adjusting rod (61). The friction roller (63) is rotatably nested inside the connecting frame (62) through a bearing. A second motor is fixedly installed on the rear side of the connecting frame (62). The second motor is connected to the friction roller (63) in a transmission manner. The fourth spring (64) and the end plate (65) are sequentially sleeved on the outside of the adjusting rod (61) from bottom to top. The fourth spring (64) is located between the end plate (65) and the closed cover (51). The end plate (65) is fixedly connected to the adjusting rod (61).

6. The refractory brick testing fixture according to claim 5, characterized in that: The dust collection mechanism (7) includes an air pump (71), a diverter pipe (72), a valve (73), an air inlet channel (74), a dust discharge channel (75), a sealing cover (76), a dust filter (77), and a dust collection cylinder (78).

7. The refractory brick testing fixture according to claim 6, characterized in that: The air pump (71) is fixedly installed on the top left side of the frame (1). The input end of the diverter pipe (72) is fixedly connected to the output end of the air pump (71). A valve (73) is fixedly connected to the first output end of the diverter pipe (72). The second output end of the diverter pipe (72) is fixedly installed through the left side of the enclosure (51). The air intake channel (74) is opened on the left side of the enclosure (51) and communicates with the baffle plate (56). The second output end of the diverter pipe (72) is communicated with the air intake channel (74). The dust discharge channel (75) is fixedly installed through the right side of the enclosure (51). The sealing cover (76) is fixedly connected to the bottom end of the dust discharge channel (75). The dust filter (77) is fixedly nested in the front of the dust discharge channel (75). The dust collection cylinder (78) is placed on the top right side of the base plate (31) and threadedly connected to the sealing cover (76).

8. A method for testing refractory bricks according to any one of claims 1-7, characterized in that, Specifically, the following steps are included: S1. Start the air pump (71). Since the air intake channel (74) is blocked by the baffle plate (56) at this time, the airflow output by the air pump (71) breaks through the valve (73) and is output through the first output end of the diverter (72). Then, place the refractory brick to be tested on the conveyor belt (2). The conveyor belt (2) transports the refractory brick. When the refractory brick moves to the top of the lifting trigger mechanism (4), start the first motor (32). S2. After the first motor (32) starts, it drives the threaded sleeve (37) to rise through the screw (33). When the threaded sleeve (37) rises, it drives the lifting plate (41) to rise synchronously. In addition, during the rising process of the threaded sleeve (37) and the lifting plate (41), the compressed first spring (34) gradually recovers. When the rising distance of the threaded sleeve (37) reaches the first threshold, the top of the lifting plate (41) contacts the refractory brick on the conveyor belt (2), and at the same time, the first spring (34) is completely reset. Subsequently, as the threaded sleeve (37) continues to rise, the lifting plate (41) lifts the refractory brick. S3. When the threaded sleeve (37) rises to the second threshold, the first spring (34) pulls the active push block (36) through the rotating block (35), thereby causing the active push block (36) to release the obstruction of the passive support plate (44). At this time, under the push of the second spring (43), the two positioning push plates (42) clamp the refractory brick from both sides, thereby completing the positioning of the refractory brick. At this time, the trigger plate (45) also moves synchronously due to the movement of the adjacent positioning push plate (42). S4. When the threaded sleeve (37) rises to the third threshold, the trigger plate (45) enters the inner side of the mounting groove (54) under the drive of the lifting plate (41) and begins to push the barrier plate (56) upward. When the threaded sleeve (37) rises to the fourth threshold, the refractory brick enters the inner side of the friction chamber (52) under the lifting of the lifting plate (41). Subsequently, as the lifting plate (41) continues to rise, the refractory brick pushes multiple friction rollers (63), thereby causing the adjusting rod (61) to pull the fourth spring (64) through the end plate (65). At this time, multiple friction rollers (63) are attached to the top of the refractory brick and drive the friction rollers (63) to rotate continuously under the drive of the second motor behind the connecting frame (62). S5. When the threaded sleeve (37) rises to the fifth threshold, the top of the lifting plate (41) is in contact with the closed cover (51), so that the friction chamber (52) forms a closed chamber and the first motor (32) is stopped. At this time, the baffle plate (56) no longer blocks the air intake channel (74) under the push of the trigger plate (45). The airflow output by the air pump (71) enters the inside of the air intake channel (74) through the second output end of the split pipe (72), and then passes through the through groove (46) into the inside of the friction chamber (52). This causes the dust generated by friction inside the friction chamber (52) to enter the dust collection cylinder (78) through the dust discharge channel (75). The air is discharged through the dust filter (77). S6. After the friction is completed, the first motor (32) drives the screw (33) to rotate in the opposite direction, thereby causing the drive mechanism (3), the lifting trigger mechanism (4), the sealing mechanism (5) and the adjustable friction mechanism (6) to reset in sequence. At this time, the refractory bricks after friction fall on the top of the conveyor belt (2) and are output by the conveyor belt (2). The technicians can check the refractory bricks after friction to determine whether the refractory bricks are qualified. At the same time, the weight of the dust generated during the friction process can be measured by the weight change of the dust collection cylinder (78) to determine whether the refractory bricks are qualified.

Citation Information

Patent Citations

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    CN111715552A

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