A truss robotic arm palletizing production line device for the production of a water pump diversion seat
Through the combination of truss robotic arm assembly and visual inspection table, the problems of low automation and poor safety and stability of the palletizing device in the automatic stamping production line of the pump diversion seat are solved, and the automatic and efficient palletizing and shifting of the pump diversion seat products are realized, meeting the requirements of layered inspection.
Patent Information
- Application Number
- CN202211693224.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-12-28
AI Technical Summary
The existing palletizing device of the automatic stamping production line of water pump diversion seat cannot realize automatic palletizing placement or displacement, has poor safety and stability, and cannot be placed in hierarchical order, which cannot meet the requirements for the use of layered detection and discharge water pump diversion seat products.
The truss robot arm assembly is used to combine the visual inspection table and the air nozzle pick-and-place plate assembly to realize the automatic grabbing, placing and shifting of the water pump flow guide product after the punching and forming. The visual inspection table is used to detect the product layer number and partition height to ensure that it is placed in hierarchical order. It is equipped with sensor alarm components and warning lights to improve the plating effect and safety and stability.
It realizes automatic and efficient palletizing and shifting of water pump diversion seat products, ensures good safety and stability, can be placed in hierarchical order, meets the requirements of layered inspection, and improves production efficiency and automation.
Smart Images

Figure CN116040327B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of truss robot arm palletizing devices for water pump guide seat automatic production lines, and in particular to a truss robot arm palletizing production line device for water pump guide seat production. Background Art
[0002] The water pump is an important component of water supply equipment and water supply system facilities, and the water pump guide seat is an important component in the production of water pumps. Stamping processing is required in the production of water pump guide seats and other supporting parts. The existing stamping process of water pump guide seats and other supporting parts usually uses a single process and a single workstation to operate, which results in low production efficiency. When people take the stamped parts and stack them, the surface of the semi-finished products or products may be slipped or bumped. To this end, our company has cooperated with relevant equipment manufacturers to develop an automatic stamping production line for water pump guide seats, in order to improve the production efficiency of water pump guide seats and other supporting stamping parts, while solving the defects of semi-finished products or products during the operation of the original single-workstation personnel;
[0003] The automated stamping production line for pump guide seats we jointly developed primarily includes an automatic feeding system, a press, and a palletizing device. However, the existing palletizing device had several issues: It couldn't automatically stack or shift the stamped pump guide seats, resulting in poor safety and stability and a low degree of automation. It also lacked a supporting sensing device, resulting in poor stacking efficiency. Furthermore, it couldn't stack the pump guide seats in order within the material frame, failing to meet the layer-by-layer detection and stacking requirements for pump guide seats. To address this, we developed a truss robotic arm palletizing production line for pump guide seat production. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the use of existing stacking devices. The present invention can grab and stack water pump guide seat products after stamping and forming, and can stack plastic partitions on each layer of water pump guide seat products after stacking, so that the water pump guide seat products can be stacked in the material frame in hierarchical order, realizing automatic stacking, placement and shifting of water pump guide seat products after stamping and forming, with good safety and stability, high degree of automation and high production efficiency. The present invention is suitable for promotion and use as a water pump guide seat stacking production line device after the water pump guide seat products are automatically stamped and formed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A truss robotic arm palletizing production line device for manufacturing a water pump guide seat, including a robotic arm assembly. The robotic arm assembly can grasp the water pump guide seat products after stamping and forming. A visual inspection table assembly is provided at the outer left front of the robotic arm assembly, and a truss robotic arm picking and placing device is provided below the outer side of the robotic arm assembly. The truss robotic arm picking and placing device includes a truss beam device and a nozzle picking and placing plate assembly. The truss beam device includes a vertical beam, a servo motor, and a cross beam guide rail. There are two groups of vertical beams, and the bottoms of the two groups of vertical beams are fixedly installed on the ground. The cross beam guide rail is installed on the upper tops of the two groups of vertical beams, and the servo motor is installed on the outer side of the end of the cross beam guide rail. It further includes:
[0007] The nozzle picking and placing plate assembly is arranged on the cross beam guide rail, and the servo motor is connected to the nozzle picking and placing plate assembly through a chain condition. The servo motor can make the nozzle picking and placing plate assembly move or not move on the cross beam guide rail.
[0008] In the area between the two groups of vertical beams below the cross beam guide rail, a partition table assembly, a frame one placement table assembly, and a frame two placement table assembly are arranged in sequence from left to right. A plastic partition is placed in the partition table assembly. The nozzle picking and placing plate assembly can suck the plastic partition in the partition table assembly and hierarchically place the sucked plastic partition into the frame one placement table assembly or the frame two placement table assembly.
[0009] The robotic arm assembly can place the grasped water pump guide seat products into the frame one placement table assembly or the frame two placement table assembly.
[0010] The visual inspection table assembly can detect the number of layers of the water pump guide seat products stacked by the robotic arm assembly in the frame one placement table assembly or the frame two placement table assembly. The visual inspection table assembly can also detect and identify the height of the plastic partition sucked by the nozzle picking and placing plate assembly. The visual inspection table assembly can meet the use requirements for hierarchical detection of the number of layers of the stacked pump guide seat products.
[0011] On the outer side below the truss beam device, there are two groups of grating sensor assemblies on the left and right. The two groups of grating sensor assemblies on the left and right can sense the objects passing between the two groups of grating sensor assemblies and transmit the sensed information to the overall control system of the truss robotic arm palletizing production line device of the present invention, ensuring good safety and stability of the overall operation of the truss robotic arm palletizing production line device of the present invention.
[0012] In order to be able to grab the water pump guide seat products or semi-finished products after stamping and automatically stack or shift them, preferably, the robotic arm assembly can be a six-axis robotic arm assembly device, and the six-axis robotic arm assembly device is installed in the front position between the material frame one placement table assembly and the material frame two placement table assembly. The six-axis robotic arm assembly device can move to grab the water pump guide seat products after stamping and place the grabbed water pump guide seat products into the material frame one placement table assembly or the material frame two placement table assembly.
[0013] The six-axis robotic arm assembly can automatically stack or shift the water pump guide seat products after stamping, with a high degree of automation.
[0014] In order to be able to absorb and move the plastic partition parts so that the plastic partition parts can isolate and stack the water pump guide seat products in the material frame in hierarchical order, preferably, the air nozzle pick-up and placement plate assembly includes an air nozzle suction plate assembly, a rear clamping slide, a longitudinal beam, a longitudinal linkage chain condition and a servo motor. The back of the rear clamping slide is installed on the crossbeam guide rail in the truss beam device. The servo motor is connected to the rear clamping slide in the air nozzle pick-up and placement plate assembly through the chain condition. The longitudinal beam is installed on the front of the rear clamping slide. The air nozzle suction plate assembly is clamped on the longitudinal beam. One end of the longitudinal linkage chain condition is connected to the air nozzle suction plate assembly, and the other end of the longitudinal linkage chain condition is connected to the servo motor. The servo motor is installed on the upper top of the longitudinal beam.
[0015] Servo motor 2 can drive the air nozzle suction plate assembly to move up and down on longitudinal beam 1. The bottom of the air nozzle suction plate assembly can smoothly absorb the plastic partition parts in the partition platform assembly and ensure that the plastic partition parts do not separate from the bottom of the air nozzle suction plate assembly during the absorption process, so that the plastic partition parts can isolate and stack the water pump guide seat products in the material frame in hierarchical order.
[0016] In order to enable the air nozzle suction plate assembly to stably suck up the deformed plastic partition parts on the partition table assembly, and stack the plastic partition parts in hierarchical order, in the material frame one placement table assembly or the material frame two placement table assembly, further, the air nozzle suction plate assembly comprises a rubber air suction nozzle, a hollow air suction rod, a spring joint, a beam frame table assembly and a screw-connected clamping plate. The screw-connected clamping plate is clamped on the longitudinal beam one, the bottom of the screw-connected clamping plate is connected to the upper part of the beam frame table assembly, the side of the screw-connected clamping plate is connected to one end of the longitudinal linkage chain condition, the spring joint is embedded in the beam frame table assembly, the hollow air suction rod is inserted into the spring joint, and the bottom of the hollow suction rod is screwed to the upper part of the rubber air suction nozzle.
[0017] The hollow suction rod can be pressed up and down at the connection of the spring joint to adjust the height, so that the rubber air suction nozzle at the bottom of the hollow suction rod can stably suck up the deformed plastic partition.
[0018] The servo motor two in the nozzle picking and placing plate assembly can drive the screwed clamping plate part and the beam frame table part to move up and down on the first longitudinal beam.
[0019] When the servo motor two drives the screwed clamping plate part and the beam frame table part to move downward and reach the in-place position, the rubber air suction nozzle at the bottom of the hollow air suction rod at the spring joint part embedded on the beam frame table part contacts the upper surface of the plastic partition part. The hollow air suction rod and the rubber air suction nozzle can stably suck the plastic partition part in the partition table assembly by suction. Then the servo motor two drives the screwed clamping plate part and the beam frame table part to move upward. When it reaches the visual inspection table assembly to detect and identify the height of the nozzle picking and placing plate assembly sucking the plastic partition part, the servo motor two, the screwed clamping plate part and the beam frame table part all stop moving.
[0020] Subsequently, the servo motor in the truss beam device can drive the entire nozzle picking and placing plate assembly to move rightward on the cross beam guide rail. When the entire nozzle picking and placing plate assembly moves to the set position above the first material frame placing table assembly or the set position above the second material frame placing table assembly, the servo motor stops working, and the servo motor two rotates and works. Then the servo motor two drives the screwed clamping plate part and the beam frame table part to move downward, and places the plastic partition part sucked by the hollow air suction rod and the rubber air suction nozzle into the first material frame placing table assembly or the second material frame placing table assembly. The hollow air suction rod and the rubber air suction nozzle exhaust air, and the plastic partition part at the bottom of the rubber air suction nozzle is stably placed in the first material frame placing table assembly or the second material frame placing table assembly.
[0021] Then, the servo motor two drives the screwed clamping plate part and the beam frame table part to move upward again. When it reaches the visual inspection table assembly to detect and identify the height of the nozzle picking and placing plate assembly sucking the plastic partition part, the servo motor two, the screwed clamping plate part and the beam frame table part all stop moving. The servo motor in the truss beam device can drive the entire nozzle picking and placing plate assembly to move leftward on the cross beam guide rail and return to the original initial position. During subsequent continuous production and palletizing, it runs reciprocally according to this process.
[0022] In order to be able to give an alarm when the plastic partition parts inside the partition table assembly are taken out completely, prompt the staff to stack plastic partition parts inside the partition table assembly, and make the stacking effect good. Preferably, the partition table assembly has a partition table, a limiting component and an inductor alarm component. The bottom of the partition table is installed on the ground on the left side within the area between two vertical beams below the cross beam guide rail. The bottom of the limiting component is installed on the partition table, and the inductor alarm component is installed at the lower part inside the limiting component.
[0023] The inner side of the limiting component on the partition table can place plastic partition parts in layers. When the plastic partition parts inside the limiting component on the partition table are completely sucked and taken out by the nozzle picking and placing plate assembly, the inductor alarm component can give an alarm to prompt the staff to stack plastic partition parts inside the limiting component on the partition table to make the stacking effect good.
[0024] In order to achieve a visual prompt for replacement after the palletizing of the first material frame and the second material frame is full of materials, and to ensure good safety and stability in the overall placement of the first material frame and the second material frame. Further, the first material frame placement table assembly has a first positioning table plate member and a first clamping support table member. The bottoms of the first positioning table plate member and the first clamping support table member are installed on the ground in the middle of the area between the two sets of vertical beams under the cross beam guide rail. There is a first interval area between the first positioning table plate member and the first clamping support table member. The inner side of the first positioning table plate member and the upper part of the first clamping support table member can place the first material frame. The bottom of the first material frame has rollers, and the rollers at the bottom of the first material frame are clamped and placed in the first interval area between the first positioning table plate member and the first clamping support table member, which can ensure good safety and stability in the overall placement of the first material frame.
[0025] The second material frame placement table assembly has a second positioning table plate member and a second clamping support table member. The bottoms of the second positioning table plate member and the second clamping support table member are installed on the ground on the right side of the area between the two sets of vertical beams under the cross beam guide rail. There is a second interval area between the second positioning table plate member and the second clamping support table member. The inner side of the second positioning table plate member and the upper part of the second clamping support table member can place the second material frame. The bottom of the second material frame has rollers, and the rollers at the bottom of the second material frame are clamped and placed in the second interval area between the second positioning table plate member and the second clamping support table member, which can ensure good safety and stability in the overall placement of the second material frame.
[0026] Warning lights are provided inside both the first material frame and the second material frame. After the first material frame or the second material frame is palletized and full of materials, the warning light inside the first material frame or the warning light inside the second material frame will light up, prompting the staff to start the AGV cart to pick up the first material frame or the second material frame and put in an empty first material frame or second material frame. The warning lights are used in conjunction with the first material frame and the second material frame, and can achieve a visual prompt for replacement after the palletizing of the first material frame and the second material frame is full of materials.
[0027] Compared with the prior art, the present invention provides a truss robotic arm palletizing production line device for the production of a water pump guide seat, having the following beneficial effects:
[0028] 1. By arranging a visual inspection table assembly on the outer left front side of the robotic arm assembly, the robotic arm assembly can pick up the water pump guide seat product and stack it into the first material frame placement table assembly or the second material frame placement table assembly.
[0029] The visual inspection table assembly can detect the number of layers of the water pump guide seat products stacked by the robotic arm assembly in the first material frame placement table assembly or the second material frame placement table assembly. The visual inspection table assembly can also detect and identify the height of the air nozzle pick-and-place plate assembly sucking the plastic partition member, meeting the usage requirements for detecting and stacking the number of layers of the pump guide seat products in layers.
[0030] By using the matching combination of the robotic arm assembly and the vision inspection table assembly, the problem that the original palletizing device cannot stack the water pump guide seat products in the material box in a hierarchical order and cannot meet the usage requirements of detecting and stacking the number of layers of the water pump guide seat products can be solved;
[0031] 2. The air nozzle picking and placing plate assembly can stably pick up the deformed plastic partition on the partition table assembly and stack the plastic partitions in a hierarchical order in the placement table assembly of the first material box or the placement table assembly of the second material box. Then, by using the air nozzle picking and placing plate assembly in combination with the truss beam device and the robotic arm assembly, the problems existing in the use of the original palletizing device can be solved: it cannot automatically stack and place or shift the water pump guide seat products after stamping and forming, has poor safety and stability, and low automation.
[0032] Among them, the robotic arm assembly automatically grabs the water pump guide seat after stamping and stacks the water pump guide seat products after stamping and forming into the first material box or the second material box. After each layer of water pump guide seat products is stacked, the rubber air suction nozzle in the air nozzle picking and placing plate assembly can stably pick up the deformed plastic partition on the partition table assembly and stack the plastic partitions in a hierarchical order on the water pump guide seat products after each layer is stacked in the first material box or the second material box, realizing automatic stacking, placing and shifting of the water pump guide seat products after stamping and forming, with good safety and stability, high automation and high production efficiency;
[0033] 3. By setting an inductor alarm assembly at the lower part inside the limit assembly on the partition table of the partition table assembly, the inductor alarm assembly can give an alarm when the plastic partition inside the partition table assembly is taken out, prompting the staff to stack the plastic partitions inside the partition table assembly, resulting in good stacking effect. At the same time, warning lights are provided in the first material box of the first material box placement table assembly and the second material box of the second material box placement table assembly. The warning lights can provide visual prompts for replacing the first material box and the second material box after they are stacked and filled with materials, solving the problem of poor stacking effect due to the lack of a supporting induction device in the use of the original palletizing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 FIG. 15 is a schematic front view of the overall truss robotic arm palletizing production line device for manufacturing a water pump guide seat according to the present invention;
[0035] Figure 2 FIG. 19 is a schematic top view of the overall truss robotic arm palletizing production line device for manufacturing a water pump guide seat according to the present invention;
[0036] Figure 3 FIG. 23 is a schematic view of the overall truss robotic arm palletizing production line device for manufacturing a water pump guide seat according to the present invention from left to right.
[0037] In the figure: 1. Robotic arm assembly; 2. Visual inspection table assembly; 3. Partition table assembly; 31. Limit assembly; 32. Partition table; 33. Inductor alarm assembly; 4. Grating inductor assembly; 5. Truss robotic arm picking and placing device; 6. Frame one placement table assembly; 61. Positioning table plate part one; 62. Clamping support table part one; 63. Frame one; 64. Interval area one; 7. Frame two placement table assembly; 71. Positioning table plate part two; 72. Clamping support table part two; 73. Frame two; 74. Interval area two; 8. Air nozzle picking and placing plate assembly; 81. Rubber air suction nozzle; 82. Hollow air suction rod; 83. Beam frame table part; 84. Screwed clamping plate part; 85. Rear clamping slide; 86. Longitudinal beam one; 87. Servo motor two; 88. Longitudinal linkage chain condition; 9. Truss beam device; 91. Vertical beam; 92. Cross beam guide rail; 93. Servo motor; 10. Plastic partition part. Detailed implementation mode
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0039] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0040] The present invention will be further described in detail below in conjunction with the embodiments and the detailed implementation mode.
[0041] Referring to the accompanying drawings: A truss robotic arm palletizing production line device for the production of a water pump guide seat includes a robotic arm assembly 1. The robotic arm assembly 1 can grasp the pump guide seat products after stamping and processing. A visual inspection table assembly 2 is provided on the outer left front of the robotic arm assembly 1. A truss robotic arm picking and placing device 5 is provided below the outer side of the robotic arm assembly 1. The truss robotic arm picking and placing device 5 includes a truss beam device 9 and an air nozzle picking and placing plate assembly 8. The truss beam device 9 includes a vertical beam 91, a servo motor 93, and a cross beam guide rail 92. There are two groups of vertical beams 91. The bottoms of the two groups of vertical beams 91 are fixedly installed on the ground. The cross beam guide rail 92 is installed on the upper tops of the two groups of vertical beams 91. The servo motor 93 is installed on the outer side of the end of the cross beam guide rail 92. It further includes:
[0042] The nozzle pick - and - place plate assembly 8 is arranged on the cross - beam guide rail 92. The servo motor 93 is connected to the nozzle pick - and - place plate assembly 8 through a chain. The servo motor 93 can make the nozzle pick - and - place plate assembly 8 move or stay still on the cross - beam guide rail 92.
[0043] In the area between two groups of vertical beams 91 below the cross - beam guide rail 92, a partition table assembly 3, a frame one placement table assembly 6, and a frame two placement table assembly 7 are arranged in sequence from left to right. A plastic partition piece 10 is placed in the partition table assembly 3. The nozzle pick - and - place plate assembly 8 can suck the plastic partition piece 10 in the partition table assembly 3 and place the sucked plastic partition piece 10 into the frame one placement table assembly 6 or the frame two placement table assembly 7 in layers.
[0044] The robotic arm assembly 1 can put the grabbed pump flow - guide seat products into the frame one placement table assembly 6 or the frame two placement table assembly 7.
[0045] The vision inspection table assembly 2 can detect the number of layers of the pump flow - guide seat products stacked by the robotic arm assembly 1 in the frame one placement table assembly 6 or the frame two placement table assembly 7. The vision inspection table assembly 2 can also detect and identify the height of the plastic partition piece 10 sucked by the nozzle pick - and - place plate assembly 8. The vision inspection table assembly 2 can meet the usage requirements of layer - by - layer inspection of the number of layers of the stacked pump flow - guide seat products.
[0046] There are two groups of grating sensor assemblies 4, left and right, arranged below the outside of the truss beam device 9. The two groups of grating sensor assemblies 4, left and right, can sense the objects passing between them and transmit the sensed information to the overall control system operation console device of the present invention's truss robotic arm palletizing production line device, ensuring good safety and stability in the overall operation of the present invention's truss robotic arm palletizing production line device.
[0047] The robotic arm assembly 1, the vision inspection table assembly 2, the partition table assembly 3, the frame one placement table assembly 6, the frame two placement table assembly 7, the truss beam device 9, and the nozzle pick - and - place plate assembly 8 are all connected to the overall control system operation console device through wire harnesses. The overall control system operation console device can control whether the robotic arm assembly 1, the vision inspection table assembly 2, the partition table assembly 3, the frame one placement table assembly 6, the frame two placement table assembly 7, the truss beam device 9, and the nozzle pick - and - place plate assembly 8 work or not.
[0048] In order to grab the formed or semi - finished products of the water pump flow - guide seat after stamping and perform automatic palletizing placement or shifting, the robotic arm assembly 1 can be a six - axis robotic arm assembly device. The six - axis robotic arm assembly device is installed in the front - facing position between the frame one placement table assembly 6 and the frame two placement table assembly 7. The six - axis robotic arm assembly device can move to grab the formed water pump flow - guide seat products after stamping and put the grabbed water pump flow - guide seat products into the frame one placement table assembly 6 or the frame two placement table assembly 7.
[0049] The six-axis robotic arm assembly can automatically stack or shift the formed water pump guide seat products after stamping, with a high degree of automation.
[0050] In order to suck and move the plastic partition parts so that the plastic partition parts can isolate and stack the water pump guide seat products in the material box in a hierarchical order, the nozzle pick-and-place plate assembly 8 has a nozzle suction plate assembly, a rear positioning slide plate 85, a first longitudinal beam 86, a longitudinal linkage chain condition 88, and a second servo motor 87. The back of the rear positioning slide plate 85 is mounted on the cross beam guide 92 of the truss beam device 9. The servo motor 93 is connected to the rear positioning slide plate 85 in the nozzle pick-and-place plate assembly 8 through a chain condition. The first longitudinal beam 86 is mounted on the front of the rear positioning slide plate 85. The nozzle suction plate assembly is clamped on the first longitudinal beam 86. One end of the longitudinal linkage chain condition 88 is connected to the nozzle suction plate assembly, and the other end of the longitudinal linkage chain condition 88 is connected to the second servo motor 87. The second servo motor 87 is mounted on the top of the first longitudinal beam 86.
[0051] The second servo motor 87 can drive the nozzle suction plate assembly to move up and down on the first longitudinal beam 86. The bottom of the nozzle suction plate assembly can stably suck the plastic partition parts 10 in the partition table assembly 3 and ensure that the plastic partition parts 10 do not break away from the bottom of the nozzle suction plate assembly during the suction process, so that the plastic partition parts 10 can isolate and stack the pump guide seat products in the material box in a hierarchical order.
[0052] In order to enable the nozzle suction plate assembly to stably suck the deformed plastic partition parts 10 on the partition table assembly 3 and stack the plastic partition parts 10 in a hierarchical order, in the material box one placement table assembly 6 or the material box two placement table assembly 7, the nozzle suction plate assembly has rubber air suction nozzles 81, hollow air suction rods 82, spring joint parts, beam frame table parts 83, and screw-connected positioning plate parts 84. The screw-connected positioning plate parts 84 are clamped on the first longitudinal beam 86. The bottom of the screw-connected positioning plate parts 84 is connected to the upper part of the beam frame table parts 83. The side of the screw-connected positioning plate parts 84 is connected to one end of the longitudinal linkage chain condition 88. The spring joint parts are embedded in the beam frame table parts 83. The hollow air suction rods 82 are inserted into the spring joint parts. The bottom of the hollow air suction rods 82 is screwed to the upper part of the rubber air suction nozzles 81.
[0053] The hollow air suction rods 82 can be pressed up and down with adjustable height at the connection of the spring joint parts, so that the rubber air suction nozzles 81 at the bottom of the hollow air suction rods 82 can stably suck the deformed plastic partition parts 10.
[0054] The second servo motor 87 in the nozzle pick-and-place plate assembly 8 can drive the screw-connected positioning plate parts 84 and the beam frame table parts 83 to move up and down on the first longitudinal beam 86.
[0055] When the servo motor two 87 drives the screwed clamping plate member 84 and the beam frame table member 83 to move downward and in place, the rubber air suction nozzle 81 at the bottom of the hollow air suction rod member 82 at the spring joint member embedded in the beam frame table member 83 contacts the upper surface of the plastic partition member 10. The hollow air suction rod member 82 and the rubber air suction nozzle 81 can stably suck the plastic partition member 10 in the partition table assembly 3 by suction. Then the servo motor two 87 drives the screwed clamping plate member 84 and the beam frame table member 83 to move upward, until the vision inspection table assembly 2 detects and identifies the height at which the air nozzle pick-and-place plate assembly 8 sucks the plastic partition member 10. At this time, the servo motor two 87, the screwed clamping plate member 84, and the beam frame table member 83 all stop moving.
[0056] Subsequently, the servo motor 93 in the truss beam device 9 works to drive the air nozzle pick-and-place plate assembly 8 to move rightward as a whole on the cross beam guide 92. When the air nozzle pick-and-place plate assembly 8 moves as a whole to a set position above the frame one placement table assembly 6 or above the frame two placement table assembly 7, the servo motor 93 stops working, and the servo motor two 87 rotates and works. The servo motor two 87 then drives the screwed clamping plate member 84 and the beam frame table member 83 to move downward, and places the plastic partition member 10 sucked by the hollow air suction rod member 82 and the rubber air suction nozzle 81 into the frame one placement table assembly 6 or the frame two placement table assembly 7. The hollow air suction rod member 82 and the rubber air suction nozzle 81 exhaust air, and the plastic partition member 10 at the bottom of the rubber air suction nozzle 81 is stably placed in the frame one placement table assembly 6 or the frame two placement table assembly 7.
[0057] Then, the servo motor two 87 drives the screwed clamping plate member 84 and the beam frame table member 83 to move upward again, until the vision inspection table assembly 2 detects and identifies the height at which the air nozzle pick-and-place plate assembly 8 sucks the plastic partition member 10. At this time, the servo motor two 87, the screwed clamping plate member 84, and the beam frame table member 83 all stop moving. The servo motor 93 in the truss beam device 9 works to drive the air nozzle pick-and-place plate assembly 8 to move leftward as a whole on the cross beam guide 92 and return to the original initial position. During subsequent continuous production and palletizing, the process is repeated according to this procedure.
[0058] In order to give an alarm when the plastic partition members 10 inside the partition table assembly 3 are taken out completely, to prompt the staff to stack the plastic partition members 10 inside the partition table assembly 3 and to achieve good stacking effect, the partition table assembly 3 includes a partition table 32, a limit component 31, and an inductor alarm component 33. The bottom of the partition table 32 is installed on the ground on the left side within the area between two vertical beams 91 below the cross beam guide 92. The bottom of the limit component 31 is installed on the partition table 32, and the inductor alarm component 33 is installed at the lower part inside the limit component 31.
[0059] On the inner side of the upper limit component 31 of the partition table 32, plastic partition parts 10 can be placed in layers. When the plastic partition parts 10 on the inner side of the upper limit component 31 of the partition table 32 are all picked up by the air nozzle picking and placing plate component 8, the sensor alarm component 33 can give an alarm to prompt the staff to stack the plastic partition parts 10 on the inner side of the upper limit component 31 of the partition table 32, so as to achieve a good stacking effect.
[0060] In order to achieve a visual prompt for replacement after the palletizing of the material frame one 63 and the material frame two 73 is full of materials, and to ensure good safety and stability of the overall placement of the material frame one 63 and the material frame two 73, the material frame one placement table component 6 has a positioning table plate part one 61 and a clamping support table part one 62. The bottoms of the positioning table plate part one 61 and the clamping support table part one 62 are installed on the ground in the middle of the area between the two groups of vertical beams 91 below the cross beam guide 92. The positioning table plate part one 61 is entirely located outside the clamping support table part one 62. There is an interval area one 64 between the positioning table plate part one 61 and the clamping support table part one 62. The inner side of the positioning table plate part one 61 and the upper part of the clamping support table part one 62 can place the material frame one 63. The bottom of the material frame one 63 has rollers, and the rollers at the bottom of the material frame one 63 are clamped and placed in the interval area one 64 between the positioning table plate part one 61 and the clamping support table part one 62, which can ensure good safety and stability of the overall placement of the material frame one 63.
[0061] The material frame two placement table component 7 has a positioning table plate part two 71 and a clamping support table part two 72. The bottoms of the positioning table plate part two 71 and the clamping support table part two 72 are installed on the ground on the right side of the area between the two groups of vertical beams 91 below the cross beam guide 92. The positioning table plate part two 71 is entirely located outside the clamping support table part two 72. There is an interval area two 74 between the positioning table plate part two 71 and the clamping support table part two 72. The inner side of the positioning table plate part two 71 and the upper part of the clamping support table part two 72 can place the material frame two 73. The bottom of the material frame two 73 has rollers, and the rollers at the bottom of the material frame two 73 are clamped and placed in the interval area two 74 between the positioning table plate part two 71 and the clamping support table part two 72, which can ensure good safety and stability of the overall placement of the material frame two 73.
[0062] Warning lights are installed in both the material frame one 63 and the material frame two 73. After the palletizing in the material frame one 63 or the material frame two 73 is full of materials, the warning light in the material frame one 63 or the warning light in the material frame two 73 will light up, prompting the staff to start the AGV cart to take away the material frame one 63 or the material frame two 73 and put in an empty material frame one 63 or material frame two 73. The warning lights cooperate with the material frame one 63 and the material frame two 73 to achieve a visual prompt for replacement after the palletizing of the material frame one 63 and the material frame two 73 is full of materials.
[0063] In the palletizing production line device of the truss robotic arm for the production of the water pump guide seat of the present invention, the robotic arm assembly 1 can automatically grasp the water pump guide seat after stamping processing, and stack the water pump guide seat products after stamping processing into the first material box 63 or the second material box 73. After the stacking of each layer of water pump guide seat products in the first material box 63 or the second material box 73 is completed, the rubber air suction nozzle 81 in the air nozzle picking and placing plate assembly 8 can stably suck up the plastic partition member 10 on the partition taking platform assembly 3, and stack the plastic partition members 10 in hierarchical order. On the water pump guide seat products after the stacking of each layer in the first material box 63 or the second material box 73, automatic palletizing placement and displacement of the water pump guide seat products after stamping processing are realized, with good safety and stability, high automation degree, and high production efficiency.
[0064] The present invention can solve the problems existing in the use of the original palletizing device: it cannot automatically palletize and place or displace the water pump guide seat products after stamping processing, with poor safety and stability and low automation degree; there is no supporting induction device, and the stacking effect is poor; it cannot stack the water pump guide seat products in hierarchical order in the material box, and cannot meet the use requirements of detecting the number of layers of the stacked water pump guide seat products by layer. Moreover, the present invention can automatically palletize and place and displace the water pump guide seat products after stamping processing, with good safety and stability, high automation degree, and high production efficiency. It is suitable for popularization and use as a palletizing production line device for water pump guide seats after the automatic stamping processing and forming of water pump guide seat products.
[0065] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. A truss robotic arm palletizing production line device for the production of a water pump guide seat, including a robotic arm assembly. The robotic arm assembly can grasp the water pump guide seat products after stamping and forming. A visual inspection table assembly is provided at the outer left front of the robotic arm assembly. A truss robotic arm picking and placing device is provided below the outer side of the robotic arm assembly. The truss robotic arm picking and placing device includes a truss beam device and a nozzle picking and placing plate assembly. The truss beam device includes vertical beams, a servo motor, and a cross beam guide rail. There are two groups of vertical beams, and the bottoms of the two groups of vertical beams are fixedly installed on the ground. The cross beam guide rail is installed on the upper tops of the two groups of vertical beams. The servo motor is installed on the outer side of the end of the cross beam guide rail. It is characterized in that, It further includes: The nozzle pick - and - place plate assembly is arranged on the cross - beam guide rail. The servo motor is connected to the nozzle pick - and - place plate assembly through a chain condition. In the area between two groups of vertical beams below the cross - beam guide rail, a partition table assembly, a first material - frame placement table assembly, and a second material - frame placement table assembly are arranged in sequence from left to right. A plastic partition piece is placed in the partition table assembly. The nozzle pick - and - place plate assembly can suck the plastic partition piece in the partition table assembly and place the sucked plastic partition piece into the first material - frame placement table assembly or the second material - frame placement table assembly in layers. The robotic arm assembly can place the grabbed water - pump diversion seat product into the first material - frame placement table assembly or the second material - frame placement table assembly. On the outer side and below of the truss beam device, there are two groups of grating sensor assemblies on the left and right.
2. The palletizing production line device of the truss robot for manufacturing the water pump guide seat according to claim 1, wherein, The robotic arm assembly can be a six - axis robotic arm assembly device, and the six - axis robotic arm assembly device is installed at the front - center position between the first material - frame placement table assembly and the second material - frame placement table assembly.
3. The palletizing production line device of the truss robotic arm for manufacturing the water pump guide seat according to claim 1, characterized in that, The nozzle pick - and - place plate assembly includes a nozzle suction plate assembly, a rear - clamping slide plate, a first longitudinal beam, a longitudinal linkage chain condition, and a second servo motor. The back of the rear - clamping slide plate is installed on the cross - beam guide rail in the truss beam device. The servo motor is connected to the rear - clamping slide plate in the nozzle pick - and - place plate assembly through a chain condition. The first longitudinal beam is installed on the front of the rear - clamping slide plate. The nozzle suction plate assembly is clamped on the first longitudinal beam. One end of the longitudinal linkage chain condition is connected to the nozzle suction plate assembly, and the other end of the longitudinal linkage chain condition is connected to the second servo motor. The second servo motor is installed on the top of the first longitudinal beam.
4. The palletizing production line device of a truss robotic arm for manufacturing a water pump guide seat according to claim 3, wherein, The nozzle suction plate assembly includes a rubber air suction nozzle, a hollow air - suction rod, a spring joint piece, a beam - frame table piece, and a screwed - in clamping plate piece. The screwed - in clamping plate piece is clamped on the first longitudinal beam. The bottom of the screwed - in clamping plate piece is connected to the upper part of the beam - frame table piece. The side of the screwed - in clamping plate piece is connected to one end of the longitudinal linkage chain condition. The spring joint piece is embedded in the beam - frame table piece. The hollow air - suction rod is inserted into the spring joint piece. The bottom of the hollow air - suction rod is screwed to the upper part of the rubber air suction nozzle.
5. The palletizing production line device of the truss robotic arm for the production of a water pump guide seat according to claim 1, characterized in that, The partition table assembly includes a partition table, a limit component, and an inductor alarm component. The bottom of the partition table is installed on the ground on the left side in the area between two groups of vertical beams below the cross - beam guide rail. The bottom of the limit component is installed on the partition table. The inductor alarm component is installed at the lower part inside the limit component.
6. The palletizing production line device of the truss robotic arm for manufacturing the water pump guide seat according to claim 1, wherein, The first material - frame placement table assembly includes a first positioning table plate piece and a first clamping support table piece. The bottoms of the first positioning table plate piece and the first clamping support table piece are installed on the ground in the middle of the area between two groups of vertical beams below the cross - beam guide rail. There is a first interval between the first positioning table plate piece and the first clamping support table piece. Inside the first positioning table plate piece and on the upper part of the first clamping support table piece, the first material - frame can be placed. The bottom of the first material - frame has rollers, and the rollers at the bottom of the first material - frame are clamped and placed in the first interval between the first positioning table plate piece and the first clamping support table piece. The material frame two placement table assembly has a positioning table plate member two and a clamping support table member two. The bottoms of the positioning table plate member two and the clamping support table member two are installed on the ground in the right area between two groups of vertical beams below the cross beam guide rail. There is an interval area two between the positioning table plate member two and the clamping support table member two. The inner side of the positioning table plate member two and the upper part of the clamping support table member two can place the material frame two. The bottom of the material frame two has rollers, and the rollers at the bottom of the material frame two are clamped and placed in the interval area two between the positioning table plate member two and the clamping support table member two. Warning lights are provided in both the material frame one and the material frame two.
Citation Information
Patent Citations
Truss mechanical arm stacking production line device for water pump flow guide base production
CN219429160U