A continuous terminal cutting system

By designing a continuous terminal cutting system that integrates cutting, inspection, and shipping modules, the problems of large size and automated monitoring of terminal cutting equipment have been solved, realizing the miniaturization and automated production of the equipment and improving the flexibility and data-driven management capabilities of the production line.

CN116060505BActive Publication Date: 2026-02-24YUAN CHENG AUTOMATIC CONTROL CO LTD
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Patent Information

Application Number
CN202111274559.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-29
Publication Date
2026-02-24
Estimated Expiration
2041-10-29

AI Technical Summary

Technical Problem

Existing terminal cutting equipment is bulky, inconvenient, and lacks network information cloud computing capabilities, making it difficult to achieve automatic quality control monitoring and tracking, which limits production efficiency and flexibility.

Method used

A continuous terminal cutting system was designed, including a continuous terminal cutting machine, a judgment module, a quality control module, a post-processing docking and shipping module, and a server. It integrates cutting, inspection, and shipping processes, supports automated processing and data-driven quality control, and enables remote control through a single-chip control circuit board and mobile devices.

Benefits of technology

It enables miniaturization, portability, and automated processing of cutting equipment, improves the flexibility of production lines and data-driven quality control capabilities, reduces equipment adjustment and maintenance costs, and expands industrial utilization.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

Disclosed is a continuous terminal cutting system, comprising at least one continuous terminal cutting machine, a first driving device and a swing mechanism, the first driving device drives the swing mechanism arranged in the outer box to cut the product or material to be cut; a judgment module is connected to the at least one continuous terminal cutting machine to determine whether the product processed by the terminal cutting machine needs quality control and post-processing delivery; a quality control module is connected to the cutting machine and the judgment module to perform error inspection on the product or material to be cut and collect quality control data; a post-processing docking and delivery module is connected to the quality control module to reprocess or automatically package and deliver the product or material to be cut; and a server is connected to the at least one continuous terminal cutting machine, the quality control module and the post-processing docking and delivery module to control the work of each module and collect corresponding data. The system realizes automatic processing, detection and delivery process of the terminal to be cut, and facilitates mass production and management and control.
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Description

Technical Field

[0001] This invention relates to the technical field of terminal cutting production, and particularly to a continuous terminal cutting system. Background Technology

[0002] Traditional material processing and manufacturing processes, such as semiconductors (materials), metals, plastics, and wires, rely on production lines built from a series of specialized equipment. These are typically large-scale factory equipment, requiring the establishment of a complete production line within the factory before they can be fully operational. However, for smaller, simpler production lines, or those with a wider variety of products, the existing production equipment can easily hinder the process and speed of mass production of new products.

[0003] In terms of equipment types for a crucial step in production, traditional pin cutting equipment is large-scale. While it is highly efficient, it often only supports one type of material and equipment for pin cutting. Furthermore, it has high maintenance costs, and the time and cost of replacing or adjusting the equipment after the production line is established are also high.

[0004] From a system perspective: Pin cutting equipment is not yet intelligent and systematic. Pin cutting machines are usually used when materials enter the finishing stage, but the materials that have been pinned still require traditional manual quality control. Because of the lack of data and data collection functions, there is still a gap between the materials that have been pinned and the materials that meet the quality standards.

[0005] Existing pin cutting devices generally need to be fixed to a workbench, are bulky and not portable, and lack network connectivity and cloud computing capabilities, making it difficult to achieve automatic quality control monitoring and tracking. This greatly reduces their practicality, which is a problem that the industry urgently needs to solve. Summary of the Invention

[0006] To address the technical problems of existing pin cutting equipment, which generally requires a fixed workbench, is bulky, lacks portability, and lacks network connectivity and cloud computing capabilities, making it difficult to achieve automatic quality control monitoring and tracking, this invention proposes a continuous terminal cutting system to solve the aforementioned problems in the prior art.

[0007] This invention proposes a continuous terminal cutting system, comprising at least one continuous terminal cutting machine, including an outer casing, a first driving device, and a swing mechanism. The first driving device drives the swing mechanism, located within the outer casing, to cut the product or material containing the terminal to be cut. A judgment module, connected to the at least one continuous terminal cutting machine, determines whether the product processed by the terminal cutting machine requires quality control and post-processing before shipment. A quality control module, connected to the cutting machine and the judgment module, is used to inspect the product or material containing the terminal to be cut for errors and collect quality control data. A post-processing docking and shipping module, connected to the quality control module, is used for reprocessing or automatically packaging the product or material containing the terminal to be cut. A server, connected to the at least one continuous terminal cutting machine, the quality control module, and the post-processing docking and shipping module, controls the operation of each module and collects corresponding data. This system integrates the cutting machine, the quality control module, and the post-processing docking or automatic shipping module, realizing an automated processing, inspection, and shipping process for the terminal to be cut, facilitating mass production and control.

[0008] Preferably, the product or material to be cut includes continuous terminals and feed bars, which may be semiconductors, metals, plastics, or wires. This system can be used for processing different types of terminals.

[0009] Preferably, the upper end of the outer casing has a notch, and the other end is provided with a handle. An openable and closable cover is provided on the notch, and the outer casing on one side of the notch is provided with a terminal outlet corresponding to the swing mechanism. The continuous terminal cutting machine with this structure is small in size and portable.

[0010] In a further preferred embodiment, the notch is provided with an inlet and guide rail mechanism for the product or material to be cut, and a photoelectric sensing device for error detection is provided on the side of the guide rail mechanism near the outlet. This configuration allows for real-time monitoring of the material discharge status.

[0011] In a further preferred embodiment, the guide rail mechanism is controlled and driven by a second drive device, wherein the first drive device and the second drive device are stepper motors.

[0012] Preferably, the outer casing houses a single-chip control circuit board for connecting stepper motors. The outer casing also features a power switch and a start / stop button switch, connected to the single-chip control circuit board for controlling the start and stop of the terminal cutting machine. The single-chip control circuit board enables the control of multiple stepper motors to achieve material feeding and cutting by the oscillating mechanism.

[0013] Preferably, it also includes a control and user interface module, which connects to the server and the terminal cutting machine, for setting and controlling the terminal cutting machine. This control and user interface module allows users to easily operate the terminal cutting machine and obtain relevant data.

[0014] Preferably, the control and user interface module includes a mobile phone, computer, or tablet device, which sends commands to the terminal cutting machine via a network. Remote control of the terminal cutting system can be achieved through various portable mobile devices.

[0015] Further preferably, the control and user interface module includes automatic operation settings and manual operation commands. The automatic operation settings include the start time, operating time, stop time, and single-machine or multi-machine operation of at least one continuous terminal cutting machine. The manual operation commands include directly starting or stopping the cutting work for one or more continuous terminal cutting machines. The selection of different working modes can cope with a variety of practical working conditions.

[0016] Further preferred options include an inventory and shipment status center module that connects to the server and the post-processing and shipment module. This module is used to record and manage the shipment of completed products or materials for the post-processing and shipment module, and to provide real-time data to the control and user interface module via the server for users to check and manage.

[0017] This invention utilizes a continuous terminal cutting machine connected to a server and a judgment module. The judgment module is further connected to a quality control module, a post-processing docking and shipping module, and an inventory and shipping status center module, and is also connected to the server. The front end of the continuous terminal cutting machine is connected to a control and user interface module and the server. This allows the continuous terminal cutting machine to be operated independently or individually selected according to user needs, and connected in a system with the control and user interface module, quality control module, post-processing docking and shipping module, and inventory and shipping status center module. This effectively improves ease of use and allows for the quantification and control of products and materials, which can significantly expand the industry's utilization. Attached Figure Description

[0018] The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and, together with the description, serve to explain the principles of the invention. Other embodiments and many anticipated advantages of the embodiments will be readily recognized as they become better understood through reference to the following detailed description. Elements in the drawings are not necessarily to scale. The same reference numerals refer to corresponding similar parts.

[0019] Figure 1 This is a schematic diagram of the frame of a continuous terminal cutting system according to an embodiment of the present invention;

[0020] Figure 2 This is a schematic diagram of a continuous terminal cutting machine according to a specific embodiment of the present invention;

[0021] Figure 3 This is a terminal cutting effect diagram according to a specific embodiment of the present invention;

[0022] Figure 4 This is a flowchart illustrating the operation of a continuous terminal cutting system according to a specific embodiment of the present invention.

[0023] The meanings of the numbers in the diagram are as follows: 1. Continuous Pin Cutting Machine; 2. Control and User Interface Module; 20. First Judgment Module; 21. User Interface and Application Program; 22. Automatic Operation Setting; 23. Manual Operation Command; 3. Quality Control Module; 30. Detection Sensor; 31. Error Inspection; 32. Quality Control Data Collection; 4. Processing and Shipping Module; 41. Post-Processing Equipment Production Line Connection; 42. Automatic Shipping and Packaging; 5. Inventory and Shipping Status Center Module; 6. Product and Material Shipping; 7. Server; 8. Judgment Module. Detailed Implementation

[0024] In the following detailed description, reference is made to the accompanying drawings, which form part of the detailed description and are illustrated by specific illustrative embodiments in which the invention may be practiced. In this regard, directional terms such as “top,” “bottom,” “left,” “right,” “up,” “down,” etc., are used with reference to the orientation of the described figures. Because components of the embodiments can be positioned in several different orientations, directional terms are used for illustrative purposes and are by no means limiting. It should be understood that other embodiments may be utilized or logical changes may be made without departing from the scope of the invention. Therefore, the following detailed description should not be taken in a limiting sense, and the scope of the invention is defined by the appended claims.

[0025] Figure 1 A schematic diagram of the frame of a continuous terminal cutting system according to an embodiment of the present invention is shown. Figure 1As shown, the continuous terminal cutting system includes at least one continuous terminal (Pin) cutting machine 1, one server 7, one control and user interface module 2, one quality control module 3, one post-processing docking and shipping module 4, one inventory and shipping status center module 5, and one product and material shipping module 6. After the products and materials for the terminals (Pin) to be cut enter the system, the first judgment module 20 determines whether it is a practical interface operation or a direct manual operation. The corresponding program or instruction in the control and user interface module 2 is selected to operate, and the products and materials are sent to the continuous terminal (Pin) cutting machine 1 for cutting. The judgment module 8 determines whether the quality control module 3 needs to detect. If no detection is required, the products and materials are directly sent to the product and material shipping 6 to complete the shipment. If detection is required, the detection sensor 30 performs the corresponding error inspection 31 and quality control data collection 32. After the products and materials pass the quality control and recording, they are sent to the post-processing docking and shipping module 4. Depending on the situation, the post-processing equipment production line docking 41 or automatic shipping packaging 42 is selected. Finally, the completed products and materials are output to the inventory and shipping status center module 5, and then the shipment is completed through the product and material shipping 6. Among them, at least one continuous terminal (Pin) cutting machine 1 is the core hardware of the continuous terminal (Pin) cutting machine system. The continuous terminal (Pin) cutting machine 1 is connected to a judgment module 8. The judgment module 8 is used to determine whether the product or material needs to be processed, processed, shipped and recorded in the system. The terminal products or materials to be cut include, but are not limited to, semiconductors (materials), metals, plastics and wires.

[0026] In a specific embodiment, server 7 may be one or more, used to connect to control and user interface module 2, continuous pin cutting machine 1, quality control module 3, post-processing docking and shipping module 4, and inventory and shipping status center module 5.

[0027] In a specific embodiment, the control and usage interface module 2 connects to the continuous pin cutting machine 1, the server 7, and the judgment module 8, and provides, for example, Figure 3The operation mode and machine settings of the continuous terminal cutting machine 1 are adjusted before the product and material with terminal (Pin) 1021 are cut. When the product and material with terminal (Pin) 1021 on the material rod 102 enter the continuous terminal cutting machine system, it is determined whether the continuous terminal cutting machine 1 is operated directly by the user interface or manually. The user interface feeds the product and material with continuous terminal (Pin) 1021 on the material rod 102 into the continuous terminal through the control and user interface module 2. The continuous pin cutting machine 1 and the control and user interface module 2 include, but are not limited to, a user interface and application 21, an automatic operation setting 22, and a manual operation command 23. The user interface and application 21 refers to the continuous pin cutting machine system providing users with a user interface that meets the performance requirements of hardware devices such as mobile phones, computers, microcomputers, and tablets, or an application that can be installed and used to connect to the network or directly issue commands to the single-chip control circuit board 11 of the continuous pin cutting machine 1. The interface also includes a notification and progress tracking system, which can send progress reports or notifications to the user interface and application 21 via server 7 at any stage of product or material processing. The automatic operation setting 22 refers to the function of pre-scheduling the work time and period when the pin cutting work needs to be operated on a timed or periodic basis. The configurable parameters include, but are not limited to, start time, operation period, stop time, selection of automatic continuous pin cutting machine 1 (single or multiple machine selection), finished product post-processing and shipping settings, etc. Once the user completes the settings, the continuous pin cutting machine system can automatically operate to the product or material shipping stage. The manual operation command 23 refers to directly starting or stopping the pin cutting work for an odd number or multiple continuous pin cutting machines 1. The operable controls include, but are not limited to, equipment start, pin cutting start, pin cutting stop, selection of the running continuous pin cutting machine 1 (single or multiple machine selection), etc., directly executing the operation of a specific continuous pin cutting machine 1.

[0028] In a specific embodiment, the quality control module 3 connects to the continuous pin cutting machine 1, the server 7, and the judgment module 8. It provides error inspection for the products and materials after the pins are cut, and collects quality control data for recording and application. The quality control module 3 includes, but is not limited to, an error inspection 31 and a quality control data collection 32. That is, the quality control module 3 receives the materials after the continuous pin cutting machine 1 has cut the pins, performs quality control operations, and generates and records certification codes. The quality control module 3 can use at least one detection sensor 30, such as the photoelectric sensor 19 of the residual material of the continuous pin cutting machine 1, to perform photoelectric detection on the cut surface of the product and material and the appearance of the residual material, identify error values, and after completing quality control, the quality control module 3 will automatically establish a series of product and material codes, which will be submitted to the system as quality control certification and used for subsequent post-processing docking and material usage and tracking of the shipping module 4.

[0029] In a specific embodiment, the post-processing docking and shipping module 4 is connected to the quality control module 3 and the server 7. It is used to provide products and materials that pass through the pins of the quality control module 3, and to dock with reprocessing equipment or automatically complete shipping packaging according to the intended use of the products and materials. The post-processing docking and shipping module 4 includes, but is not limited to: a post-processing equipment production line docking 41 and an automatic shipping packaging 42. The post-processing docking and shipping module 4 processes the products or materials passing through the quality control module 3 according to the desired product or raw material shipping packaging form. The post-processing equipment production line docking 41 of the post-processing docking and shipping module 4 refers to... For products and materials requiring further processing, the system connects to external equipment and production lines of the continuous pin cutting machine system of this invention, and these devices perform the post-processing. Upon completion, the system automatically reports back to the continuous pin cutting machine system of this invention, which reports back through server 7. The user interface and application program 21 in the control and user interface module 2 notify the user of the status. The automatic packaging 42 refers to materials or products that can be directly shipped after passing quality control. It connects to the automatic packaging production line. After the post-processing equipment production line is connected or the automatically packaged products and materials are automatically shipped, they enter the subsequent management.

[0030] In a specific embodiment, the inventory and shipment status center module 5 connects to the post-processing and shipment module 4 and the server 7. It is used to record and control the shipment of products and materials completed by the post-processing and shipment module 4, and to provide real-time information to the user interface and application 21 of the control and user interface module 2 through the server 7, allowing users to view and manage the information. That is, the inventory and shipment status center module 5 records and controls the shipment of products or materials completed by the post-processing and shipment module, and simultaneously provides real-time information to the user interface and application 21 of the control and user interface module 2 through the server 7, allowing users to view and manage the information. Finally, the completed materials and products are delivered to the customer.

[0031] In a specific embodiment, the product and material shipment 6 connects to the inventory and shipment status center module 5 and the judgment module 8, and provides the inventory and shipment status center module 5 or the continuous terminal (Pin) cutting machine 1 to complete the output of the cut terminals (Pin) of the product and material. The continuous terminal (Pin) cutting machine 1 can be operated independently, or according to the user's needs, it can be individually connected with the control and user interface module 2, the quality control module 3, the post-processing docking and shipment module 4, the inventory and shipment status center module 5 and the continuous terminal (Pin) cutting machine 1 to record and control information of all products and materials in the production process.

[0032] Continue to refer to Figure 2 , Figure 2 A schematic diagram of a continuous terminal cutting machine according to a specific embodiment of the present invention is shown, as follows: Figure 2As shown, the continuous pin cutting machine 1 includes: an outer housing 100, which has a notch 101 at the front and a handle 14 (i.e., outer housing handle) at the upper end of the rear section; a safety cover 15 at the front of the outer housing 100 for lifting and closing the notch 101; and a pin ejection port 18 at the front end of the outer housing 100; and a stepper motor driver 10. In this invention, the stepper motor driver 10 is a three-axis linkage, but this does not limit the invention. The stepper motor driver 10 is located in the outer housing 100. The enclosure 100 contains a plurality of stepper motors 1000 that feed and de-pin 1021 of products or materials onto a feed bar 102 with continuous pins 1021; a single-chip control circuit board 11, located inside the enclosure 100 and connected to the stepper motor drivers 10, and having a transformer; a power switch 12, located in the enclosure 100 and connected to the single-chip control circuit board 11; and a start / stop button switch 13, protruding from the upper end of the enclosure 100 and connected to the single-chip control circuit board 11 for continuous pin feeding. (Pin) Cutting machine 1 starts and stops; a terminal mounting (Pin) guide rail mechanism 16 is provided at the notch 101 of the outer casing 100, providing feeding of products or materials with continuous terminals (Pin) 1021 to the feed rod 102, and terminal removal (Pin) is provided by a stepper motor 1000 to feed from one side. The other side of the terminal mounting (Pin) guide rail mechanism 16 is provided with a photoelectric sensing device 19 for detecting the terminals (Pin) 1021 of the feed rod 102; a terminal removal (Pin) swing mechanism 17, The pin of the feed bar 102 is cut off and disengaged. It is located adjacent to the pin guide rail mechanism 16 and in the notch 101 of the outer housing 100. The pin removal swing mechanism 17 is connected to the stepper motor 1000 and corresponds to the pin removal outlet 18. The product or material is brought in by the pin guide rail mechanism 16, the pin removal swing mechanism 17 completes the pin removal, and the pin is discharged from the pin removal outlet 18 and detected by the photoelectric sensing device 19.

[0033] Continue to refer to Figure 4 , Figure 4 A flowchart illustrating the operation of a continuous terminal cutting system according to a specific embodiment of the present invention is shown, such as... Figure 4 As shown, the process includes the following steps:

[0034] Step 201: Power on;

[0035] Step 202: The material or product of the terminal to be cut (Pin) enters the feed port;

[0036] Step 203: Press the start / stop button switch to start the cut terminal (Pin);

[0037] Step 204: The terminal mounting guide rail mechanism brings in the material, and the terminal unmounting swing mechanism completes the terminal unmounting. The unmounted terminal is discharged from the terminal unmounting outlet.

[0038] Step 205: Photoelectric detection of residual material;

[0039] Step 206: Press the start / stop button switch again to stop cutting the terminal (pin);

[0040] Step 207: Material or product pin cutting is completed. After the material pin cutting is completed, it can be handed over to the quality control module 3 in the subsequent system for finished product inspection, or it can proceed directly to the final product / material shipment stage 6 in the flowchart without going through other modules in the system.

[0041] In some other embodiments, the present invention has the following extended applications:

[0042] 1. Modular Integration of Post-Processing Flow of Continuous Pin Cutting Machine: The post-processing docking and shipping module 4 of the continuous pin cutting machine system of the present invention can integrate and systematize post-processing links (such as wire material processing and pressing), improve the flexibility of product production and prototyping of the production line, and can respond to different post-processing flows of different products at any time. This application does not require rebuilding a complete production line, but only requires equipment adjustment for the post-processing part, and can directly dock with the post-processing production flow and equipment of the product and material for processing.

[0043] II. Production Process Optimization Suggestions: The control and user interface module 2 of the continuous pin cutting machine system of the present invention can provide users with relevant data on the existing production process through the subsequent stage status reports of the control and user interface module 2, and provide suggestions for improving the production line or production process, so as to help users increase capacity and estimate costs.

[0044] III. Continuous Pin Cutting Machine System with Informative Teaching Guide: The control and user interface module 2 of the continuous pin cutting machine system of the present invention uses an interface and application program 21 to provide teaching guides for the continuous pin cutting machine system and continuous pin cutting machine 1 of the present invention. These guides can be provided in the form of text, images, videos, audio, VR, AR, etc., to assist users who are using the continuous pin cutting machine system and continuous pin cutting machine 1 of the present invention for the first time in learning safe operation and correct usage procedures.

[0045] IV. Production Line Worker Management and Tracking System: The control and user interface module 2 of the continuous pin cutting machine system of the present invention, through the server 7, is connected in series with the continuous pin cutting machine 1 and the post-processing docking and shipping module 4 to track the operation status and efficiency of each piece of equipment on the production line, as well as the working status and safety of the operators of the surrounding machines. The monitoring methods include, but are not limited to, camera connection (providing images and records of personnel working), the installation of sensors around the equipment (detecting subtle personnel movements and locations), Bluetooth and Wi-Fi positioning (locating personnel positions and tracking their movements), etc. The information is shared by the server 7 with the control and user interface module 2, and the user interface and application 21 in the control and user interface module 2 are used for screen sharing and reminders.

[0046] In some other embodiments, the present invention also has the following additional functions:

[0047] I. Online Remote Monitoring of Multiple Machines (Multiple Continuous Pin Cutting Machines and Production Lines): The control and user interface module 2 of the continuous pin cutting machine system of this invention can be remotely connected via methods including but not limited to Bluetooth, Wi-Fi, and LoRa long-range radio. The parameters set include but are not limited to quantity, operating range, number of cutting pins, and selection of operating equipment. Through the server 7, online remote control can be achieved, enabling simultaneous operation of a single or multiple continuous pin cutting machines 1, and simultaneous monitoring of multiple production lines.

[0048] II. Cutting the Pin 1021 with the Rod 102: The continuous pin cutting machine 1 of the continuous pin cutting machine system of the present invention is specifically designed to cut the continuous pin 1021. By inserting the rod 102 of the continuous pin 1021 into the opening at the feed side of the continuous pin cutting machine 1, the rod 102 with the pin 1021 is continuously carried by the pin guide rail mechanism 16 to the pin removal swing mechanism 17. After the rod 102 with the pin 1021 is fed in and reaches the pin cutting positioning point, the clamp is driven forward to the position of the pin 1021 and clamps the front and rear ends of the pin 1021. The stepper motor 1000 is started to drive the pin removal swing mechanism 17 to swing up and down. Optionally, the swing speed can be set according to the actual application scenario. After terminal 1021 detaches, it exits from terminal detachment outlet 18. The machine can be stopped after reaching a certain number of cycles, as needed. The terminal detachment (Pin) swing mechanism 17 applies a swinging force to the feed rod 102 continuously bearing terminal (Pin) 1021, separating the terminal (Pin) 1021 from the connection point of the feed rod 102 continuously bearing the terminal (Pin) 1021 (e.g., ...). Figure 3As shown), the cut terminal (Pin) 1021 is completed. The remaining material rod 102 after the cut terminal (Pin) 1021 is discharged from the other side of the continuous terminal cutting machine. The cut terminal (Pin) 1021 is output through the terminal removal (Pin) discharge port 18. The completed terminal (Pin) 1021 can be directly reprocessed and manufactured, shipped, or used for post-processing docking and shipping module 4.

[0049] 3. Electric drive for the continuous terminal (Pin) cutting machine: The continuous terminal (Pin) cutting machine 1 of the present invention can be directly plugged into a general commercial socket (including but not limited to: 110V, 220V plug) through a built-in transformer to drive the continuous terminal (Pin) cutting machine 1 with electricity, thereby reducing electricity costs and eliminating the need for air compressor drive (because the principle of air compressor is also to achieve operation through oil to convert to electrical energy, the continuous terminal (Pin) cutting machine 1 directly eliminates the air compressor and directly connects to electricity for operation).

[0050] IV. Material Code Search: The control and user interface module 2 of the continuous pin cutting machine system of the present invention provides code search and tracking functions in the user interface and application program 21. It allows workers on the production line or materials or products that have been shipped and require data retrieval to search for information. The functions include, but are not limited to, keyword search, material or product classification, production date search, shipping date search, and machine code search of the material or product, providing information disclosure of each production stage of the material or product.

[0051] In some specific embodiments, the present invention has the following advantages compared with the prior art:

[0052] 1. Regarding the continuous pin cutting machine 1: Traditional production line equipment is large-scale (in the form of a complete workbench), and can only perform simple processing without networking or multi-machine serial connection capabilities. Furthermore, the cutting blades are exposed, making operators prone to injury. The continuous pin cutting machine 1 of this invention, by removing unnecessary hardware (such as workbenches) from the pin cutting process while retaining the core functions of the pin cutting equipment, successfully reduces the size by at least 95%, to a portable level. Simultaneously, the single-chip control circuit board of this device, combined with Bluetooth, Wi-Fi, and long-range LoRa communication devices, can work with the continuous pin cutting machine system of this invention for remote automatic control and multi-machine cooperative operation. A safety cover is located above the cutting area to prevent personnel from touching dangerous areas during operation, reducing the possibility of workplace accidents.

[0053] 2. Regarding the continuous pin cutting machine 1: Traditional factories require an air compressor to drive the equipment, thus limiting the equipment's operation. This prevents production lines without an air compressor from adopting the equipment. The continuous pin cutting machine 1 of this invention is electrically driven and can be directly connected to commercially available sockets (including but not limited to 110V and 220V plugs), eliminating the need for an air compressor, reducing the ease of use, and increasing the number of production lines that can adopt the equipment (for example, smaller production lines can directly mount the continuous pin cutting machine 1 on the existing workbench and immediately begin the workflow).

[0054] After the continuous pin cutting machine system of the present invention imports the products and materials that need to be pinned, the control and user interface module 2 sets the continuous pin cutting machine 1 before the pin cutting of the products and materials, and feeds the products and materials into the continuous pin cutting machine 1 to complete the pin cutting of the products and materials. The quality control module 3 performs error inspection on the products and materials after the pin cutting is completed, and collects quality control data for recording and future use. Finally, the pin-cut products and materials that pass the quality control are connected to the reprocessing and shipping module 4 according to the use of the products and materials, and are either connected to the reprocessing equipment or automatically completed for shipping and packaging. Finally, the inventory and shipping status center module 5 manages and records the data, and the products and materials are shipped 6. This continuous pin cutting machine system systematically manages products and materials that were previously difficult to quantify and control. From pin cutting to quality control and post-processing, and finally to shipment management, it records every step of the production process, achieving information-based control. This invention can be integrated with cloud-based information networks. It uses electricity to drive the air compressor without oil, and can be used with a single commercially available socket. It is compact and portable. The quality control module 3 inspects products and materials. It connects to post-processing equipment, automatic shipping and packaging, and an automatic inventory and shipment calculation / monitoring center. It provides product and material coding, optimizes production flow, collects and aggregates data for optimization adjustments, and provides control and tracking: monitoring of personnel, product, and material status.

[0055] This invention utilizes hardware and software integration, using a continuous pin cutting machine 1 connected to a server 7 and a judgment module 8. The judgment module 8 is further connected to a quality control module 3, a post-processing docking and shipping module 4, and an inventory and shipping status center module 5, and is also connected to the server 7. The continuous pin cutting machine 1 is connected to a first judgment module 20 or to a control and user interface module 2 and the server 7 via the first judgment module 20. This allows the continuous pin cutting machine 1 to be operated independently, or, according to user needs, to be individually connected to the control and user interface module 2, quality control module 3, post-processing docking and shipping module 4, and inventory and shipping status center module 5 in a system-wide manner. This effectively improves ease of use and quantifies and controls products and materials, significantly expanding the industry's utilization.

[0056] It is evident that those skilled in the art can make various modifications and alterations to the embodiments of the present invention without departing from the spirit and scope of the invention. In this way, the invention is also intended to cover such modifications and alterations if they fall within the scope of the claims and their equivalents. The word "comprising" does not exclude the presence of other elements or steps not listed in the claims. The simple fact that certain measures are described in mutually different dependent claims does not indicate that a combination of these measures cannot be used for profit. Any reference numerals in the claims should not be considered as limiting the scope.

Claims

1. A continuous terminal cutting system, characterized in that, include: At least one continuous terminal cutting machine includes an outer housing, a first drive device and a swing mechanism. The first drive device drives the swing mechanism disposed in the outer housing to swing up and down. The swing mechanism applies a swing force to a continuous material bar with terminals, separating the connection between the terminals and the material bar, so as to cut off the product or material with terminals to be cut. A judgment module is used to connect to the at least one continuous terminal cutting machine to determine whether the products processed by the terminal cutting machine need to undergo quality control and post-processing before shipment. The quality control module is connected to the cutting machine and the judgment module, and is used to perform error inspection on the products or materials to be cut and collect quality control data. The post-processing docking and shipping module is connected to the quality control module and is used for the reprocessing of the products or materials to be cut or for automatic shipping and packaging. The server connects to at least one continuous terminal cutting machine, the quality control module, and the post-processing docking and shipping module, and is used to control the operation of each module and collect relevant data.

2. The continuous terminal cutting system according to claim 1, characterized in that, The product or material of the terminal to be cut includes continuous terminals and feed rods, which include semiconductors, metals, plastics or wires.

3. The continuous terminal cutting system according to claim 1, characterized in that, The upper part of the outer casing has a notch at one end and a handle at the other end. The notch is equipped with an openable and closable cover. The outer casing on one side of the notch is equipped with a cutting terminal outlet corresponding to the swing mechanism.

4. The continuous terminal cutting system according to claim 3, characterized in that, The notch is provided with an inlet for the product or material to be cut and a guide rail mechanism. A photoelectric sensing device for error detection is provided on the side of the guide rail mechanism near the outlet.

5. The continuous terminal cutting system according to claim 4, characterized in that, The guide rail mechanism is controlled and driven by a second driving device, and the first driving device and the second driving device are stepper motors.

6. The continuous terminal cutting system according to claim 5, characterized in that, The outer casing houses a single-chip control circuit board for connecting the stepper motor. The outer casing also has a power switch and a start / stop button switch, which are connected to the single-chip control circuit board to control the start and stop of the terminal cutting machine.

7. The continuous terminal cutting system according to claim 1, characterized in that, It also includes a control and user interface module, which connects the server and the terminal cutting machine, and is used to set and control the terminal cutting machine.

8. The continuous terminal cutting system according to claim 7, characterized in that, The control and user interface module includes a mobile phone, computer, or tablet device, which sends instructions to the terminal cutting machine via a network.

9. The continuous terminal cutting system according to claim 7, characterized in that, The control and user interface module includes automatic operation settings and manual operation instructions. The automatic operation settings include the start time, operation time, stop time, and single or multiple machine operation of the at least one continuous terminal cutting machine. The manual operation instructions include directly starting or stopping the cutting work for one or more of the continuous terminal cutting machines.

10. The continuous terminal cutting system according to claim 7, characterized in that, It also includes an inventory and shipment status center module, which connects the server and the post-processing docking and shipment module. This module is used to record and manage the shipment of completed products or materials by the post-processing docking and shipment module, and to provide real-time data to the control and user interface module through the server for users to check and manage.

Citation Information

Patent Citations

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