A processing device for aluminum processing production

Abstract

The present invention relates to the technical field of aluminum processing, and specifically to a processing device for aluminum processing and production. The technical problem to be solved is to overcome the defects of cleaning and surface treatment in the existing technology, which is mainly achieved through the following technical solutions: a processing device for aluminum processing and production, including a frame, a rolling device, a drying device and a processing device. A conveying structure is also provided in the frame, and also includes a cleaning device, a grinding device and a material receiving device. The cleaning device includes an oil removal structure and a cleaning structure. The grinding device includes side grinding, corner grinding and surface grinding. The material receiving device includes a material receiving transmission and a material receiving frame. The present invention first scrapes off the oil agent on the surface of the aluminum material, and then cleans it through the cleaning structure to ensure that the surface oil agent is clean and reduce the long soaking process to avoid alkali solution corrosion; the surface protrusions and burrs of the aluminum material are ground by an automatic surface grinding device to reduce manual errors and avoid aluminum material displacement during the mechanical grinding process.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum material processing, and in particular to a processing device for aluminum material processing production. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, bars, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring.

[0003] Aluminum sheets and strips are made by rolling. After rolling, aluminum sheets and strips often require finishing to straighten the flatness and clean dirt from the surface of the strip. Before the aluminum is used, it also requires surface processing, including polishing, sandblasting, electroplating, and wire drawing. In the prior art, during the cold or hot rolling production of aluminum strips, an emulsion is required to lubricate the rollers and the aluminum strip. Therefore, when subsequently cleaning the emulsion from the aluminum surface, either an oil scraper is used to scrape off the oil stains on the aluminum strip surface, or an alkaline washing method is used to clean the oil stains on the aluminum strip surface. Using an oil scraper for scraping can easily cause the scraper to deform or oil stains to adhere to the surface of the scraper, affecting the degreasing effect. Using an alkaline washing method for cleaning can take a long time and can easily affect the aluminum surface due to corrosion from the alkaline solution, resulting in waste. In addition, after processing, the aluminum material needs to be smoothed and deburred, and the protrusions need to be polished after processing to make the surface of the aluminum material smooth and flat. However, the existing technology requires manual turning over and processing the surface of the aluminum material, which is time-consuming and labor-intensive. At the same time, the aluminum material lacks a strong positioning and clamping process during the automatic transportation process and the machine polishing process, which easily causes the aluminum material to move, affecting the polishing effect. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defects of cleaning and surface treatment in the prior art, thereby providing a processing device for aluminum processing production.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] A processing device for aluminum material processing and production, comprising a frame, a rolling device, a drying device, and a processing device, wherein the rolling device, the drying device, and the processing device are sequentially arranged in the frame, and a conveying structure is further provided in the frame, wherein the conveying structure is used to convey the aluminum material, and further comprising:

[0007] A cleaning device, the cleaning device is arranged in the frame, the cleaning device is arranged at the end of the rolling device, the cleaning device includes an oil removal structure and a cleaning structure arranged in sequence, the oil removal structure includes an upper oil removal roller, a lower oil removal roller and an oil scraper, the upper oil removal roller is arranged above the aluminum material, the lower oil removal roller is arranged below the aluminum material, the lower oil removal roller and the oil scraper are arranged in parallel, the cleaning structure includes an alkali washing tank and a cleaning tank, a transition tank is provided between the alkali washing tank and the cleaning tank, and a drying device is provided at the end of the transition tank;

[0008] A grinding device, the grinding device is arranged at the end of the processing device, the grinding device includes side grinding, corner grinding and surface grinding, the surface grinding is arranged above the side grinding and corner grinding, and a flipping device is further provided between the side grinding and corner grinding, the side grinding includes a first guide member, a limit member and a first grinding member, the corner grinding includes a second guide member, a clamping member and a second grinding member, the surface grinding includes a front grinding member and a back grinding member with the same structure, and the axes of the front grinding roller and the back grinding roller are perpendicular to the transportation direction of the aluminum material;

[0009] The material receiving device is arranged at the end of the grinding device, the material receiving device includes a material receiving conveyor and a material receiving frame, the material receiving frame is arranged at the end of the material receiving conveyor, the material receiving conveyor is arranged in the frame, the material receiving conveyor includes a material receiving plate and a material receiving drive, the material receiving plates are symmetrically arranged on both sides of the frame, the material receiving plate includes a receiving plate and an extrusion plate, the extrusion plate is arranged above the receiving plate and is vertically slidable relative to the receiving plate, the extrusion plate is provided with an arc-shaped entrance port on the side close to the grinding device, and a plurality of vertical tension springs are arranged in an array on the side of the extrusion plate away from the receiving plate, a fixing frame extends in the frame for fixing the other end of the tension spring, the material receiving drive includes an upper drive roller, a lower drive roller and a gear assembly arranged on opposite sides of the frame, the gear assembly is connected to both ends of the upper drive roller and the lower drive roller and drives the upper drive roller and the lower drive roller to rotate synchronously.

[0010] By adopting the above technical solution, the aluminum material enters the cleaning device for cleaning operation after being rolled by the rolling device. The surface is first degreased by the degreasing structure, and then cleaned by the cleaning structure. Thereafter, it is dried by the drying device, and then enters the processing device for surface processing. Surface processing includes but is not limited to cutting, stamping and other operations. The processed aluminum material then enters the polishing device for polishing of the surface, sides and corners. The polishing device is also provided with a turning device to ensure that the aluminum material is completely polished and the overall surface is flat. The polished aluminum material can be directly collected and stacked, waiting to be packaged and transported. The collecting process ensures that the aluminum material is transported smoothly and collected neatly. The device of the present invention has a high degree of automation, reduces manual operation, thereby improving the safety of the production process and reducing processing errors. The processing accuracy is high and the product stability is good.

[0011] The present invention first performs a preliminary scraping of the aluminum surface through an oil removal structure, and then performs cleaning through a cleaning structure to ensure that the surface oil is clean and reduce a long soaking process, thereby preventing alkaline solution corrosion from affecting the aluminum surface; then, an automatic surface grinding device is used to grind protrusions and burrs on the aluminum surface, thereby reducing manual errors. At the same time, during the mechanical grinding process, a first clamp and a clamping piece are provided to position and clamp the aluminum surface, thereby preventing the aluminum from shifting and affecting the grinding effect.

[0012] Furthermore, the upper oil removal roller includes an upper roller and an upper oil removal block, the upper oil removal block array is circumferentially arranged on the outer side wall of the upper roller, and the upper oil removal block is clamped with the upper roller; the lower oil removal roller includes a lower roller and a lower oil removal block, the lower oil removal block circumferential array is arranged on the outer side wall of the lower roller, the oil scraper is arranged on the bottom side of the lower oil removal roller and the top of the oil scraper is in contact with the outer side of the lower oil removal block, the oil scraper includes an oil scraper plate, an oil accumulation groove and an oil cleaning member, the oil scraper plate is obliquely arranged on the upper side of the oil accumulation groove and the side of the oil scraper plate close to the lower oil removal block is an inclined surface, the oil cleaning member is arranged at the bottom of the lower oil removal roller, and the oil cleaning member includes a pair of oil squeezing rollers with opposite rotation directions, and the two ends of the oil squeezing roller are positioned and rotatably installed in the oil accumulation groove, and the axial direction of the oil squeezing roller is perpendicular to the transportation direction of the aluminum material.

[0013] By adopting the above technical solution, the upper degreasing block and the upper roller are cooperatively arranged to scrape off the oil and other emulsifiers on the upper surface of the aluminum material. The upper degreasing block and the upper roller are clamped together to facilitate timely replacement of the upper degreasing block, ensuring that the upper surface can be initially scraped clean; the lower degreasing block and the lower roller are integrally arranged to scrape off the emulsifier on the lower surface of the aluminum material, and the scraper is used to remove the oil on the lower degreasing block to ensure that the surface of the lower degreasing block is clean and will not affect the degreasing effect of the lower degreasing block after long-term use; the scraper plate first scrapes off a large amount of oil on the surface of the lower degreasing block, and then the oil squeezing roller relatively squeezes to remove the remaining oil from the lower degreasing block, thereby cleaning the lower degreasing block and cooperating with the oil accumulation tank to complete the collection of the oil, thereby improving the service life of the lower degreasing block.

[0014] Furthermore, a receiving part and a flushing part are provided in the alkali washing tank, and the flushing part is arranged above both sides of the receiving part. Introducing rollers are also provided at both ends of the alkali washing tank. The end of the alkali washing tank is connected to the transition tank. An inflow plate is provided at the bottom of the transition tank to communicate with the alkali washing tank. The inflow plate is arranged at an angle and the height of the side close to the alkali washing tank is lower than the height of the side away from the alkali washing tank. The height of the cleaning tank is higher than the height of the alkali washing tank.

[0015] By adopting the above technical solution, the aluminum enters the alkali washing tank for alkali washing after degreasing. The receiving parts are used to carry and transport the aluminum, and can shallowly immerse the aluminum in the alkali washing liquid, and then cooperate with the washing parts to perform surface washing, thereby increasing the surface flow rate of the alkali washing liquid, increasing the contact area, and thus improving the alkali washing effect within the same unit time. The aluminum material that has completed alkali washing first passes through the transition tank to drain part of the alkali washing liquid, and the drained alkali washing liquid flows into the alkali washing tank through the inflow plate, and then enters the cleaning tank for surface cleaning, thereby fully removing oil stains and reducing the impact of subsequent alkali washing liquid.

[0016] Furthermore, the first guide member includes arc-shaped plates arranged opposite to each other and a reset member arranged on the side of the arc-shaped plates away from each other. The first guide member is arranged above the conveying structure, one end of the reset member is fixed to the inner side of the frame, and the other end is fixed to the arc-shaped plate. The distance between the two arc-shaped plates on the side away from the limit member is greater than the distance between the two arc-shaped plates on the side close to the limit member.

[0017] By adopting the above technical solution, the reset member cooperates with the arc-shaped plate to smoothly guide the offset aluminum plate into the first grinding member along the curvature of the arc-shaped plate, which facilitates subsequent aluminum positioning and grinding.

[0018] Furthermore, the limiting part includes a limiting roller with grooves on the surface and limiting plates arranged on opposite sides above the conveying structure. The limiting roller is arranged at both ends of the limiting plate. The side of the limiting plate away from each other is also connected to a telescopic drive. A front grinding part is arranged above the limiting plate. The front grinding part includes a front grinding roller and a front lifting assembly. The front lifting assembly controls the lifting and lowering of the front grinding roller.

[0019] By adopting the above technical solution, the limiting parts clamp the side of the aluminum material and limit the transportation of the aluminum material. While conveying, the upper surface of the aluminum material is polished by the front polishing parts. The front lifting component controls the lifting and lowering of the front polishing roller to control the polishing force and polishing accuracy of the front polishing roller, thereby improving the adaptability of the device.

[0020] Furthermore, a first grinding member is provided at the end of the limiting member, and the first grinding member includes a first grinding roller, a first driving member and a first clamp. The first grinding roller is arranged on two opposite sides of the conveying structure. The width of the conveying structure corresponding to the first grinding member is smaller than the width of the aluminum material. The first clamp is used to clamp the aluminum material after slitting. The first driving member includes a sliding member and a lifting member. The sliding member controls the first clamp to slide laterally above the conveying structure, and the lifting member controls the first clamp to slide vertically above the conveying structure.

[0021] By adopting the above technical solution, the first grinding roller is used to grind the side of the aluminum material. The width of the conveying structure corresponding to the first grinding member is smaller than the width of the aluminum material, thereby avoiding collision between the first grinding roller and the side of the conveying structure. The first clamp is controlled by the lifting member to lift and press against the upper surface of the aluminum material. The sliding member controls the first clamp to move synchronously with the aluminum material, so that the aluminum material is always in a clamped state during the transportation process, thereby avoiding side grinding deviation.

[0022] Furthermore, the flipping device includes a first flip panel, a second flip panel and a flipping drive, and the flipping drive includes a rotating motor, a rotating rod, a first connecting rod and a second connecting rod. The rotating motor drives the rotating rod to rotate, and the two ends of the rotating rod are respectively hinged to the first connecting rod and the second connecting rod. The other end of the first connecting rod is hinged to the bottom of the first flip panel, and the other end of the second connecting rod is hinged to the bottom of the second flip panel.

[0023] By adopting the above technical solution, the flipping drive drives the first flip panel and the second flip panel to rotate, thereby realizing the flipping and transfer of the aluminum material after cutting, facilitating the subsequent cleaning operation of the other side of the aluminum plate, ensuring the comprehensiveness of the aluminum surface cleaning, and effectively improving the quality level of the aluminum material.

[0024] Furthermore, the second inlet member is an inlet plate relatively arranged above the conveying structure, the clamping member includes a conveying roller, a clamping base plate and a lower pressure plate, the conveying roller is arranged between the second inlet member and the clamping base plate, a reverse grinding roller is arranged above the conveying roller, a receiving groove is provided in the middle of the clamping base plate, a clamping side plate for clamping the side of the aluminum material is relatively arranged in the receiving groove, the clamping side plate is slidingly arranged relative to the clamping base plate, the lower pressure plate is vertically slidingly arranged above the clamping base plate, and the second grinding member is arranged on the side of the clamping base plate away from the conveying roller.

[0025] By adopting the above technical solution, the guide plate will smoothly guide the offset aluminum plate into the second grinding piece, which is convenient for the subsequent positioning and grinding of the aluminum material. The clamping bottom plate and the clamping side plate clamp the side of the aluminum material and limit the conveying of the aluminum material. While conveying, the upper surface of the aluminum material after flipping over is polished by the reverse grinding piece, and the lower pressing piece controls the position of the aluminum material when it is polished on the second grinding piece.

[0026] Furthermore, the second grinding member includes two second grinding rollers and a second driving member relatively arranged on both sides of the frame. The second grinding rollers are vertically rotatably installed on the frame. The second driving member drives the second grinding rollers on both sides to move closer to or away from each other. The second driving member is a hydraulic pump arranged on both sides of the frame.

[0027] By adopting the above technical solution, the positions of the relative second grinding rollers can be adjusted, which is convenient for adjustment according to the width of the aluminum material. The edges and corners of the aluminum material can be ground by the second grinding rollers, and the chamfering operation can be achieved.

[0028] Furthermore, the gear assembly includes an upper gear member and a lower gear member that are positioned and rotatably installed in the frame, and also includes a drive motor that drives the lower gear member to rotate. The drive motor is arranged on the outer wall of the frame, and the upper gear member and the lower gear member are engaged with each other. The upper gear member is coaxially arranged with the upper drive roller, and the lower gear member is coaxially arranged with the lower drive roller. An arc-shaped leveling block extends from the outer peripheral wall of the upper drive roller.

[0029] By adopting the above technical solution, the gear assembly cooperates with the upper drive roller and the lower drive roller to reprocess the polished aluminum material, and the flatness of the aluminum material surface is ensured by the leveling block while transporting the aluminum material.

[0030] In summary, the technical solution of the present invention has the following advantages:

[0031] 1. The processing device for aluminum processing and production provided by the present invention first performs a preliminary scraping of the aluminum surface through an oil removal structure, and then cleans it through a cleaning structure to ensure that the surface oil is clean and reduce the long soaking process, thereby avoiding the corrosion of alkaline solution affecting the aluminum surface; then, the aluminum surface protrusions and burrs are polished through an automated surface polishing device to reduce manual errors. At the same time, during the mechanical polishing process, the aluminum surface is positioned and clamped by setting a first clamp and a clamping part to avoid displacement of the aluminum and affecting the polishing effect.

[0032] 2. The processing device for aluminum processing and production provided by the present invention can fully remove oil stains and reduce the soaking time and the influence of subsequent alkaline washing solution through the coordinated operations of scraping oil and alkali washing, effectively clean the surface of the aluminum and improve the surface quality of the aluminum.

[0033] 3. The processing device for aluminum material processing provided by the present invention drives the first flip panel and the second flip panel to rotate, thereby realizing the flip transfer of the aluminum material after cutting, facilitating the subsequent cleaning operation of the other side of the aluminum plate, ensuring the comprehensive cleaning of the aluminum material surface, and effectively improving the quality level of the aluminum material

[0034] 4. The processing device for aluminum material processing and production provided by the present invention reprocesses the polished aluminum material and ensures the flatness of the aluminum material surface through the leveling block while transporting the aluminum material. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0036] Figure 1 This is a schematic diagram of the overall structure of a processing device for aluminum material processing and production provided in one embodiment of the present invention;

[0037] Figure 2 A schematic cross-sectional view of a cleaning device provided in one embodiment of the present invention;

[0038] Figure 3 A schematic diagram of the internal structure of a grinding device and a material receiving device provided in one embodiment of the present invention;

[0039] Figure 4 A schematic diagram of a partial structure of a turning device provided in one embodiment of the present invention;

[0040] Figure 5 A schematic diagram of a partial structure of an edge and corner grinding device provided in one embodiment of the present invention;

[0041] Figure 6 A schematic diagram of a partial structure of a material receiving device provided in one embodiment of the present invention;

[0042] Figure 7 A schematic diagram of the partial structure of a material receiving drive provided in one embodiment of the present invention.

[0043] Description of reference numerals:

[0044] 1. Frame; 1-1. Fixed frame; 11. Rolling device; 12. Drying device; 13. Processing device; 14. Conveying structure; 2. Cleaning device; 3. Degreasing structure; 31. Upper degreasing roller; 311. Upper roller; 312. Upper degreasing block; 32. Lower degreasing roller; 321. Lower roller; 322. Lower degreasing block; 33. Oil scraper; 331. Oil scraper; 332. Oil trough; 333. Oil cleaning unit; 3331. Oil squeeze roller; 4. Cleaning structure; 41. Alkaline cleaning tank; 411. Receiver; 412. Flushing unit; 413. Introduction roller; 42, cleaning tank; 43, transition tank; 431, inflow plate; 5, grinding device; 6, side grinding; 61, first introduction member; 611, arc plate; 612, reset member; 62, limit member; 621, limit roller; 622, limit plate; 623, telescopic drive; 63, first grinding member; 631, first grinding roller; 632, first driving member; 6321, sliding member; 6322, lifting member; 633, first clamp; 7, corner grinding; 71, second introduction member; 711, introduction plate; 72, clamp Fastening member; 721, conveying roller; 722, clamping base; 7221, receiving groove; 7222, clamping side plate; 723, lower pressure plate; 73, second grinding member; 731, second grinding roller; 732, second driving member; 8, surface grinding; 81, front grinding member; 811, front grinding roller; 812, front lifting assembly; 82, back grinding member; 821, back grinding roller; 822, back lifting assembly; 9, turning device; 91, first turning panel; 92, second turning panel; 93, turning drive; 931, rotating motor Machine; 932, rotating rod; 933, first connecting rod; 934, second connecting rod; 10, material receiving device; 101, material receiving conveyor; 102, material receiving plate; 1021, receiving plate; 1022, extrusion plate; 10221, entrance; 10222, tension spring; 103, material receiving drive; 1031, upper drive roller; 10311, leveling block; 1032, lower drive roller; 1033, gear assembly; 10331, upper gear part; 10332, drive motor; 10333, lower gear part; 104, material receiving frame. DETAILED DESCRIPTION

[0045] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0046] A processing device for aluminum processing production, such as Figure 1As shown, it includes a frame 1, a rolling device 11, a drying device 12 and a processing device 13. A conveying structure 14 is also provided in the frame 1. It also includes a cleaning device 2 and a grinding device 5 arranged in the frame 1, and a material receiving device 10 arranged at the end of the frame 1. The cleaning device 2 includes an oil removal structure 3 and a cleaning structure 4. The grinding device 5 includes a side grinding 6, an edge grinding 7 and a surface grinding 8. A turning device 9 is also provided between the side grinding 6 and the edge grinding 7.

[0047] The present invention first performs a preliminary scraping of the aluminum surface through the degreasing structure 3, and then cleans it through the cleaning structure 4 to ensure that the surface oil is clean and reduce the long soaking process, thereby preventing the alkali solution from corroding and affecting the aluminum surface; then, the aluminum surface protrusions and burrs are polished through the automatic polishing device 5 to reduce manual errors. At the same time, the aluminum surface is also positioned and clamped during the mechanical polishing process to avoid displacement of the aluminum and affect the polishing effect.

[0048] like Figure 1 and Figure 2 As shown, the degreasing structure 3 includes an upper degreasing roller 31, a lower degreasing roller 32, and an oil scraper 33. The upper degreasing roller 31 is positioned above the aluminum material, while the lower degreasing roller 32 is positioned below the aluminum material. The lower degreasing roller 32 and the oil scraper 33 are arranged in parallel. Multiple upper degreasing rollers 31 and lower degreasing rollers 32 are arranged in an array along the direction of transportation of the aluminum material. The upper degreasing roller 31 includes an upper roller 311 and upper degreasing blocks 312. The upper degreasing blocks 312 are arranged in a circular array on the outer wall of the upper roller 311 and are engaged with the upper roller 311. The lower degreasing roller 32 includes a lower roller 321 and a lower degreasing block 322. The lower degreasing blocks 322 are arranged in a circular array on the outer wall of the lower roller 321.

[0049] The oil scraper 33 is arranged on one side of the bottom of the lower oil removal roller 32 and the top of the oil scraper 33 is in contact with the outer side of the lower oil removal block 322. The oil scraper 33 includes an oil scraper plate 331, an oil accumulation groove 332 and an oil cleaning member 333. The oil scraper plate 331 is tilted and arranged on the upper side of the oil accumulation groove 332, and the side of the oil scraper plate 331 close to the lower oil removal block 322 is an inclined surface. The oil cleaning member 333 is arranged at the bottom of the lower oil removal roller 32. The oil cleaning member 333 includes a pair of oil squeezing rollers 3331 with opposite rotation directions. The two ends of the oil squeezing rollers 3331 are positioned and rotatably installed in the oil accumulation groove 332, and the axial direction of the oil squeezing roller 3331 is perpendicular to the transportation direction of the aluminum material.

[0050] The upper degreasing block 312 and the upper roller 311 are cooperatively arranged to scrape off the oil and other emulsifiers on the upper surface of the aluminum material. The upper degreasing block 312 and the upper roller 311 are clipped together to facilitate timely replacement of the upper degreasing block 312 to ensure that the upper surface can be initially scraped clean; the lower degreasing block 322 and the lower roller are integrally arranged to scrape off the emulsifier on the lower surface of the aluminum material. The scraper 33 is used to remove the oil on the lower degreasing block 322 to ensure that the surface of the lower degreasing block 322 is clean and will not affect the degreasing effect of the lower degreasing block 322 after long-term use; the scraper plate 331 first scrapes off a large amount of oil on the surface of the lower degreasing block 322, and then the oil squeezing roller 3331 relatively squeezes and removes the remaining oil from the lower degreasing block 322, thereby cleaning the lower degreasing block 322 and cooperating with the oil accumulation groove 332 to complete the collection of the oil, thereby improving the service life of the lower degreasing block 322.

[0051] like Figure 1 and Figure 2 As shown, the cleaning structure 4 includes an alkali washing tank 41 and a cleaning tank 42, a transition tank 43 is provided between the alkali washing tank 41 and the cleaning tank 42, and a drying device 12 is provided at the end of the transition tank 43. A receiving part 411 and a flushing part 412 are provided in the alkali washing tank 41. The flushing part 412 is provided above the front and rear sides of the receiving part 411, that is, on the two opposite side walls of the alkali washing tank 41. Introducing rollers 413 are also provided at the left and right ends of the alkali washing tank 41. The end of the alkali washing tank 41 is connected to the transition tank 43. The bottom of the transition tank 43 is provided with an inflow plate 431 connected to the alkali washing tank 41. The inflow plate 431 is inclined and the height of the side close to the alkali washing tank 41 is lower than the height of the side away from the alkali washing tank 41. The height of the cleaning tank 42 is higher than the height of the alkali washing tank 41.

[0052] After degreasing, the aluminum enters the alkali washing tank 41 for alkali washing operation. The receiving part 411 is used to carry and transport the aluminum, and can shallowly immerse the aluminum in the alkali washing liquid, and then cooperate with the flushing part 412 to perform surface washing, thereby increasing the surface flow rate of the alkali washing liquid and increasing the contact area, thereby improving the alkali washing effect in the same unit time. The aluminum that has completed alkali washing first passes through the transition tank 43 to drain part of the alkali washing liquid, and the drained alkali washing liquid flows into the alkali washing tank 41 through the inflow plate 431, and then enters the cleaning tank 42 for surface cleaning, fully removing oil stains and reducing the impact of subsequent alkali washing liquid.

[0053] like Figure 1 and Figure 3As shown, the grinding device 5 includes a side grinding 6, an edge and corner grinding 7 and a surface grinding 8. The surface grinding 8 is arranged above the side grinding 6 and the edge and corner grinding 7. A flipping device 9 is also provided between the side grinding 6 and the edge and corner grinding 7. The side grinding 6 includes a first guide member 61, a limit member 62 and a first grinding member 63. The edge and corner grinding 7 includes a second guide member 71, a clamping member 72 and a second grinding member 73. The surface grinding 8 includes a front grinding member 81 and a back grinding member 82 with the same structure. The axes of the front grinding roller 811 and the back grinding roller 821 are perpendicular to the transportation direction of the aluminum material.

[0054] like Figure 1 and Figure 3 As shown, the first guide member 61 includes an arc-shaped plate 611 arranged opposite to each other and a plurality of reset members 612 arranged on the side of the arc-shaped plate 611 away from each other. The first guide member 61 is arranged above the conveying structure 14. One end of the reset member 612 is fixed to the inner side of the frame 1, and the other end is fixed to the arc-shaped plate 611. The distance between the left sides of the two arc-shaped plates 611 is greater than the distance between the right sides of the two arc-shaped plates 611. The reset member 612 cooperates with the arc-shaped plate 611 to smoothly guide the offset aluminum plate into the first polishing member 63 along the curvature of the arc-shaped plate 611, so as to facilitate subsequent positioning and polishing of the aluminum material.

[0055] The limiting member 62 includes a limiting roller 621 with a groove on its surface and limiting plates 622 arranged on opposite sides above the conveying structure 14. The limiting roller 621 is arranged on one side of the limiting plate 622. The side of the limiting plate 622 that is away from each other is also connected to a telescopic drive 623. The telescopic drive 623 controls the limiting plates 622 to move away from or closer to each other, thereby adjusting the width between them. A front grinding member 81 is arranged above the limiting plate 622. The front grinding member 81 includes a front grinding roller 811 and a front lifting assembly 812. The front lifting assembly 812 controls the lifting and lowering of the front grinding roller 811. The limiting member 62 clamps the side of the aluminum material and limits the conveying of the aluminum material. During the conveying, the front grinding member 81 polishes the upper surface of the aluminum material. The front lifting assembly 812 controls the lifting and lowering of the front grinding roller 811 to control the grinding force and grinding accuracy of the front grinding roller 811, thereby improving the adaptability of the device.

[0056] A first grinding member 63 is provided at the end of the limiting member 62, and the first grinding member 63 includes a first grinding roller 631, a first driving member 632 and a first clamp 633. The first grinding roller 631 is provided on two opposite sides of the conveying structure 14 in front and behind, and the axis of the first grinding roller 631 is vertical. The width of the conveying structure 14 corresponding to the first grinding member 63 is smaller than the width of the aluminum material. The first clamp 633 is used to clamp the aluminum material after cutting. A groove is provided at the bottom of the first clamp 633 for clamping the left edge of the aluminum material. The first driving member 632 includes a sliding member 6321 and a lifting member 6322. The sliding member 6321 controls the first clamp 633 to slide horizontally above the conveying structure 14, and the lifting member 6322 controls the first clamp 633 to slide vertically above the conveying structure 14. The first grinding roller 631 is used to grind the side of the aluminum material. The width of the conveying structure 14 corresponding to the first grinding member 63 is smaller than the width of the aluminum material, so as to avoid collision between the first grinding roller 631 and the side of the conveying structure 14; the first clamp 633 is controlled by the lifting member 6322 to lift and press against the upper surface of the aluminum material, and the sliding member 6321 controls the first clamp 633 to move synchronously with the aluminum material, so that the aluminum material is always in a clamped state during the transportation process, avoiding the occurrence of side grinding 6 deviation.

[0057] like Figure 3 and Figure 4 As shown, the flipping device 9 includes a first flip panel 91, a second flip panel 92, and a flipping drive 93. The flipping drive 93 includes a rotating motor 931 with a double-ended shaft, a rotating rod 932 provided at both ends of the rotating motor 931, and a first connecting rod 933 and a second connecting rod 934 provided at both ends of the rotating motor 931. The rotating motor 931 drives the rotating rod 932 to rotate. The two ends of the rotating rod 932 are respectively hinged to the first connecting rod 933 and the second connecting rod 934. The other end of the first connecting rod 933 is hinged to the bottom of the first flip panel 91, and the other end of the second connecting rod 934 is hinged to the bottom of the second flip panel 92. The rotation of the rotating motor 931 drives the rotating rod 932 to rotate, so that the rotating rod 932 drives the first connecting rod 933 and the second connecting rod 934 to move, thereby controlling the left and right first flip panels 91 and the second flip panels 92 to approach each other, and tilting the aluminum material on the left first flip panel 91 to the right second flip panel 92, thereby achieving flipping of different sides.

[0058] The flip drive 93 drives the first flip panel 91 and the second flip panel 92 to rotate, thereby realizing the flip transfer of the aluminum material after cutting, facilitating the subsequent cleaning operation of the other side of the aluminum plate, ensuring the comprehensiveness of the aluminum surface cleaning, and effectively improving the quality level of the aluminum material.

[0059] like Figure 3 and Figure 5As shown, the edge and corner grinding 7 includes a second guide member 71, a clamping member 72 and a second grinding member 73. The second guide member 71 is an introduction plate 711 relatively arranged above the conveying structure 14, and the clamping member 72 includes a conveying roller 721, a clamping base plate 722 and a lower pressure plate 723. The conveying roller 721 is arranged between the second guide member 71 and the clamping base plate 722. A reverse grinding roller 821 is arranged above the conveying roller 721. A reverse lifting assembly 822 controls the lifting of the reverse grinding roller 821. A receiving groove 7221 is provided in the middle of the clamping base plate 722. A clamping side plate 7222 for clamping the side of the aluminum material is relatively arranged in the receiving groove 7221. The clamping side plate 7222 is slidingly arranged relative to the clamping base plate 722. The lower pressure plate 723 is vertically slidingly arranged above the clamping base plate 722. The second grinding member 73 is arranged on the side of the clamping base plate 722 away from the conveying roller 721.

[0060] The introduction plate 711 smoothly guides the offset aluminum plate into the second polishing piece 73, which is convenient for the subsequent positioning and polishing of the aluminum. The clamping bottom plate 722 and the clamping side plate 7222 clamp the side of the aluminum and limit the conveying of the aluminum. At the same time, the reverse polishing piece 82 polishes the upper surface of the aluminum after it is turned over. The lower pressing piece controls the position of the aluminum when it is polished on the second polishing piece 73.

[0061] like Figure 5 As shown, the second grinding member 73 includes two second grinding rollers 731 and a second driving member 732 relatively arranged on both sides of the frame 1. The second grinding rollers 731 are vertically rotatably installed on the frame 1. The second driving member 732 drives the second grinding rollers 731 on both sides to move closer to or away from each other. The second driving member 732 is a hydraulic pump arranged on both sides of the frame 1.

[0062] The positions of the relative second grinding rollers 731 can be adjusted to facilitate adjustment according to the width of the aluminum material. The second grinding rollers 731 are used to grind the edges and corners of the aluminum material 7, thereby achieving a chamfering operation.

[0063] like Figure 5 and Figure 6As shown, the material receiving device 10 is arranged at the end of the grinding device 5, the material receiving device 10 includes a material receiving conveyor 101 and a material receiving frame 104, the material receiving frame 104 is arranged at the end of the material receiving conveyor 101, the material receiving conveyor 101 is arranged in the frame 1, the material receiving conveyor 101 includes a material receiving plate 102 and a material receiving drive 103, the material receiving plate 102 is symmetrically arranged on the front and back sides of the frame 1, the material receiving plate 102 includes a receiving plate 1021 and an extrusion plate 1022, the extrusion plate 1022 is arranged above the receiving plate 1021 and is vertically slidable relative to the receiving plate 1021, and the extrusion plate 1022 is close to the receiving plate 1021. An arc-shaped entrance port 10221 is provided on one side of the grinding device 5, and a plurality of vertical tension springs 10222 are arranged in an array on the side of the extrusion plate 1022 away from the receiving plate 1021. A fixing frame 1-1 is extended in the frame 1 to fix the other end of the tension spring 10222. The material receiving drive 103 includes an upper drive roller 1031, a lower drive roller 1032 and a gear assembly 1033 arranged on opposite sides of the frame 1. The gear assembly 1033 is connected to both ends of the upper drive roller 1031 and the lower drive roller 1032 and drives the upper drive roller 1031 and the lower drive roller 1032 to rotate synchronously.

[0064] like Figure 6 and Figure 7 As shown, the gear assembly 1033 includes an upper gear member 10331 and a lower gear member 10333 which are positioned and rotatably installed in the frame 1, and also includes a drive motor 10332 for driving the lower gear member 10333 to rotate. The drive motor 10332 is arranged on the outer wall of the frame 1, and the upper gear member 10331 and the lower gear member 10333 are meshed with each other. The upper gear member 10331 is coaxially arranged with the upper drive roller 1031, and the lower gear member 10333 is coaxially arranged with the lower drive roller 1032. An arc-shaped leveling block 10311 extends from the outer peripheral wall of the upper drive roller 1031. The gear assembly 1033 cooperates with the upper drive roller 1031 and the lower drive roller 1032 to reprocess the polished aluminum material, and ensures the flatness of the aluminum material surface through the leveling block 10311 while transporting the aluminum material.

[0065] The working principle and use method of the processing device for aluminum processing and production: After the aluminum material is rolled through the rolling device 11, it enters the cleaning device 2 for cleaning operation, firstly, the surface is degreased by the degreasing structure 3, the upper degreasing roller 31 scrapes the upper oil agent, the lower degreasing roller 32 scrapes the lower oil agent, and the scraping member 33 scrapes the lower degreasing roller 32 and collects the scraped oil agent; then the surface is cleaned by the cleaning structure 4, first entering the alkali washing tank 41 for alkali washing operation, the flushing member 412 simultaneously performs surface flushing and then is dried by the drying device 12, the aluminum material that has completed alkali washing first passes through the transition tank 43 to drain part of the alkali washing liquid, the drained alkali washing liquid flows into the alkali washing tank 41 through the inflow plate 431, and then enters the cleaning tank 42 for surface cleaning, fully removing the alkali washing liquid. Remove oil and reduce the impact of subsequent alkaline washing solution; the cleaned aluminum enters the processing device 13 for surface processing, which includes but is not limited to cutting, stamping and other operations. The processed aluminum enters the polishing device 5 for polishing of the surface, sides and corners. The polishing device 5 is also provided with a flipping device 9 to ensure that the aluminum is completely polished and the overall surface is flat. The polished aluminum can be directly collected and stacked. During the collection process, the upper drive roller 1031 flattens the surface of the aluminum for transportation, and the stacked aluminum waits for packaging and transportation. The collection process ensures that the aluminum is transported smoothly and collected neatly. The device of the present invention has a high degree of automation, reduces manual operation, thereby improving the safety of the production process and reducing processing errors, with high processing accuracy and good product stability.

[0066] The foregoing description shows and describes preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept described herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention are intended to be within the scope of the appended claims.

Claims

1. A processing device for aluminum material processing and production, comprising a frame (1), a rolling device (11), a drying device (12) and a processing device (13), wherein the rolling device (11), the drying device (12) and the processing device (13) are sequentially arranged in the frame (1), and a conveying structure (14) is further arranged in the frame (1), and the conveying structure (14) is used to convey aluminum material, characterized in that: Also includes: A cleaning device (2), wherein the cleaning device (2) is arranged in a frame (1), and the cleaning device (2) is arranged at the end of a rolling device (11). The cleaning device (2) comprises an oil removal structure (3) and a cleaning structure (4) which are arranged in sequence. The oil removal structure (3) comprises an upper oil removal roller (31), a lower oil removal roller (32) and an oil scraping member (33). The upper oil removal roller (31) is arranged above the aluminum material, and the lower oil removal roller (32) is arranged below the aluminum material. The lower oil removal roller (32) and the oil scraping member (33) are arranged in parallel. The cleaning structure (4) comprises an alkali washing tank (41) and a cleaning tank (42). A transition tank (43) is arranged between the alkali washing tank (41) and the cleaning tank (42). A drying device (12) is arranged at the end of the transition tank (43). A grinding device (5), wherein the grinding device (5) is arranged at the end of the processing device (13), the grinding device (5) includes a side grinding device (6), an edge grinding device (7) and a surface grinding device (8), wherein the surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device (7), and a turning device (9) is further arranged between the side grinding device (6) and the edge grinding device (7), wherein the side grinding device (6) includes a first guide member (61), a limit member (62) and a first grinding member (63), wherein the surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device (7), and ... surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device (7), and wherein the surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device (7), and wherein the surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device (7), wherein the surface grinding device (8) is arranged above the side grinding device (6) and the edge grinding device ( The edge grinding (7) includes a second guide member (71), a clamping member (72) and a second grinding member (73); the surface grinding (8) includes a front grinding member (81) and a back grinding member (82) with the same structure; the front grinding member (81) includes a front grinding roller (811) and a front lifting assembly (812); the front lifting assembly (812) controls the lifting of the front grinding roller (811); the axes of the front grinding roller (811) and the back grinding roller (821) are perpendicular to the transportation direction of the aluminum material; A material receiving device (10), wherein the material receiving device (10) is arranged at the end of the grinding device (5), the material receiving device (10) includes a material receiving conveyor (101) and a material receiving frame (104), the material receiving frame (104) is arranged at the end of the material receiving conveyor (101), the material receiving conveyor (101) is arranged in the frame (1), the material receiving conveyor (101) includes a material receiving plate (102) and a material receiving drive (103), the material receiving plate (102) is symmetrically arranged on both sides of the frame (1), the material receiving plate (102) includes a receiving plate (1021) and an extrusion plate (1022), the extrusion plate (1022) is arranged above the receiving plate (1021) and is vertically slidable relative to the receiving plate (1021), the extrusion plate (1022) is arranged above the receiving plate (1021) and is vertically slidable relative to the receiving plate (1021), and the extrusion plate (1022) is arranged to receive the material from the receiving plate (1021). An arc-shaped inlet (10221) is provided on the side of the pressing plate (1022) close to the grinding device (5); a plurality of vertical tension springs (10222) are arranged in an array on the side of the extrusion plate (1022) away from the receiving plate (1021); a fixing frame (1-1) is extended in the frame (1) for fixing the other end of the tension spring (10222); the material receiving drive (103) comprises an upper driving roller (1031), a lower driving roller (1032) and a gear assembly (1033) provided on opposite sides of the frame (1); the gear assembly (1033) is connected to both ends of the upper driving roller (1031) and the lower driving roller (1032) and drives the upper driving roller (1031) and the lower driving roller (1032) to rotate synchronously; The alkali washing tank (41) is provided with a receiving part (411) and a flushing part (412), the flushing part (412) is provided above both sides of the receiving part (411), and the two ends of the alkali washing tank (41) are also provided with introduction rollers (413), the end of the alkali washing tank (41) is connected to the transition tank (43), and the bottom of the transition tank (43) is provided with an inflow plate (431) connected to the alkali washing tank (41), and the inflow plate (431) is inclined and the height of the side close to the alkali washing tank (41) is lower than the height of the side away from the alkali washing tank (41), and the height of the cleaning tank (42) is higher than the height of the alkali washing tank (41); The first guide member (61) comprises arc-shaped plates (611) arranged opposite to each other and a reset member (612) arranged on a side of the arc-shaped plates (611) away from each other. The first guide member (61) is arranged above the conveying structure (14). One end of the reset member (612) is fixed to the inner side of the frame (1), and the other end is fixed to the arc-shaped plates (611). The distance between the two arc-shaped plates (611) on the side away from the limiting member (62) is greater than the distance between the two arc-shaped plates (611) on the side close to the limiting member (62).

2. The processing device for aluminum material processing and production according to claim 1, characterized in that: The upper deoiling roller (31) comprises an upper roller (311) and an upper deoiling block (312), wherein the upper deoiling block (312) is arranged in a circular array on the outer side wall of the upper roller (311), and the upper deoiling block (312) is clamped with the upper roller (311); the lower deoiling roller (32) comprises a lower roller (321) and a lower deoiling block (322), wherein the lower deoiling block (322) is arranged in a circular array on the outer side wall of the lower roller (321), and the scraper (33) is arranged on one side of the bottom of the lower deoiling roller (32) and the top of the scraper (33) is in contact with the outer side of the lower deoiling block (322). The oil scraping member (33) comprises an oil scraping plate (331), an oil accumulation groove (332) and an oil cleaning member (333). The oil scraping plate (331) is tiltedly arranged on the upper side of the oil accumulation groove (332), and the side of the oil scraping plate (331) close to the lower oil removal block (322) is an inclined surface. The oil cleaning member (333) is arranged at the bottom of the lower oil removal roller (32). The oil cleaning member (333) comprises a pair of oil squeezing rollers (3331) with opposite rotation directions. The two ends of the oil squeezing rollers (3331) are positioned and rotatably installed in the oil accumulation groove (332). The axial direction of the oil squeezing rollers (3331) is perpendicular to the transportation direction of the aluminum material.

3. The processing device for aluminum material processing and production according to claim 1, characterized in that: The limiting member (62) comprises a limiting roller (621) with a groove on its surface and limiting plates (622) arranged on two opposite sides above the conveying structure (14); the limiting roller (621) is arranged on one side of the limiting plate (622); a telescopic drive (623) is further connected to the side of the limiting plate (622) away from each other; and a front polishing member (81) is arranged above the limiting plate (622).

4. The processing device for aluminum material processing and production according to claim 1, characterized in that: A first grinding member (63) is provided at the end of the limiting member (62), and the first grinding member (63) includes a first grinding roller (631), a first driving member (632) and a first clamp (633). The first grinding roller (631) is provided on two opposite sides of the conveying structure (14). The width of the conveying structure (14) corresponding to the first grinding member (63) is smaller than the width of the aluminum material. The first clamp (633) is used to clamp the aluminum material after cutting. The first driving member (632) includes a sliding member (6321) and a lifting member (6322). The sliding member (6321) controls the first clamp (633) to slide horizontally above the conveying structure (14), and the lifting member (6322) controls the first clamp (633) to slide vertically above the conveying structure (14).

5. The processing device for aluminum material processing and production according to claim 4, characterized in that: The flipping device (9) comprises a first flipping panel (91), a second flipping panel (92) and a flipping drive (93); the flipping drive (93) comprises a rotating motor (931), a rotating rod (932), a first connecting rod (933) and a second connecting rod (934); the rotating motor (931) drives the rotating rod (932) to rotate; the two ends of the rotating rod (932) are respectively hinged to the first connecting rod (933) and the second connecting rod (934); the other end of the first connecting rod (933) is hinged to the bottom of the first flipping panel (91); and the other end of the second connecting rod (934) is hinged to the bottom of the second flipping panel (92).

6. The processing device for aluminum material processing and production according to claim 5, characterized in that: The second introduction member (71) is an introduction plate (711) relatively arranged above the conveying structure (14); the clamping member (72) includes a conveying roller (721), a clamping base plate (722) and a lower pressure plate (723); the conveying roller (721) is arranged between the second introduction member (71) and the clamping base plate (722); a reverse grinding roller (821) is arranged above the conveying roller (721); a receiving groove (7221) is arranged in the middle of the clamping base plate (722); a clamping side plate (7222) for clamping the side of the aluminum material is relatively arranged in the receiving groove (7221); the clamping side plate (7222) is slidingly arranged relative to the clamping base plate (722); the lower pressure plate (723) is vertically slidingly arranged above the clamping base plate (722); and the second grinding member (73) is arranged on the side of the clamping base plate (722) away from the conveying roller (721).

7. The processing device for aluminum material processing and production according to claim 6, characterized in that: The second grinding member (73) comprises two second grinding rollers (731) and a second driving member (732) arranged on both sides of the frame (1) relative to each other. The second grinding rollers (731) are vertically rotatably mounted on the frame (1). The second driving member (732) drives the second grinding rollers (731) on both sides to move closer to or away from each other. The second driving member (732) is a hydraulic pump arranged on both sides of the frame (1).

8. The processing device for aluminum material processing and production according to claim 1, characterized in that: The gear assembly (1033) includes an upper gear member (10331) and a lower gear member (10333) which are positioned and rotatably mounted in the frame (1), and also includes a drive motor (10332) for driving the lower gear member (10333) to rotate. The drive motor (10332) is arranged on the outer wall of the frame (1). The upper gear member (10331) and the lower gear member (10333) are meshed with each other. The upper gear member (10331) is coaxially arranged with the upper drive roller (1031), and the lower gear member (10333) is coaxially arranged with the lower drive roller (1032). An arc-shaped leveling block (10311) extends from the outer peripheral wall of the upper drive roller (1031).

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