Block rotating device, block off-line assembly line and block off-line method

By using a block rotation device with multiple rotating tables and a transverse drive unit, the problem of low rotation efficiency of stacked blocks in the prior art is solved, and the simultaneous rotation and unloading of multiple stacks of blocks is realized, thereby improving production efficiency.

CN116081325BActive Publication Date: 2025-12-16HUNAN SANY KUAIERJU RESIDENTIAL IND CO LTD
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Patent Information

Application Number
CN202211578842.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-07
Publication Date
2025-12-16
Estimated Expiration
2042-12-07

AI Technical Summary

Technical Problem

The existing stacked block rotation efficiency is low, resulting in a slow production cycle. The existing rotary crane can only rotate one stack of blocks at a time, which is inefficient.

Method used

The block rotating device consists of multiple rotating tables and a lateral drive unit. The lateral drive unit separates or closes adjacent rotating tables, and works with a crane to achieve simultaneous rotation and unloading of multiple stacks of blocks.

Benefits of technology

It significantly improves the production cycle of blocks, with multiple rotary tables capable of rotating multiple stacks of blocks simultaneously, and cranes working together to complete the unloading of multiple stacks of blocks at once, thus improving production efficiency.

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Abstract

The present application relates to the technical field of concrete prefabricated component production, and particularly relates to a block rotating device, a block offline assembly line and a block offline method. The block rotating device comprises: a plurality of rotating tables arranged along a preset direction, each rotating table having a bearing surface for bearing blocks; and a plurality of transverse driving parts, each transverse driving part being arranged between two adjacent rotating tables. The present application places a plurality of stacks of blocks to be rotated on the bearing surfaces of the plurality of rotating tables by using an existing crane. The crane lifts the upper half of the plurality of stacks of blocks, and then the plurality of rotating tables increase the interval distance and rotate the lower half of the plurality of stacks of blocks. After the rotation is completed, the original position is restored. The plurality of rotating tables can simultaneously rotate the plurality of stacks of blocks, greatly speeding up the adjustment process of the block posture. In cooperation with the crane, the plurality of stacks of blocks can be offline at one time, significantly improving the offline rhythm, and effectively solving the problem of low rotation efficiency of the existing stacks of blocks, which leads to slow offline rhythm.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of prefabricated concrete production, in particular to a block rotating device, a block offline assembly line and a block offline method. BACKGROUND

[0002] Autoclaved aerated concrete block is a kind of block with light weight, high strength and good thermal and sound insulation performance. The block is generally produced in a stack. Since the blocks in the stack have a certain height, the blocks may fall during the conveying process. To prevent this from happening, a part of the blocks in each stack is generally rotated by a certain angle during production.

[0003] At present, the existing stack blocks are generally rotated by a rotating crane. The rotating crane can rotate by itself. After a stack of green bodies reaches the rotating station, the rotating crane lifts the upper half of the stack of blocks, rotates them by 90 degrees and then lowers them to complete the rotation. Then the entire stack of green bodies is lifted for hoisting. Only one stack of green bodies can be rotated at a time, which results in low rotation efficiency and slow block production. Therefore, the existing stack block rotating method also has the problem of slow production rhythm caused by low rotation efficiency. SUMMARY

[0004] Therefore, the present application aims to overcome the defect of slow offline rhythm caused by low rotation efficiency of the existing stack blocks, and to provide a block rotating device, a block offline assembly line and a block offline method.

[0005] To solve the above problems, the present application provides a block rotating device, which comprises: a plurality of rotating tables arranged along a predetermined direction, each rotating table having a load-bearing surface for bearing blocks, and each rotating table being adapted to drive a plurality of layers of blocks to rotate horizontally; and a plurality of transverse driving portions, each transverse driving portion being arranged between two adjacent rotating tables, and each transverse driving portion having an expanded state for moving the adjacent rotating tables apart and a retracted state for moving the adjacent rotating tables closer.

[0006] Optionally, each rotating table comprises a support plate and a rotating driving portion. The upper end surface of the support plate forms the load-bearing surface, and the rotating driving portion drives the support plate to rotate horizontally.

[0007] Optionally, the block rotating device further comprises a support frame, each rotating table further comprises a support plate, the rotating driving portion is fixed on the support plate, each transverse driving portion is connected between two adjacent support plates, one support plate is fixed on the support frame, and the remaining support plates are in sliding cooperation with the support frame, or each support plate is in sliding cooperation with the support frame.

[0008] The application further provides a block offline pipeline, which comprises: a block conveying line; a packing conveying line arranged on one side of the block conveying line; the block rotating device described above, which is arranged between the block conveying line and the packing conveying line and is suitable for rotating a multi-layer block layer; a block hoist, which is suitable for hoisting the block layer on the block conveying line to the block rotating device and is suitable for hoisting the block layer rotated by the block rotating device to the packing conveying line.

[0009] Optionally, the block conveying line is provided with at least two parallel lines arranged along the connection direction of the packing conveying line and the block rotating device.

[0010] Optionally, the packing conveying line is provided with a tray distributor and a tray limiting part, the tray distributor is suitable for placing a plurality of trays on the packing conveying line, and the tray limiting part is suitable for limiting the movement of the trays on the packing conveying line.

[0011] Optionally, the application further comprises a bottom plate conveying line, a finished product hoist, a separating machine and a single-mold hoist, the bottom plate conveying line is arranged on the side of the block conveying line away from the packing conveying line, the finished product hoist is suitable for hoisting the single-mold block to the bottom plate conveying line, the separating machine is arranged between the finished product hoist and the single-mold hoist, the separating machine is suitable for separating the single-mold block, and the single-mold hoist is suitable for hoisting the single-mold block on the bottom plate conveying line to the block conveying line.

[0012] The application further provides a block offline method, which comprises the following steps: hoisting, by a block hoist, a multi-layer block layer on a block conveying line to the bearing surfaces of a plurality of rotating tables of a block rotating device; adjusting, by the block rotating device and the block hoist, the posture of the multi-layer block layer and forming a plurality of block stacks; hoisting, by the block hoist, the plurality of block stacks on the rotating tables and transferring them to a packing conveying line; wherein the step of adjusting the posture of the multi-layer block layer by the block rotating device comprises the following steps: driving, by a plurality of transverse driving parts of the block rotating device, the plurality of rotating tables to separate; rotating, by the plurality of rotating tables, the blocks thereon by 90 degrees; and driving, by the plurality of transverse driving parts, the plurality of rotating tables to close.

[0013] Optionally, in the step of hoisting, by a block hoist, a multi-layer block layer on a block conveying line to the bearing surfaces of a plurality of rotating tables of a block rotating device, the block hoist is used to place two-mold blocks on the block conveying line on the plurality of rotating tables; the step of adjusting, by the block rotating device and the block hoist, the posture of the multi-layer block layer and forming a plurality of block stacks comprises the following steps: hoisting, by the block hoist, the upper block layer of the two-mold blocks; adjusting, by the block rotating device, the posture of the lower block layer of the two-mold blocks; and placing, by the block hoist, the upper block layer on the lower block layer.

[0014] Optionally, the step of adjusting the posture of the multi-layer block layer and forming the multi-stack block stack through the cooperation of the block rotating device and the parallel block crane further comprises: adjusting the posture of the two-mold block through the block rotating device; and stacking the multi-layer block layer on the parallel block conveying line onto the two-mold block after the posture is adjusted through the parallel block crane.

[0015] Optionally, in the step of transferring the multi-stack block stack to the packing conveying line through the parallel block crane, the parallel block crane is used to place the multi-stack block stack on the tray on the packing conveying line; and after the step of lifting the multi-stack block stack on the rotating table through the parallel block crane and transferring the multi-stack block stack to the packing conveying line, the block offline method further comprises: limiting the movement of the tray through the tray limiting part on the packing conveying line to sequentially separate the multi-stack block stacks.

[0016] Optionally, before the step of lifting the multi-layer block layer on the parallel block conveying line to the bearing surface of the rotating table of the block rotating device through the parallel block crane, the block offline method further comprises: lifting the single-mold block out of the autoclave to the bottom plate conveying line through the finished product crane; conveying the single-mold block through the bottom plate conveying line; lifting the single-mold block on the bottom plate conveying line to the parallel block conveying line through the single-mold crane; and merging the plurality of single-mold blocks into the two-mold block through the parallel block conveying line.

[0017] Optionally, when there are more than two parallel block conveying lines, after the two-mold block is placed on any one of the parallel block conveying lines, the single-mold crane lifts the single-mold block on the bottom plate conveying line to the remaining parallel block conveying lines.

[0018] The present application has the following advantages:

[0019] 1. The present application places the multi-stack block that needs to be rotated on the bearing surface of the rotating table through the existing crane, lifts the upper half of the multi-stack block through the crane, then increases the interval distance of the rotating table and rotates the lower half of the multi-stack block, restores the original position after the rotation is completed, and then lifts the upper half and the whole multi-stack block through the crane for offline, so that the rotating table can rotate the multi-stack block at the same time, greatly speeding up the adjustment process of the block posture, and cooperating with the crane to offline the multi-stack block at one time, which significantly improves the offline rhythm of the block.

[0020] 2. The parallel block conveying line is provided with at least two parallel lines along the connecting direction of the packing conveying line and the block rotating device, when one of the parallel block conveying lines cooperates with the parallel block crane, the parallel block conveying line stops conveying the block to wait for the parallel block crane to lift away the block on the transfer station, at this time, the other parallel block conveying line can still convey normally, which reduces the suspension time and improves the parallel block conveying efficiency.

[0021] 3. The middle rotating table of the five rotating tables is fixed, and the remaining rotating tables can slide, the fixed rotating table plays a positioning role, so that the folding and separating process is more accurate.

[0022] 4. The tray limiting part is suitable for limiting the movement of the tray on the packing conveying line, and the tray limiting part can change a plurality of close trays into a single independent tray, and separate a plurality of stacks of blocks, so that the subsequent packing offline process is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0024] Figure 1 A front view schematic diagram of the block rotating device of the embodiment of the present application is shown;

[0025] Figure 2 A side view schematic diagram of the block rotating device of the embodiment of the present application is shown; Figure 1

[0026] Figure 3 A top view schematic diagram of the block rotating device of the embodiment of the present application is shown; Figure 1

[0027] Figure 4 A layout schematic diagram of the block offline assembly line of the embodiment of the present application is shown;

[0028] Figure 5 A schematic diagram of the tray limiting part of the block offline assembly line of the embodiment of the present application limiting all trays is shown; Figure 4

[0029] A schematic diagram of the tray limiting part of the block offline assembly line of the embodiment of the present application limiting the second tray is shown; Figure 6 Figure 4 A schematic diagram of the tray limiting part of the block offline assembly line of the embodiment of the present application limiting the third tray is shown;

[0030] Figure 7 Figure 4 A schematic diagram of the tray limiting part of the block offline assembly line of the embodiment of the present application limiting the third tray is shown;

[0031] Figure 8 An enlarged schematic diagram of the packing conveying line at A of the block offline assembly line of the embodiment of the present application is shown; Figure 5

[0032] A schematic diagram of the block rotating device of the block offline assembly line of the embodiment of the present application placing two mold blocks is shown; Figure 9 Figure 4 A schematic diagram of the block rotating device of the block offline assembly line of the embodiment of the present application placing two mold blocks is shown;

[0033] Figure 10 Figure 9 ​​​​​​Fig. 6 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table;

[0034] Figure 11 Fig. 7 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table; Figure 10

[0035] Figure 12 Fig. 8 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table; Figure 11

[0036] Figure 13 Fig. 9 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table, and the block laying machine places the upper block layer on the lower block layer; Figure 12

[0037] Figure 14 Fig. 10 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table; Figure 13

[0038] Figure 15 Fig. 11 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table, and the block laying machine places the upper block layer on the lower block layer; Figure 14

[0039] Figure 16 Fig. 12 is a schematic view showing the block laying-out line of the present application, in which the block laying-out line is divided into two parts by the rotating table, and the block laying machine places the upper block layer on the lower block layer. Figure 15 BRIEF DESCRIPTION OF DRAWINGS

[0040] 10, rotating table; 11, support plate; 12, rotating driving part; 13, support plate; 20, transverse driving part; 30, support; 41, block laying machine; 42, single-mold block laying machine; 43, block laying conveying line; 44, packing conveying line; 441, tray separating machine; 442, tray limiting part; 443, tray; 45, bottom plate conveying line; 46, finished product lifting machine; 47, separating machine; 48, packing machine; 51, single-mold block; 52, two-mold block.

[0041] DETAILED DESCRIPTION

[0042] The technical solutions of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0043] ​​​​​​In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0044] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0045] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0046] Example 1

[0047] like Figures 1 to 3 As shown, the block rotating device of this embodiment includes: a plurality of rotating platforms 10 and a plurality of transverse driving units 20. The plurality of rotating platforms 10 are arranged along a preset direction, each rotating platform 10 has a bearing surface for bearing blocks, and each rotating platform 10 is adapted to drive multiple layers of blocks to rotate horizontally; each transverse driving unit 20 is disposed between two adjacent rotating platforms 10, and each transverse driving unit 20 has an open state that moves adjacent rotating platforms 10 away from each other and a retracted state that moves adjacent rotating platforms 10 closer to each other.

[0048] Using the block rotation device of this embodiment, multiple stacks of blocks to be rotated are placed on the bearing surfaces of multiple rotating platforms 10 using an existing crane. The crane lifts the upper half of the stacks of blocks, and then the multiple rotating platforms 10 increase their spacing and rotate the lower half of the stacks of blocks. After rotation, they return to their original positions. At this time, the crane lowers the upper half and lifts the entire stack of blocks for unloading. Multiple rotating platforms 10 can rotate multiple stacks of blocks simultaneously, which greatly speeds up the block posture adjustment process. At the same time, in conjunction with the crane, multiple stacks of blocks can be unloaded in one go, significantly improving the unloading cycle of blocks and effectively solving the problem of slow unloading cycle caused by low rotation efficiency of stacked blocks in the prior art.

[0049] It should be noted that, since the existing crane simultaneously hoists multiple stacks of blocks, the multiple stacks of blocks are not spaced apart and the overall stack of blocks is a rectangular block. In order to facilitate the simultaneous rotation of the multiple stacks of blocks, after the multiple stacks of blocks are placed on the block rotating device, a certain distance needs to be pulled between each rotating table 10 to ensure that each stack of blocks does not interfere with adjacent blocks during rotation. Therefore, the multiple transverse driving portions 20 are provided only to cooperate with the existing crane. If the crane can simultaneously transport multiple stacks of spaced apart blocks, the transverse driving portion 20 does not need to be provided.

[0050] Specifically, the number of rotating tables 10 is not limited, and can be matched according to the maximum number of block transport stacks of the crane used, so as to as far as possible speed up the off-line rhythm and improve the work efficiency.

[0051] In the present embodiment, each rotating table 10 includes a support plate 11 and a rotating driving portion 12. The upper end surface of the support plate 11 forms a bearing surface, and the rotating driving portion 12 drives the support plate 11 to rotate horizontally. The stack of blocks can be rotated simply by being placed on the bearing surface, and the adjustment efficiency is effectively improved by the simple structure.

[0052] Specifically, the specific structure and specifications of the rotating driving portion 12 are not limited. The rotating driving portion 12 can be a rotating motor or a rotating cylinder. The specifications of the rotating driving portion 12 are matched according to the specifications of the blocks placed on the bearing surface, and the stack of blocks can be stably and reliably rotated.

[0053] Preferably, the support plate 11 is a rectangular plate, which can better match the bottom surface of the stack of blocks. It can be understood that, as an alternative embodiment, the support plate 11 can also be a circular plate or other shaped support plate.

[0054] In the embodiment, the block rotating device further comprises a support 30, each rotating table 10 further comprises a support plate 13, the rotating driving part 12 is fixed on the support plate 13, each lateral driving part 20 is connected between two adjacent support plates 13, one support plate 13 is fixed on the support 30, and the rest of the support plates 13 are in sliding fit with the support 30, or each support plate 13 is in sliding fit with the support 30, the support plate 13 bears the rotating driving part 12 and the supporting plate 11 and slides on the support 30, and the structure is simple and convenient for manufacturing. It can be understood that, as an alternative embodiment, one end of each lateral driving part 20 can be fixed on the ground or the support 30, and the other end is fixed on the corresponding support plate 13, each lateral driving part 20 can also be connected between two adjacent rotating driving parts 12, and each support plate 13 can also be in sliding fit with the support 30. It should be noted that the support plate 13 with a certain height is arranged so that the bearing surface of the rotating table 10 can be matched with the conveying surface of the nearby conveying line equipment, and the movement of the crane in the vertical direction during the transfer of the stacked blocks is reduced, which not only saves energy but also reduces the transfer process. If the structure is simplified, the support 30 can also not be arranged, and each rotating table 10 is directly matched with the ground through the support plate 13.

[0055] Specifically, there are five rotating tables 10 and four rotating driving parts 12, the five rotating tables 10 are arranged in a straight line, the bottom surface of the support plate 13 of each rotating table 10 is provided with a sliding groove and is in sliding fit with the sliding rail arranged on the support 30, the rotating table 10 located in the middle is fixed, and the rest can slide, the fixed rotating table 10 plays a positioning role, so that each folding and separating process is more accurate, and the specific structure of the lateral driving part 20 is not limited, which can be an oil cylinder, an air cylinder or a point push rod, and the rotating table 10 can be reliably and continuously driven to move.

[0056] The use mode of the block rotating device of the embodiment will be described below.

[0057] In normal operation, the five rotating tables 10 are initially in a folded state; the crane places the five stacks of blocks that need to be rotated on the five rotating tables 10; the rotating table 10 in the middle is stationary, and the lateral driving part 20 drives the rest of the rotating tables 10 to move, at this time, the five rotating tables 10 are in a separated state; the rotating driving part 12 of each rotating table 10 drives the supporting plate 11 to rotate horizontally by 90 degrees; the lateral driving part 20 drives the rotating tables 10 to fold, and the rotation is completed.

[0058] It should be noted that the "the crane places the five stacks of blocks that need to be rotated on the five rotating tables 10" includes that the crane only places the part of the block layer that needs to be rotated on the rotating table 10, and also includes that the crane places the five stacks of blocks on the five rotating tables 10 and then lifts the upper half of the block layer.

[0059] As Figures 4 to 16As shown, the present application provides a block offline pipeline, which comprises: a block conveying line 43, a packing conveying line 44, a block hoist 41 and the block rotating device described above, the packing conveying line 44 is arranged on one side of the block conveying line 43; the block rotating device described above is arranged between the block conveying line 43 and the packing conveying line 44, and the block rotating device is adapted to rotate the multi-layer block layer; the block hoist 41 is adapted to hoist the block layer on the block conveying line 43 to the block rotating device and hoist the block layer rotated by the block rotating device to the packing conveying line 44.

[0060] In the embodiment, the block conveying line 43 is provided with at least two parallel lines along the connection direction of the packing conveying line and the block rotating device, when one of the block conveying lines 43 cooperates with the block hoist 41, the block conveying line 43 stops conveying blocks and waits for the block hoist 41 to hoist the blocks on the transfer station, at this time, the other block conveying line 43 can still convey normally, reducing the suspension time and improving the block conveying efficiency. It can be understood that as an alternative embodiment, only one block conveying line 43 can also be arranged to realize the transfer requirement but with lower conveying efficiency.

[0061] Specifically, the five stacks of blocks are composed of two parallel block columns, each block column can be composed of multiple blocks or one block, and the block conveying line 43 can convey two parallel block columns, when the two block columns are conveyed to the transfer station of the block hoist 41, the block hoist 41 merges the two block columns into a stack of blocks and hoists it up.

[0062] In the embodiment, the packing conveying line 44 is provided with a tray dispenser 441 and a tray limiting part 442, the tray dispenser 441 is adapted to place a plurality of trays on the packing conveying line 44, and the tray limiting part 442 is adapted to limit the movement of the tray 443 on the packing conveying line 44, the tray limiting part 442 can change a plurality of closely arranged trays 443 into a single independent tray 443, and separate the multiple stacks of blocks, so that the subsequent packing offline process is more convenient.

[0063] Specifically, the tray limiting part 442 comprises a limiting driving part and a stop block, the driving part drives the stop block to extend or retract, when the stop block extends, the side wall thereof abuts against the side wall of the tray 443 and prevents the tray 443 from continuing to move. The limiting driving part can be a driving cylinder or a driving structure capable of driving the stop block to periodically reciprocate, such as a rotating cam, a rotating eccentric wheel, etc., and the stop block can be a metal block or a plastic block, preferably made of rubber or nylon, which can buffer the impact when the tray 443 is blocked.

[0064] The specific limiting process of the tray limiting part 442 is as follows: Figures 5 to 7As shown, the five pallets are blocked in the preset position by the stopper, and the five stacks of blocks are carried by the five corresponding pallets when being transferred to the packing conveying line 44, at this time, the five stacks of blocks are in close contact with each other, at this time, the stopper is retracted, and the five pallets move along the packing conveying line 44, when it is determined that the first stack of blocks flows out, the stopper is extended to organize the remaining blocks to move, and after the first stack of blocks moves a certain distance, the stopper is retracted, and the remaining blocks move along the packing conveying line 44, at this time, the state of the second stack of blocks is determined again and the above steps are repeated, so that the five stacks of blocks have a certain interval.

[0065] In the embodiment, a plurality of packing machines 48 and a plurality of forklifts are further arranged on one side of the packing conveying line 44, and each stack of blocks separated on the packing conveying line 44 is taken away by the forklift after passing through the packing machine 48.

[0066] In the embodiment, a bottom plate conveying line 45, a finished product hoist 46, a separating machine 47 and a single-mode hoist 42 are further included, the bottom plate conveying line 45 is arranged on the side of the parallel block conveying line 43 away from the packing conveying line 44, the finished product hoist 46 is suitable for hoisting the single-mode block 51 to the bottom plate conveying line 45, the separating machine 47 is arranged between the finished product hoist 46 and the single-mode hoist 42, and the separating machine 47 is suitable for separating the single-mode block 51, and the single-mode hoist 42 is suitable for hoisting the single-mode block 51 on the bottom plate conveying line 45 to the parallel block conveying line 43, and the existing structure and device can meet the offline process.

[0067] The application further provides a block offline method, wherein the multiple layers of blocks on the parallel block conveying line 43 are hoisted to the bearing surfaces of the multiple rotating tables 10 of the block rotating device by the parallel block hoist 41; the posture of the multiple layers of blocks is adjusted and multiple stacks of blocks are formed by cooperation of the block rotating device and the parallel block hoist 41; the multiple stacks of blocks on the multiple rotating tables 10 are hoisted and transferred to the packing conveying line 44 by the parallel block hoist 41; wherein the step of adjusting the posture of the multiple layers of blocks by the block rotating device comprises: the multiple rotating tables 10 are driven apart by the multiple transverse driving parts 20 of the block rotating device; the blocks on the multiple rotating tables 10 are rotated by 90 degrees; the multiple rotating tables 10 are driven to close by the multiple transverse driving parts 20, and the multiple stacks of blocks can be rotated at the same time by the multiple rotating tables 10, which greatly speeds up the rotation rhythm compared with the rotation and offline of each stack of blocks.

[0068] In the step of hoisting the multi-layer block layer on the parallel block conveying line 43 to the bearing surface of the plurality of rotating tables 10 of the block rotating device by the parallel block hoist 41 in the embodiment, the two-module block 52 on the parallel block conveying line 43 is placed on the plurality of rotating tables 10 by the parallel block hoist 41; the step of adjusting the posture of the multi-layer block layer and forming the multi-stack block stack by the block rotating device and the parallel block hoist 41 comprises: hoisting the upper block layer of the two-module block 52 by the parallel block hoist 41; adjusting the posture of the lower block layer of the two-module block 52 by the block rotating device; and placing the upper block layer on the lower block layer by the parallel block hoist 41. The parallel block hoist 41 only needs to move horizontally once to rotate the multi-stack block, which is more efficient and faster in rotation rhythm.

[0069] In the step of transferring the multi-stack block stack to the packing conveying line 44 by the parallel block hoist 41 in the embodiment, the multi-stack block stack is placed on the tray on the packing conveying line 44 by the parallel block hoist 41; after the step of hoisting the multi-stack block stack on the plurality of rotating tables 10 by the parallel block hoist 41 and transferring to the packing conveying line 44, the block offline method further comprises: limiting the movement of the tray by the tray limiting part 442 on the packing conveying line 44 to sequentially separate the multi-stack block stacks, so that each block stack is more convenient for packing and the offline step is easier to adapt to the existing production line.

[0070] In the step of hoisting the multi-layer block layer on the parallel block conveying line 43 to the bearing surface of the plurality of rotating tables 10 of the block rotating device by the parallel block hoist 41 in the embodiment, the multi-layer block layer on the parallel block conveying line 43 is hoisted to the bearing surface of the plurality of rotating tables 10 of the block rotating device by the parallel block hoist 41; after the step of hoisting the multi-stack block stack on the plurality of rotating tables 10 by the parallel block hoist 41 and transferring to the packing conveying line 44, the block offline method further comprises: limiting the movement of the tray by the tray limiting part 442 on the packing conveying line 44 to sequentially separate the multi-stack block stacks, so that each block stack is more convenient for packing and the offline step is easier to adapt to the existing production line.

[0071] In the embodiment, when there are two or more parallel block conveying lines 43, after the two-module block 52 is placed on any one of the parallel block conveying lines 43, the single-module hoist 42 hoists the single-module block 51 on the bottom plate conveying line 45 to the remaining parallel block conveying lines 43, so that the single-module hoist 42 can continue to transfer the single-module block 51 to the remaining parallel block conveying lines 43 without waiting for the previous parallel block conveying line 43, thereby speeding up the transfer rhythm.

[0072] It should be noted that the block offline method of the embodiment can use the block rotating device or the block offline assembly line described above.

[0073] Embodiment Two

[0074] As Figures 15 to 16 shown, the block offline method of embodiment two is different from that of embodiment one in whether to additionally place a multi-layer block layer. In embodiment two, the step of adjusting the posture of the multi-layer block layer and forming a multi-stack block stack through the cooperation of the block rotating device and the block stacking crane 41 further comprises: adjusting the posture of the two-mold block 52 through the block rotating device; and placing the multi-layer block layer on the block stacking line 43 onto the two-mold block 52 after the posture adjustment through the block stacking crane 41. This makes the offline process not only meet the original block stack offline with the original stacking height, but also be applicable to the block stack with a higher stacking height. An additional stacking step is added to the original process, which is simple, fast and easy to implement.

[0075] It should be noted that the block offline method of the embodiment can use the block rotating device or the block offline assembly line described above.

[0076] From the above description, it can be seen that the above-mentioned embodiments of the present application achieve the following technical effects:

[0077] 1. The multi-stack block is placed on the bearing surface of the plurality of rotating tables 10 by the existing crane. The upper half of the multi-stack block is lifted by the crane, and then the plurality of rotating tables 10 increase the interval distance and rotate the lower half of the multi-stack block. After the rotation is completed, the original position is restored. At this time, the upper half is lowered by the crane, and the multi-stack block is lifted as a whole for offline. The plurality of rotating tables 10 can simultaneously rotate the multi-stack block, greatly speeding up the adjustment process of the block posture. At the same time, the crane can offline the multi-stack block at one time, significantly improving the offline rhythm of the block.

[0078] 2. The block stacking line 43 is provided with at least two parallel lines. When one of the block stacking lines 43 cooperates with the block stacking crane 41, the block stacking line 43 stops conveying the block and waits for the block stacking crane 41 to lift the block on the transfer station. At this time, the other block stacking line 43 can still convey normally, reducing the suspension time and improving the block stacking efficiency.

[0079] 3. The posture of the two-mold block 52 is adjusted through the block rotating device, and the multi-layer block layer on the block stacking line 43 is placed onto the two-mold block 52 after the posture adjustment through the block stacking crane 41. This makes the offline process not only meet the original block stack offline with the original stacking height, but also be applicable to the block stack with a higher stacking height. An additional stacking step is added to the original process, which is simple, fast and easy to implement.

[0080] Obviously, the above embodiments are merely example for clearly illustrating but not limitation to the embodiments. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments need not and can not be enumerated. The obvious changes or variations derived from the above description are still within the protection scope of the present application.

Claims

1. A method for laying out building blocks, characterized in that, The multi-layer blocks on the billet conveying line (43) are lifted by the billet crane (41) to the bearing surface of the multiple rotating tables (10) of the block rotating device; The posture of the multiple layers of blocks is adjusted by the block rotating device and the billet stacking crane (41) to form multiple stacks of blocks; Multiple stacks of blocks on the rotating tables (10) are lifted by the billet hoist (41) and transferred to the packaging conveyor line (44); The step of adjusting the posture of the multiple layers of blocks using the block rotating device includes: Multiple rotating tables (10) are driven to separate by multiple lateral drive units (20) of the block rotating device; The blocks on the rotating platforms (10) are rotated 90 degrees by multiple rotating platforms; The multiple rotary tables (10) are driven to close by the multiple transverse drive units (20).

2. The block unloading method according to claim 1, characterized in that, In the step of lifting multiple layers of blocks on the billet conveying line (43) to the bearing surface of multiple rotating tables (10) of the block rotating device by means of the billet hoist (41), two blocks (52) on the billet conveying line (43) are placed on multiple rotating tables (10) by means of the billet hoist (41). The steps of adjusting the posture of multiple layers of blocks and forming multiple stacks of blocks by cooperating with the block rotating device and the billet stacking crane (41) include: The upper block layer of the two-mold block (52) is lifted by the billet crane (41); The posture of the lower block layer of the two-mold block (52) is adjusted by the block rotating device; The upper block layer is placed on the lower block layer by means of the billet hoist (41).

3. The block unloading method according to claim 2, characterized in that, The step of adjusting the posture of multiple layers of blocks and forming multiple stacks of blocks by cooperating with the block rotating device and the billet stacking crane (41) further includes: The posture of the two blocks (52) is adjusted by the block rotating device; The multi-layered blocks on the billet conveying line (43) are then stacked onto the two-mold blocks (52) after the billet stacking crane (41) has been adjusted.

4. The block unloading method according to claim 1, characterized in that, In the step of transferring multiple stacks of blocks to the packing conveyor line (44) by the billet crane (41), the multiple stacks of blocks are placed on the pallet on the packing conveyor line (44) by the billet crane (41); After the step of lifting multiple stacks of blocks from the multiple rotating tables (10) by the billet hoist (41) and transferring them to the packaging conveyor line (44), the block unloading method further includes: The movement of the pallets is restricted by the pallet limiting part (442) on the packing conveyor line (44) to separate the multiple stacks of blocks in sequence.

5. The block unloading method according to claim 1, characterized in that, Before the step of lifting multiple layers of blocks from the billet conveying line (43) onto the bearing surfaces of the plurality of rotating tables (10) of the block rotating device by means of the billet crane (41), the block unloading method further includes: The single-mold blocks (51) coming out of the autoclave are lifted onto the bottom plate conveyor line (45) by the finished product crane (46); The single-mold block (51) is conveyed through the base plate conveyor line (45); The single-mold block (51) on the base plate conveying line (45) is lifted to the billet conveying line (43) by a single-mold crane (42); Multiple single-mold blocks (51) are combined into two-mold blocks (52) by means of the billet conveying line (43).

6. The block unloading method according to claim 5, characterized in that, When there are two or more billet conveying lines (43), After the two-mold blocks (52) are placed on any of the billet conveying lines (43), the single-mold crane (42) lifts the single-mold blocks (51) on the bottom plate conveying line (45) to the remaining billet conveying lines (43).

Citation Information

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