A bar chamfering device
By designing a bar chamfering device including a frame, a chamfering mechanism, a feeding mechanism and a stop mechanism, the problem of low quality of the back end surface of the bar sawing is solved, efficient chamfering is achieved, cost and safety risks are reduced, and product quality is improved.
Patent Information
- Application Number
- CN202310149263.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2043-02-20
AI Technical Summary
In the production and processing of steel rods, burrs, flashes, sharp edges and swollen heads are easily produced after being sawed or sheared, resulting in low surface quality. The existing manual grinding methods are inefficient and poor, and there are problems such as high labor costs and great safety hazards.
A rod chamfering device is designed, including a frame, a chamfering mechanism, a feeding mechanism and a stop mechanism. The chamfering mechanism realizes a full circumference uniform chamfering of the end of the rod through a carrier plate, a first drive motor, a transmission assembly, a rotating ring and a chamfering assembly.
Effectively improve chamfer efficiency, reduce labor and time costs, avoid bar backlogs, enhance chamfer effect, improve product quality, and be safe and reliable.
Smart Images

Figure CN116100406B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chamfering, and in particular to a bar chamfering device. Background Art
[0002] At present, in the production and processing of steel bars, the bars are generally sawed or sheared, but after sawing or shearing, the end faces of the bars are prone to burrs, flash, sharp edges and swollen heads, which seriously restrict the surface quality of the products. In order to solve the above problems, the common practice is to manually grind and chamfer the ends of the bars with a portable grinder, but this method has low chamfering efficiency, poor chamfering effect, high labor and time costs, and is prone to backlogs of bars, resulting in poor logistics, and a poor manual working environment, which poses a great safety hazard.
[0003] In view of this, it is particularly important to design and manufacture a bar chamfering device with high chamfering efficiency and strong safety, especially in bar chamfering. Summary of the invention
[0004] The purpose of the present invention is to provide a bar chamfering device, which can effectively improve the chamfering efficiency, reduce labor costs and time costs, avoid the occurrence of bar backlogs, and can enhance the chamfering effect, improve product quality, and be safe and reliable.
[0005] The present invention is achieved by adopting the following technical solutions.
[0006] A rod chamfering device comprises a frame and a chamfering mechanism, wherein the chamfering mechanism is mounted on the frame, and the chamfering mechanism comprises a supporting plate, a first driving motor, a transmission assembly, a rotating ring and a chamfering assembly, wherein the supporting plate is provided with a receiving hole, and the rotating ring is rotatably arranged in the receiving hole, and a clearance hole is provided in the middle of the rotating ring, and the clearance hole is used for allowing the rod to pass through, the first driving motor is mounted on the supporting plate, and is connected to the rotating ring through the transmission assembly, and the chamfering assembly is mounted on the rotating ring, and the position of the chamfering assembly corresponds to the position of the end of the rod, and the chamfering assembly is used to chamfer the end of the rod while the first driving motor drives the rotating ring to rotate, so as to achieve uniform chamfering of the entire circumference of the rod.
[0007] Optionally, the chamfering assembly includes a second drive motor, a transmission shaft and a grinding wheel. The second drive motor is mounted on the rotating ring and connected to the grinding wheel via the transmission shaft. The grinding wheel is used to chamfer the rod.
[0008] Optionally, the grinding wheel includes a wheel body and a grinding ring, the grinding ring is arranged on the circumferential surface of the wheel body, the cross section of the grinding ring is V-shaped, and the grinding ring is relatively provided with a first grinding surface and a second grinding surface, and the first grinding surface and the second grinding surface are both used for grinding processing.
[0009] Optionally, the transmission assembly includes a driving gear, a driven gear, and a transition gear. A ring-shaped rack is provided around the circumferential surface of the rotating ring. The first driving motor is connected to the driving gear. The driving gear meshes with the transition gear through the driven gear, and the transition gear meshes with the ring-shaped rack.
[0010] Optionally, the chamfering mechanism further includes a limiting frame and a lifting member. The bearing plate is disposed within the limiting frame and is slidably engaged with the limiting frame. The lifting member is mounted on the limiting frame and is connected to the bearing plate. The lifting member is used to drive the bearing plate to rise or fall along the first direction.
[0011] Optionally, the chamfering mechanism further includes a translation member. The translation member is mounted on the frame and is connected to the limiting frame. The translation member is used to drive the bearing plate to translate along the second direction through the limiting frame, and the second direction is perpendicular to the first direction.
[0012] Optionally, the bar chamfering device further includes a first feeding mechanism and a second feeding mechanism. Both the first feeding mechanism and the second feeding mechanism are mounted on the frame, and the chamfering mechanism is disposed between the first feeding mechanism and the second feeding mechanism.
[0013] Optionally, the first feeding mechanism includes a mounting frame, a feeding assembly, a first driving member, and a pressing block. The mounting frame is connected to the frame. The feeding assembly is mounted on the mounting frame and is used to feed the bar. The first driving member is mounted on the mounting frame and is connected to the pressing block. The first driving member is used to drive the pressing block to press the bar against the feeding assembly when the feeding assembly feeds the bar to a preset position, so as to prevent the bar from continuing to move.
[0014] Optionally, the feeding assembly includes a first feeding roller path and a second feeding roller path. The first feeding roller path and the second feeding roller path are arranged in a V shape. The bar is placed between the first feeding roller path and the second feeding roller path. The first feeding roller path and the second feeding roller path are used to synchronously feed the bar.
[0015] Optionally, the bar chamfering device further includes a stopping mechanism. The frame is provided with a sliding groove. The stopping mechanism includes a second driving member, a sliding seat, and a stopping head. The second driving member is mounted on the frame and is connected to the sliding seat. The stopping head is mounted on the sliding seat. The sliding seat is slidably engaged with the sliding groove. The stopping head is used to abut against the end of the bar.
[0016] The bar chamfering device provided by the present invention has the following beneficial effects:
[0017] The bar chamfering device provided by the present invention has a chamfering mechanism installed on a frame. The chamfering mechanism includes a bearing plate, a first driving motor, a transmission assembly, a rotating ring, and a chamfering assembly. The bearing plate is provided with a receiving hole, and the rotating ring is rotatably arranged in the receiving hole. The middle part of the rotating ring has a relief hole for the bar to pass through. The first driving motor is installed on the bearing plate and is connected to the rotating ring through the transmission assembly. The chamfering assembly is installed on the rotating ring, and the position of the chamfering assembly corresponds to the position of the end of the bar. The chamfering assembly is used to chamfer the end of the bar while the first driving motor drives the rotating ring to rotate, so as to achieve uniform chamfering of the entire circumference of the bar. Compared with the prior art, the bar chamfering device provided by the present invention can effectively improve the chamfering efficiency, reduce the labor cost and time cost, avoid the backlog of bars, enhance the chamfering effect, improve the product quality, and is safe and reliable because it adopts the first driving motor connected to the rotating ring through the transmission assembly and the chamfering assembly installed on the rotating ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a top view of the bar chamfering device provided by the embodiment of the present invention;
[0020] Figure 2 It is a front view of the bar chamfering device provided by the embodiment of the present invention;
[0021] Figure 3 It is a schematic structural diagram of the chamfering mechanism in the bar chamfering device provided by the embodiment of the present invention;
[0022] Figure 4 For Figure 3 It is a schematic structural diagram of the chamfering assembly;
[0023] Figure 5 It is a schematic structural diagram of the first feeding mechanism in the bar chamfering device provided by the embodiment of the present invention;
[0024] Figure 6 It is a partial structural schematic diagram of the bar chamfering device provided by the embodiment of the present invention when chamfering the ends of two bars simultaneously.
[0025] Icons: 100 - Bar Chamfering Device; 110 - Frame; 111 - Slide Groove; 120 - Chamfering Mechanism; 121 - Carrier Plate; 1211 - Accommodating Hole; 122 - First Driving Motor; 123 - Transmission Component; 1231 - Driving Gear; 1232 - Driven Gear; 1233 - Intermediate Gear; 124 - Rotating Ring; 1241 - Relief Hole; 1242 - Ring Rack; 125 - Chamfering Component; 1251 - Second Driving Motor; 1252 - Transmission Shaft; 1253 - Grinding Wheel; 1254 - Wheel Body; 1255 - Grinding Ring; 1256 - First Grinding Surface; 1257 - Second Grinding Surface; 126 - Limiting Frame; 1261 - Return Spring; 127 - Lifting Component; 128 - Translating Component; 129 - Bearing; 130 - First Feeding Mechanism; 131 - Mounting Frame; 132 - Feeding Component; 1321 - First Feeding Roller Path; 1322 - Second Feeding Roller Path; 133 - First Driving Member; 134 - Pressing Block; 140 - Second Feeding Mechanism; 150 - Stopping Mechanism; 151 - Second Driving Member; 152 - Slide Block; 153 - Stopping Head; 200 - Bar. Detailed Embodiment
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0028] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0029] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this invention is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, terms such as "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be construed as indicating or implying relative importance.
[0030] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, terms such as "set", "connected", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The following will describe in detail some embodiments of the present invention with reference to the drawings. Without conflict, the features in the following embodiments can be combined with each other.
[0032] Please refer to Figures 1 to 3 , an embodiment of the present invention provides a bar chamfering device 100 for chamfering a bar 200. It can effectively improve the chamfering efficiency, reduce the labor cost and time cost, avoid the backlog of the bar 200, and can enhance the chamfering effect, improve the product quality, and is safe and reliable.
[0033] The bar chamfering device 100 includes a frame 110, a chamfering mechanism 120, a first feeding mechanism 130, a second feeding mechanism 140, and a stop mechanism 150. Among them, the chamfering mechanism 120, the first feeding mechanism 130, the second feeding mechanism 140, and the stop mechanism 150 are all installed on the frame 110; the first feeding mechanism 130 and the second feeding mechanism 140 are oppositely arranged on both sides of the chamfering mechanism 120. The first feeding mechanism 130 is used to feed the bar 200 into the chamfering mechanism 120 and fix the position of the bar 200, and the second feeding mechanism 140 is used to send the bar 200 outwards and fix the position of the bar 200; the stop mechanism 150 is used to limit the bar 200 to ensure that the position of the end of the bar 200 corresponds to the position of the chamfering mechanism 120; the chamfering mechanism 120 is used to chamfer the end of the bar 200 to eliminate quality defects such as burrs, flash, sharp edges, and swelling at the end of the bar 200.
[0034] The chamfering mechanism 120 includes a bearing plate 121, a first driving motor 122, a transmission assembly 123, a rotating ring 124, a chamfering assembly 125, a limiting frame 126, a lifting member 127 and a translation member 128. The bearing plate 121 is provided with a receiving hole 1211, and the rotating ring 124 is rotatably disposed in the receiving hole 1211, and the rotating ring 124 can rotate relative to the bearing plate 121. The middle part of the rotating ring 124 has a relief hole 1241 for the bar 200 to pass through, so as to facilitate the chamfering and conveying of the bar 200. The first driving motor 122 is mounted on the bearing plate 121 and connected to the rotating ring 124 through the transmission assembly 123. The first driving motor 122 is used to drive the rotating ring 124 to rotate relative to the bearing plate 121. The chamfering assembly 125 is mounted on the rotating ring 124, and the position of the chamfering assembly 125 corresponds to the position of the end of the bar 200. The chamfering assembly 125 is used to chamfer the end of the bar 200 while the first driving motor 122 drives the rotating ring 124 to rotate, so as to achieve uniform chamfering of the entire circumference of the bar 200. Specifically, when the bar 200 passes through the relief hole 1241 and moves to a preset position, the position of the chamfering assembly 125 corresponds to the position of the end of the bar 200. At this time, the chamfering assembly 125 is started to chamfer the end of the bar 200. At the same time, the first driving motor 122 is started to drive the chamfering assembly 125 to rotate around the bar 200 for one week through the rotating ring 124, so that the chamfering assembly 125 chamfers the entire circumference of the end of the bar 200 once. In this way, the chamfering efficiency is effectively improved, the labor cost and time cost are reduced, the situation of bar 200 backlog is avoided, and the chamfering effect can be enhanced, the product quality is improved, and it is safe and reliable.
[0035] Further, a bearing 129 is sleeved outside the rotating ring 124, and the bearing 129 is embedded in the receiving hole 1211 to realize the rotation function of the rotating ring 124 in the receiving hole 1211. During the rotation of the rotating ring 124 relative to the bearing plate 121, the bearing 129 can limit the rotating ring 124 to improve the rotation stability of the rotating ring 124.
[0036] It should be noted that the bearing plate 121 is disposed within the limit frame 126 and is in sliding fit with the limit frame 126. The bearing plate 121 can slide relative to the limit frame 126, and the limit frame 126 can limit and guide the bearing plate 121. The lifting member 127 is installed on the limit frame 126 and is connected to the bearing plate 121. The lifting member 127 is used to drive the bearing plate 121 to rise or fall along the first direction, so as to adjust the height of the bearing plate 121 in the first direction, and thus adjust the height of the chamfering assembly 125 in the first direction, ensuring that the chamfering assembly 125 can maintain a state of being in contact with the bar 200 during the rotation of the rotating ring 124, thereby realizing the chamfering operation on the bar 200. The translation member 128 is installed on the frame 110 and is connected to the limit frame 126. The translation member 128 is used to drive the bearing plate 121 to translate along the second direction through the limit frame 126, so as to adjust the position of the bearing plate 121 in the second direction, and thus adjust the position of the chamfering assembly 125 in the second direction, ensuring that the chamfering assembly 125 can maintain a state of being in contact with the bar 200 during the rotation of the rotating ring 124, thereby realizing the chamfering operation on the bar 200.
[0037] Specifically, the second direction is perpendicular to the first direction. Under the action of the lifting member 127 and the translation member 128, the chamfering assembly 125 can move to any coordinate on the plane where the bearing plate 121 is located, so as to facilitate the adjustment of the position of the chamfering assembly 125, improve the chamfering accuracy, and ensure the chamfering quality. In this embodiment, the first direction is the vertical direction, and the second direction is the horizontal direction. The lifting member 127 can drive the chamfering assembly 125 to rise and fall along the vertical direction through the bearing plate 121 and the rotating ring 124, and the translation member 128 can drive the chamfering assembly 125 to translate along the horizontal direction through the limit frame 126, the bearing plate 121 and the rotating ring 124.
[0038] In this embodiment, a return spring 1261 is arranged inside the limit frame 126. The return spring 1261 is located on the side of the bearing plate 121 away from the lifting member 127. One end of the return spring 1261 is connected to the bearing plate 121, and the other end is connected to the limit frame 126. The return spring 1261 is used to apply an elastic force to the bearing plate 121 to achieve the rapid reset function of the bearing plate 121. Specifically, the lifting member 127 is arranged above the bearing plate 121, and the return spring 1261 is arranged below the bearing plate 121. The number of the return springs 1261 is two, and the two return springs 1261 are arranged side by side. When the lifting member 127 drives the bearing plate 121 to rise, the return spring 1261 is stretched. At this time, the return spring 1261 applies a downward elastic force to the bearing plate 121 to drive the bearing plate 121 to descend stably when the lifting member 127 resets, improving the stability of the movement of the bearing plate 121. When the lifting member 127 drives the bearing plate 121 to descend, the return spring 1261 is compressed. At this time, the return spring 1261 applies an upward elastic force to the bearing plate 121 to drive the bearing plate 121 to rise stably when the lifting member 127 resets, improving the stability of the movement of the bearing plate 121.
[0039] Please refer to Figure 4 , the chamfering assembly 125 includes a second driving motor 1251, a transmission shaft 1252 and a grinding wheel 1253. The second driving motor 1251 is installed on the rotating ring 124 and is connected to the grinding wheel 1253 through the transmission shaft 1252. The transmission shaft 1252 passes through the rotating ring 124 and can rotate relative to the rotating ring 124. The grinding wheel 1253 is used to chamfer the bar 200. Specifically, during the process of chamfering the bar 200 along its circumferential direction, the first driving motor 122 drives the rotating ring 124 to rotate through the transmission assembly 123, so as to drive the grinding wheel 1253 to revolve around the bar 200 through the second driving motor 1251. At the same time, the second driving motor 1251 drives the grinding wheel 1253 to rotate by itself through the transmission shaft 1252. In this way, the grinding wheel 1253 rotates and revolves at the same time to chamfer the bar 200 along its circumferential direction, thereby realizing uniform chamfering of the entire circumference of the bar 200 and improving the product quality.
[0040] It is worth noting that in the process of chamfering the rod 200, the lifting member 127 and the translation member 128 are first reset to the initial position; then the rod 200 passes through the clearance hole 1241, is transported to the preset position, and is fixed. At this time, the rod 200 is coaxially arranged with the clearance hole 1241, and the position of the end of the rod 200 corresponds to the position of the grinding wheel 1253; then the chamfering assembly 125 is used to chamfer the end of the rod 200. During this process, if the diameter of the rod 200 matches the diameter of the grinding wheel 1253, that is, the grinding wheel 1253 can just grind the rod 200, there is no need to start the lifting member 127 and the translation member 128, and the entire circumference of the rod 200 can be uniformly chamfered only by the first drive motor 122 and the second drive motor 1251; if the diameter of the rod 200 does not match the diameter of the grinding wheel 1253, that is, there is a certain distance between the grinding wheel 1253 and the rod 200, it is necessary to use the lifting member 127 and the translation member 128 to adjust the position of the grinding wheel 1253 in real time while starting the first drive motor 122 and the second drive motor 1251, so as to achieve uniform chamfering of the entire circumference of the rod 200 and ensure the chamfering accuracy.
[0041] The grinding wheel 1253 includes a wheel body 1254 and a grinding ring 1255. The grinding ring 1255 is arranged on the circumference of the wheel body 1254, and the grinding ring 1255 is arranged in the middle of the wheel body 1254. The wheel body 1254 and the grinding ring 1255 are integrally formed. The cross section of the grinding ring 1255 is V-shaped, and the grinding ring 1255 is relatively provided with a first grinding surface 1256 and a second grinding surface 1257, and the first grinding surface 1256 and the second grinding surface 1257 are both used for grinding processing. Specifically, the first grinding surface 1256 is used to chamfer the end of a rod 200, and the second grinding surface 1257 is used to chamfer the end of another rod 200. The first grinding surface 1256 and the second grinding surface 1257 work together to further improve the chamfering efficiency and reduce the time cost.
[0042] Please continue to refer to Figure 3 The transmission assembly 123 includes a driving gear 1231, a driven gear 1232 and a transition gear 1233, and an annular rack 1242 is provided around the circumference of the rotating ring 124. The first driving motor 122 is connected to the driving gear 1231, and the first driving motor 122 can drive the driving gear 1231 to rotate. The driving gear 1231 is meshed with the transition gear 1233 through the driven gear 1232, and the driving gear 1231 can drive the transition gear 1233 to rotate through the driven gear 1232. The transition gear 1233 is meshed with the annular rack 1242, and the transition gear 1233 can drive the annular rack 1242 to rotate, thereby driving the rotating ring 124 to rotate relative to the bearing plate 121, and then driving the chamfering assembly 125 installed on the rotating ring 124 to rotate.
[0043] In this embodiment, there are two driven gears 1232 and transition gears 1233, and the two driven gears 1232 are arranged on both sides of the driving gear 1231. Each driven gear 1232 is meshed with a transition gear 1233, and the two transition gears 1233 are meshed with the annular rack 1242. In this way, the torque output by the first driving motor 122 can be more efficiently transmitted to the annular rack 1242, effectively improving the rotation efficiency of the rotating ring 124.
[0044] Please refer to Figure 5 The first feeding mechanism 130 includes a mounting frame 131, a feeding assembly 132, a first driving member 133 and a pressing block 134. The mounting frame 131 is connected to the frame 110, and the frame 110 is used to carry the mounting frame 131 and fix the position of the mounting frame 131. The feeding assembly 132 is installed on the mounting frame 131, and the feeding assembly 132 is used to feed the bar 200 so that the bar 200 extends into the chamfering mechanism 120. The first driving member 133 is installed on the mounting frame 131 and connected to the pressing block 134. The first driving member 133 is used to drive the pressing block 134 to press the bar 200 on the feeding assembly 132 when the feeding assembly 132 sends the bar 200 to the preset position, so as to prevent the bar 200 from continuing to move. At this time, the feeding assembly 132 is suspended, so that the chamfering mechanism 120 can chamfer the bar 200.
[0045] In this embodiment, the mounting frame 131 is connected to the frame 110 via a lifting cylinder (not shown), which can drive the mounting frame 131 to rise or fall to adjust the height of the mounting frame 131, thereby adjusting the height of the rod 200 transported by the feeding assembly 132, thereby ensuring that the axis of the rod 200 is colinear with the center line of the clearance hole 1241 (when the lifting member 127 and the translation member 128 are reset), which is convenient for subsequent chamfering operations.
[0046] The feeding assembly 132 includes a first feeding roller 1321 and a second feeding roller 1322. The first feeding roller 1321 and the second feeding roller 1322 are arranged in a V shape, and the rod 200 is placed between the first feeding roller 1321 and the second feeding roller 1322. The first feeding roller 1321 and the second feeding roller 1322 are used to synchronously feed the rod 200, and the first driving member 133 is used to simultaneously press the rod 200 on the first feeding roller 1321 and the second feeding roller 1322 through the pressing block 134. Specifically, the first feeding roller 1321 and the second feeding roller 1322 work together to limit the rod 200 and prevent the rod 200 from rolling, thereby facilitating transportation and compaction. In addition, the first feeding roller 1321 and the second feeding roller 1322 arranged in a V-shape can transport rods 200 of different diameters, which has a wide range of applications and is convenient and practical.
[0047] In this embodiment, the specific structure of the second feeding mechanism 140 is the same as the specific structure of the first feeding mechanism 130, and will not be repeated here.
[0048] Please continue to refer to Figure 1 and Figure 2 The stop mechanism 150 includes a second driving member 151, a slide 152 and a stop head 153. The frame 110 is provided with a slide slot 111, the second driving member 151 is mounted on the frame 110 and connected to the slide 152, the stop head 153 is mounted on the slide 152, the slide 152 is slidably matched with the slide slot 111, the second driving member 151 is used to drive the slide 152 to slide relative to the slide slot 111, and the stop head 153 is used to abut against the end of the rod 200. Specifically, the stop head 153 is hemispherical, and the midline of the bottom surface of the hemispherical shape of the stop head 153 is colinear with the center line of the clearance hole 1241 (when the lifting member 127 and the translation member 128 are reset) to ensure that the stop head 153 can stop the center of the end of the rod 200, improve the force effect, ensure the stopping effect, and the stop head 153 contacts the end of the rod 200 through the spherical surface to avoid scratching the rod 200.
[0049] Furthermore, before the first feeding mechanism 130 feeds the rod 200 into the chamfering mechanism 120, the second driving member 151 is started to drive the stopper head 153 to move to a position corresponding to the chamfering mechanism 120 through the slide 152; when the first feeding mechanism 130 feeds the rod 200 into the chamfering mechanism 120, the stopper head 153 can stop the rod 200 to ensure that the rod 200 stops at a preset position to prevent the rod 200 from being inertial. The rod 200 is pushed away from the preset position under the action; then the first driving member 133 presses the rod 200 through the clamping block 134 to fix the position of the rod 200 and prevent the rod 200 from moving; then the second driving member 151 is controlled to drive the stop head 153 to reset through the slide 152. At this time, the stop head 153 no longer stops the rod 200, so as to make way for the chamfering component 125, so that the chamfering component 125 can evenly chamfer the entire circumference of the rod 200.
[0050] In this embodiment, the lifting member 127, the translation member 128, the first driving member 133 and the second driving member 151 are all electric cylinders, but are not limited to this. In other embodiments, the lifting member 127, the translation member 128, the first driving member 133 and the second driving member 151 may all be pneumatic cylinders or hydraulic cylinders. There is no specific limitation on the types of the lifting member 127, the translation member 128, the first driving member 133 and the second driving member 151.
[0051] Please refer to Figure 6It is worth noting that during the use of the bar chamfering device 100, the stop mechanism 150 is first controlled to move to a position corresponding to the chamfering mechanism 120; the feeding assembly 132 of the first feeding mechanism 130 is then used to feed the bar 200 forward, so that the bar 200 passes through the clearance hole 1241 and abuts against the stop mechanism 150. At this time, the stop mechanism 150 limits the bar 200 so that the bar 200 stops at a preset position; then the first driving member 133 of the first feeding mechanism 130 is used to drive the pressing block 134 to press the bar 200 to prevent the bar 200 from moving; then the stop mechanism 150 is controlled to reset to prevent the stop mechanism 150 from interfering with the chamfering assembly 125; then the first driving member 133 of the first feeding mechanism 130 is started. The first drive motor 122 and the second drive motor 1251 are driven to make the grinding wheel 1253 revolve around the rod 200 while rotating, and the position of the grinding wheel 1253 is adjusted in real time by the lifting member 127 and the translation member 128 to achieve uniform chamfering of the entire circumference of the rod 200. During this process, the head end of the rod 200 is always in contact with the first grinding surface 1256 of the grinding wheel 1253, and the grinding wheel 1253 grinds and chamfers the head end of the rod 200 through the first grinding surface 1256. After one round of chamfering is completed, the first drive motor 122 and the second drive motor 1251 are paused, and the lifting member 127 and the translation member 128 are controlled to reset. Then, the first drive member 133 of the first feeding mechanism 130 is controlled to release the rod 200. The feeding assembly 132 of the first feeding mechanism 130 is used to continue to feed the rod 200 forward. During this process, the rod 200 extends into the second feeding mechanism 140. The feeding assembly 132 of the second feeding mechanism 140 drives the rod 200 to completely separate from the first feeding mechanism 130 and leave the position corresponding to the stop mechanism 150 to prevent the rod 200 from interfering with the movement of the stop mechanism 150. Then the stop mechanism 150 is controlled to move again to the position corresponding to the chamfering mechanism 120. The feeding assembly 132 of the first feeding mechanism 130 is used to feed the second rod 200 forward, so that the second rod 200 passes through the clearance hole 1241 and abuts against the stop mechanism 150. At this time, the stop mechanism 150 The two rods 200 are limited so that the second rod 200 stops at the preset position; then the first driving member 133 of the first feeding mechanism 130 drives the pressing block 134 to press the second rod 200 to prevent the second rod 200 from moving; then the stop mechanism 150 is controlled to reset to prevent the stop mechanism 150 from interfering with the chamfering assembly 125; then the feeding assembly 132 of the second feeding mechanism 140 is controlled to drive the previous rod 200 to retreat until the position of the tail end of the rod 200 corresponds to the position of the second grinding surface 1257; then the first driving member 133 of the second feeding mechanism 140 drives the pressing block 134 to press the previous rod 200 to prevent the previous rod 200 from moving;Then, start the first driving motor 122 and the second driving motor 1251 to make the grinding wheel 1253 revolve around the bar 200 while rotating itself, and adjust the position of the grinding wheel 1253 in real time through the lifting member 127 and the translation member 128, so as to simultaneously achieve uniform chamfering of the entire circumference of two bars 200. During this process, the tail end of the previous bar 200 is always in contact with the second grinding surface 1257 of the grinding wheel 1253, and the head end of the second bar 200 is always in contact with the first grinding surface 1256 of the grinding wheel 1253. The grinding wheel 1253 chamfers the ends of the two bars 200 through the first grinding surface 1256 and the second grinding surface 1257 at the same time; cycle in this way to continuously chamfer the ends of multiple bars 200, with high chamfering efficiency, low labor cost and time cost, and being safe and reliable.
[0052] The bar chamfering device 100 provided by the embodiment of the present invention has a chamfering mechanism 120 installed on the frame 110. The chamfering mechanism 120 includes a bearing plate 121, a first driving motor 122, a transmission assembly 123, a rotating ring 124 and a chamfering assembly 125. The bearing plate 121 is provided with a receiving hole 1211. The rotating ring 124 is rotatably arranged in the receiving hole 1211. The middle of the rotating ring 124 has a relief hole 1241 for the bar 200 to pass through. The first driving motor 122 is installed on the bearing plate 121 and is connected to the rotating ring 124 through the transmission assembly 123. The chamfering assembly 125 is installed on the rotating ring 124. The position of the chamfering assembly 125 corresponds to the position of the end of the bar 200. The chamfering assembly 125 is used to chamfer the end of the bar 200 while the first driving motor 122 drives the rotating ring 124 to rotate, so as to achieve uniform chamfering of the entire circumference of the bar 200. Compared with the prior art, since the bar chamfering device 100 provided by the present invention adopts the first driving motor 122 connected to the rotating ring 124 through the transmission assembly 123 and the chamfering assembly 125 installed on the rotating ring 124, it can effectively improve the chamfering efficiency, reduce the labor cost and time cost, avoid the backlog of the bar 200, and can enhance the chamfering effect, improve the product quality, and is safe and reliable.
[0053] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A bar chamfering device, characterized in that, It includes a frame and a chamfering mechanism. The chamfering mechanism is installed on the frame. The chamfering mechanism includes a carrier plate, a first driving motor, a transmission component, a rotating ring and a chamfering component. The carrier plate is provided with a receiving hole. The rotating ring is rotatably arranged in the receiving hole. The middle part of the rotating ring has a relief hole for a bar to pass through. The first driving motor is installed on the carrier plate and is connected to the rotating ring through the transmission component. The chamfering component is installed on the rotating ring. The position of the chamfering component corresponds to the position of the end of the bar. The chamfering component is used to chamfer the end of the bar while the first driving motor drives the rotating ring to rotate, so as to achieve uniform chamfering of the entire circumference of the bar; The chamfering component includes a second driving motor, a transmission shaft and a grinding wheel. The second driving motor is installed on the rotating ring and is connected to the grinding wheel through the transmission shaft. The grinding wheel is used to chamfer the bar; The grinding wheel includes a wheel body and a grinding ring. The grinding ring surrounds the circumferential surface of the wheel body. The cross section of the grinding ring is V-shaped. The grinding ring is provided with a first grinding surface and a second grinding surface which are oppositely arranged. Both the first grinding surface and the second grinding surface are used for grinding; The bar chamfering device further includes a first feeding mechanism and a second feeding mechanism. Both the first feeding mechanism and the second feeding mechanism are installed on the frame. The chamfering mechanism is arranged between the first feeding mechanism and the second feeding mechanism; The bar chamfering device further includes a stopping mechanism. The frame is provided with a sliding groove. The stopping mechanism includes a second driving member, a sliding seat and a stopping head. The second driving member is installed on the frame and is connected to the sliding seat. The stopping head is installed on the sliding seat. The sliding seat is slidably matched with the sliding groove. The stopping head is used to abut against the end of the bar.
2. The bar chamfering device according to claim 1, wherein, The transmission component includes a driving gear, a driven gear and an intermediate gear. A ring-shaped rack is arranged around the circumferential surface of the rotating ring. The first driving motor is connected to the driving gear. The driving gear meshes with the intermediate gear through the driven gear. The intermediate gear meshes with the ring-shaped rack.
3. The bar chamfering device according to claim 1, characterized in that, The chamfering mechanism further includes a limiting frame and a lifting member. The carrier plate is arranged in the limiting frame and is slidably matched with the limiting frame. The lifting member is installed on the limiting frame and is connected to the carrier plate. The lifting member is used to drive the carrier plate to rise or fall in the first direction.
4. The bar chamfering device according to claim 3, characterized in that, The chamfering mechanism further includes a translation member. The translation member is installed on the frame and is connected to the limiting frame. The translation member is used to drive the carrier plate to translate in the second direction through the limiting frame. The second direction is perpendicular to the first direction.
5. The bar chamfering device according to claim 1, characterized in that, The first feeding mechanism includes a mounting frame, a feeding assembly, a first driving member, and a pressing block. The mounting frame is connected to the machine frame. The feeding assembly is mounted on the mounting frame and is used for feeding the bar. The first driving member is mounted on the mounting frame and is connected to the pressing block. The first driving member is used for driving the pressing block to press the bar against the feeding assembly when the feeding assembly feeds the bar to a preset position, so as to prevent the bar from continuing to move.
6. The bar chamfering device according to claim 5, characterized in that, The feeding assembly includes a first feeding roller path and a second feeding roller path. The first feeding roller path and the second feeding roller path are arranged in a V shape. The bar is placed between the first feeding roller path and the second feeding roller path. The first feeding roller path and the second feeding roller path are used for feeding the bar synchronously.
Citation Information
Patent Citations
Grinding method
CN113814800A
Machining equipment for anti-skid supporting plate of automobile plate spring
CN115673943A