Remote control system and method for a freight elevator
By using wireless communication between the remote control module and the freight elevator control module, the problem of needing two control systems for construction freight elevators was solved, achieving driverless operation and cost reduction.
Patent Information
- Application Number
- CN202211712896.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-29
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-12-29
AI Technical Summary
The existing construction elevator electrical control system requires two independent control systems to handle single-cage and double-cage operation, and the hoist cage needs to be equipped with a floor call host, resulting in high cost and heavy reliance on the operator.
The system employs wireless communication between the remote control module and the freight elevator control module. It receives requests and generates control commands through the floor call module, enabling wireless control of the operation of multiple freight elevators and supporting driverless operation.
It reduces reliance on drivers, lowers the cost of using freight elevators, and enables flexible control of single-cage and double-cage operation.
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Figure CN116101858B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electrical control, in particular to a cargo elevator remote control system and method. BACKGROUND
[0002] The construction cargo elevator is applied to the vertical transportation of goods in the construction of buildings below 60 meters. The construction cargo elevator is not allowed to carry people and has relatively low safety requirements. The electrical control system of the construction cargo elevator is the core of driving the operation of the cargo elevator.
[0003] At present, the electrical control system of the construction cargo elevator is mostly in-cage electrical control dragging, and the full-time driver remotely controls from the ground. However, the current electrical control system has some deficiencies, for example, wired connection is needed when remotely controlling, two independent control systems need to be equipped when the construction cargo elevator has single-cage operation and double-cage operation, and a floor call host needs to be arranged in each cargo cage when the voice broadcast of the floor call is needed in the cage, which leads to great dependence on the driver and high cost of using the cargo elevator. SUMMARY
[0004] In view of the above, the present application provides a cargo elevator remote control system and method, which aims to solve the above technical problems.
[0005] In a first aspect, the present application provides a cargo elevator remote control system, which comprises a remote control module, a floor call module and at least one cargo elevator control module, the remote control module is wirelessly connected with the at least one cargo elevator control module, and the remote control module is wirelessly connected with the floor call module.
[0006] The floor call module is used to receive a cargo elevator control request of a first user and send the cargo elevator control request to the remote control module.
[0007] The remote control module is used to generate a control instruction according to the cargo elevator control request and send the control instruction to the cargo elevator control module corresponding to the control instruction.
[0008] The cargo elevator control module is used to control the operation of the cargo elevator according to the control instruction.
[0009] In a second aspect, the present application provides a cargo elevator remote control method, which is applied to a cargo elevator remote control system, the system comprises a remote control module, a floor call module and at least one cargo elevator control module, the remote control module is wirelessly connected with the at least one cargo elevator control module, and the remote control module is wirelessly connected with the floor call module, and the method comprises:
[0010] The floor call module receives a cargo elevator control request of a user and sends the cargo elevator control request to the remote control module.
[0011] The remote control module generates control instructions according to the elevator control request, and sends the control instructions to the corresponding elevator control module;
[0012] The elevator control module controls the elevator operation according to the control instructions.
[0013] Compared with the prior art, the above technical solution provided by the embodiments of the present application has the following advantages:
[0014] In the elevator remote control system of the present application, the remote control module is wirelessly connected with the elevator control module, and the remote control module is wirelessly connected with at least one floor call module, so that a communication channel for controlling multiple elevator control modules by one remote control module is provided, and single cage operation and double cage operation can be realized. The floor call module receives the elevator control request of the user and sends the elevator control request to the remote control module. The remote control module generates control instructions according to the elevator control request and sends the control instructions to the corresponding elevator control module. The elevator control module controls the elevator operation according to the control instructions, so that the elevator can be operated without a full-time driver, the dependence on personnel is reduced, and the use cost of the elevator is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which are incorporated into and form part of the specification, illustrate embodiments consistent with the present application and, together with the specification, serve to explain the principles of the present application.
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings.
[0017] Figure 1 FIG. 1 is a schematic diagram of the modules of the elevator remote control system of the present application;
[0018] Figure 2 FIG. 2 is a schematic diagram of the remote control module and the floor call module of the elevator remote control system of the present application;
[0019] Figure 3 FIG. 3 is a schematic diagram of the elevator control module of the elevator remote control system of the present application;
[0020] Figure 4 FIG. 4 is a flowchart of the preferred embodiment of the elevator remote control method of the present application;
[0021] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0022] In order to make the purposes, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0023] Referring to Figure 1 As shown in the figure, it is a module schematic diagram of the present application.
[0024] The system comprises a remote control module, a floor call module and at least one elevator control module, the remote control module is wirelessly connected with the at least one elevator control module, and the remote control module is wirelessly connected with the floor call module;
[0025] The floor call module is used to receive an elevator control request of a first user and send the elevator control request to the remote control module;
[0026] The remote control module is used to generate a control instruction according to the elevator control request and send the control instruction to the elevator control module corresponding to the control instruction;
[0027] The elevator control module is used to control the operation of the elevator according to the control instruction.
[0028] In the embodiment, the remote control module can be installed in a remote control box, the remote control box can be controlled by a monitoring personnel of the elevator (for example, a construction elevator), the floor call module can be a floor call device, which is a wireless device used in the construction elevator, and there is a call device on each floor. When the construction personnel on the floor needs to use the elevator, the call button on the floor can be pressed to call the elevator. The elevator control module can be installed in the interior of the cage of the construction elevator, and the elevator control module is used to control the operation of the elevator according to the instruction of the remote control module. One remote control module is wirelessly connected with multiple elevator control modules, that is, one remote control module can control the operation of multiple construction elevators.
[0029] The floor call module is used to receive an elevator control request of a first user (referred to as a first user) and send the elevator control request to the remote control module, for example, the construction personnel on the 8th floor of the construction building press the call button, and the floor call module sends the elevator control request to the remote control module;
[0030] The remote control module is used to generate a control instruction according to the elevator control request and send the control instruction to the elevator control module corresponding to the control instruction. For example, after receiving the request sent by the floor call module, the remote control generates a control instruction. If the control instruction is to control the elevator on the left side of the construction building to run to the 8th floor, the control instruction will be sent to the elevator control module corresponding to the elevator on the left side of the construction building. Further, the remote control module can calculate based on the operating conditions of multiple elevators, select an elevator from multiple elevators according to the calculation result to generate the control instruction corresponding to the elevator, and send the control instruction to the elevator control module corresponding to the elevator.
[0031] The elevator control module is used to control the operation of the elevator according to the control instruction. After receiving the control instruction, the elevator control module controls the operation of the elevator according to the control instruction. For example, if the control instruction is to control the elevator on the left side of the construction building to run to the 8th floor, the control module of the elevator on the left side of the construction building controls the elevator to run to the 8th floor.
[0032] See Figure 2 As shown, it is a schematic diagram of the remote control module and the floor call module of the elevator remote control system of this application. The floor call module includes a floor call host unit and multiple floor call extension units. The floor call host unit is wirelessly communicatively connected to each of the floor call extension units. The floor call extension unit is used to receive the elevator control request of the first user and send it to the floor call host unit.
[0033] A floor call extension unit is installed on each floor of the construction building. Construction workers can make the elevator run to this floor through the call button of the floor call extension unit. When the construction workers on a certain floor press the call button, the floor call extension unit on this floor sends the elevator control request of the construction workers to the floor call host unit.
[0034] Further, the remote control module includes a first MCU control unit. The first MCU control unit is connected to the floor call host unit. The floor call host unit is used to send the elevator control request to the first MCU control unit. The first MCU control unit is used to generate the control instruction according to the elevator control request and send the control instruction to the elevator control module corresponding to the control instruction. The remote control module also includes a wireless control transmitting and receiving unit. The wireless control transmitting and receiving unit is connected to the first MCU control unit. The remote control module communicates with the elevator control module through the wireless control transmitting and receiving unit.
[0035] The first MCU control unit refers to a microcontroller unit (MCU). The first MCU control unit and the floor call host unit can be connected in communication through an RS-485 interface. After the floor call host unit receives the goods elevator control request from the floor call extension unit, the floor call host unit sends the goods elevator control request to the first MCU control unit. The first MCU control unit generates a control instruction according to the goods elevator control request and sends the corresponding goods elevator control module. For example, if the remote control module is connected in communication with the goods elevator control modules on the left and right sides of the construction building, a construction worker on a certain floor of the construction building initiates a goods elevator control request through the floor call extension unit on the floor. When the first MCU control unit receives the goods elevator control request, the first MCU control unit can generate a control instruction for the right-side goods elevator and send the control instruction to the goods elevator control module of the right-side goods elevator, so that the goods elevator control module of the right-side goods elevator controls the right-side goods elevator to run to the floor. Alternatively, the first MCU control unit can generate a control instruction for the left-side goods elevator and send the control instruction to the goods elevator control module of the left-side goods elevator, so that the goods elevator control module of the left-side goods elevator controls the left-side goods elevator to run to the floor.
[0036] Further, the remote control module further comprises a voice playing unit connected with the first MCU control unit. The voice playing unit is configured to receive a voice signal generated by the first MCU control unit according to the goods elevator control request and play a voice corresponding to the goods elevator control request according to the voice signal.
[0037] The goods elevator remote control system supports a driverless operation mode and a driver operation mode. The driverless operation mode refers to a mode in which the remote control module generates a control instruction and automatically sends the control instruction to the goods elevator control module. The driver operation mode refers to a mode in which the first MCU control unit generates a voice signal according to the goods elevator control request, the first MCU control unit sends the voice signal to the voice playing unit, the voice playing unit plays a voice corresponding to the goods elevator control request according to the voice signal, and a driver hears the voice and manually controls the goods elevator to respond to the request through the remote control box. For example, the voice module plays a voice of "8th floor needs to use the goods elevator". After the staff of the remote control box hears the played voice, the staff manually presses the layer selection key of the remote control box, so as to control the goods elevator to run to the 8th floor.
[0038] Further, the remote control module further comprises at least one floor command unit, the floor command unit is connected with the first MCU control unit, the floor command unit comprises a floor selection unit and a limit emergency stop signal detection unit, the floor selection unit is used for receiving a lift control request of a second user, and the limit emergency stop signal detection unit is used for sending a stop signal to the first MCU control unit when the limit emergency stop signal triggered by the lift is detected, so that the first MCU control unit sends the stop signal to the lift control module, and the lift control module stops running the lift according to the stop signal.
[0039] The remote control module further comprises at least one floor command unit, for example, a floor command unit corresponding to a left lift of the construction building and a floor command unit corresponding to a right lift of the construction building. The floor command module comprises a floor selection unit and a limit emergency stop signal detection unit. The floor selection unit is used for receiving a lift control request of a second user (for example, a driver controlling the lift). For example, in the working mode with the driver operating, the driver presses the floor selection button (the floor selection button can have an LED indicator), the first MCU control unit generates a corresponding lift control instruction after receiving the instruction triggered by the floor selection button, and sends the lift control instruction to the corresponding lift control module, and the lift control module controls the corresponding lift to run. Various types of limit switches are installed in the lift shaft of the lift, and the limit switches generate limit emergency stop signals when triggered and send the limit emergency stop signals to the limit emergency stop signal detection unit. The limit emergency stop signal detection unit is used for sending a stop signal to the first MCU control unit when the limit emergency stop signal triggered by the lift is detected, so that the first MCU control unit sends the stop signal to the lift control module of the lift, and the lift control module stops running the lift according to the stop signal.
[0040] Further, the remote control module further comprises a human-computer interaction unit, the human-computer interaction unit is connected with the first MCU control unit, and the human-computer interaction unit is used for displaying the running state of the lift. For example, the human-computer interaction unit displays the floor information of the current lift, and can also display the working state (for example, an idle state, a busy state, etc.) of the lift.
[0041] Referring to Figure 3 Fig. 5 shows a schematic diagram of a lift control module of the lift remote control system of the present application. The lift control module comprises a second MCU control unit, the second MCU control unit is connected with a motor of the lift through a frequency conversion inverter unit, the second MCU control unit is used for receiving the control instruction and controlling the motor to run according to the control instruction. The lift control module further comprises a wireless control transmitting and receiving unit, the wireless control transmitting and receiving unit is connected with the second MCU control unit, and the lift control module communicates with the remote control module through the wireless control transmitting and receiving unit.
[0042] The second MCU control unit can also be a microcontroller unit (MCU), which is connected with the motor of the elevator through a frequency conversion inverter unit. The second MCU control unit is configured to receive a control instruction sent by the remote control module, and control the motor to operate through the frequency conversion inverter unit according to the control instruction, so that the elevator reaches a floor corresponding to the control instruction.
[0043] Further, the elevator control module further comprises a shooting unit connected with the second MCU control unit. The shooting unit is configured to send an alarm signal to the second MCU control unit when people are found in the interior of the elevator, so that the second MCU control unit controls the motor to stop operating according to the alarm signal.
[0044] The shooting unit and the second MCU control unit are connected through an RS-485 interface. The shooting unit can be a camera with a human shape detection function. The shooting unit shoots the interior of the elevator in real time, and sends an alarm signal to the second MCU control unit when people are found in the interior of the elevator. The second MCU control unit generates an instruction to stop operating the elevator and sends it to the frequency conversion inverter unit after receiving the alarm signal. The frequency conversion inverter unit controls the motor to stop operating, thereby preventing the elevator from operating with people on board.
[0045] Further, the elevator control module further comprises a voice alarm unit connected with the second MCU control unit. The shooting unit sends an alarm signal to the second MCU control unit. The second MCU control unit generates a voice alarm signal and sends it to the voice alarm unit after receiving the alarm signal. The voice alarm unit issues a voice alarm according to the voice alarm signal to remind the personnel in the elevator to prohibit entering the elevator.
[0046] Further, the elevator control module further comprises an encoder interface connected with the second MCU control unit. The encoder interface is configured to establish a communication connection with the frequency conversion inverter unit and control the motor together with the frequency conversion inverter unit.
[0047] The encoder interface can establish communication with a motor encoder. The motor encoder is a device suitable for electric motors to encode signals or data and convert them into a signal form that can be used for communication, transmission and storage. The encoder interface is configured to establish a communication connection with the frequency conversion inverter unit and control the motor of the elevator together with the frequency conversion inverter unit.
[0048] Further, the elevator control module further comprises a limit unit, the limit unit is connected with the second MCU control unit, various types of limit switches are installed on the periphery of the cage of the elevator, the limit switches generate a stop signal when triggered and send the stop signal to the limit unit, the limit unit sends the stop signal to the second MCU control unit, and the second MCU control unit controls the motor of the elevator to stop running.
[0049] Further, the elevator control module further comprises a GPRS unit, the GPRS unit is in communication connection with the second MCU control unit through an RS-485 interface, and the GPRS unit is used for transmitting data to a remote control module through a GPRS, CDMA, 3G or the like wireless network to realize remote monitoring of the data.
[0050] The application also provides an elevator remote control method. Figure 4 As shown in the method flow diagram of the embodiment of the elevator remote control method of the application. The method is applied to an elevator remote control system, the system comprises a remote control module, a floor call module and at least one elevator control module, the remote control module is in wireless communication connection with the at least one elevator control module, the remote control module is in wireless communication connection with the floor call module, and the method comprises the following steps:
[0051] Step S10: The floor call module receives an elevator control request of a user and sends the elevator control request to the remote control module.
[0052] Step S20: The remote control module generates a control instruction according to the elevator control request and sends the control instruction to the elevator control module corresponding to the control instruction.
[0053] Step S30: The elevator control module controls the elevator to run according to the control instruction.
[0054] The application further provides a computer readable storage medium, and a computer program is stored on the computer readable storage medium, and the computer program is executed by a processor to implement the following steps:
[0055] The floor call module receives an elevator control request of a user and sends the elevator control request to the remote control module.
[0056] The remote control module generates a control instruction according to the elevator control request and sends the control instruction to the elevator control module corresponding to the control instruction.
[0057] The elevator control module controls the elevator to run according to the control instruction.
[0058] The specific implementation of the elevator remote control method and the computer readable storage medium of the present application is substantially the same as that of the specific implementation of the elevator remote control system described above, and will not be repeated here.
[0059] It should be noted that, in this paper, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0060] The above is only a specific implementation of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications of these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features applied herein.
Claims
1. A remote control system for a freight elevator, characterized in that, The system includes: a remote control module, a floor call module, and at least one freight elevator control module. The remote control module is wirelessly connected to the at least one freight elevator control module, and the remote control module is wirelessly connected to the floor call module. The floor call module is used to receive the freight elevator control request from the first user and send the freight elevator control request to the remote control module; The remote control module is used to generate control commands according to the freight elevator control request, and send the control commands to the freight elevator control module corresponding to the control commands; The freight elevator control module is used to control the operation of the freight elevator according to the control commands; The floor call module includes a floor call host unit and multiple floor call extension units. The floor call host unit is wirelessly connected to each of the floor call extension units. The floor call extension units are used to receive the first user's freight elevator control request and send it to the floor call host unit. The remote control module includes a first MCU control unit, which is connected to the floor call host unit. The floor call host unit is used to send the freight elevator control request to the first MCU control unit. The first MCU control unit is used to generate the control command according to the freight elevator control request and send the control command to the freight elevator control module corresponding to the control command. The remote control module further includes at least one floor command unit, which is connected to the first MCU control unit. The floor command unit includes a floor selection unit and a limit emergency stop signal detection unit. The floor selection unit is used to receive a freight elevator control request from a second user. The limit emergency stop signal detection unit is used to send a stop signal to the first MCU control unit when it detects that the freight elevator has triggered a limit emergency stop signal, so that the first MCU control unit sends the stop signal to the freight elevator control module, and the freight elevator control module stops running the freight elevator according to the stop signal.
2. The freight elevator remote control system as described in claim 1, characterized in that, The remote control module also includes a voice playback unit, which is connected to the first MCU control unit. The voice playback unit is used to receive the voice signal generated by the first MCU control unit according to the freight elevator control request, and play the voice corresponding to the freight elevator control request according to the voice signal.
3. The freight elevator remote control system as described in claim 1, characterized in that, The remote control module also includes a human-machine interaction unit, which is connected to the first MCU control unit and is used to display the operating status of the freight elevator.
4. The freight elevator remote control system as described in claim 1, characterized in that, The freight elevator control module includes a second MCU control unit, which is connected to the motor of the freight elevator through a frequency converter unit. The second MCU control unit is used to receive the control commands and control the motor to run according to the control commands.
5. The freight elevator remote control system as described in claim 4, characterized in that, The freight elevator control module also includes a camera unit, which is connected to the second MCU control unit. The camera unit is used to send an alarm signal to the second MCU control unit when it detects that there is someone inside the freight elevator, so that the second MCU control unit can control the motor to stop running according to the alarm signal.
6. The freight elevator remote control system as described in claim 4, characterized in that, The freight elevator control module also includes an encoder interface, which is connected to the second MCU control unit. The encoder interface is used to establish a communication connection with the frequency converter unit and jointly control the motor with the frequency converter unit.
7. A remote control method for a freight elevator, characterized in that, The method is applied to a remote control system for a freight elevator. The system includes a remote control module, a floor call module, and at least one freight elevator control module. The remote control module is wirelessly connected to the at least one freight elevator control module, and the remote control module is wirelessly connected to the floor call module. The method includes: The floor call module receives the freight elevator control request from the first user and sends the freight elevator control request to the remote control module; The remote control module generates a control command based on the freight elevator control request and sends the control command to the freight elevator control module corresponding to the control command. The freight elevator control module controls the operation of the freight elevator according to the control command; The floor call module includes a floor call host unit and multiple floor call extension units. The floor call host unit is wirelessly connected to each of the floor call extension units. The floor call extension units are used to receive the first user's freight elevator control request and send it to the floor call host unit. The remote control module includes a first MCU control unit, which is connected to the floor call host unit. The floor call host unit is used to send the freight elevator control request to the first MCU control unit. The first MCU control unit is used to generate the control command according to the freight elevator control request and send the control command to the freight elevator control module corresponding to the control command. The remote control module further includes at least one floor command unit, which is connected to the first MCU control unit. The floor command unit includes a floor selection unit and a limit emergency stop signal detection unit. The floor selection unit is used to receive a freight elevator control request from a second user. The limit emergency stop signal detection unit is used to send a stop signal to the first MCU control unit when it detects that the freight elevator has triggered a limit emergency stop signal, so that the first MCU control unit sends the stop signal to the freight elevator control module, and the freight elevator control module stops running the freight elevator according to the stop signal.
Citation Information
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