Device and usage method for producing solid organic fertilizer by using fresh chicken manure
By designing a device including a fermentation tank, processing box and baking equipment, using extrusion and stirring techniques to generate biogas and use it for baking and heating, the problem of insufficient utilization of biogas during the fermentation of fresh chicken manure in the prior art is solved, and energy conservation and acceleration of solid organic fertilizer formation are achieved.
Patent Information
- Application Number
- CN202310106755.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2043-02-13
AI Technical Summary
When the prior art produces solid organic fertilizer for fresh chicken manure, it is impossible to effectively utilize the biogas generated during the fermentation of fresh chicken manure, resulting in waste of energy.
A device including a fermentation tank, processing box and baking equipment is designed. The fermented fresh chicken manure is squeezed and stirred by using the extrusion equipment and a stirring shaft to generate a large amount of biogas, and used it in the baking equipment and heating equipment through the biogas pipe to reduce energy consumption.
By fully utilizing the biogas generated by the fermentation process of fresh chicken manure, energy consumption is reduced, the fermentation efficiency of fresh chicken manure is improved, and the formation of solid organic fertilizer is accelerated.
Smart Images

Figure CN116102367B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of fertilizer processing, and specifically relates to a device and a usage method for producing solid organic fertilizer by using fresh chicken manure. Background Art
[0002] When producing solid organic fertilizer from fresh chicken manure currently, there is a problem that the liquid in the fertilizer raw materials cannot be separated, making it difficult to form solid organic fertilizer.
[0003] To solve the above problems, a patent with the Chinese patent publication number CN 210825975 U discloses a device for producing solid organic fertilizer by using fresh chicken manure, belonging to the technical field of solid organic fertilizer production equipment. It includes a solid organic fertilizer production box body, a drying and fermentation drum, and a pressing cylinder. A drying and fermentation drum is installed inside the solid organic fertilizer production box body. One end of the drying and fermentation drum is connected to a feeding tube. The upper end of the feeding tube is connected to a feeding pipe. A feeding hopper is installed at the top of the feeding pipe. A motor is installed at the end of the feeding tube. The motor is connected to a rotating shaft. The rotating shaft is arranged inside the feeding tube and the drying and fermentation drum. Feeding spiral blades are installed on the rotating shaft. By arranging the drying and fermentation drum inside the solid organic fertilizer production box body, it is not only convenient for the addition, stirring, and fermentation operations of organic fertilizer raw materials, but also, a pressing cylinder is provided, which is convenient for discharging the organic fertilizer raw materials after pressing into solid organic fertilizer from the discharge pipe. The pressed liquid flows back to the fermentation chamber for continuous utilization or flows back to the liquid collection cavity for separate collection, and the operation is convenient and fast.
[0004] This solution can ferment fresh chicken manure, stir the fresh chicken manure during fermentation, and separate the liquid in the fermented chicken manure, realizing the production of solid organic fertilizer from fresh chicken manure. However, this device does not have a corresponding structure to process the by-products generated during the process of treating fresh chicken manure, resulting in energy waste. Therefore, the present invention proposes a device and a usage method for producing solid organic fertilizer by using fresh chicken manure to solve the above problems. Summary of the Invention
[0005] To solve the above problems, the present invention provides a device and a usage method for producing solid organic fertilizer by using fresh chicken manure to make full use of the biogas generated during the fermentation process of fresh chicken manure and save energy.
[0006] To achieve the above object, the technical solution of the present invention is as follows: An apparatus and a method for using the same for producing solid organic fertilizer from fresh chicken manure, including a fermentation tank and a processing box. A heating device is installed at the bottom of the fermentation tank. An extrusion device and a baking device are installed in the processing box. The extrusion device is connected to a first driving member. A rack is fixedly connected to the output shaft of the first driving member. The rack meshes with a gear. The gear is coaxially fixedly connected to a first bevel gear. A fixed shaft fixedly connected to the processing box is rotatably fitted in the middle of both the gear and the first bevel gear. A second bevel gear meshes with the first bevel gear on the side away from the rack. The second bevel gear is coaxially fixedly connected to a connecting shaft. One end of the connecting shaft away from the second bevel gear is located in the fermentation tank and is coaxially fixedly connected to a third bevel gear. A fourth bevel gear meshes with the top of the third bevel gear. The fourth bevel gear is coaxially fixedly connected to a stirring shaft. The stirring shaft extends downward to the bottom of the fermentation tank. Stirring blades are fixedly connected to the stirring shaft. A plurality of biogas pipes are communicated with the top of the fermentation tank. The biogas pipes are respectively communicated with the baking device and the heating device.
[0007] Advantages of adopting the above solution: 1. Using the driving member in an extrusion device to extrude the fermented fresh chicken manure can extrude the liquid in the fresh chicken manure, accelerating the formation of solid organic fertilizer.
[0008] 2. During the extrusion process, the same driving member is used for force transmission to stir the fermentation tank. The structure is ingenious and the energy consumption is reduced. Stirring the fresh chicken manure in the fermentation tank promotes the fermentation of the fresh chicken manure, reduces the fermentation time of the fresh chicken manure, and increases the fermentation efficiency of the fresh chicken manure.
[0009] 3. The increased fermentation efficiency of fresh chicken manure forms a large amount of biogas and utilizes the biogas to heat the fermentation tank, further increasing the fermentation efficiency of fresh chicken manure. At the same time, it provides energy for the baking device to bake the extruded fresh chicken manure, accelerating the evaporation of moisture in the fresh chicken manure and enabling the fresh chicken manure to further quickly form solid organic fertilizer. Thus, the biogas generated during the fermentation process of fresh chicken manure is fully utilized, saving energy consumption.
[0010] Furthermore, the extrusion equipment includes a processing box, the first driving member includes a hydraulic cylinder fixedly connected to the processing box, the bottom of the hydraulic cylinder output shaft is coaxially fixedly connected to a connecting rod, the bottom of the connecting rod is fixedly connected to a pressure plate, the pressure plate is located in the processing box and slidably cooperates with the inner wall of the processing box, a filter plate fixedly connected to the inner wall of the processing box is provided below the pressure plate, a first discharge port is provided on one side of the processing box, the first discharge port is connected to a first solenoid valve, the side of the filter plate close to the first discharge port is lower than the side of the filter plate away from the first discharge port; the baking equipment includes a baking box, the baking box is connected to the first discharge port, a stirring assembly, a first burner and an air outlet assembly are installed in the baking box, the stirring assembly includes an auger, and the side of the auger close to the processing box is connected to a second driving member; the first burner is installed in the baking box, the biogas pipe includes a first biogas pipe and a second biogas pipe, and the first burner is connected to the first biogas pipe; the baking box is provided with a second discharge port on the side away from the processing box, the air outlet assembly includes an air outlet, the air outlet is connected to an air outlet pipe, and the air outlet pipe is fixedly connected to the top of the baking box.
[0011] Beneficial effects: The side of the filter plate close to the first discharge port is lower than the side of the filter plate away from the first discharge port, so that after the fresh chicken manure is squeezed, the fresh chicken manure can slide down along the tilt direction of the filter plate and be discharged from the first discharge port. Using an auger to stir the squeezed fresh chicken manure can make the fresh chicken manure turn over continuously during baking, bake the fresh chicken manure evenly, and break up the lumps or adhesions of fresh chicken manure. The auger can also facilitate the transportation of fresh chicken manure while stirring it. Since fresh chicken manure will generate steam or other gases during the baking process, the steam or other gases are discharged from the outlet pipe to avoid explosion or other dangers caused by the accumulation of a large amount of gas in the baking oven. Discharging the steam can increase the efficiency of baking fresh chicken manure and reduce the baking time of fresh chicken manure.
[0012] Furthermore, the heating device comprises a partition, which is fixedly connected to the inner wall of the bottom of the fermentation tank, and a second heater is fixedly connected to the bottom of the partition, and the second heater is connected to the second biogas pipe.
[0013] Beneficial effect: The biogas in the fermentation tank is used to provide energy for the second heater, which can reduce the use of other energy sources. The second heater heats the fresh chicken manure in the fermentation tank to increase the fermentation time of the fresh chicken manure, and uses the fresh chicken manure to quickly form organic fertilizer. In addition, biogas is a clean energy source, which avoids environmental pollution.
[0014] Furthermore, a feed pipe is fixedly connected to the bottom of the fermentation tank, and one end of the feed pipe away from the fermentation tank is fixedly connected to the processing box. The fermentation tank and the processing box are connected through the feed pipe, and a material conveying pump is connected to the feed pipe.
[0015] Beneficial effect: The material conveying pump can conveniently transport the fermented fresh chicken manure.
[0016] Furthermore, a bracket is fixedly connected inside the baking oven, the first burner is fixedly connected to the bracket, the auger includes a rotating shaft, the rotating shaft is fixedly connected to a spiral blade, the second driving member includes a motor, the motor is fixedly connected to the baking oven, and the motor output shaft is fixedly connected to the rotating shaft.
[0017] Beneficial effects: the bracket can enable the first burner to be installed in the middle of the baking box, closer to the fresh chicken manure, so as to facilitate baking of the fresh chicken manure, and the rotation of the spiral blades can facilitate turning and conveying of the fresh chicken manure.
[0018] Furthermore, a second solenoid valve is connected to the connection between the fermentation tank and the feed pipe, a third solenoid valve is connected to the second discharge port, a third discharge port is provided at the bottom of the processing box, and a fourth solenoid valve is connected to the third discharge port.
[0019] Beneficial effects: the second solenoid valve can conveniently control the amount of fresh chicken manure transported from the fermentation tank to the processing box; the third solenoid valve can conveniently control the output of solid organic fertilizer baked in the baking box; the fourth solenoid valve can conveniently control the liquid output in the processing box.
[0020] Furthermore, a fixed box is fixedly connected to the top of the fermentation tank, the third bevel gear is located in the fixed box, a limiting block is fixedly connected to the top of the fixed box, a slide groove is provided in the limiting block, a sliding block is fixedly connected to the top of the stirring shaft, the sliding block is located in the slide groove and rotates with the slide groove, and the stirring shaft passes through the bottom of the fixed box and rotates with the fixed box.
[0021] Beneficial effect: The fixed box can contain the mechanical parts in the fixed box to prevent the fresh chicken manure in the fermentation tank from polluting it or even affecting its use. The limit block can conveniently limit the stirring shaft and fix the stirring shaft to a certain extent.
[0022] A method for using a device for producing solid organic fertilizer using fresh chicken manure comprises the following steps:
[0023] Step 1, fermenting fresh chicken manure: continuously conveying fresh chicken manure to the fermentation tank to ferment the fresh chicken manure in the fermentation tank.
[0024] Step 2, dehydrating the fermented fresh chicken manure: opening the second solenoid valve and the material conveying pump, and inputting the fermented fresh chicken manure at the bottom of the fermentation tank into the processing box through the feed pipe, and then opening the first driving member, so that the hydraulic cylinder output shaft outputs the extrusion connecting rod and the pressing plate, and the pressing plate squeezes the fresh chicken manure in the processing box, so that the liquid in the fresh chicken manure is filtered from the filter plate, thereby realizing the dehydration of the fresh chicken manure.
[0025] Step 3, accelerating the fermentation of fresh chicken manure in the fermentation tank: When the output shaft of the hydraulic cylinder outputs, it drives the rack to move vertically downward. The movement of the rack drives the gear and the first bevel gear to rotate. The first bevel gear drives the second main gear, the connecting shaft and the third bevel gear to rotate. The third bevel gear drives the fourth bevel gear and the stirring shaft to rotate. At this time, the slider rotates in the chute of the limiting block. The rotation of the stirring shaft drives the stirring blades to stir the fresh chicken manure in the fermentation tank, improving the fermentation speed and rapidly generating a large amount of biogas.
[0026] Step 4, stirring and conveying the dehydrated fresh chicken manure: After the fresh chicken manure is dehydrated, raise the pressing plate, open the first solenoid valve, so that the fresh chicken manure on the filter plate falls into the baking oven, start the motor, and the rotation of the output shaft of the motor drives the rotating shaft and the spiral blades to rotate, stirring and conveying the fresh chicken manure.
[0027] Step 5, using the biogas in the fermentation tank: The biogas in the fermentation tank is transported to the first burner in the baking oven through the first biogas pipe. The biogas burns in the first burner to generate heat, baking the baking oven; at the same time, the biogas is transported to the second burner through the second biogas pipe, and the biogas burns in the second burner to generate heat, heating the fermentation tank.
[0028] Step 6, discharging the fermented fresh chicken manure, the liquid filtered from the fresh chicken manure and the waste gas in the baking oven: Open the third solenoid valve, so that the fresh chicken manure that has been stirred and baked in the baking oven is discharged from the second discharge port; open the fourth solenoid valve, so that the liquid in the treatment tank is discharged from the fourth discharge port; discharge the waste gas in the baking oven from the air outlet pipe.
[0029] Beneficial effects: The method for using the device for producing solid organic fertilizer from fresh chicken manure is simple and convenient, and has a high degree of mechanization, which can save the use of human resources and reduce production costs. Description of the Drawings
[0030] Figure 1 It is a cross-sectional view of the device for producing solid organic fertilizer from fresh chicken manure according to an embodiment of the present invention.
[0031] Figure 2 is Figure 1 The enlarged view of part A in
[0032] Figure 3 It is a flowchart of the method for using the device for producing solid organic fertilizer from fresh chicken manure according to an embodiment of the present invention. Detailed Description of the Invention
[0033] The following is a more detailed description through specific embodiments:
[0034] The reference numerals in the accompanying drawings of the specification include: fermentation tank 1, processing box 2, feed pipe 3, second solenoid valve 4, material transfer pump 5, treatment box 6, hydraulic cylinder 7, connecting rod 8, pressing plate 9, filter plate 10, first solenoid valve 12, rack 14, gear 15, first bevel gear 16, fixed shaft 17, second bevel gear 18, connecting shaft 19, third bevel gear 20, fourth bevel gear 21, stirring shaft 22, stirring blades 23, fixed box 24, limiting block 25, slider 26, baking oven 28, first burner 29, rotating shaft 30, motor 31, spiral blade 32, bracket 33, first biogas pipe 34, second biogas pipe 35, third solenoid valve 36, outlet pipe 37, partition plate 38, second heater 39, fourth solenoid valve 40.
[0035] The embodiment is basically as shown in the attached Figure 1 drawing Figure 2 s Figure 3 follows:
[0036] A device for producing solid organic fertilizer using fresh chicken manure, comprising a fermentation tank 1 and a processing box 2. A feed pipe 3 is fixedly connected to the bottom of the fermentation tank 1. A second solenoid valve 4 is communicated at the connection between the fermentation tank 1 and the feed pipe 3. A material transfer pump 5 is communicated with the feed pipe 3. An extrusion device is installed in the processing box 2. The extrusion device includes a treatment box 6. The fermentation tank 1 is communicated with the treatment box 6 through the feed pipe 3. A first driving member is provided above the treatment box 6. The first driving member includes a hydraulic cylinder 7 fixedly connected to the processing box 2. The bottom of the output shaft of the hydraulic cylinder 7 is coaxially and fixedly connected with a connecting rod 8. The bottom of the connecting rod 8 is fixedly connected with a pressing plate 9. The pressing plate 9 is located in the treatment box 6 and is slidably matched with the inner side wall of the treatment box 6. A filter plate 10 fixedly connected to the inner wall of the treatment box 6 is provided below the pressing plate 9. A first discharge port is opened on one side of the treatment box 6. The first discharge port is communicated with a first solenoid valve 12. One side of the filter plate 10 close to the first discharge port is lower than the side of the filter plate 10 far from the first discharge port. A third discharge port is provided at the bottom of the treatment box 6.
[0037] A rack 14 is fixedly connected to the output shaft of a hydraulic cylinder 7. The rack 14 meshes with a gear 15. The gear 15 is coaxially and fixedly connected with a first bevel gear 16. A fixed shaft 17 fixedly connected to the processing box 2 is rotatably fitted in the middle of both the gear 15 and the first bevel gear 16. A second bevel gear 18 meshes with the first bevel gear 16 on the side away from the rack 14. The second bevel gear 18 is coaxially and fixedly connected with a connecting shaft 19. One end of the connecting shaft 19 away from the second bevel gear 18 is located in the fermentation tank 1 and is coaxially and fixedly connected with a third bevel gear 20. A fourth bevel gear 21 meshes with the top of the third bevel gear 20. The fourth bevel gear 21 is coaxially and fixedly connected with a stirring shaft 22. The stirring shaft 22 extends downward to the bottom of the fermentation tank 1. Stirring blades 23 are fixedly connected to the stirring shaft 22. A fixed box 24 is fixedly connected to the top inside the fermentation tank 1. The third bevel gear 20 is located inside the fixed box 24. A limiting block 25 is fixedly connected to the top inside the fixed box 24. A chute is provided in the limiting block 25. A slider 26 is fixedly connected to the top of the stirring shaft 22. The slider 26 is located in the chute and is rotatably fitted with the chute. The stirring shaft 22 penetrates through the bottom of the fixed box 24 and is rotatably fitted with the fixed box 24.
[0038] A number of biogas pipes are connected to the top of the fermentation tank 1. The biogas pipes are connected to a baking device and a heating device. The baking device includes a baking oven 28. The baking oven 28 is connected to the first discharge port. A stirring assembly, a first burner 29 and an air outlet assembly are installed in the baking oven 28. The stirring assembly includes an auger. The auger includes a rotating shaft 30. As Figure 1 shown, a second driving member is fixedly connected to the right end of the rotating shaft 30. The second driving member includes a motor 31. The motor 31 is fixedly connected to the baking oven 28. A spiral blade 32 is fixedly connected to the rotating shaft 30. A support 33 is fixedly connected inside the baking oven 28. The first burner 29 is fixedly connected to the support 33. The biogas pipe includes a first biogas pipe 34 and a second biogas pipe 35. The first burner 29 is connected to the first biogas pipe 34. A second discharge port is provided on the side of the baking oven 28 away from the processing box 6. A third solenoid valve 36 is connected to the second discharge port. The air outlet assembly includes an air outlet. The air outlet is connected to an air outlet pipe 37. The air outlet pipe 37 is fixedly connected to the top of the baking oven 28. The heating device includes a partition plate 38. The partition plate 38 is fixedly connected to the inner side wall of the bottom of the fermentation tank 1. A second heater 39 is fixedly connected to the bottom of the partition plate 38. The second heater 39 is connected to the second biogas pipe 35.
[0039] A method for using a device for producing solid organic fertilizer from fresh chicken manure: includes the following steps:
[0040] Step 1, ferment fresh chicken manure: Continuously convey the "rolling mountain chicken" fresh chicken manure into the fermentation tank 1, so that the "rolling mountain chicken" fresh chicken manure ferments in the fermentation tank 1.
[0041] Step 2, dehydrate the fermented fresh chicken manure: Open the second solenoid valve 4 and the material delivery pump 5, and input the fermented "Rolling Mountain Chicken" fresh chicken manure at the bottom of the fermentation tank 1 into the treatment tank 6 through the feed pipe 3. At this time, turn on the first driving member to make the output shaft of the hydraulic cylinder 7 output the extrusion connecting rod 8 and the pressing plate 9. The pressing plate 9 extrudes the "Rolling Mountain Chicken" fresh chicken manure in the treatment tank 6, so that the liquid in the "Rolling Mountain Chicken" fresh chicken manure is filtered through the filter plate 10, realizing the dehydration of the "Rolling Mountain Chicken" fresh chicken manure and accelerating the formation of solid organic fertilizer.
[0042] Step 3, stir the fresh chicken manure in the fermentation tank 1 to accelerate fermentation: When the output shaft of the hydraulic cylinder 7 outputs, it drives the rack 14 to move vertically downward. The movement of the rack 14 drives the gear 15 and the first bevel gear 16 to rotate. The first bevel gear 16 drives the second main gear 15, the connecting shaft 19 and the third bevel gear 20 to rotate. The third bevel gear 20 drives the fourth bevel gear 21 and the stirring shaft 22 to rotate. At this time, the slider 26 rotates in the chute of the limiting block 25, and the limiting block 25 can conveniently limit the stirring shaft 22 and fix the stirring shaft 22 to a certain extent. The stirring shaft 22 rotates to drive the stirring blades 23 to stir the "Rolling Mountain Chicken" fresh chicken manure in the fermentation tank 1, improving the fermentation speed and quickly generating a large amount of biogas. During the extrusion process, the force is transmitted by using the same driving member to stir the fermentation tank 1. The structure is ingenious and the energy use is reduced. Stirring the "Rolling Mountain Chicken" fresh chicken manure in the fermentation tank 1 promotes the fermentation of the "Rolling Mountain Chicken" fresh chicken manure, reduces the fermentation time of the "Rolling Mountain Chicken" fresh chicken manure, and increases the fermentation efficiency of the "Rolling Mountain Chicken" fresh chicken manure.
[0043] Step 4, stir and convey the dehydrated fresh chicken manure: After the "Rolling Mountain Chicken" fresh chicken manure is dehydrated, raise the pressing plate 9 and open the first solenoid valve 12 to make the "Rolling Mountain Chicken" fresh chicken manure on the filter plate 10 fall into the baking oven 28. The side of the filter plate 10 close to the first discharge port is lower than the side of the filter plate 10 away from the first discharge port, which can facilitate the "Rolling Mountain Chicken" fresh chicken manure to slide down along the inclined direction of the filter plate 10 after extrusion and be output from the first discharge port. Start the motor 31, and the output shaft of the motor 31 rotates to drive the rotating shaft 30 and the spiral blade 32 to rotate. The spiral blade 32 can stir the extruded "Rolling Mountain Chicken" fresh chicken manure, so that the "Rolling Mountain Chicken" fresh chicken manure keeps turning during baking, bake the "Rolling Mountain Chicken" fresh chicken manure evenly, and can break up the agglomerated or adhered "Rolling Mountain Chicken" fresh chicken manure. The spiral blade 32 can also facilitate the transportation of the "Rolling Mountain Chicken" fresh chicken manure while stirring the "Rolling Mountain Chicken" fresh chicken manure.
[0044] Step 5: Use the biogas in the fermentation tank 1: The biogas in the fermentation tank 1 is transported through the first biogas pipe 34 to the first burner 29 in the baking oven 28. The biogas burns in the first burner 29 to generate heat for baking the baking oven 28. At the same time, the biogas is transported through the second biogas pipe 35 to the second burner. The biogas burns in the second burner to generate heat for heating the fermentation tank 1. Utilizing the biogas in the fermentation tank 1 itself to provide energy for the second heater 39 can reduce the use of other energy sources. The second heater 39 heating the fresh chicken manure of "Rolling Hill Chicken" in the fermentation tank 1 can increase the fermentation time of the fresh chicken manure of "Rolling Hill Chicken", quickly form organic fertilizer using the fresh chicken manure of "Rolling Hill Chicken", and since biogas is a clean energy source, it avoids environmental pollution. Using biogas to heat the fermentation tank 1 further increases the fermentation efficiency of the fresh chicken manure of "Rolling Hill Chicken", and at the same time provides energy for the baking equipment to bake the extruded fresh chicken manure of "Rolling Hill Chicken", accelerating the evaporation of water in the fresh chicken manure of "Rolling Hill Chicken" and enabling the fresh chicken manure of "Rolling Hill Chicken" to further quickly form solid organic fertilizer. Thus, the biogas generated during the fermentation process of the fresh chicken manure of "Rolling Hill Chicken" is fully utilized, saving energy use.
[0045] Step 6: Discharge the fermented fresh chicken manure, the liquid filtered from the fresh chicken manure, and the waste gas in the baking oven 28: Open the third solenoid valve 36 to discharge the fresh chicken manure of "Rolling Hill Chicken" that has been stirred and baked in the baking oven 28 from the second discharge port. Open the fourth solenoid valve 40 to discharge the liquid in the treatment tank 6 from the fourth discharge port. Discharge the waste gas in the baking oven 28 from the exhaust pipe 37. Since steam or other gases are generated during the baking process of the fresh chicken manure of "Rolling Hill Chicken", discharging the steam or other gases from the exhaust pipe 37 avoids explosion or other dangers caused by the accumulation of a large amount of gas in the baking oven 28, and discharging the steam can increase the baking efficiency of the fresh chicken manure of "Rolling Hill Chicken" and reduce the baking time of the fresh chicken manure of "Rolling Hill Chicken".
[0046] The above are only embodiments of the present invention. Specific structures and / or common knowledge such as characteristics that are well-known in the art are not described in detail herein. It should be noted that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners described in the specification can be used to interpret the content of the claims.
Claims
1. An apparatus for producing solid organic fertilizer using fresh chicken manure, characterized in that: it includes a fermentation tank and a processing box. A heating device is installed at the bottom of the fermentation tank. An extrusion device and a baking device are installed in the processing box. The extrusion device is connected to a first driving member. A rack is fixedly connected to the output shaft of the first driving member. The rack meshes with a gear. The gear is coaxially fixedly connected with a first bevel gear. A fixed shaft fixedly connected to the processing box is rotatably fitted in the middle of both the gear and the first bevel gear. The first bevel gear meshes with a second bevel gear on the side away from the rack. The second bevel gear is coaxially fixedly connected with a connecting shaft. One end of the connecting shaft away from the second bevel gear is located in the fermentation tank and is coaxially fixedly connected with a third bevel gear. The third bevel gear meshes with a fourth bevel gear at the top. The fourth bevel gear is coaxially fixedly connected with a stirring shaft. The stirring shaft extends downward to the bottom of the fermentation tank. Stirring blades are fixedly connected to the stirring shaft. A number of biogas pipes are connected to the top of the fermentation tank. The biogas pipes are respectively connected to the baking device and the heating device; The extrusion device includes a processing box. The first driving member includes a hydraulic cylinder fixedly connected to the processing box. The bottom of the output shaft of the hydraulic cylinder is coaxially fixedly connected with a connecting rod. The bottom of the connecting rod is fixedly connected with a pressing plate. The pressing plate is located in the processing box and is slidably fitted with the inner side wall of the processing box. A filter plate fixedly connected to the inner wall of the processing box is provided below the pressing plate. A first discharge port is opened on one side of the processing box. The first discharge port is connected to a first solenoid valve. One side of the filter plate close to the first discharge port is lower than the side away from the first discharge port; The baking device includes a baking oven. The baking oven is connected to the first discharge port. A stirring assembly, a first burner and an air outlet assembly are installed in the baking oven. The stirring assembly includes an auger. The auger is connected to a second driving member on the side close to the processing box; The first burner is installed in the baking oven. The biogas pipe includes a first biogas pipe and a second biogas pipe. The first burner is connected to the first biogas pipe; A second discharge port is provided on the side of the baking oven away from the processing box. The air outlet assembly includes an air outlet. The air outlet is connected to an air outlet pipe. The air outlet pipe is fixedly connected to the top of the baking oven; The heating device includes a partition plate. The partition plate is fixedly connected to the inner side wall at the bottom of the fermentation tank. A second heater is fixedly connected to the bottom of the partition plate. The second heater is connected to the second biogas pipe; A feed pipe is fixedly connected to the bottom of the fermentation tank. One end of the feed pipe away from the fermentation tank is fixedly connected to the processing box. The fermentation tank and the processing box are connected through the feed pipe. A material transfer pump is connected to the feed pipe; A second solenoid valve is connected to the connection between the fermentation tank and the feed pipe. A third solenoid valve is connected to the second discharge port. A third discharge port is provided at the bottom of the processing box. The third discharge port is connected to a fourth solenoid valve.
2. The apparatus for producing solid organic fertilizer using fresh chicken manure according to claim 1, characterized in that: a bracket is fixedly connected in the baking oven. The first burner is fixedly connected to the bracket. The auger includes a rotating shaft. Spiral blades are fixedly connected to the rotating shaft. The second driving member includes a motor. The motor is fixedly connected to the baking oven. The output shaft of the motor is fixedly connected to the rotating shaft.
3. The apparatus for producing solid organic fertilizer using fresh chicken manure according to claim 2, characterized in that: A fixed box is fixedly connected to the top inside the fermentation tank. The third bevel gear is located inside the fixed box. A limiting block is fixedly connected to the top inside the fixed box. A chute is provided inside the limiting block. The top of the stirring shaft is fixedly connected with a slider. The slider is located inside the chute and is rotationally matched with the chute. The stirring shaft penetrates through the bottom of the fixed box and is rotationally matched with the fixed box.
4. A method for using an apparatus for producing solid organic fertilizer from fresh chicken manure, using the apparatus for producing solid organic fertilizer from fresh chicken manure according to claim 3, characterized in that it includes the following steps: Step 1, ferment fresh chicken manure: Continuously transport fresh chicken manure into the fermentation tank so that the fresh chicken manure ferments in the fermentation tank; Step 2, dehydrate the fermented fresh chicken manure: Open the second solenoid valve and the material transfer pump, and input the fermented fresh chicken manure at the bottom of the fermentation tank into the treatment box through the feed pipe. At this time, start the first driving member so that the output shaft of the hydraulic cylinder outputs the extrusion connecting rod and the pressing plate. The pressing plate extrudes the fresh chicken manure in the treatment box, and the liquid in the fresh chicken manure is filtered through the filter plate to achieve dehydration of the fresh chicken manure; Step 3, stir the fresh chicken manure in the fermentation tank to accelerate fermentation: When the output shaft of the hydraulic cylinder outputs, it drives the rack to move vertically downward. The movement of the rack drives the gear and the first bevel gear to rotate. The first bevel gear drives the second bevel gear, the connecting shaft and the third bevel gear to rotate. The third bevel gear drives the fourth bevel gear and the stirring shaft to rotate. At this time, the slider rotates in the chute inside the limiting block. The rotation of the stirring shaft drives the stirring blades to stir the fresh chicken manure in the fermentation tank, improving the fermentation speed and quickly generating a large amount of biogas; Step 4, stir and transport the dehydrated fresh chicken manure: After the fresh chicken manure is dehydrated, raise the pressing plate and open the first solenoid valve so that the fresh chicken manure on the filter plate falls into the baking oven. Start the motor, and the rotation of the output shaft of the motor drives the rotating shaft and the spiral blades to rotate, stirring and transporting the fresh chicken manure; Step 5, use the biogas in the fermentation tank: The biogas in the fermentation tank is transported to the first burner in the baking oven through the first biogas pipe. The biogas burns in the first burner to generate heat, baking the baking oven; at the same time, the biogas is transported to the second heater through the second biogas pipe. The biogas burns in the second heater to generate heat, heating the fermentation tank; Step 6, discharge the fermented fresh chicken manure, the liquid filtered from the fresh chicken manure, and the waste gas in the baking oven: Open the third solenoid valve so that the fresh chicken manure that has been stirred and baked in the baking oven is discharged from the second discharge port; Open the fourth solenoid valve so that the liquid in the treatment box is discharged from the fourth discharge port; discharge the waste gas in the baking oven from the exhaust pipe.
Citation Information
Patent Citations
Device for producing solid organic fertilizer from fresh chicken manure
CN210825975U
Multi-function high-efficiency livestock and poultry excrement treating device
CN101575164A
Pig raising excrement circulating treatment device
CN210017379U