Pneumatically operated power system

By designing a pneumatic operating power system that combines aerodynamic drive with eccentric operation, the problem of low kinetic energy conversion efficiency of the power system is solved, achieving efficient utilization of renewable energy and optimization of kinetic energy, and ensuring stable operation and efficient circulation of the system.

CN116104718BActive Publication Date: 2025-10-17FU GUAN DA CO LTD +1
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Patent Information

Application Number
CN202111330153.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-11
Publication Date
2025-10-17
Estimated Expiration
2041-11-11

AI Technical Summary

Technical Problem

Existing power systems struggle to effectively combine aerodynamic drive with eccentric operation, resulting in low kinetic energy conversion efficiency and an inability to fully utilize renewable energy.

Method used

Design a pneumatic operating power system comprising a shaft base unit, a rotation unit, an actuation displacement unit, a drive unit, and a circulation unit. The system uses a controller to control a pneumatic cylinder to move a mass on a shaft, forming an eccentric rotation. A gas compressor is used to reuse gas, thus combining pneumatic drive with eccentric rotation.

Benefits of technology

It improves the kinetic energy conversion efficiency of the power system, realizes the effective utilization of renewable energy and the optimization of kinetic energy, and ensures the stable operation and efficient circulation of the system.

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Abstract

A pneumatic power system includes a shaft base unit, a rotating unit pivotally arranged on the shaft base unit, a plurality of actuating displacement units mounted on the rotating unit, a driving unit connected to the actuating displacement units, and a plurality of circulation units respectively arranged on the actuating displacement units. The rotating unit includes a rotating wheel and a plurality of eccentrically extended shaft rods. Each actuating displacement unit includes a mass body sleeved on a corresponding shaft rod. The driving unit includes a plurality of pneumatic cylinders, a gas source connected to the pneumatic cylinders, and a controller for controlling the pneumatic cylinders to drive the mass bodies to displace and form eccentric rotation. Each circulation unit has two gas compressors arranged on one end of a corresponding shaft rod. Each gas compressor is squeezed by a corresponding mass body to output gas back to the gas source.
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Description

TECHNICAL FIELD

[0001] The present invention relates to a power system, and in particular, to a pneumatic power system. BACKGROUND

[0002] The basic principle of many power systems is to convert potential energy into kinetic energy. The kinetic energy converted by the conversion system can be used to drive the load. If the conversion system can be driven by the most easily obtained pneumatic force in the environment, it can further implement the sustainable business philosophy of increasing the proportion of renewable energy in the future. In addition, eccentric motion energy operation is a mode of using gravity distribution to coordinate the operation of the overall mechanism. Compared with coaxial rotation, it can generate additional torque to increase the kinetic energy of the local part during overall rotation. Therefore, if the pneumatic driving mechanism and the eccentric operation mechanism are combined, the units can be coordinated with each other, and the power system for converting potential energy and kinetic energy can further optimize the performance of the power system. SUMMARY

[0003] The purpose of the present invention is to provide a pneumatic power system driven by pneumatic force.

[0004] The pneumatic power system of the present invention comprises a shaft base unit, a rotating unit pivotally arranged on the shaft base unit, a plurality of actuating displacement units mounted on the rotating unit, a driving unit connected to the actuating displacement units, and a plurality of circulation units respectively arranged on the actuating displacement units.

[0005] The rotating unit comprises a rotating wheel capable of rotating relative to the shaft base unit in a transverse direction, a plurality of shaft rods extending outward in an eccentric direction from the rotating wheel, and a plurality of box shells arranged around the rotating wheel and defining a plurality of inner spaces for accommodating the shaft rods.

[0006] The actuating displacement units are respectively mounted on the shaft rods. Each actuating displacement unit comprises a mass body sleeved on the corresponding shaft rod and capable of moving back and forth on the corresponding shaft rod, and two oil seal pistons arranged on the corresponding shaft rod at opposite ends of the mass body. Each mass body and the oil seal pistons jointly define an oil storage and lubrication area around the shaft rod.

[0007] The driving unit comprises a plurality of pneumatic cylinders connected to the mass bodies, at least one gas source connected to the pneumatic cylinders, and a controller connected to the pneumatic cylinders and used for controlling the pneumatic cylinders to drive the mass bodies to move on the shaft rods, respectively, to form overall eccentricity and drive the rotating unit to rotate.

[0008] Each of the circulation units has two gas compressors arranged at one end of the corresponding shaft and in communication with the at least one gas source of the driving unit, each of the gas compressors is extruded due to the position movement of the corresponding mass, and outputs the gas back to the at least one gas source for reuse.

[0009] The object and technical problem of the present application can also be achieved by the following technical measures.

[0010] Preferably, the aforementioned pneumatic operation power system, wherein each of the gas compressors has a body, a push rod extending from the body towards the corresponding mass, a contact arranged at the end of the push rod, and a spring sleeved on the push rod and abutting against the contact and the body at both ends, and used for accumulating elastic restoring force when the push rod is pushed.

[0011] Preferably, the aforementioned pneumatic operation power system, wherein the pneumatic operation power system further comprises an auxiliary unit arranged around the box shell of the rotation unit and connected to the circulation units, wherein the auxiliary unit includes a plurality of gas storage pipes in communication with the gas compressors and the at least one gas source, and a plurality of exhaust pipes respectively connected between adjacent gas storage pipes and in communication with the gas compressors.

[0012] Preferably, the aforementioned pneumatic operation power system, wherein the mass of each of the actuating displacement units has an oil filling hole radially penetrating and in communication with a corresponding oil storage and lubrication area, and a cover openably closing the oil filling hole.

[0013] Preferably, the aforementioned pneumatic operation power system, wherein each of the actuating displacement units further includes at least one counterweight detachably attached to the mass.

[0014] Preferably, the aforementioned pneumatic operation power system, wherein each of the box shells of the rotation unit has at least one maintenance door corresponding to the mass and used for opening to adjust the at least one counterweight.

[0015] Preferably, the aforementioned pneumatic operation power system, wherein each of the box shells of the rotation unit has a window made of transparent material and located away from the rotation wheel.

[0016] Preferably, the aforementioned pneumatic operation power system, wherein the rotation unit includes a single number of shafts arranged at equal intervals, and a single number of box shells equal to the number of the shafts.

[0017] Preferably, the aforementioned pneumatic operation power system, wherein the rotation unit includes nine shafts and nine box shells.

[0018] The beneficial effect of the present application is that by properly controlling the timing of the movement of the mass body on the shaft by the air cylinder through the controller, the rotating unit can be rotated due to the formation of the overall eccentricity, and as the mass body moves, the gas compressor can be squeezed to output gas, and the output gas is guided back to the at least one gas source for use by the air cylinder in the next round of driving process, thus achieving the purpose of using pneumatic renewable energy to drive the eccentric displacement energy operation. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a front view illustrating an embodiment of the pneumatic power system of the present application;

[0020] Figure 2 is a partially enlarged sectional view illustrating one of the plurality of actuating displacement units of the embodiment;

[0021] Figure 3 is a sectional view of a part different from the sectional view Figure 2 aiding in Figure 2 illustrating a cycle unit of the embodiment;

[0022] Figure 4 is a side view illustrating a driving unit of the embodiment;

[0023] Figure 5 is a schematic view illustrating the operation of the air cylinder of the driving unit in conjunction with Figure 4

[0024] Figure 6 is a schematic view illustrating the operation of the driving unit in conjunction with

[0025] Figure 7 is a schematic view illustrating the operation of the driving unit in conjunction with

[0026] Figure 8 is a block diagram illustrating the recycling of gas through the cycle unit in conjunction with an auxiliary unit of the embodiment. DETAILED DESCRIPTION

[0027] The present application will be described in detail below in conjunction with the drawings and embodiments.

[0028] Reference is made to Figures 1 to 3 ​, the embodiment of the pneumatic operation power system comprises an axle base unit 1, a rotating unit 2 pivotally arranged on the axle base unit 1, nine actuating displacement units 3 mounted on the rotating unit 2, a driving unit 4 connected to the actuating displacement units 3, a plurality of circulating units 5 respectively arranged on the actuating displacement units 3, and an auxiliary unit 6 arranged around the rotating unit 2 and connected to the circulating units 5. The axle base unit 1 is preferably arranged at a stable location, thereby stably supporting the rotating unit 2 and the actuating displacement units 3 of the embodiment, avoiding the influence of overall operation due to shaking. In response to different scales of construction, a foundation can also be arranged to further ensure stability.

[0029] The rotating unit 2 comprises a rotating wheel 21 capable of rotating relative to the axle base unit 1 along a transversely extending rotating shaft, nine shaft rods 22 extending outward from the rotating wheel 21 in an eccentric direction (a direction deviating from the rotating shaft), and nine box shells 23 arranged around the rotating wheel 21 and defining a plurality of inner spaces 230 respectively for containing the shaft rods 22. Among them, the nine shaft rods 22 are arranged at an interval of 40 degrees with reference to 360 degrees of rotation of the rotating wheel 21, and the number of the box shells 23 corresponds to the shaft rods 22, so as to be arranged in odd number to more easily form the overall eccentric characteristic, thereby optimizing the performance of the rotating unit 2 operating due to eccentric displacement energy. As shown in Figure 2 Each box shell 23 has an openable maintenance door 231 and a window 232 made of transparent material and located away from the rotating wheel 21.

[0030] The actuating displacement units 3 are respectively mounted on the shaft rods 22, each of which comprises a mass body 31 sleeved on the corresponding shaft rod 22 and capable of moving back and forth on the corresponding shaft rod 22, two oil seal pistons 32 arranged on opposite ends of the mass body 31 along the axial direction of the corresponding shaft rod 22, and a plurality of counterweights 33 detachably attached to the mass body 31. The positions of the counterweights 33 correspond to the maintenance doors 231, so that the maintenance doors 231 can be directly opened to adjust the counterweights 33. Each mass body 31 and the oil seal pistons 32 jointly define an oil storage and lubrication area 310 surrounding the shaft rod 22 and suitable for storing lubricating oil, and a part of the corresponding shaft rod 22 is located in the oil storage and lubrication area 310, so that the stored lubricating oil can be directly applied to the shaft rod 22. In addition, each mass body 31 has a refueling hole 311 radially penetrating and communicating with the corresponding oil storage and lubrication area 310, and a cover 312 openably closing the refueling hole 311. When the lubricating oil in the oil storage and lubrication area 310 needs to be supplemented or replaced due to reduction or deterioration, the cover 312 can be directly opened to supplement or replace the lubricating oil from the refueling hole 311.

[0031] Referring to Figure 4 with Figure 5 and in cooperation with Figure 1 The driving unit 4 includes a plurality of pneumatic cylinders 41 connected to the mass 31, a gas source 42 connected to the pneumatic cylinders 41, and a controller 43 connected to the pneumatic cylinders 41 and used to control the pneumatic cylinders 41 to drive the mass 31 to move on the shaft 22 respectively to form a whole eccentricity to rotate the rotating unit 2. In this embodiment, the gas and lubricating oil are introduced into circulation simultaneously, the gas source 42 stores enough air to operate the pneumatic cylinders 41, and an air compressor 81 is used to supply the air stored in the gas source 42 to the pneumatic cylinders 41 when the pneumatic cylinders 41 need to be replenished with air, and an air conditioning assembly 94 is used to form a proper ratio of the gas and lubricating oil to be introduced into circulation properly. In addition, solenoid valves 82 are used to control the opening and closing of the pneumatic cylinders 41, and DC power supply is used to shorten the reaction time of the control and improve the reaction speed, which is beneficial to accurately drive the mass 31 at the right time to ensure the smooth operation of the whole.

[0032] It is worth mentioning that since the pneumatic cylinders 41 must rotate with the runner 21, in order to avoid the pipelines for guiding the gas from entangling with each other during rotation, the driving unit 4 is configured with a rotary joint 83 for the gas flow path of the pneumatic cylinders 41. The rotary joint 83 includes a stator 831 connected to the gas source 42, and a rotor 832 installed on the runner 21 and capable of rotating relative to the stator 831, and having a plurality of gas holes 830 for outputting gas. The rotary joint 83 is installed on the rotating shaft of the runner 21 by a rotor fixing seat 84, the rotor fixing seat 84 is generally annular and has a plurality of radial through wiring holes 840 for the wires 91 connected to the solenoid valves 82. In addition, the controller 43 is connected to the rotary joint 83 by a power line 92 to control the gas flow between the stator 831 and the gas source 42, and a pneumatic line 93 connected to the stator 831 is used to transmit the gas output from the gas source 42 through the air conditioning assembly 94. As long as the pipelines for guiding the gas to the pneumatic cylinders 41 are installed on the gas holes 830 of the rotor 832, the pipelines can rotate with the rotor 832 and the pneumatic cylinders 41 during rotation of the runner 21, and the required gas can be supplied to the pneumatic cylinders 41 stably without the pipelines entangling with each other.

[0033] Referring to Figure 2 with Figure 3 and in cooperation withFigure 1 Each cycle unit 5 has two gas compressors 51 arranged at one end of the corresponding shaft 22 and in communication with the gas source 42 of the driving unit 4. Each gas compressor 51 has a body 511, a push rod 512 extending from the body 511 toward the corresponding mass 31, a contact piece 513 arranged at the end of the push rod 512, and a spring 514 arranged on the push rod 512 and abutting against the contact piece 513 and the body 511 at both ends, and used to accumulate elastic restoring force when the push rod 512 is pushed. The arrangement position of the gas compressor 51 at the same end corresponds to the mass 31, and when the mass 31 moves on the corresponding shaft 22, the contact piece 513 is pushed by the mass 31, thereby pushing the piston in the body 511 by the push rod 512 to output gas. At this time, the spring 514 accumulates the elastic restoring force to provide power for the reverse movement of the contact piece 513 and the push rod 512 to suck gas. In addition, in order to balance the operation of the mass 31 on the shaft 22, a rubber shock absorbing block 52 is arranged on the side opposite to the gas compressor 51 to provide a buffering effect for the reverse displacement of the mass 31.

[0034] The auxiliary unit 6 includes a plurality of gas storage pipes 61 in communication with the gas compressors 51 and the gas source 42, and a plurality of discharge pipes 62 respectively connected between adjacent gas storage pipes 61 and in communication with the gas compressors 51. The gas storage pipes 61 mainly receive the gas output by the gas compressors 51, and the discharge pipes 62 are required for the gas suction of the gas compressors 51, so that the one-way transmission requirement needs to be considered in the cycle arrangement, and a gas induction check valve 63 can be arranged to properly control the flow direction of the gas. Specifically, the gas storage pipes 61 and the discharge pipes 62 can be arranged around the outside of the box shell 23 in the shape of a ring to form a complete ring, which can directly use the box shell 23 to form support and balance the outward extension type of the box shell 23 to stabilize the overall structure.

[0035] Referring to Figure 6 and Figure 7 and cooperating Figure 5Because each mass 31 can produce position displacement in the direction perpendicular to the rotation axis of the corresponding shaft 22, when any mass 31 is subjected to external force, the actuating displacement unit 3 will be eccentric due to the loss of original balance. In terms of one operation cycle of a single actuating displacement unit 3, 0 to 360 degrees is defined as one cycle, and 0 degree is the highest and 180 degree is the lowest, which is beneficial to present the position of the actuating displacement unit 3 and the actuating cycle. In order to accurately identify the position of the actuating displacement unit 3, the infrared principle detector can be used, and the corresponding control can be performed by the control program written in advance by the controller 43 (see Figure 4 ) in cooperation with the position of the actuating displacement unit 3.

[0036] When any actuating displacement unit 3 is located at 340 degrees due to the rotation of the runner 21, the electromagnetic valve 82 of the corresponding pneumatic cylinder 41 will be opened to control the operation of the pneumatic cylinder 41, so that the mass 31 produces position displacement on the shaft 22 when the actuating displacement unit 3 is located at 30 degrees. With the continuous rotation of the runner 21, the mass 31 will continuously produce position displacement during the process of gradually rotating from 30 degrees to 160 degrees, which is the same as the operation of the pneumatic cylinder 41. Until the actuating displacement unit 3 is located at 210 degrees due to the rotation of the runner 21, the mass 31 will complete the expected position displacement due to the position displacement, the driving force provided by the pneumatic cylinder 41, and the gravity applied to the mass 31 due to the inclination of the shaft 22 from top to bottom towards the runner 21. Then, with the continuous rotation of the runner 21 due to the eccentricity caused by the mass 31, the mass 31 will gradually complete the position displacement towards the runner 21 during the process of returning from 210 degrees to 30 degrees, which is also a continuous stroke to complete a complete cycle.

[0037] Please refer to Figure 7 and Figure 8 and cooperate with Figure 2When each mass body 31 moves on the corresponding shaft 22, the gas compressor 51 located at the end of the shaft 22 away from the wheel 21 is compressed during one rotation of the wheel 21. When the gas compressor 51 is squeezed by the movement of the corresponding mass body 31, gas is discharged and directed back to the gas storage pipe 61, and then returned to the gas source 42 through the rotor 832 and the stator 831. In this way, the gas from the gas source 42 can pass through the air conditioning assembly 94, then through the stator 831 and the rotor 832, and in conjunction with the opening and closing of the solenoid valve 82, it can be resupplied to the pneumatic cylinder 41 to meet subsequent driving needs. At the same time, because the exhaust pipe 62 is also connected to the gas compressor 51, the gas discharged from the exhaust pipe 62 due to the operation of the pneumatic cylinder 41 can be used to meet the gas required by the gas compressor 51 during the operation, thereby ensuring the continuous normal operation of this embodiment. It should be noted that the gas source 42 can also be connected to multiple gas cylinders 420 ( Figure 8 Only one is shown as a representative) to meet the needs of storing or taking gas.

Claims

1. A pneumatic operating power system comprising a shaft base unit; characterized in that: The pneumatic operation power system further comprises: a rotating unit pivotally mounted on the shaft base unit and comprising a rotating wheel rotatable relative to the shaft base unit about a rotating axis extending transversely therefrom, a plurality of shafts extending outwardly from the rotating wheel in an eccentric direction, and a plurality of housings disposed around the rotating wheel and defining a plurality of inner spaces for accommodating the shafts; A plurality of actuating displacement units are respectively mounted on the shafts of the rotating unit, each actuating displacement unit comprising a mass body sleeved on the corresponding shaft and capable of reciprocating on the corresponding shaft, and two oil-sealing pistons disposed at opposite ends of the mass body along the axial direction of the corresponding shaft, each mass body and the oil-sealing piston jointly defining an oil storage lubrication area surrounding the shaft; a drive unit connected to the actuating displacement unit and comprising a plurality of pneumatic cylinders linked to the mass bodies, at least one air source connected to the pneumatic cylinders, and a controller signal-connected to the pneumatic cylinders and configured to control the pneumatic cylinders to drive the mass bodies to move on the shafts, respectively, to form an overall eccentricity and thereby rotate the rotating unit; and Multiple circulation units are respectively configured on the actuating displacement units. Each circulation unit has two gas compressors that are spaced apart from each other and arranged at one end of the corresponding shaft and connected to at least one gas source of the driving unit. Each gas compressor is squeezed due to the position movement of the corresponding mass body, and the output gas is returned to the at least one gas source for reuse.

2. The pneumatic operation power system according to claim 1, characterized in that: Each gas compressor has a main body, a push rod extending from the main body toward the corresponding mass body, a contact piece arranged at the end of the push rod, and a spring that is sleeved on the push rod and has its two ends respectively abutting against the contact piece and the main body, and is used to be compressed when the push rod is pushed to accumulate elastic restoring force.

3. The pneumatic operation power system according to claim 1, characterized in that: The pneumatic operating power system also includes an auxiliary unit that is arranged around the outside of the casing of the rotating unit and connected to the circulation unit, wherein the auxiliary unit includes a plurality of gas storage pipes connected to the gas compressor and the at least one gas source, and a plurality of exhaust pipes that are respectively connected between adjacent gas storage pipes and connected to the gas compressor.

4. The pneumatic operation power system according to claim 1, characterized in that: The mass body of each actuating displacement unit has a refueling hole which penetrates radially and communicates with the corresponding oil storage and lubrication area, and a sealing cover which can openably close the refueling hole.

5. The pneumatic operation power system according to claim 1, characterized in that: Each actuating displacement unit further includes at least one counterweight block detachably attached to the mass body.

6. The pneumatic operation power system according to claim 5, characterized in that: Each housing of the rotating unit has at least one maintenance door corresponding to the mass body and used for opening and adjusting the at least one counterweight block.

7. The pneumatic operation power system according to claim 1, characterized in that: Each housing of the rotating unit has a window made of transparent material and located at a side away from the rotating wheel.

8. The pneumatic operation power system according to claim 1, characterized in that: The rotating unit includes an odd number of shafts that are equidistant and spaced apart from each other, and an odd number of housings that is the same in number as the shafts.

9. The pneumatic operation power system according to claim 8, characterized in that: The rotating unit includes nine shafts and nine housings.

Citation Information

Patent Citations

  • Pneumatic power system (I)

    TWI763605B