A steel pipe pile sinking method and a steel pipe pile sinking apparatus

By opening lifting holes at both ends of the steel pipe pile and utilizing the lifting rope system of the crane and guide frame, combined with camera monitoring and hammering components, the problem of low alignment and insertion efficiency in steel pipe pile construction was solved, and a fast and accurate steel pipe pile driving process was achieved.

CN116122278BActive Publication Date: 2026-02-06CHINA RAILWAY GUANGZHOU ENG GRP CO LTD +1
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202211675993.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-26
Publication Date
2026-02-06
Estimated Expiration
2042-12-26

AI Technical Summary

Technical Problem

During offshore dock construction, steel pipe piles are prone to swaying during hoisting and insertion, resulting in low construction efficiency. In particular, it is difficult to quickly align and insert longer steel pipe piles into the guide hole.

Method used

Lifting holes are opened at both ends of the steel pipe pile. The lifting rope and hook system on the crane and guide frame are used to lift and wind the lifting rope to keep the steel pipe pile vertical. Camera monitoring and hammering components are used to ensure accurate insertion. The construction efficiency is improved by combining limit clamps and hammering rods.

Benefits of technology

This method enables the rapid and accurate insertion of steel pipe piles into the guide hole, improving construction efficiency. Furthermore, the alternating hammering rods ensure the vertical sinking of the steel pipe piles, reducing construction deviations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116122278B_ABST
    Figure CN116122278B_ABST
Patent Text Reader

Abstract

The application relates to a steel pipe pile sinking method and a steel pipe pile sinking device, and relates to the technical field of steel pipe pile construction; the method comprises the following steps: installing a guide frame at a target pile sinking position, winding a lifting rope on the guide frame; opening a lifting hole at each end of the steel pipe pile, inserting a lifting hook into each lifting hole, connecting the lifting hook at one end to a lifting machine, connecting the lifting hook at the other end to the lifting rope, winding the other end of the lifting rope on the guide frame; starting the lifting machine to lift the steel pipe pile, winding the lifting rope on the guide frame, so that the lower end of the steel pipe pile is inserted into the guide frame under the action of gravity and the pulling of the lifting rope; disconnecting the lifting hook at the bottom end of the steel pipe pile from the lifting hole, making the steel pipe pile penetrate through the guide frame and be inserted into the soil; hammering the steel pipe pile and monitoring in real time through a drone loaded with a camera until the steel pipe pile is hammered to a position at the soil level. The application has the effect of improving the lifting and hammering efficiency of the steel pipe pile, and then improving the steel pipe pile sinking construction efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel pipe pile construction, in particular to a steel pipe pile sinking method and a steel pipe pile sinking device. BACKGROUND

[0002] In the process of offshore wharf construction, it is common to set up steel pipe piles. The existing steel pipe pile driving construction method generally includes the following steps: installing a guide frame at the target construction position; hoisting a steel pipe pile, inserting the lower end of the steel pipe pile into the guide hole reserved in the middle of the guide frame, and inserting it into the soil; after stabilizing, the top of the steel pipe pile is struck by a striking device to make the steel pipe pile sink into the soil during the striking process; in this process, the downward movement of the steel pipe pile is limited by the guide frame to maintain the specified verticality; when the top of the steel pipe pile is submerged in the top of the guide frame, the next pile is lifted for striking, and the above steps are repeated until the specified number of steel pipe piles are struck into the ground to complete the construction.

[0003] For the related technology in the above, the inventor finds that in the process of hoisting the steel pipe pile by the crane, the hook is generally connected by the lifting rope at the end of the crane, the hook is inserted into the through hole pre-formed in the end of the steel pipe pile, and then the steel pipe pile is transported to the upper side of the guide frame; in the process of inserting the steel pipe pile into the guide hole, the steel pipe pile is easy to sway, and when the length of the steel pipe pile is relatively long, it is not easy for the construction personnel to quickly align the lower end of the steel pipe pile with the guide hole and insert it into the guide hole, resulting in low construction efficiency. SUMMARY

[0004] In order to improve the construction efficiency of the steel pipe pile sinking, the present application provides a steel pipe pile sinking method and a steel pipe pile sinking device.

[0005] In the first aspect, the present application provides a steel pipe pile sinking method, which adopts the following technical scheme:

[0006] A steel pipe pile sinking method, comprising the following steps:

[0007] Installing a guide frame at the target sinking position and winding the lifting rope on the guide frame;

[0008] Forming lifting holes at both ends of the steel pipe pile, inserting hooks into each lifting hole, connecting the hook at one end to a lifting machine, connecting the hook at the other end to a lifting rope, and winding the other end of the lifting rope on the guide frame;

[0009] Starting the lifting machine to lift the steel pipe pile and winding the lifting rope on the guide frame so that the lower end of the steel pipe pile is inserted into the guide frame under the action of gravity and the pulling of the lifting rope;

[0010] Disconnecting the hook at the bottom end of the steel pipe pile from the lifting hole and inserting the steel pipe pile through the guide frame and into the soil;

[0011] The steel pipe pile is hammered, and a camera-carrying unmanned aerial vehicle is used to monitor in real time until the steel pipe pile is hammered to the position in the soil.

[0012] By adopting the technical scheme, the lifting holes are respectively formed in the two ends of the steel pipe pile, the steel pipe pile is lifted to the vertical state by using the lifting machine, the hook connected with the bottom end of the steel pipe pile is connected with the lifting rope in advance, and the lifting rope is fixed on the top end of the guide frame, in the process of lifting the steel pipe pile by the lifting machine, the lifting rope on the guide frame is in the released state, when the steel pipe pile is lifted to the top of the guide frame, the bottom end of the steel pipe pile is moved to the lower side of the guide frame by the winding lifting rope, at this time, the construction personnel operating the lifting machine can control the lifting machine according to the moving position of the bottom end of the steel pipe pile, so that the steel pipe pile keeps the vertical state, so that the steel pipe pile can be quickly moved to the top of the guide frame, when the steel pipe pile is inserted into the guide frame under the action of the self weight and the pulling action of the lifting rope, the hook of the bottom end of the steel pipe pile is pulled out of the lifting hole, at this time, the lifting machine close to the top of the steel pipe pile supports the steel pipe pile to pass through the guide frame and is inserted into the soil, and finally the steel pipe pile is hammered to the position in the soil.

[0013] In the second aspect, the steel pipe pile sinking device used in the steel pipe pile sinking method is disclosed, which comprises a lifting machine, a guide frame, a lifting rope, a hook, a unwinding assembly and a hammering assembly; the guide frame is provided with a guide hole for the steel pipe pile to pass through along the height direction thereof, one end of the lifting rope is wound on the guide frame, and the other end is connected to the hook; the unwinding assembly is used to release or wind the lifting rope; the two ends of the steel pipe pile are respectively and symmetrically provided with lifting holes for the hook to be inserted; and the hammering assembly is used to hammer the top wall of the steel pipe pile.

[0014] By adopting the technical scheme, the hook of the lifting position of the lifting machine is inserted into the lifting hole in one end of the steel pipe pile, then the hook on the guide frame is inserted into the lifting hole in the other end of the steel pipe pile by releasing the lifting rope through the unwinding assembly, when the steel pipe pile is lifted by the lifting machine, the lifting rope is continuously released by the unwinding assembly, when the steel pipe pile is lifted to the top of the guide frame, the lifting rope is wound by the unwinding assembly, at this time, the steel pipe pile is moved to be inserted into the guide hole under the pulling of the lifting rope, so that the lower end of the steel pipe pile is quickly and accurately inserted into the guide hole, and the construction efficiency is improved.

[0015] Preferably, the side wall of the guide frame is provided with a reversing hole for the lifting rope and the hook to pass through, the reversing hole passes through the top of the guide frame, the unwinding assembly comprises a winding rod rotatably connected to the guide frame, an unwinding motor for driving the winding rod to rotate, and a giving-up rod arranged on the guide frame; the giving-up rod is arranged in the reversing hole, and the unwinding assembly further comprises a first moving piece, which is used to drive the giving-up rod to move to open and close the reversing hole.

[0016] By adopting the technical scheme, the end of the lifting rope connected with the lifting hook can pass through the reversing hole and be located at the side of the guide frame away from the winding rod, so that the steel pipe pile can be conveniently pulled into the guide hole when the lifting rope is wound, and when the lifting hook at the bottom of the steel pipe pile needs to be separated from the lifting hole, the first moving piece can drive the displacement rod to move to open the reversing hole, so that the lifting hook and the lifting rope can pass through the reversing hole and move to the position on the same side of the winding rod.

[0017] As preferred, limit clamping plates are also symmetrically arranged in the guide frame, the limit clamping plates leave displacement spaces for the steel pipe pile to be inserted therebetween, and the side walls at the mutual direction of the limit clamping plates are provided with sliding assisting balls, and the first moving piece is also used to control the limit clamping plates to move towards each other or away from each other.

[0018] By adopting the technical scheme, when the bottom end of the steel pipe pile is separated from the connection with the lifting hook, the first moving piece drives the symmetric limit clamping plates to move towards each other, so as to reduce the size of the displacement space for the steel pipe pile to be inserted, and the limit clamping plates are used to limit the steel pipe pile, so as to reduce the shaking of the steel pipe pile during sinking, and in addition, the sliding assisting balls can reduce the moving resistance of the limit clamping plates to the steel pipe pile during sinking.

[0019] As preferred, the first moving piece, the displacement rod and the limit clamping plate are one-to-one correspondingly arranged, the first moving piece comprises a lead screw rotatably connected to the guide frame, a motor used to drive the lead screw to rotate, a pushing plate threadedly sleeved on the lead screw, a supporting spring connected between the limit clamping plate and the guide frame, a rotating rod rotatably connected to the guide frame, and a first torsional spring arranged at the rotating connection between the rotating rod and the guide frame; the pushing plate and the side wall of the corresponding limit clamping plate are jointly provided with a displacement surface, the extension direction of the supporting spring is parallel to the moving direction of the limit clamping plate, one end of the rotating rod is connected to the displacement rod, and the other end is located on the extension line of the moving direction of the pushing plate; one end of the first torsional spring is connected to the guide frame, and the other end is connected to the rotating rod.

[0020] By adopting the technical scheme, the motor is started to drive the pushing plate to move towards the limit clamping plate, when the displacement surface of the pushing plate and the corresponding limit clamping plate are in close contact, the pushing plate continues to move and pushes the limit clamping plate, so that the limit clamping plate moves away from the pushing plate, i.e. the limit clamping plates move towards each other, and in the moving process of the pushing plate, the pushing plate pushes the end of the rotating rod, so that the rotating rod rotates, the rotating rod drives the displacement rod to rotate when rotating, so that the displacement rod leaves a gap between the inner wall of the reversing hole for the lifting rope to pass through, and the lifting rope drives the lifting hook to separate from the lifting hole at the bottom of the steel pipe pile.

[0021] As preferred, the hammering assembly comprises a support frame, a hammering piece arranged in the support frame, positioning insertion rods symmetrically arranged at the lower end of the support frame, and a second moving piece for driving the insertion rods to be inserted into the lifting holes; the top of the support frame is connected to the lifting position of the lifting machine, the hammering piece is used for hammering the steel pipe pile, and the positioning insertion rods are arranged one by one corresponding to the lifting holes at the top of the steel pipe pile.

[0022] By adopting the above technical scheme, after the lower end of the steel pipe pile penetrates through the guide frame and is inserted into the soil, the support frame is lifted by the lifting machine, the support frame is moved to be sleeved on the top of the steel pipe pile, and then the positioning insertion rods are inserted into the lifting holes by the second moving piece, so as to realize the positioning of the steel pipe pile, so that the steel pipe pile is always on the same axis with the hammering part of the hammering piece when being hammered by the hammering piece.

[0023] As preferred, the second moving piece comprises a sleeve sleeved on the outside of the positioning insertion rod, a butt spring arranged between the sleeve and the positioning insertion rod, a detection module for detecting the total length of the extension and contraction between the positioning insertion rod and the sleeve, a controller electrically connected to the detection module, and a rotating piece for driving the positioning insertion rod to rotate around the steel pipe pile; the rotating piece is electrically connected to the controller, the controller is used for controlling the rotation of the rotating piece and receiving the data detected by the detection module, and is also used for controlling the rotating piece to stop rotating when the detected data is the preset data.

[0024] By adopting the above technical scheme, before lifting the support frame, the total length of the extension and contraction between the positioning insertion rod and the sleeve is adjusted according to the pipe diameter of the steel pipe pile in advance, so that the positioning insertion rod can be inserted into the lifting hole when the butt spring is not deformed; after the support frame is lifted to the top of the steel pipe pile by the lifting machine, the positioning insertion rod may not be aligned with the lifting hole after the support frame is moved to the top of the steel pipe pile, if the positioning insertion rod is not inserted into the lifting hole, the positioning insertion rod will be inserted into the sleeve under the pressure of the outer peripheral wall of the steel pipe pile at this time, so that the butt spring is in a contracted state; at this time, the detection module detects the total length of the extension and contraction between the end of the positioning insertion rod away from the sleeve and the end of the sleeve in real time, and sends the data to the controller; the controller pre-stores the total length of the extension and contraction between the end of the positioning insertion rod and the end of the sleeve corresponding to the non-deformed butt spring; the controller can compare the above data detected by the detection module with the pre-stored data, if the comparison is inconsistent, it means that the insertion rod is not aligned with the lifting hole, at this time, the controller controls the rotating piece to drive the positioning insertion rod to rotate, the positioning insertion rod will be automatically inserted into the lifting hole under the driving of the butt spring in the rotating process; when the positioning insertion rod is inserted into the lifting hole, the data detected by the detection module will be consistent with the pre-stored total length of the extension and contraction, at this time, the controller controls the rotating piece to stop rotating, so as to realize the automatic positioning of the positioning hole and the lifting hole.

[0025] Preferably, the support frame is further provided with a cover plate, the cover plate is attached to the top wall of the steel pipe pile, the cover plate is provided with a reinforcing rod towards the side wall of the steel pipe pile, one end of the reinforcing rod is connected to the cover plate, and the other end of the reinforcing rod abuts against the inner wall of the steel pipe pile, and the reinforcing rod, the cover plate and the steel pipe pile together form a triangular structure.

[0026] By adopting the above technical scheme, when the support frame is hoisted to the top of the steel pipe pile, the cover plate covers the top of the steel pipe pile, and the reinforcing rod is inserted into the steel pipe pile, at this time, the reinforcing rod, the cover plate and the inner wall of the steel pipe pile together form a triangular structure, the stability of the triangular structure is high, thereby the clamping stability and the limiting effect of the support frame on the steel pipe pile are enhanced, the cover plate increases the contact area between the hammering member and the top of the steel pipe pile, so that the hammering force of the hammering member can be stably transmitted to the top of the steel pipe pile through the cover plate, thereby the stable hammering of the steel pipe pile is realized.

[0027] Preferably, the hammering member comprises a driving motor, a linkage plate and a hammering rod, the linkage plate is rotationally connected to the support frame, each end of the linkage plate corresponds to one hammering rod, the hammering rod is inserted into the end of the linkage plate, the side wall of each hammering rod is provided with a fixing rod, the end of the hammering rod is provided with a limiting hole for inserting the fixing rod, and the driving motor is connected to the support frame and is used to drive the linkage plate to rotate around the rotationally connected part of the linkage plate and the support frame.

[0028] By adopting the above technical scheme, the multiple hammering rods realize the alternate hammering of the steel pipe pile by the forward and reverse rotation of the driving motor, so that when one of the hammering rods moves up, the other hammering rod moves down to realize hammering, thereby the hammering efficiency is improved.

[0029] Preferably, the hammering member further comprises a transverse hydraulic cylinder and a sliding plate, the driving motor, the linkage plate and the hammering rod are arranged on the sliding plate, and the driving end of the transverse hydraulic cylinder is connected to the sliding plate to drive the sliding plate to slide, so that the hammering rods are alternately moved to the central axis of the steel pipe pile.

[0030] By adopting the above technical scheme, when the two hammering rods are alternately hammered, the two hammering rods are moved by the transverse hydraulic cylinder, so that the two hammering rods are alternately moved to the central axis of the steel pipe pile, so that the hammering rods can hammer the top wall at the central axis of the steel pipe pile, thereby the steel pipe pile can stably sink along the central axis direction, and the eccentric hammering condition is avoided.

[0031] In summary, the present application has at least one of the following beneficial technical effects:

[0032] 1. By setting the sling on the guide frame, in the process of hoisting the steel pipe pile by the crane, the bottom end of the steel pipe pile is pulled by winding the sling through the unwinding assembly to pull the bottom of the steel pipe pile into the guide hole of the guide frame, realizing the effect of quickly and accurately inserting the steel pipe pile into the guide hole.

[0033] 2. By setting multiple hammering rods, alternating hammering at the center position of the top of the steel pipe pile is realized, improving the hammering construction efficiency of the steel pipe pile. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 is a structural schematic diagram of a steel pipe pile sinking equipment used in a steel pipe pile sinking method in the embodiment.

[0035] Figure 2 is a structural schematic diagram of a steel pipe pile sinking equipment used in a steel pipe pile sinking method in the embodiment. Figure 1 is an enlarged schematic diagram of the structure at A in

[0036] Figure 3 is a sectional view for embodying the positional relationship between the yielding rod and the rotating rod in the embodiment.

[0037] Figure 4 is a sectional view for embodying the positional relationship between the first moving piece and the guide frame in the embodiment.

[0038] Figure 5 is a schematic diagram for embodying the internal structure of the support frame in the embodiment.

[0039] Figure 6 is a sectional view for embodying the positional relationship between the cover plate and the support plate in the embodiment.

[0040] Figure 7 is a structural schematic diagram of a steel pipe pile sinking equipment used in a steel pipe pile sinking method in the embodiment. Figure 5 is an enlarged schematic diagram of the structure at B in

[0041] Explanation of reference signs: 1, guide frame; 11, guide hole; 12, reversing hole; 13, limiting clamp plate; 131, sliding ball; 14, unwinding assembly; 141, unwinding motor; 142, let-go rod; 143, first moving part; 1431, screw rod; 1432, motor; 1433, push plate; 1434, supporting spring; 1435, rotating rod; 1436, first torsional spring; 1437, let-go surface; 144, lifting rope; 145, lifting hook; 146, winding rod; 2, lifting machine; 3, hammering assembly; 31, support frame; 311, cover plate; 312, reinforcing rod; 313, support plate; 32, hammering part; 321, driving motor; 322, linkage plate; 3221, limiting groove; 3222, limiting hole; 323, hammering rod; 324, transverse hydraulic cylinder; 325, sliding plate; 326, fixed rod; 33, positioning plug rod; 34, second moving part; 341, sleeve; 342, butt spring; 343, detection module; 345, rotating part; 4, steel pipe pile; 41, lifting hole. DETAILED DESCRIPTION

[0042] The steel pipe pile sinking method disclosed by the embodiments of the present application is used for conveying, hammering and sinking the steel pipe pile 4 to the designated position, and specifically comprises the following steps:

[0043] S101, installing the guide frame 1 at the target pile sinking position and winding the lifting rope 144 on the guide frame 1;

[0044] S102, opening the lifting hole 41 at each end of the steel pipe pile 4, inserting the lifting hook 145 into each lifting hole 41, connecting the lifting hook 145 at one end to the lifting machine 2, connecting the lifting hook 145 at the other end to the lifting rope 144, and winding the other end of the lifting rope 144 on the guide frame 1;

[0045] S103, starting the lifting machine 2 to lift the steel pipe pile 4 and winding the lifting rope 144 on the guide frame 1, so that the lower end of the steel pipe pile 4 is inserted into the guide frame 1 under the action of gravity and the pulling of the lifting rope 144;

[0046] S104, disconnecting the lifting hook 145 at the bottom end of the steel pipe pile 4 from the lifting hole 41, and inserting the steel pipe pile 4 through the guide frame 1 and into the soil;

[0047] S105, hammering the steel pipe pile 4 and monitoring in real time through the unmanned aerial vehicle loaded with the camera until the steel pipe pile 4 is hammered to the soil elevation position.

[0048] In the implementation, since it is not easy to make the lower end of the steel pipe pile 4 quickly align and insert into the guide hole 11 of the guide frame 1 after the steel pipe pile 4 is lifted by the hoist 2, so that the steel pipe pile 4 is inserted into the guide hole 11, the present application installs the lifting rope 144 and the lifting hook 145 connected with the lifting rope 144 on the guide frame 1, and opens the lifting hole 41 for the lifting hook 145 to be inserted at the end of the steel pipe pile 4. Correspondingly, when the pile is sunk, the lifting hook 145 at the preset end of the hoist 2 is inserted into the lifting hole 41 at one end of the steel pipe pile 4, the lifting hook 145 connected with the lifting rope 144 is inserted into the lifting hole 41 at the other end of the steel pipe pile 4, the lifting rope 144 is released through the unwinding assembly 14, the steel pipe pile 4 is lifted by the hoist 2, the angle between the lifting rope at the preset end of the hoist 2 and the axis direction of the steel pipe pile 4 is 45°, when the steel pipe pile 4 is lifted, the lifting rope 144 is wound through the unwinding assembly 14, so that the lower end of the steel pipe pile 4 is inserted into the guide hole 11 under the traction of the lifting rope 144, the quick positioning of the steel pipe pile 4 and the guide hole 11 is realized, at this time, the operator of the hoist 2 can drive the upper end of the steel pipe pile 4 to move, so that the steel pipe pile 4 is inserted into the guide hole 11 in a vertical state, and then the top of the steel pipe pile 4 is hammered.

[0049] The hammering mode in the embodiment can be: the hoist 2 lifts the EP270 vibration hammer, in the lifting process, the top end of the steel pipe pile 4 is clamped by the vibration hammer clamp, this process is monitored by the unmanned aerial vehicle loaded with the camera, to ensure that the vibration hammer clamps the top of the steel pipe pile 4, and then two total stations intersect at an angle of 90 degrees to determine the position of the steel pipe pile 4, and then the vibration hammer is started to sink the pile. During the pile sinking process, the measuring personnel real-time detect the verticality of the pile position, if there is deviation, the measuring personnel immediately informs the pile sinking professional commander to adjust. If the hoist 2 cannot be adjusted, the working basket is used to unload the operator and the steel wire rope to the top position of the steel pipe pile 4, the lifting hook on the hoist 2 is reinstalled into the lifting hole 41 and hung on the cable, and the cable is hung on the crawler crane hook, after the personnel land, the crawler crane pulls up the steel pipe pile 4, and the pile is sunk again until the design requirements are met.

[0050] When the vibration hammer cannot continue to vibrate the steel pipe pile to sink, the next pile is lifted to be hammered, the above steps are repeated until the fifth pile is hammered to the top of the guide frame 1 (the guide frame 1 can install a maximum of 5 steel pipe piles 4 at a time). The guide frame 1 is removed, and the diesel hammer is used to insert and hammer the steel pipe piles 4 to the design elevation one by one.

[0051] Another embodiment of the present application discloses a steel pipe pile sinking equipment. The following will be described in detail in combination with the accompanying drawings. Figures 1-7 The present application will be further described in detail.

[0052] Reference Figure 1 and Figure 2, the steel pipe pile 4 sinking equipment includes a hoist 2, a guide frame 1, a lifting rope 144, a lifting hook 145, a unwinding assembly 14 and a hammering assembly 3; the hoist 2 is used for lifting the steel pipe pile 4, and the side wall at both ends of the steel pipe pile 4 is symmetrically provided with a lifting hole 41 (refer to Figure 5 ), in the embodiment, the steel pipe pile 4 corresponds to two lifting holes 41 at each end, the guide frame 1 is installed at a target pile sinking position to be sunk, the guide frame 1 is arranged in the vertical direction, and the guide frame 1 is provided with a guide hole 11 for inserting the steel pipe pile 4 in the middle; the unwinding assembly 14 is arranged on the guide frame 1, and the unwinding assembly 14 is used for winding or releasing the lifting rope 144, and the other end of the lifting rope 144 is connected to the lifting hook 145.

[0053] Refer to Figure 2 and Figure 3 , the unwinding assembly 14 includes a winding rod 146, an unwinding motor 141, a let-in rod 142 and a first moving part 143; the housing of the unwinding motor 141 is installed on the side wall of the guide frame 1, the driving end of the unwinding motor 141 is welded to the end wall of the winding rod 146, one end of the lifting rope 144 is wound on the winding rod 146, the other end penetrates the guide frame 1 and is connected to the lifting hook 145, the side wall of the guide frame 1 is provided with a reversing hole 12 for the lifting rope 144 and the lifting hook 145 to penetrate, and the reversing hole 12 penetrates the top wall of the guide frame 1.

[0054] Refer to Figure 2 and Figure 3 , the first moving part 143 includes a lead screw 1431, a motor 1432, a pushing plate 1433, a supporting spring 1434, a rotating rod 1435 and a first torsional spring 1436, one end of the let-in rod 142 is inserted into the reversing hole 12, the other end is connected to the end wall of the rotating rod 1435, the rotating rod 1435 is rotatably connected to the inside of the guide frame 1 through a rotating shaft, the first torsional spring 1436 is sleeved on the rotating shaft, one end of the first torsional spring 1436 is welded to the side wall of the rotating rod 1435, and the other end is welded to the inner wall of the guide frame 1, when the first torsional spring 1436 is not deformed, the length direction of the rotating rod 1435 is perpendicular to the height direction of the guide frame 1, and at this time, the end wall of the let-in rod 142 is attached to the inner wall of the reversing hole 12, so that the reversing hole 12 is divided into two parts that are not connected to each other, at this time, the lifting rope 144 and the lifting hook 145 cannot penetrate the guide frame 1 and move to the side of the unwinding motor 141.

[0055] Refer to Figure 2 and Figure 3The motor 1432 is mounted on the top of the guide frame 1, the driving end of the motor 1432 is welded to the end of the lead screw 1431, the lead screw 1431 is rotationally connected to the inside of the guide frame 1, and the push plate 1433 is threadedly connected to the lead screw 1431. When the lead screw 1431 is driven to rotate by the motor 1432, the push plate 1433 can slide along the length direction of the lead screw 1431, and the end of the rotating rod 1435 away from the displacement rod 142 is located on the extension line of the moving direction of the push plate 1433. That is, when the push plate 1433 moves downward and presses the rotating rod 1435, the rotating rod 1435 rotates, and the displacement rod 142 is driven to rotate by the rotating rod 1435. At this time, the end wall of the displacement rod 142 is separated from the inner wall of the reversing hole 12, and a gap is left between the end of the displacement rod 142 and the inner wall of the reversing hole 12 for the lifting rope 144 and the lifting hook 145 to pass through, so that the lifting rope 144 and the lifting hook 145 can move to the position on the same side of the unwinding motor 141, and the disengagement of the lifting hook 145 from the lower end of the steel pipe pile 4 is realized.

[0056] With reference to Figure 4 , Figure 3 and Figure 4 , the side walls of the guide frame 1 near the guide hole 11 are symmetrically provided with limiting clamping plates 13. The limiting clamping plates 13 are two, and a space is reserved between the two limiting clamping plates 13 for the steel pipe pile 4 to pass through. The side walls of the two limiting clamping plates 13 facing each other are provided with arc surfaces that are adapted to the peripheral wall of the steel pipe pile 4. The limiting clamping plates 13 are embedded with sliding balls 131 near the arc surfaces. The sliding balls 131 are rotationally connected to the side walls of the limiting clamping plates 13 to reduce the friction on the contact surface between the limiting clamping plates 13 and the steel pipe pile 4 and reduce the resistance of the limiting clamping plates 13 to the sinking of the steel pipe pile 4.

[0057] With reference to Figure 5 and Figure 6 , the end of the limiting clamping plate 13 is inserted into the side wall of the guide frame 1, and the limiting clamping plate 13 and the guide frame 1 are jointly connected with a supporting spring 1434. The extension direction of the supporting spring 1434 is perpendicular to the height direction of the guide frame 1. The limiting clamping plate 13, the first moving part 143 and the displacement rod 142 are correspondingly arranged. The side walls of the two limiting clamping plates 13 close to each other are provided with displacement surfaces 1437. The limiting clamping plate 13 and the corresponding push plate 1433 are in close contact through the displacement surface. When the push plate 1433 moves downward, the limiting clamping plate 13 moves away from the push plate 1433 under the pushing action of the displacement surface and the push plate 1433, so that the two limiting clamping plates 13 are close to each other and in close contact with the peripheral wall of the steel pipe pile 4, thereby limiting the steel pipe pile 4.

[0058] With reference to Figure 5 and Figure 6The beating assembly 3 comprises a support frame 31, a beating piece 32, a positioning plug rod 33 and a second moving piece 34, and the second moving piece 34 comprises a sleeve 341, a butt joint spring 342, a detection module 343, a controller and a rotating piece 345. The support frame 31 is internally provided with a support plate 313, the side wall of the support plate 313 is inserted into the inner wall of the support frame 31, and the inner wall of the support frame 31 is provided with a spring to support the support plate 313, and the extension direction of the spring is parallel to the height direction of the support frame 31, so that the support plate 313 can slide along the height direction of the support frame 31, and the spring can be a rubber spring; the lower surface of the support plate 313 is rotationally connected with a cover plate 311, the cover plate 311 is circular in cross section, and the rotating piece 345 is a motor for driving the cover plate 311 to rotate.

[0059] With reference to Figure 5 and Figure 6 The number of the positioning plug rods 33 is two, the sleeve 341, the butt joint spring 342, the positioning plug rod 33 and the detection module 343 are one-to-one correspondingly arranged, the sleeve 341 is sleeved on the outside of the positioning plug rod 33, the butt joint spring 342 is welded between the inner end wall of the sleeve 341 and the end wall of the positioning plug rod 33, the extension direction of the butt joint spring 342 is parallel to the length direction of the positioning plug rod 33, and each end wall of each sleeve 341 is also vertically welded with an extension tube, the two extension tubes are threadedly sleeved with a bidirectional screw rod 1431, each end of the bidirectional screw rod 1431 corresponds to an extension tube, the bidirectional screw rod 1431 is rotationally connected in the cover plate 311, and the cover plate 311 is embedded with a motor for driving the bidirectional screw rod 1431 to rotate, the rotation of the bidirectional screw rod 1431 can be controlled according to the outer diameter of the steel pipe pile 4, so as to adjust the distance between the two positioning plug rods 33, so that the positioning plug rod 33 can be inserted into the lifting hole 41 of the steel pipe pile 4.

[0060] With reference to Figure 5 and Figure 6 The detection module 343 can be a distance measuring sensor for detecting the distance between the end wall of the positioning plug rod 33 close to the sleeve 341 and the inner end wall of the sleeve 341, i.e. the length of the butt joint spring 342, the detection module 343 is electrically connected to the controller, and the rotating piece 345 is controlled by the controller, and the controller can be a PLC controller, the detection data is transmitted to the controller by the detection module 343, the controller compares the detection data with the pre-stored data, and the pre-stored data is the length of the butt joint spring 342 when the butt joint spring 342 is not deformed.

[0061] Before lifting the support frame 31, the distance between the two positioning rods 33 can be adjusted to be less than the outer diameter of the steel pipe pile 4, and then the support frame 31 is sleeved on the top of the steel pipe pile 4. In this process, the positioning spring is compressed by the pressing of the top wall of the steel pipe pile 4. When the positioning rod 33 is lowered to the same height as the lifting hole 41, the controller starts to receive the data detected by the detection module 343. If the lifting hole 41 is located on the extension line of the positioning rod 33 at this time, that is, the detection data is equal to the pre-stored data, then the positioning rod 33 will be automatically inserted into the lifting hole 41 under the driving of the compressed abutting spring 342. If the lifting hole 41 is not located on the extension line of the positioning rod 33 at this time, that is, the length data of the abutting spring 342 detected by the detection module 343 is less than the pre-stored length data of the abutting spring 342, the controller will control the rotating part 345 to rotate the cover plate 311 and the positioning rod 33. If the detection data of the detection module 343 is equal to the pre-stored length of the abutting spring 342 during the rotation of the positioning rod 33, it means that the positioning rod 33 is inserted into the lifting hole 41 during the rotation. At this time, the controller will control the rotating part 345 to stop rotating, so as to realize the automatic positioning and insertion of the positioning rod 33 and the lifting hole 41.

[0062] With reference to Figure 5 and Figure 7 , the lower surface of the cover plate 311 is also welded with a reinforcing rod 312, which is inclined relative to the vertical direction. When the positioning rod 33 is inserted into the lifting hole 41, the lower surface of the cover plate 311 is attached to the top wall of the steel pipe pile 4, and the reinforcing rod 312 is inserted into the steel pipe pile 4 and attached to the inner wall of the steel pipe pile 4. The lower surface of the cover plate 311, the inner wall of the steel pipe pile 4 and the reinforcing rod 312 together form a triangular structure.

[0063] With reference to Figure 5 and Figure 7 , the hammering part 32 includes a transverse hydraulic cylinder 324, a sliding plate 325, a driving motor 321, a connecting plate 322, a second torsional spring and a hammering rod 323 arranged on the sliding plate 325. The cylinder body of the transverse hydraulic cylinder 324 is installed on the inner wall of the support frame 31, and the driving end of the transverse hydraulic cylinder 324 is welded on the side wall of the sliding plate 325. The sliding plate 325 is slidingly connected to the support frame 31, and the sliding direction of the sliding plate 325 is perpendicular to the axis direction of the steel pipe pile 4. The connecting plate 322 is rotationally connected to the side wall of the sliding plate 325 through a pin shaft, and the second torsional spring is sleeved on the pin shaft. One end of the second torsional spring is connected to the sliding plate 325, and the other end is welded to the side wall of the pin shaft. When the second torsional spring is not deformed, the connecting plate 322 is in a horizontal state. The housing of the driving motor 321 is installed on the side wall of the sliding plate 325, and the driving end of the driving motor 321 is connected to the end of the pin shaft.

[0064] With reference to ​and ​ The number of the beating rods 323 is 2, and the beating rods 323 are slidably connected to the sliding plate 325, the sliding direction of the beating rods 323 is parallel to the axis direction of the steel pipe pile 4, the connecting plate 322 is located between the two beating rods 323, the end of the connecting plate 322 is provided with a limiting slot 3221 for inserting each beating rod 323, and the side wall of the beating rod 323 is integrally formed with a fixing rod 326. The side wall of the connecting plate 322 close to the limiting slot 3221 is provided with a limiting hole 3222 for inserting the fixing rod 326.

[0065] The implementation principle of the steel pipe pile sinking equipment is as follows: the guide frame 1 is installed at the target sinking position, the lifting rope 144 is released through the unwinding assembly 14, the hook 145 on the guide frame 1 is inserted into the lifting hole 41 at one end of the steel pipe pile 4 through the reversing hole 12, the hook 145 at the preset lifting end of the lifting machine 2 is inserted into the lifting hole 41 at the other end of the steel pipe pile 4, then the steel pipe pile 4 is lifted by the lifting machine 2, when the steel pipe pile 4 is lifted, the lifting rope 144 is wound by the unwinding assembly 14, so that the lower end of the steel pipe pile 4 is pulled by the lifting rope 144 and inserted into the guide hole 11 of the guide frame 1, the lower end of the steel pipe pile 4 is quickly aligned and inserted into the guide hole 11, then the upper end of the steel pipe pile 4 is moved to above the guide frame 1 by the lifting machine 2, so that the guide frame 1 is in a vertical state, then a worker manually climbs to the guide frame 1 and disconnects the hook 145 from the lower end of the steel pipe pile 4, the motor 1432 on the guide frame 1 is started, so that the limiting clamp plate 13 is attached to the outer circumferential wall of the steel pipe pile 4;

[0066] Then the steel pipe pile 4 is lowered through the guide frame 1 and inserted into the ground by the lifting machine 2, the lifting end of the lifting machine 2 is separated from the lifting hole 41 at the top of the steel pipe pile 4, the support frame 31 is lifted to the top of the steel pipe pile 4 by the lifting machine 2, the positioning inserting rod 33 is inserted into the lifting hole 41 at the top of the steel pipe pile 4 by the detection module 343, the controller and the rotating piece 345, at this time, one of the beating rods 323 is located on the central axis of the steel pipe pile 4, finally the driving motor 321 and the transverse hydraulic cylinder 324 are started, the driving motor 321 is rotated in a forward direction to drive the beating rod 323 located on the central axis of the steel pipe pile 4 to beat on the support plate, the beating force is transmitted to the top wall of the steel pipe pile 4 by the support plate and the cover plate 311, the steel pipe pile 4 is sunk, the support frame 31 is lowered with the sinking of the steel pipe pile 4 by the lifting machine 2, when the driving motor 321 is reversed to drive the beating rod 323 to move upward, the transverse hydraulic cylinder 324 drives the other beating rod 323 to move toward the central axis of the steel pipe pile 4, and when the other beating rod 323 is located on the central axis of the steel pipe pile 4, the beating rod 323 beats on the top of the steel pipe pile 4, and the two beating rods 323 are alternately beaten.

[0067] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A method of driving a steel pipe pile, characterized by: The method comprises the following steps: installing a guide frame (1) at a target pile sinking position, and winding a lifting rope (144) on the guide frame (1); opening a lifting hole (41) at each end of the steel pipe pile (4), inserting a lifting hook (145) into each lifting hole (41), connecting the lifting hook (145) at one end to a lifting machine (2), connecting the lifting hook (145) at the other end to the lifting rope (144), and winding the other end of the lifting rope (144) on the guide frame (1); starting the lifting machine (2) to lift the steel pipe pile (4), and winding the lifting rope (144) on the guide frame (1) so that the lower end of the steel pipe pile (4) is inserted into the guide frame (1) under the action of gravity and the pulling of the lifting rope (144); removing the lifting hook (145) at the bottom end of the steel pipe pile (4) from the lifting hole (41), and inserting the steel pipe pile (4) through the guide frame (1) and into the soil; hammering the steel pipe pile (4) and monitoring in real time by a drone loaded with a camera until the steel pipe pile (4) is hammered to a position at the soil level; The steel pipe pile sinking device used in the steel pipe pile sinking method comprises a hammering assembly (3) for hammering the top wall of the steel pipe pile (4). The hammering assembly (3) comprises a support frame (31), a hammering piece (32) arranged in the support frame (31), positioning insertion rods (33) symmetrically arranged at the lower end of the support frame (31), and a second moving piece (34) for driving the insertion rods to be inserted into the lifting hole (41); the top of the support frame (31) is connected to the lifting position of the lifting machine (2), the hammering piece (32) is used for hammering the steel pipe pile (4), and the positioning insertion rods (33) are arranged one by one corresponding to the lifting holes (41) at the top of the steel pipe pile (4). The second moving piece (34) comprises a sleeve (341) sleeved on the outside of the positioning insertion rod (33), an abutting spring (342) arranged between the sleeve (341) and the positioning insertion rod (33), a detection module (343) for detecting the total length of expansion and contraction between the positioning insertion rod (33) and the sleeve (341), a controller electrically connected to the detection module (343), and a rotating piece (345) for driving the positioning insertion rod (33) to rotate around the steel pipe pile (4); the rotating piece (345) is electrically connected to the controller, the controller is used for controlling the rotation of the rotating piece (345) and receiving the data detected by the detection module (343), and is also used for controlling the rotating piece (345) to stop rotating when the detected data is preset data.

2. Steel pipe pile sinking apparatus for use in the steel pipe pile sinking method according to claim 1, characterized by: The method comprises a lifting machine (2), a guide frame (1), a lifting rope (144), a lifting hook (145), and a winding assembly (14); the guide frame (1) is provided with a guide hole (11) through which the steel pipe pile (4) passes along the height direction of the guide frame (1); one end of the lifting rope (144) is wound on the guide frame (1), and the other end is connected to the lifting hook (145); the winding assembly (14) is used for releasing or winding the lifting rope (144); the steel pipe pile (4) is symmetrically provided with lifting holes (41) at both ends for inserting the lifting hook (145).

3. A steel pipe pile driving apparatus according to claim 2, characterised in that: The guide frame (1) is provided with a reversing hole (12) through the side wall for the hoisting rope (144) and the hook (145) to pass through, the reversing hole (12) passes through the top of the guide frame (1), the unwinding assembly (14) comprises a winding rod (146) rotatably connected to the guide frame (1), an unwinding motor (141) for driving the winding rod (146) to rotate, and a spacing rod (142) arranged on the guide frame (1); the spacing rod (142) is arranged in the reversing hole (12), and the unwinding assembly (14) further comprises a first moving part (143), which is used to drive the spacing rod (142) to move to open and close the reversing hole (12).

4. A steel pipe pile driving apparatus according to claim 3, characterised in that: The guide frame (1) is further provided with limiting clamping plates (13) arranged symmetrically, the limiting clamping plates (13) are provided with spacing spaces for the steel pipe pile (4) to be inserted, and the side walls of the limiting clamping plates (13) facing each other are provided with sliding balls (131); the first moving part (143) is further used to control the limiting clamping plates (13) to move towards each other or away from each other.

5. A steel pipe pile driving apparatus according to claim 4, characterised in that: The first moving part (143), the spacing rod (142) and the limiting clamping plate (13) are arranged one by one, the first moving part (143) comprises a lead screw (1431) rotatably connected to the guide frame (1), a motor (1432) for driving the lead screw (1431) to rotate, a push plate (1433) threadedly connected to the lead screw (1431), a supporting spring (1434) connected between the limiting clamping plate (13) and the guide frame (1), a rotating rod (1435) rotatably connected to the guide frame (1), and a first torsional spring (1436) arranged at the rotating connection between the rotating rod (1435) and the guide frame (1). The push plate (1433) and the side wall of the corresponding limiting clamping plate (13) are jointly provided with a spacing surface (1437), the extension direction of the supporting spring (1434) is parallel to the moving direction of the limiting clamping plate (13), one end of the rotating rod (1435) is connected to the spacing rod (142), and the other end is located on the extension line of the moving direction of the push plate; one end of the first torsional spring (1436) is connected to the guide frame (1), and the other end is connected to the rotating rod (1435).

6. A steel pipe pile driving apparatus according to claim 2, characterized by: The supporting frame (31) is further provided with a cover plate (311) attached to the top wall of the steel pipe pile (4), the side wall of the cover plate (311) facing the steel pipe pile (4) is provided with a reinforcing rod (312), one end of the reinforcing rod (312) is connected to the cover plate (311), and the other end abuts against the inner wall of the steel pipe pile (4), and the reinforcing rod (312), the cover plate (311) and the steel pipe pile (4) form a triangular structure.

7. A steel pipe pile driving apparatus according to claim 2, characterized by: The hammering part (32) comprises a driving motor (321), a linkage plate (322) and a hammering rod (323); the linkage plate (322) is rotationally connected in the support frame (31) and is arranged at the rotationally connected position of the linkage plate (322) and the support frame (31); the linkage plate (322) corresponds to one hammering rod (323) at each end, the hammering rod (323) is inserted into the end of the linkage plate (322), a fixing rod (326) is arranged on the side wall of each hammering rod (323), a limiting hole (3222) for the insertion of the fixing rod (326) is arranged at the end of the hammering rod (323), and the driving motor (321) is connected to the support frame (31) and is used for driving the linkage plate (322) to rotate with the rotationally connected position of the linkage plate (322) and the support frame (31) as the center.

8. A steel pipe pile driving apparatus according to claim 7, characterised in that: The hammering part (32) further comprises a transverse hydraulic cylinder (324) and a sliding plate (325), the driving motor (321), the linkage plate (322) and the hammering rod (323) are arranged on the sliding plate (325), the driving end of the transverse hydraulic cylinder (324) is connected to the sliding plate (325) and is used for driving the sliding plate (325) to slide, so that the hammering rod (323) is alternately moved to the central axis of the steel pipe pile (4).

Citation Information

Patent Citations

  • Positioning guide frame for steel trestle steel pipe pile construction, and construction method

    CN113403965A

  • Efficient pavement crushing device

    CN208884331U

  • Hydraulic pneumatic composite pile hammer

    CN215857698U

  • Protective structure of cast-in-situ bored pile

    CN216108485U