A trimming machine for a blow-fill-seal integrated machine

By designing an edge cutting machine for blow-pouring and sealing integrated machine, the problems of low waste edge treatment efficiency and poor positioning accuracy of plastic bottles in the prior art are solved, and automatic edge cutting and transportation are realized, which improves production efficiency and reduces the risk of cross-contamination.

CN116141425BActive Publication Date: 2025-05-13SHANGHAI TOFFLON SCI & TECH CO LTD
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Patent Information

Application Number
CN202211656944.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-22
Publication Date
2025-05-13
Estimated Expiration
2042-12-22

AI Technical Summary

Technical Problem

When the existing blow-pouring and sealing equipment is produced and packaged, there are a large amount of waste edges around the molded plastic bottle, which needs to be removed with a special edge cutting device. The existing edge cutting machine has poor positioning accuracy, long production and debugging time, and there is a risk of cross-contamination.

Method used

An edge cutting machine for blow-pouring and sealing integrated machine is designed, including an edge cutting device, a finished product conveyor and a waste material conveyor. By setting up components such as edge cutting machine frame, feeding mechanism, punching mechanism, product transfer mechanism and other components, automatic edge cutting and conveying are achieved, avoiding the alternation of multiple jaws and the positioning accuracy difference caused by conveying.

Benefits of technology

Through the design of this edge cutting machine, poor positioning accuracy and cross-contamination are avoided, production adjustment time is shortened, production efficiency is improved, and personnel intervention is reduced.

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Abstract

The present invention relates to the field of cosmetic and pharmaceutical packaging technology, and discloses a trimming machine for a blow-fill-seal integrated machine, comprising: a trimming device, a finished product conveyor and a waste conveyor, the trimming device comprising a trimming machine frame, a feeding mechanism, a punching mechanism and a product transfer mechanism, the finished product conveyor and the waste conveyor are respectively located on both sides of the trimming device, the punching mechanism is located inside the trimming machine frame, the feeding mechanism is installed on one side of the punching mechanism, the product transfer mechanism is installed below the punching mechanism, the waste conveyor is located below one side of the product transfer mechanism, and a finished product conveyor belt is installed below the other side of the product transfer mechanism. The trimming machine for a blow-fill-seal integrated machine can avoid the problem of poor positioning accuracy caused by the alternation and conveying of multiple clamps, reduce personnel intervention, avoid cross contamination, shorten production adjustment time, and improve production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of cosmetic and pharmaceutical packaging, and in particular to a trimming machine for a blowing, filling and sealing integrated machine. Background Art

[0002] Blow-fill-seal three-in-one aseptic filling technology refers to bottle blowing-filling-sealing. Blow-fill-seal is an advanced aseptic processing technology. During the whole process, plastic containers are extruded from polymer particles into molds, and then filling and sealing are completed in a set of continuous processes. It is different from the traditional aseptic operation process in which container molding, preparation, sterilization, filling and sealing are completely independent. Compared with traditional aseptic filling, Blow-fill-seal is an advanced aseptic filling process because the whole process is automated and does not require many workers to operate during the production process. Therefore, using a reasonably configured BFS machine for aseptic filling can achieve a high degree of sterility.

[0003] When the existing blow-fill-seal equipment is used for production and packaging, there are a lot of waste edges around the formed plastic bottles, which must be removed with the help of a special trimming device during subsequent use. At present, most of the trimming machines on the domestic market adopt horizontal punching, which requires multiple clamps to transport the bottle embryo to the trimming position. There are problems such as poor positioning accuracy and long production debugging time. Therefore, a trimming machine for a blow-fill-seal integrated machine is needed to avoid the problem of poor positioning accuracy caused by the alternation and transportation of multiple clamps, reduce personnel intervention, avoid cross contamination, shorten production adjustment time, and improve production efficiency. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a trimming machine for a blow-fill-seal machine, which solves the problems mentioned in the above background.

[0005] The present invention provides the following technical solution: a trimming machine for a blow-fill-seal integrated machine, comprising: a trimming device, a finished product conveyor and a waste conveyor, the trimming device comprising a trimming machine frame, a feeding mechanism, a punching mechanism and a product transfer mechanism, the finished product conveyor and the waste conveyor are respectively located on both sides of the trimming device, the punching mechanism is located inside the trimming machine frame, the feeding mechanism is installed on one side of the punching mechanism, the product transfer mechanism is installed below the punching mechanism, the waste conveyor is located below one side of the product transfer mechanism, and a finished product conveyor belt is installed below the other side of the product transfer mechanism.

[0006] Preferably, the interior of the punching mechanism is respectively installed with a mold opening cylinder, an upper pressure plate cylinder, a punching cylinder, a lower pressure plate cylinder, a waste cutting cylinder and a connecting piece, and the interior of the trimmer frame is fixedly welded with a profile, and the profile is inclined, and the inclination angle of the profile is forty-five degrees, and the punching mechanism is fixedly installed on the surface of the profile through a connecting piece.

[0007] Preferably, an intermediate movable plate is provided inside the punching mechanism, and the feeding mechanism is fixedly connected to the punching mechanism via the intermediate movable plate.

[0008] Preferably, the punching mechanism comprises a finished product punching unit and a waste edge punching unit.

[0009] Preferably, the feeding mechanism comprises a feeding cylinder, a clamping jaw and a feeding mounting seat, and the feeding cylinder and the clamping jaw are fixedly connected to the middle movable plate via the feeding mounting seat.

[0010] Preferably, the product transfer mechanism includes a connecting arm, a transfer cylinder, a material receiving plate and a mounting seat, and a first slide groove and a second slide groove are respectively provided on both sides of the product transfer mechanism, the waste conveyor is located below the first slide groove, and the first slide groove is fixedly connected to the trimming machine frame through the mounting seat, and the second slide groove is fixedly connected to the punching mechanism through the connecting arm.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The trimmer for the blow-fill-seal integrated machine can avoid the problem of poor positioning accuracy caused by the alternation and conveyance of multiple clamps through the provision of a trimmer frame, a feeding mechanism, a punching mechanism, a product transfer mechanism, a finished product conveyor and a waste conveyor, thereby reducing personnel intervention, avoiding cross contamination, shortening production adjustment time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Schematic diagram of the structure of the present invention

[0014] Figure 2 It is the front view of the present invention;

[0015] Figure 3 A top view of the present invention;

[0016] Figure 4 This is a front view of the trimming device of the present invention;

[0017] Figure 5 It is a schematic diagram of the frame of the trimming machine of the present invention;

[0018] Figure 6 It is a schematic structural diagram of the trimming device of the present invention;

[0019] Figure 7 It is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0020] Figure 8 It is a schematic diagram of the punching mechanism structure of the present invention;

[0021] Fig. 9 It is a structural schematic diagram of the product transfer mechanism of the present invention;

[0022] Fig.10 It is a schematic structural diagram of the waste conveyor of the present invention;

[0023] Fig.11 It is a schematic diagram of the structure of the finished product conveyor of the present invention.

[0024] In the figure: 1. trimming device; 11. trimming machine frame; 12. feeding mechanism; 121. feeding cylinder; 122. clamping claw; 123. feeding mounting seat; 13. punching mechanism; 131. mold opening cylinder; 132. upper pressure plate cylinder; 133. punching cylinder; 134. lower pressure plate cylinder; 135. waste cutting cylinder; 136. connecting piece; 14. product transfer mechanism; 141. connecting arm; 142. transfer cylinder; 143. receiving plate; 144. mounting seat; 2. finished product conveyor; 3. waste conveyor. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-11 , a trimming machine for a blow-fill-seal integrated machine, comprising: a trimming device 1, a finished product conveyor 2 and a waste conveyor 3, the trimming device 1 comprising a trimming machine frame 11, a feeding mechanism 12, a punching mechanism 13 and a product transfer mechanism 14, the finished product conveyor 2 and the waste conveyor 3 are respectively located on both sides of the trimming device 1, the punching mechanism 13 is located inside the trimming machine frame 11, the feeding mechanism 12 is installed on one side of the punching mechanism 13, the product transfer mechanism 14 is installed below the punching mechanism 13, the waste conveyor 3 is located below one side of the product transfer mechanism 14, and a finished product conveyor belt is installed below the other side of the product transfer mechanism 14, by setting the trimming machine frame 11, the feeding mechanism 12, the punching mechanism 13, the product transfer mechanism 14, the finished product conveyor 2 and the waste conveyor 3, it is possible to avoid the problem of poor positioning accuracy caused by the alternation and conveying of multiple clamps, reduce personnel intervention, avoid cross contamination, shorten production adjustment time, and improve production efficiency.

[0027] Among them, the interior of the punching mechanism 13 is respectively installed with a mold opening cylinder 131, an upper pressure plate cylinder 132, a punching cylinder 133, a lower pressure plate cylinder 134, a waste cutting cylinder 135 and a connecting piece 136. The interior of the trimmer frame 11 is fixedly welded with a profile, and the profile is tilted, and the inclination angle of the profile is forty-five degrees. The punching mechanism 13 is fixedly installed on the surface of the profile through the connecting piece 136, so that the entire punching mechanism 13 forms an angle of forty-five degrees with the horizontal ground.

[0028] An intermediate movable plate is provided inside the punching mechanism 13, and the feeding mechanism 12 is fixedly connected to the punching mechanism 13 through the intermediate movable plate, so that the feeding mechanism 12 is connected to the punching mechanism 13.

[0029] Among them, the punching mechanism 13 includes a finished product punching unit and a waste edge punching unit, and the finished product punching unit and the waste edge punching unit can perform punching at the same time, saving production time and greatly improving efficiency.

[0030] Among them; the feeding mechanism 12 includes a feeding cylinder 121, a clamp 122 and a feeding mounting seat 123, and the feeding cylinder 121 and the clamp 122 are fixedly connected to the intermediate movable plate through the feeding mounting seat 123, and the installation position of the feeding cylinder 121 of the feeding mechanism 12 can be adjusted according to different specifications of products.

[0031] Among them; the product transfer mechanism 14 includes a connecting arm 141, a transfer cylinder 142, a material receiving plate 143 and a mounting seat 144, and the first slide groove and the second slide groove are respectively arranged on both sides of the product transfer mechanism 14, the waste conveyor 3 is located below the first slide groove, and the first slide groove is fixedly connected to the trimmer frame 11 through the mounting seat 144, and the second slide groove is fixedly connected to the punching mechanism 13 through the connecting arm 141, the product transfer mechanism 14 can separate the product and the waste edge through the first slide groove and the second slide groove, the second slide groove can make the punched finished product fall vertically onto the finished product conveyor, the first slide groove is at a forty-five degree angle with the ground, and the cut waste edge can be moved to the waste conveyor 3, and the side of the first slide groove is installed with a guide rail and a handle, the first slide groove can be removed, which is convenient for mold replacement and operator debugging.

[0032] Working principle: in the initial state, the uppermost mold opening cylinder 131 of the punching mechanism 13 is retracted. After the preform enters from the feed port of the trimming device 1, the uppermost mold opening cylinder 131 of the punching mechanism 13 extends to lower the feeding mechanism 12 so that the clamping claw 122 hooks the preform. Under the action of the feeding cylinder 121 of the feeding mechanism 12, the clamping claw 122 is pushed to make the preform enter under the finished product punching die of the punching mechanism 13. The upper and lower pressing plates of the finished product punching die of the punching mechanism 13 are respectively closed under the action of the upper pressing plate cylinder 132 and the lower pressing plate cylinder 134 to prevent the preform from moving. Next, the punch in the middle of the finished trimming die separates the finished product from the preform under the push of the punching cylinder 133. After the punching is completed, the punch retracts, and the upper and lower pressure plates of the mold are opened. Then, under the action of the feeding mechanism 12, the remaining waste edges that have just been punched continue to be transported to the waste cutting position, and at the same time, a new plate of material is transported to the bottom of the finished product trimming mold. Immediately after the finished product punching mold is punching, the waste cutting tool cuts the waste edges from the bottle embryo under the action of the waste cutting cylinder 135. The cut waste edges are moved from the first chute of the product transfer mechanism 14 to the waste conveyor 3, and the cut finished products fall from the second chute of the product transfer mechanism 14 onto the receiving plate 143. The product transfer mechanism 14 retracts through the transfer cylinder 142 to move the product to the finished product conveyor belt. At this time, one cycle of trimming work is completed.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A trimming machine for a blow-fill-seal machine, characterized in that: include: A trimming device (1), a finished product conveyor (2) and a waste conveyor (3), wherein the trimming device (1) comprises a trimming machine frame (11), a feeding mechanism (12), a punching mechanism (13) and a product transfer mechanism (14), wherein the finished product conveyor (2) and the waste conveyor (3) are respectively located on both sides of the trimming device (1), the punching mechanism (13) is located inside the trimming machine frame (11), the feeding mechanism (12) is installed on one side of the punching mechanism (13), the product transfer mechanism (14) is installed below the punching mechanism (13), the waste conveyor (3) is located below one side of the product transfer mechanism (14), and a finished product conveyor belt is installed below the other side of the product transfer mechanism (14); The punching mechanism (13) is respectively installed with a mold opening cylinder (131), an upper pressure plate cylinder (132), a punching cylinder (133), a lower pressure plate cylinder (134), a waste edge cutting cylinder (135) and a connecting piece (136); a profile is fixedly welded inside the trimming machine frame (11), and the profile is tilted, and the tilt angle of the profile is 45 degrees. The punching mechanism (13) is fixedly installed on the surface of the profile through the connecting piece (136); An intermediate movable plate is provided inside the punching mechanism (13), and the feeding mechanism (12) is fixedly connected to the punching mechanism (13) via the intermediate movable plate; The feeding mechanism (12) comprises a feeding cylinder (121), a clamping claw (122) and a feeding mounting seat (123), and the feeding cylinder (121) and the clamping claw (122) are fixedly connected to the middle movable plate via the feeding mounting seat (123); The product transfer mechanism (14) comprises a connecting arm (141), a transfer cylinder (142), a material receiving plate (143) and a mounting seat (144), and a first slide groove and a second slide groove are respectively provided on both sides of the product transfer mechanism (14), the waste conveyor (3) is located below the first slide groove, and the first slide groove is fixedly connected to the trimming machine frame (11) through the mounting seat (144), and the second slide groove is fixedly connected to the punching mechanism (13) through the connecting arm (141).

2. A trimming machine for a blow-fill-seal integrated machine according to claim 1, characterized in that: The punching mechanism (13) comprises a finished product punching unit and a waste edge punching unit.

Citation Information

Patent Citations

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