Maintenance-free coke oven rotary curved surface single valve

By designing a maintenance-free rotary curved monotonic valve for coke ovens, and utilizing a hydraulic rod and worm gear structure to regulate the pressure in the coke oven carbonization chamber and seal the raw coal gas, the problems of uneven pressure in the coke oven carbonization chamber and leakage of raw coal gas are solved, thus improving safety and environmental protection.

CN116164137BActive Publication Date: 2026-02-13WUHAN FRONT IND EQUIP TECH
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Patent Information

Application Number
CN202310162907.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-24
Publication Date
2026-02-13
Estimated Expiration
2043-02-24

AI Technical Summary

Technical Problem

The pressure inside the coke oven carbonization chamber is uneven and difficult to adjust precisely. There are safety hazards and environmental pollution risks from leakage of raw coal gas during the maintenance of the gas collecting pipe.

Method used

A maintenance-free rotary curved monotonic valve for coke ovens was designed. The depth of the ventilation groove is adjusted by a hydraulic rod and a connecting rod in conjunction with a sliding ring. The sealing mechanism uses a worm gear structure to achieve a seal, ensuring pressure regulation and raw coal gas sealing.

Benefits of technology

It achieves precise regulation of the coke oven carbonization chamber pressure and effective sealing of raw coal gas, avoiding safety hazards and environmental pollution caused by pressure imbalance and leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of maintenance-free coke oven rotary curved surface single valve, including riser, the top of the riser is provided with three-way, the top of one side of three-way is hinged with riser cover, one side of three-way is provided with bridge pipe, the top of bridge pipe is provided with two groups of spray pipe, one side of the top of bridge pipe is provided with hydraulic rod, the output end of hydraulic rod is provided with piston, the bottom of bridge pipe is provided with lower bridge pipe, the top of inside both sides of lower bridge pipe is provided with fixed cup.The application can make the sliding ring slide up and down inside the annular seat by the cooperation of hydraulic rod and connecting rod, so that the depth of the air passage on the annular seat into ammonia water is constantly changed, the pressure inside the carbonization chamber can be accurately adjusted, and when the sliding ring moves, the annular brush can slide and wipe inside the fixed cup, and the soot on the outside of the fixed cup and the outside of the sliding ring can be cleaned and removed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of single valve, in particular to a maintenance-free coke oven rotary curved surface single valve. BACKGROUND

[0002] In the production process of coke oven, the generated raw gas is cooled by spraying low-pressure ammonia water through the bridge pipe after heat exchange in the heat exchange device of the waste heat utilization of the rising pipe, and then enters the gas collecting pipe.

[0003] The current coke oven carbonization chamber has certain deficiencies:

[0004] 1. When the coke oven carbonization chamber is in different steps, the pressure value inside the carbonization chamber will continuously fluctuate, resulting in uneven pressure of each carbonization chamber, and the influence of coal loading and coke pushing is large, so the pressure cannot be adjusted accurately.

[0005] 2. When the gas collecting pipe is replaced and repaired, the water seal mechanism is directly connected to the gas collecting pipe, which will cause the raw gas to leak, causing great safety hazards and environmental pollution to the construction. SUMMARY

[0006] The purpose of the present application is to provide a maintenance-free coke oven rotary curved surface single valve to solve the problems raised in the background art.

[0007] To achieve the above purpose, the present application provides the following technical scheme: a maintenance-free coke oven rotary curved surface single valve, comprising a rising pipe, a three-way pipe is arranged at the top of the rising pipe, a rising pipe cover is hingedly connected to one side of the top of the three-way pipe, a bridge pipe is arranged on one side of the three-way pipe, two groups of spray pipes are arranged at the top of the bridge pipe, a hydraulic rod is arranged on one side of the top of the bridge pipe, a piston is arranged at the output end of the hydraulic rod, a lower bridge pipe is arranged at the bottom of the bridge pipe, fixed cups are arranged at the top of both sides inside the lower bridge pipe, an annular seat is arranged at the top of the middle position inside the lower bridge pipe, a sliding ring is slidably arranged inside the annular seat, connecting rods are arranged at both sides inside the sliding ring, a plurality of air vent grooves are arranged at the bottom of the inner side of the sliding ring, an annular brush is arranged at the bottom of the outer side of the sliding ring, eight groups of telescopic rods are arranged at the edge of the bottom of the sliding ring, second sealing blocks are arranged at the bottom of the telescopic rods, a sealing mechanism is arranged at the bottom of the inner side of the lower bridge pipe, a worm is rotatably arranged at the bottom of one side of the lower bridge pipe, a second outlet is formed at the edge of the bottom of the fixed cup, a first outlet is arranged at the bottom of the inside of the fixed cup, a sealing cone is sleeved in the first outlet, and a sleeve is arranged at the top of the sealing cone.

[0008] Preferably, the closing mechanism comprises a partition plate, a rotating shaft, first through holes, a rotating plate, a spring, a worm gear, a sliding groove, second through holes and first sealing blocks, the inside of the partition plate is provided with a plurality of groups of first through holes, the middle position of the bottom of the partition plate is provided with a rotating shaft, the bottom of the rotating shaft is provided with a worm gear, the outside of the rotating shaft is provided with a rotating plate, the inside of the rotating plate is provided with a pair of second through holes, the inside of the second through holes is provided with a sliding groove on both sides, the inside of the sliding groove is slidably provided with a first sealing block, and the bottom of the first sealing block is provided with a spring on both sides.

[0009] Preferably, one side of the worm extends to the inside of the lower bridge pipe, and the worm and the worm gear are in meshing relationship.

[0010] Preferably, the output end of the hydraulic rod extends to the inside of the sleeve pipe, and the piston and the sleeve pipe are matched with each other.

[0011] Preferably, one side of the connecting rod close to the hydraulic rod is fixedly connected with the hydraulic rod, and the connecting rod is provided with two groups.

[0012] Preferably, the outside of the annular brush is matched with the inside of the fixed cup, and the annular brush is connected with the sliding ring through the fixed rod.

[0013] Preferably, the cross section of the first sealing block is trapezoidal, and the first sealing block and the first through hole are matched with each other.

[0014] Preferably, the bottom of the lower bridge pipe is provided with a gas collecting pipe.

[0015] Preferably, the number of the first through holes and the second through holes is consistent, and the first through holes and the second through holes are in one-to-one correspondence.

[0016] Compared with the prior art, the present application provides a maintenance-free coke oven rotary curved surface single valve, which has the following advantages:

[0017] 1、The hydraulic rod and the connecting rod are matched with each other, the sliding ring can slide up and down in the annular seat, the depth of the ventilation groove on the annular seat in the ammonia water can be changed continuously, the pressure in the carbonization chamber can be accurately adjusted, and when the sliding ring moves, the annular brush can slide on the inside of the fixed cup to wipe, and the smoke and dust on the outside of the fixed cup and the outside of the sliding ring can be cleaned and removed.

[0018] 2、The utility model discloses a closed mechanism can be in when the inside of the gas collecting pipe is overhauled, through the worm drive worm wheel rotation, can drive the mutual sealing between first sealing block and first through -hole, can the inside of the lower bridge pipe is sealed, can make the lower bridge pipe and gas collecting pipe between the state of mutual separation, can the raw coal gas of lower bridge pipe inside is sealed, can effectively prevent the leakage of raw coal gas, prevent the great security risk and environmental pollution of construction. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the front view of the application;

[0020] Figure 2 It is the front view of the fixed cup of the application;

[0021] Figure 3 It is the front view of the annular seat of the application;

[0022] Figure 4 It is the front view of the closed mechanism of the application;

[0023] Figure 5 It is the side view of the closed mechanism of the application.

[0024] In the drawing: 1, the riser; 2, closed mechanism; 201, the bulkhead; 202, the pivot; 203, the first through -hole; 204, the rotating plate; 205, the spring; 206, the worm wheel; 207, the sliding slot; 208, the second through -hole; 209, the first sealing block; 3, the connecting rod; 4, the riser cover; 5, the tee; 6, the worm; 7, the spray pipe; 8, the bridge pipe; 9, the hydraulic rod; 10, the lower bridge pipe; 11, the fixed cup; 12, the second sealing block; 13, the sleeve; 14, the first outlet; 15, the piston; 16, the sealing cone; 17, the telescopic rod; 18, the second outlet; 19, the annular brush; 20, the sliding ring; 21, the air groove; 22, the annular seat. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0026] Please refer to Figures 1-5The application provides a technical scheme: a maintenance-free coke oven rotary curved surface single valve, which comprises an ascending pipe 1, the top of the ascending pipe 1 is provided with a tee joint 5, one side of the top of the tee joint 5 is hingedly connected with an ascending pipe cover 4, one side of the tee joint 5 is provided with a bridge pipe 8, the top of the bridge pipe 8 is provided with two groups of spray pipes 7, one side of the top of the bridge pipe 8 is provided with a hydraulic rod 9, the output end of the hydraulic rod 9 is provided with a piston 15, the bottom of the bridge pipe 8 is provided with a lower bridge pipe 10, the top of the inside of the lower bridge pipe 10 is provided with a fixed cup 11, the top of the inside of the lower bridge pipe 10 is provided with an annular seat 22, the inside of the annular seat 22 is slidably provided with a sliding ring 20, the inside of the sliding ring 20 is provided with a connecting rod 3, the bottom of the inside of the sliding ring 20 is provided with a plurality of air vent grooves 21, the bottom of the outside of the sliding ring 20 is provided with an annular brush 19, the edge of the bottom of the sliding ring 20 is provided with eight groups of telescopic rods 17, the bottom of the telescopic rod 17 is provided with a second sealing block 12, the bottom of the inside of the lower bridge pipe 10 is provided with a sealing mechanism 2, the bottom of one side of the lower bridge pipe 10 is rotatably provided with a worm 6, the edge of the bottom of the fixed cup 11 is provided with a second outlet 18, the bottom of the inside of the fixed cup 11 is provided with a first outlet 14, the inside of the first outlet 14 is sleeved with a sealing cone 16, and the top of the sealing cone 16 is provided with a sleeve 13.

[0027] As a preferred scheme of the embodiment: the sealing mechanism 2 comprises a partition plate 201, a rotating shaft 202, a first through hole 203, a rotating plate 204, a spring 205, a worm wheel 206, a sliding groove 207, a second through hole 208 and a first sealing block 209, the inside of the partition plate 201 is provided with a plurality of first through holes 203, the middle position of the bottom of the partition plate 201 is provided with the rotating shaft 202, the bottom of the rotating shaft 202 is provided with the worm wheel 206, the outside of the rotating shaft 202 is provided with the rotating plate 204, the inside of the rotating plate 204 is provided with two groups of second through holes 208, the two sides of the inside of the second through hole 208 are provided with the sliding groove 207, the inside of the sliding groove 207 is slidably provided with the first sealing block 209, and the two sides of the bottom of the first sealing block 209 are provided with the spring 205, so that the lower bridge pipe 10 can be sealed.

[0028] As a preferred scheme of the embodiment: one side of the worm 6 extends to the inside of the lower bridge pipe 10, the worm 6 and the worm wheel 206 are meshed with each other, and the worm wheel 206 is driven to rotate.

[0029] As a preferred scheme of the embodiment: the output end of the hydraulic rod 9 extends to the inside of the sleeve 13, and the piston 15 and the sleeve 13 are matched with each other, so that the sleeve 13 can be pulled.

[0030] One side of the connecting rod 3 close to the hydraulic rod 9 is fixedly connected with the hydraulic rod 9, the connecting rod 3 is provided with two groups, so that the sliding ring 20 moves along with the hydraulic rod 9.

[0031] The outer side of the annular brush 19 is in contact with the inner side of the fixed cup 11. The annular brush 19 is connected to the sliding ring 20 through the fixed rod to clean the inner side of the fixed cup 11.

[0032] The cross-section of the first sealing block 209 is trapezoidal. The first sealing block 209 and the first through hole 203 are adapted to each other so that the inclined side of the first sealing block 209 contacts the edge of the first through hole 203 and can move out from inside the first through hole 203.

[0033] As a preferred embodiment, an air collection pipe is provided at the bottom of the lower bridge pipe 10.

[0034] As a preferred embodiment, the number of first through holes 203 and second through holes 208 is the same, and the first through holes 203 and the second through holes 208 correspond one-to-one, which facilitates sealing of the first through holes 203.

[0035] Example 1, such as Figures 4-5 When the hydraulic rod 9 is opened, it drives the sliding ring 20 to slide up and down inside the annular seat 22 through the two sets of connecting rods 3. This causes the annular seat 22 to move the ventilation groove 21 inside the ammonia water, increasing or decreasing the gap between the ventilation groove 21 and the water level. This increases or decreases the ventilation area, which in turn decreases or increases the resistance when raw coal gas passes through. By controlling the depth of the ventilation groove 21 submerged in the liquid and the airflow, the pressure can be controlled.

[0036] Example 2, as Figures 4-5 As shown, when maintenance is required on the gas collecting pipe, the worm gear 6 is rotated, which drives the worm wheel 206 to rotate. The worm wheel 206 drives the rotating plate 204 to rotate through the rotating shaft 202, causing the rotating plate 204 to move the first sealing block 209. When the first sealing block 209 moves to the first through hole 203, the two sets of springs 205 push the first sealing block 209 upward inside the sliding groove 207, so that the first sealing block 209 seals the first through hole 203. At this time, a seal is formed between the partition plate 201 and the rotating plate 204, sealing the lower bridge pipe 10.

[0037] Working principle: in different time periods of coking, different pressure needs to be kept in the carbonization chamber of coke oven, at this time the hydraulic rod 9 can be opened to work, at this time the hydraulic rod 9 drives the sliding ring 20 to slide up and down in the inside of the annular seat 22 through two groups of connecting rods 3, so that the annular seat 22 drives the air passage 21 to move in the inside of ammonia water, so that the gap between the air passage 21 and the water level increases or decreases, so that the air passage area also increases or decreases, so that the resistance of the raw coal gas passing through decreases or increases, controlling the depth of the air passage 21 immersed in the liquid surface and the air flow, the pressure can be controlled, through the closing mechanism 2, the inside of the lower bridge pipe 10 can be sealed, when the gas collecting pipe is maintained, the leakage of the raw coal gas can be prevented, when the hydraulic rod 9 drives the piston 15 to move upwards, the sealing cone 16 is driven to move upwards through the sleeve 13, so that the sealing cone 16 and the first outlet 14 are separated from each other, at the same time, the second sealing block 12 is driven to move out of the inside of the second outlet 18 by the telescopic rod 17, so that the raw coal gas flows through the second outlet 18 and the first outlet 14.

[0038] Finally, it should be noted that the above content is only used to illustrate the technical solutions of the present application, and is not a limitation on the protection scope of the present application. Simple modifications or equivalent replacements of the technical solutions of the present application made by those skilled in the art do not deviate from the essence and scope of the technical solutions of the present application.

Claims

1. A maintenance-free rotary curved monotonic valve for coke ovens, comprising a riser pipe (1), characterized in that: The top of the riser pipe (1) is provided with a tee (5), and a riser pipe cover (4) is hinged to one side of the top of the tee (5). A bridge pipe (8) is provided on one side of the tee (5). Two sets of spray pipes (7) are provided on the top of the bridge pipe (8). A hydraulic rod (9) is provided on one side of the top of the bridge pipe (8). A piston (15) is provided at the output end of the hydraulic rod (9). A lower bridge pipe (10) is provided at the bottom of the bridge pipe (8). Fixed cups (11) are provided on the top of both sides inside the lower bridge pipe (10). An annular seat (22) is provided at the middle position of the top inside the lower bridge pipe (10). The annular seat (22) is slidably provided with a sliding ring (20). Connecting rods (3) are provided on both sides inside the sliding ring (20). Multiple sets of ventilation grooves (21) are provided at the bottom of the inner side of the sliding ring (20). An annular brush (19) is provided at the bottom of the outer side of the sliding ring (20). Eight sets of telescopic rods (17) are provided at the bottom edge of the bottom of the sliding ring (20). A second sealing block (12) is provided at the bottom of the telescopic rods (17). A sealing mechanism (2) is provided at the bottom of the inner side of the lower bridge tube (10). A worm gear is rotatably provided at the bottom of one side of the lower bridge tube (10). (6) A second outlet (18) is provided at the bottom edge of the fixed cup (11), and a first outlet (14) is provided at the bottom inside the fixed cup (11). A sealing cone (16) is sleeved inside the first outlet (14), and a sleeve (13) is provided at the top of the sealing cone (16); The closing mechanism (2) includes a partition (201), a rotating shaft (202), a first through hole (203), a rotating plate (204), a spring (205), a worm gear (206), a sliding groove (207), a second through hole (208), and a first sealing block (209). The partition (201) The partition plate (201) has multiple sets of first through holes (203) inside. A rotating shaft (202) is provided at the middle position of the bottom of the partition plate (201). A worm gear (206) is provided at the bottom of the rotating shaft (202). A rotating plate (204) is provided on the outside of the rotating shaft (202). A pair of second through holes (208) are provided inside the rotating plate (204). A sliding groove (207) is provided on both sides inside the second through hole (208). A first sealing block (209) is slidably provided inside the sliding groove (207). A spring (205) is provided on both sides of the bottom of the first sealing block (209).

2. The maintenance-free rotary curved monotonic valve for coke ovens according to claim 1, characterized in that: One side of the worm (6) extends into the interior of the lower bridge tube (10), and the worm (6) meshes with the worm wheel (206).

3. The maintenance-free rotary curved surface monotonic valve for coke ovens according to claim 1, characterized in that: The output end of the hydraulic rod (9) extends into the interior of the sleeve (13), and the piston (15) is adapted to the sleeve (13).

4. The maintenance-free rotary curved surface monotonic valve for coke ovens according to claim 1, characterized in that: The connecting rod (3) is fixedly connected to the hydraulic rod (9) on the side near the hydraulic rod (9), and there are two sets of the connecting rod (3).

5. The maintenance-free rotary curved monotonic valve for coke ovens according to claim 1, characterized in that: The outer side of the annular brush (19) is in contact with the inner side of the fixed cup (11), and the annular brush (19) is connected to the sliding ring (20) through the fixed rod.

6. The maintenance-free rotary curved surface monotonic valve for coke ovens according to claim 1, characterized in that: The first sealing block (209) has a trapezoidal cross-section and is adapted to the first through hole (203).

7. The maintenance-free rotary curved monotonic valve for coke ovens according to claim 1, characterized in that: The bottom of the lower bridge pipe (10) is provided with an air collection pipe.

8. The maintenance-free rotary curved surface monotonic valve for coke ovens according to claim 1, characterized in that: The number of the first through hole (203) and the second through hole (208) is the same, and the first through hole (203) and the second through hole (208) correspond one-to-one.

Citation Information

Patent Citations

  • Device and method for setting up a control element for the gas pressure of a coke oven chamber without expansion-induced deviations of the control assembly

    CN103119129A

  • Device and method for pressure regulation of coke oven carbonization chamber

    CN106147803A