A casting ladle with quick-locking cover

Abstract

This invention relates to a casting ladle with a quick-locking cap, positioned above a ground mold, comprising: a traveling mechanism and a robotic arm; a tilting frame that travels along the traveling mechanism, a casting mechanism detachable within the tilting frame, a clamping device positioned on the tilting frame for positioning and rotating the casting mechanism, and a ladle for transferring molten iron; the robotic arm is movably mounted on the crossbeam of the traveling mechanism, and the tilting frame is movably mounted on the translation beam of the traveling mechanism; an outlet is provided on the upper circumferential surface of the casting ladle cylinder; this invention utilizes the heat within the container for reliable and rapid closure, and the mechanism for receiving heat-generated action is designed with two levels, operating sequentially, ensuring airtightness and reliability. The overall operation represents a significant breakthrough compared to previous methods. The entire capping process is simple, rapid, and safe, reducing the risk of dangerous contact for on-site personnel, lowering labor intensity, and improving production efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of casting equipment, and in particular relates to a casting bag with automatic sealing. Background Art

[0002] Casting is a commonly used production method in metal hot processing, and it accounts for a large proportion in mechanical manufacturing. The molten metal liquid is received by a casting ladle and injected into the mold for cooling and solidification to complete the molding process of the parts. The current casting ladles for molten iron carriers are mostly open, and even if they are simply covered, they often require direct manual operation. The existing problems are: when pouring with an open casting ladle, the molten metal often overflows and splashes during the process of moving, turning, and pouring, which can easily cause accidents; when manually simply covering and assisting operations, the casting ladle itself has a high temperature and the surrounding environment is filled with smoke, which is bound to increase labor intensity and reduce production efficiency. In addition, it is close contact with high temperature and can easily burn people, posing a safety hazard.

[0003] Patent No. CN202021722531.9 is named "A special automatic casting bag for casting", which discloses a special automatic casting bag for casting, belongs to the field of casting equipment, and consists of a casting bag fork frame, a casting hydraulic cylinder, a constant flow casting bag, a protective cover, a protective cover hydraulic cylinder, a horizontal swing hydraulic cylinder, an anti-bump protection block, a hydraulic car connecting piece, a vertical slide and a weighing sensor; the hydraulic car connecting piece is installed on an electric forklift, the lifting frame and the horizontal swing hydraulic cylinder of the electric forklift adjust the position, the casting hydraulic cylinder drives the constant flow casting bag to perform casting operations, and the weighing sensor monitors the weight of the liquid metal; using the special automatic casting bag designed by the utility model, multiple casting cars can be operated in the same workshop with high collaborative efficiency; the casting operation can be fast and slow, and it is easy to adjust; quantitative storage and output casting can be performed; the semi-circular casting bag design can make the output flow stable; more attention is paid to personal safety protection and protection against occupational diseases. Combined with the accompanying drawings, it can be seen that this patent solves the common problems in the prior art to a certain extent. However, when the protective cover is closed, the power source is close to one side of the container. The high temperature in the container is bound to have a certain impact on the power source, reducing its service life. From the structural point of view, it can be seen that the closing degree of the protective cover is not tight enough, and the working surface of its operation method is narrow. Summary of the invention

[0004] In view of the above problems, the present invention provides a casting bag with automatic sealing, which can realize automatic sealing, automatic casting, heat preservation and overflow prevention.

[0005] The invention objective of the present invention is achieved through the following technical scheme: a casting ladle with a quick locking cover is arranged above a ground mold, comprising: a traveling mechanism, a mechanical arm; and also comprising a turning frame that relies on the traveling mechanism to move, a casting mechanism that can be separated from the turning frame, a clamping device arranged on the turning frame to position and rotate the casting mechanism, and a ladle for transferring molten iron;

[0006] The mechanical arm is movably mounted on the cross beam of the traveling mechanism, and the turning frame is movably mounted on the translation beam of the traveling mechanism; the casting mechanism mainly comprises a casting ladle cylinder with an open top for dispensing molten iron, and a sealing mechanism covering the casting ladle cylinder; an outlet is provided on the upper circumferential surface of the casting ladle cylinder;

[0007] During operation, a large-capacity ladle receives molten iron in front of the furnace and is lifted to the workstation by a crane. The molten iron is poured into the casting ladle cylinder in batches and covered by a capping mechanism by a robotic arm. Under the heat of the molten iron, the capping mechanism automatically and quickly locks the casting ladle cylinder. The clamping device clamps the casting ladle cylinder and rotates it to the side where the outlet faces the flip frame away from the casting mold, so that the molten iron will not flow out of the outlet when the flip frame is flipped. After the flip frame is flipped to the appropriate position, the clamping device starts to rotate, and the outlet of the casting ladle cylinder gradually turns to the mold, and is slowly and orderly injected into the mold.

[0008] Preferably, the traveling mechanism includes traveling beams on both sides of the distribution site, a traveling frame for supporting and installing the traveling beams, a span beam and a translation beam spanning the traveling beams on both sides, a long span beam seat and a short span beam seat for connecting the span beam, a bearing seat for connecting the translation beam, and a longitudinal drive motor for driving the span beam and the translation beam to move; one end of the span beam is fixedly connected to the long span beam seat, and the other end is fixedly connected to the short span beam seat; bearing seats are movably installed on the traveling beams on both sides, the translation beam is fixedly connected to the bottom ends of the bearing seats on both sides, and the longitudinal drive motor is installed at one end of the traveling beam on the side of the long span beam seat.

[0009] Preferably, the robotic arm includes a robotic arm body, a slide and a robotic arm assembly arranged on the front side of the robotic arm body, a temperature detector arranged at the lower end of the side of the robotic arm body, and a transverse drive motor for driving the robotic arm body to move along the cross beam; the robotic arm body can be movably installed on the cross beam, the slide can be movably installed in the slide groove on the front side of the robotic arm body, the robotic arm assembly is fixed on the slide and can move up and down with the slide, and the temperature detector is fixed at the lower end of the side of the robotic arm body.

[0010] Preferably, the flip frame includes a base assembly movably mounted on the translation beam, a rotating frame assembly mounted by cooperating with the groove wheel of the base assembly through an arc rail, and a translation table fixedly mounted on the inner side of the arc rail of the rotating frame assembly. The rotating frame assembly can be flipped in an arc shape as a whole under the power drive provided in the base assembly, and the plane of the translation table is used for placing the casting mechanism; the clamping device includes a movable clamp and a fixed clamp, the movable clamp is movably fixed on the rear end side beam of the rotating frame assembly, and the fixed clamp structure is symmetrically and movably mounted on the front end sliding shaft of the rotating frame assembly, and the contact ends of the movable clamp, the fixed clamp and the casting mechanism are provided with freely rotatable rollers, and a guide pipe is installed on the front side end of the base assembly.

[0011] Preferably, the open end surface of the casting package cylinder has a stepped plane, and a plurality of buckle pin holes are evenly distributed on the open edge. The casting mechanism also includes a roller shaft rotatably installed on the upper wall of the buckle pin hole.

[0012] Preferably, the capping mechanism mainly includes a cap body, the center position of which is processed into a cylindrical sinking cavity; the capping mechanism also includes a shaft handle fixed at the center of the sinking cavity of the cap body, a thermal induction coil arranged in the sinking cavity of the cap body, a relay ring for transmitting thermal induction, a thrust frame arranged at the upper end of the relay ring, a plurality of buckle pins evenly distributed on the disc surface of the cap body, and a force-bearing seat installed at the tail end of the buckle pin; the shaft handle is installed and fixed at the bottom of the sinking cavity, the thermal induction coil is sleeved on the bottom of the shaft handle and buried in the sinking cavity of the cap body, the relay ring is sleeved on the shaft handle, the lower end face is in contact with the upper end face of the thermal induction coil, the upper end face is against the thrust frame, the thrust frame is rotatably installed on the tail end face of the buckle pin, and the force-bearing seat is fixedly installed on the upper side face of the tail of the buckle pin.

[0013] As a preferred embodiment, a rounded platform is arranged on the inclined surface of the force bearing seat, a large compression spring is pressed on the upper end surface of the rounded platform, a damping oil groove is arranged on the plate surface of the cover body, and an oil drain cavity is arranged on the oil surface of the damping oil groove;

[0014] The inverted frustum can be movably mounted on the shaft handle up and down, and the conical surface of the lower end is pressed on the inclined surface of the force-bearing seat. The large compression spring is mounted on the shaft handle as a whole, and the lower half is overlapped on the outside of the sleeve on the upper part of the inverted frustum, and the lower end face is against the upward frustum surface of the inverted frustum. The oil chamber part of the oil drain chamber is overlapped on the oil surface in the damping oil groove, and the contact surface with the oil surface is processed with an oil leakage hole. After assembly, it is overlapped on the lower half of the large compression spring, and the wing disc of the damping oil groove is fitted with the step of the outer edge surface of the cover body. The bottom end face of the sleeve part on the inner side of the oil drain chamber is fixedly connected to the upward frustum surface of the inverted frustum.

[0015] Preferably, a pawl is provided on the upper end surface of the buckle pin, and a matching ratchet is provided at the corresponding position of the buckle pin. The pawl is installed by setting a fixed seat and pressed on the pawl. A small compression spring and a spring seat for installing the small compression spring are provided on the upper surface of the end of the pawl; a push plate is provided at the raised tail end of the pawl, a sliding seat for installing the push plate, a reset spring for resetting the push plate, an eccentric wheel provided at the upper end of the push plate, and a spring provided at the rear end of the upper side of the buckle pin.

[0016] Preferably, the two push rods of the push plate can be slidably installed in the two sliding holes of the sliding seat, the middle bridge section is pressed on the upper end surface of the return spring, the sliding seat is fixedly installed on the wing disc surface expanded outward of the damping oil groove, the return spring is inserted in the spring mounting hole between the two sliding holes of the sliding seat, the eccentric wheel is installed on the sliding seat and pressed on the middle recessed part of the upper end of the push plate, the spring is installed between the force-bearing seat and the sliding seat, and the two end heads are respectively against the force-bearing seat and the inverted round table. The rotation of the eccentric wheel and the push of the return spring can make the push plate move up and down. The eccentric wheel is provided with a pull rod, a pull rod seat provided with a matching pull rod, a ring seat for fixing the pull rod seat, a large nut arranged at the upper end of the ring seat and a shaft handle head arranged at the shaft handle head.

[0017] Preferably, one end of the pull rod is connected to the eccentric wheel, and the other end is connected to the pull rod seat. The pull rod seat is evenly fixed on the ring seat, and the ring seat is mounted on the shaft handle. The lower end face fits with the upper end face of the large compression spring. The upper part of the shaft handle is processed with threads, and the large nut is screwed onto the shaft handle.

[0018] In summary, the present invention has the following advantages compared with the prior art:

[0019] The present invention separates the ladle for lifting and pouring, and the molten iron is received by the molten iron ladle in front of the furnace, lifted to the mold and poured into the casting ladle. The casting ladle after separation is small in size, easy to operate and control, and can be flexibly turned over to pour out the molten iron and inject into the mold. After the casting ladle is filled with molten iron, the cover body can be automatically and quickly closed, because the cover body is automatically closed completely by heat drive, which avoids direct access to the high-temperature and smoky workplace around the casting ladle, and saves the power source for driving the lid to close. The simple cover or cover relying on the power source in the prior art is far less reliable and fast than the present invention that uses the heat in the container to close, and the mechanism that receives the heat to generate action is set in two levels, and the two levels act in sequence. The action of the first level relies on the principle of thermal expansion, and its position is close to the heat source center and the heat source concentration area. The heat induction coil can be expanded rapidly, but the deformation can produce The displacement is limited, and the purpose is to immediately form a lock. Similarly, as the internal metal liquid decreases and the distance from the heat source center becomes farther, the thermal induction coil will also shrink rapidly, but at this time there is a second level to complete the locking. The design of the second level is to use the pressure of the spring to complete its action displacement. It cooperates with the locking of the pawl to complete the final complete sealing. Generally, the casting bag is working continuously, that is, there is always heat in the cylinder, and the wax oil is always in a fluid state. Therefore, after opening, it is necessary to wait for the wax oil to return to a solid state before re-tightening the large nut and reusing it. Therefore, it is generally necessary to prepare two or more cycles for use. The entire capping process is simple, fast and safe, and only one action is completed when opening. The overall operation mode is a major breakthrough compared with the original mode. On-site personnel have reduced the chance of dangerous contact, reduced labor intensity, and improved production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 A schematic diagram of the structure of the supporting equipment crane;

[0022] Figure 3 It is a schematic diagram of the structure after the turning frame, casting mechanism and holding device are combined;

[0023] Figure 4 It is a structural schematic diagram of the cover mechanism opening after the turning frame, casting mechanism and holding device are assembled;

[0024] Figure 5 This is a full-section view of some components after the capping mechanism and the casting ladle cylinder are combined;

[0025] Figure 6 for Figure 5 A partial enlarged view of the middle A;

[0026] Figure 7The structural diagram of the capping mechanism (the wing disc and large nut are hidden in the figure);

[0027] Figure 8 It is a schematic diagram of the state of the casting mechanism when the casting is about to be performed after the turning frame is turned over;

[0028] Fig. 9 It is a schematic diagram of the action during casting;

[0029] Fig.10 This is a schematic diagram of the shaft handle after being installed on the cover body.

[0030] Markings in the figure: molten iron ladle 001, mold 002, crane mechanism 01, mechanical arm 02, turning frame 03, casting mechanism 04, crane beam 011, crane beam driving screw 011a, longitudinal driving motor 012, crane frame 013, long span beam seat 014, threaded block 014a, span beam 015, mechanical arm driving screw 015a, short span beam seat 016, bearing seat 017, translation beam 018, mechanical arm body 021, threaded seat 021a, slide seat 022, mechanical hand assembly 023, temperature detector 024, horizontal driving motor 025, base assembly 031, groove wheel 031a, pressure wheel 031b, rotating frame assembly 032, arc rail 032a, translation stage 033, movable arm 034, front roller 034a, fixed arm 035, rear roller 035a, adjustment motor 036, Flow guide mechanism 037, flow guide pipe 037a, belt drive motor 038, belt assembly 039, casting package cylinder 041, buckle pin hole 41a, outlet 042, roller shaft 043, capping mechanism 100, cover body 101, shaft handle 102, thermal induction coil 103, relay ring 104, thrust frame 105, buckle pin 106, force bearing seat 107, inverted round table 108, large compression spring 109, oil drain Cavity 110, damping oil groove 111, pawl 112, pin 113, fixed seat 114, small compression spring 115, spring seat 116, push plate 117, slide seat 118, wing disc 118a, return spring 119, eccentric wheel 120, spring 121, pull rod 122, pull rod seat 123, ring seat 124, large nut 125, shaft handle head 126, step plane 01a, clamping device 200. DETAILED DESCRIPTION

[0031] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:

[0032] Example 1

[0033] like Figure 1-2As shown, a casting ladle with a quick-locking cover is arranged above the ground mold, including the conventional arrangements of the casting ladle station: a crane mechanism 01 and a mechanical arm 02; the improved parts of the casting ladle are: a turning frame 03 that relies on the crane mechanism 01 to move, a casting mechanism 04 that can be separated from the turning frame 03, a clamping device 200 arranged on the turning frame 03 to position and rotate the casting mechanism 04, and an iron ladle 001 for transferring molten iron; the mechanical arm 02 is movably mounted on the cross beam 015 of the crane mechanism 01, and the turning frame 03 is movably mounted on the translation beam 018 of the crane mechanism 01; the casting mechanism 04 mainly includes a casting ladle cylinder 041 with an open upper portion for dispensing molten iron, and a capping mechanism 100 covering the casting ladle cylinder 041; an outlet 042 is provided on the upper circumferential surface of the casting ladle cylinder 041;

[0034] During operation, the large-capacity molten iron ladle 001 receives the molten iron in front of the furnace, and is lifted to the workstation by a crane (not shown in the figure), and the molten iron is poured into the casting ladle cylinder 041 in batches. The sealing mechanism 100 is covered by the robotic arm 02, and is automatically and quickly locked under the heat of the molten iron. The clamping device 200 clamps the casting ladle cylinder 041 and rotates it so that the outlet 042 faces the side relative to the turning frame 03 away from the casting mold, so that the molten iron will not flow out from the outlet 042 when the turning frame 03 is turned. After the turning frame 03 is turned to the appropriate position, the clamping device 200 starts to rotate, and the outlet 042 of the casting ladle cylinder 041 gradually turns to the mold, and is slowly and orderly injected into the mold to complete a casting.

[0035] The outlet 042 faces the movable holder 034, and the molten iron receiving position of the guide mechanism 037 is corrected. After the rotating frame assembly 032 carries the casting mechanism 04 and flips forward to the working position, the outlet 042 faces upward. The motor 036 is adjusted to drive the casting mechanism 04 to rotate until the outlet 042 faces downward. The molten iron flows out and is injected into the mold through the guide pipe part of the guide mechanism 037, completing one casting.

[0036] like Figure 2 As shown, the driving mechanism 01 includes driving beams 011 on both sides of the site, a driving frame 013 for supporting and installing the driving beams, a span beam 015 and a translation beam 018 spanning the driving beams 011 on both sides, a long span beam seat 014 and a short span beam seat 016 for connecting and installing the span beam 015, a bearing seat 017 for connecting and installing the translation beam 018, and a longitudinal driving motor 012 for driving the span beam 015 and the translation beam 018 to move;

[0037] The traveling beam 011 is supported and fixedly connected by the traveling frames 013 erected on both sides of the work site. The bottom end of the traveling frame 013 is fixed to the ground by anchor bolts. One end of the span beam 015 is fixedly connected to the long span beam seat 014, and the other end is fixedly connected to the short span beam seat 016. The long span beam seat 014 is movably installed on the traveling beam 011 on one side, and the short span beam seat 016 is movably installed on the traveling beam 011 on the other side. The traveling beams 011 on both sides are also movably installed with bearing seats 017, and the translation beam 018 is fixed. Connected to the bottom ends of the supporting seats 017 on both sides, the longitudinal drive motor 012 is installed at one end of the traveling beam 011 on the side of the long span beam seat 014, and drives the screw transmission pair built between the traveling beam 011 and the long span beam seat 014, and the screw transmission pair between the traveling beam 011 and the supporting seat 017, so as to synchronously drive the span beam 015 and the translation beam 018 to move forward and backward along the traveling beam 011, thereby driving the mechanical arm 02 installed on the span beam 015 and the turning frame 03 installed on the translation beam 018 to move forward and backward along the traveling beam 011.

[0038] like Figure 3 As shown, the robot 02 includes a robot body 021, a slide 022 arranged at the front side of the robot body 021, a robot assembly 023, a temperature detector 024 arranged at the lower end of the side of the robot body 021, and a lateral drive motor 025 for driving the robot body 021 to move along the cross beam 015;

[0039] The robot arm body 021 is movably mounted on the span beam 015, the slide 022 is movably mounted in the slide groove on the front side of the robot arm body 021, the robot hand assembly 023 is fixed on the slide 022, and can move up and down with the slide 022, the temperature detector 024 is fixed at the lower end of the side of the robot arm body 021, and is used to detect the temperature of the molten iron, the transverse drive motor 025 is placed on the side of the long span beam seat 014, and is fixed on the end face of the span beam 015, and the screw transmission pair between the span beam 015 and the robot arm body 021 is driven to drive the robot arm 02 to move back and forth along the span beam 015, so as to realize the operations of the robot hand assembly 023 to cover, unlock and lift the capping mechanism 100 of the working casting mechanism 04;

[0040] like Figure 3As shown, the flip frame 03 includes a base assembly 031 movably mounted on the translation beam 018, a rotating frame assembly 032 mounted in cooperation with the groove wheel of the base assembly 031 through an arc track, and a translation platform 033 fixedly mounted on the inner side of the arc track of the rotating frame assembly 032. The rotating frame assembly 032 is mounted on the base assembly 031. Driven by the built-in power, the whole can be turned in an arc shape. The plane of the translation platform 033 is used to place the casting mechanism 04. The movable arm 034 is movably fixed on the rear end side beam of the rotating frame assembly 032. The fixed arm 035 is symmetrically and movably installed on the front end sliding shaft of the rotating frame assembly 032. Under the action of the cylinder provided by the movable arm 034, it cooperates with the fixed arm 035 to clamp the casting mechanism 04 placed on the translation platform 033. The contact ends of the movable arm 034, the fixed arm 035 and the casting mechanism 04 are provided with freely rotatable rollers. During the period when the casting mechanism 04 is clamped, the adjustment motor 036 drives the motor side The roller at the contact end of the fixed holder 035 is used to make radial rotation adjustment for the casting mechanism 04. The guide pipe 037 is installed at the front side end of the base assembly 031, and the position of the internal guide pipe outlet can be moved to adjust to facilitate the docking mold pouring hole. The movement of the translation platform 033 and the movement of the guide pipe 037 are all micro-adjustments of the translation of the casting mechanism 04 after the flip frame 03 is in place. The lateral movement of the flip frame 03 along the translation beam 018 is achieved by the belt drive motor 038 installed in the cavity at the lower end of the bearing seat 017 on one side, which drives the belt assembly 039 connected to the base assembly 031 to pull the flip frame 03;

[0041] like Figure 4-10 As shown, the open end surface of the casting package cylinder 041 has a stepped plane 01a, and a plurality of buckle pin holes 41a are evenly distributed on the open edge. The casting mechanism 04 also includes a roller shaft 043 rotatably mounted on the upper wall of the buckle pin hole 41a. The capping mechanism 100 mainly includes a cover body 101, and the center position of the cover body 101 is processed into a cylindrical sink cavity (see Fig.10); the capping mechanism 100 also includes a shaft handle 102 fixed at the center of the sinking cavity of the cover body 101, a heat induction coil 103 arranged in the sinking cavity of the cover body 101, a relay ring 104 for transmitting heat induction, a thrust frame 105 arranged at the upper end of the relay ring 104 for changing the thrust direction, a plurality of buckle pins 106 evenly distributed on the disc surface of the cover body 101, and a force bearing seat 107 installed at the tail end of the buckle pin 106; the roller shaft 043 can reduce the resistance of the buckle pin 106 when entering and exiting the buckle pin hole. During operation, the cover body 101 is placed on the step plane 01a. Under the action of the heat in the cylinder, the heat induction coil 103 is deformed. The deformation is transmitted and converted by the relay ring 104 and the thrust frame 105, so that the buckle pin 106 enters the buckle pin hole 41a. As a result, the cover body 101 is pressed tightly against the step plane 01a to form a seal. The specific connection structure is: the shaft handle 102 is installed and fixed at the bottom of the sink cavity, the heat induction coil 103 is sleeved on the bottom of the shaft handle 102 and buried in the sink cavity of the cover body 101, the relay ring 104 is sleeved on the shaft handle 102, the lower end face is in contact with the upper end face of the heat induction coil 103, and the upper end face is against the thrust frame 105, the thrust frame 105 is rotatably installed on the tail end face of the buckle pin 106, and the force seat 107 is fixedly installed on the upper side surface of the tail of the buckle pin 106. The displacement caused by the thermal expansion and contraction of the heat induction coil 103 is transmitted to the thrust frame 105 through the relay ring 104; the thrust frame 105 transmits the force to the buckle pin 106 through the force seat 107, causing the buckle pin 106 to move outward; the front end of the buckle pin 106 has an inclined surface, and the contact between the inclined surface and the roller shaft 043 becomes tighter as the buckle pin 106 goes deeper, forcing the cover body 101 to be pressed tightly against the step plane 01a.

[0042] In order to expand the outward movement distance of the buckle pin 106 and ensure the tight sealing, a frustum 108 is provided on the inclined surface of the force bearing seat 107, a large compression spring 109 is pressed on the upper end surface of the frustum 108, a damping oil groove 111 is provided on the plate surface of the cover body 101, and an oil drain cavity 110 is provided on the oil surface of the damping oil groove 111;

[0043] The inverted frustum 108 can be movably mounted on the shaft handle 102 up and down, and the conical surface of the lower end is pressed on the inclined surface of the force-bearing seat 107. The large compression spring 109 is mounted on the shaft handle 102 as a whole, and the lower half is overlapped on the outside of the sleeve of the upper part of the inverted frustum 108, and the lower end surface is against the upward frustum surface of the inverted frustum 108. The oil cavity part of the oil drain chamber 110 is overlapped on the oil surface in the damping oil groove 111, and the contact surface with the oil surface is processed with an oil leakage hole. After assembly, it is overlapped on the lower half of the large compression spring 109, and the wing disc of the damping oil groove 111 is stepped with the outer edge of the cover body 101. The slots of the two for installing the buckle pin 106 are overlapped and consistent, and the inner side of the oil drain chamber 110 is The bottom end surface of the sleeve part is fixedly connected with the upward truncated cone surface of the inverted cone 108. Generally, when the oil in the damping oil groove 111 loses fluidity, it plays a supporting and blocking role on the oil drain chamber 110, etc. When the oil has fluidity and can flow out of the oil groove, the supporting and blocking role disappears. Under the action of the large compression spring 109, the conical surface of the inverted cone 108 squeezes the inclined surface of the force-bearing seat 107, so that the buckle pin 106 continues to move outward. In order to lock the outward movement distance of the buckle pin 106, a pawl 112 and a pin shaft 113 for installing the pawl 112 are provided on the upper end surface of the buckle pin 106, and a fixed seat 114 of a riding structure is provided, and a small compression spring 115 and a spring seat 116 are pressed on the upper side of the pawl 112.

[0044] The pawl 112 is rotatably mounted on the pin shaft 113, and the two ends of the pin shaft 113 are fixed on the two side walls of the fixing seat 114. The lower end surfaces of the two side walls of the fixing seat 114 are fixedly connected to the disk surface of the cover body 101, and the rectangular slot hole in the center of the upper end surface covers the upper end surface of the buckle pin 106. The pawl 112 is integrally mounted in the rectangular slot hole of the fixing seat 114, and a small compression spring 115 is installed on the upper side surface of the pawl 112. The small compression spring 115 is fixed by a spring seat 116, and the spring seat 116 is fixedly mounted on the rectangular slot hole on the upper end surface of the fixing seat 114. On both sides of the pawl 112, the small compression spring 115 presses the pawl 112, keeping the claw tip of the pawl 112 stuck in the ratchet teeth on the upper end surface of the buckle pin 106, so that the outward movement state of the buckle pin 106 can be kept locked. To release the outward extension state of the buckle pin 106, it is only necessary to lift the claw tip of the pawl 112. For this purpose, a push plate 117 is provided at the raised tail end of the pawl 112, a slide seat 118 for installing the push plate 117, a return spring 119 for returning the push plate 117, an eccentric wheel 120 provided at the upper end of the push plate 117, and a spring 121 provided at the rear end of the upper side of the buckle pin 106;

[0045] The two push rods of the push plate 117 are slidably installed in the two sliding holes of the slide seat 118, and the middle bridge section is pressed on the upper end surface of the return spring 119. The slide seat 118 is fixedly installed on the wing disc 118a surface expanded outward of the damping oil groove 111. The return spring 119 is inserted into the spring installation hole between the two sliding holes of the slide seat 118. The eccentric wheel 120 is installed on the slide seat 118 and pressed on the middle concave part of the upper end of the push plate 117. The spring 121 is installed between the force-bearing seat 107 and the slide seat 118, and the two end heads are respectively against the force-bearing seat 107 and the inverted round table 108. The rotation of the heart wheel 120 and the push of the reset spring 119 can make the push plate 117 move up and down, and the claw tip of the ratchet 112 is lifted and lowered. When the claw tip of the ratchet 112 is lifted, the lock of the buckle pin 106 is released, and the spring 121 pushes the force bearing seat 107 to move inward, driving the buckle pin 106 to retract; the rotation of the eccentric wheel 120 is pulled by the pull rod 122 set thereon, and a pull rod seat 123, a ring seat 124 for fixing the pull rod seat 123, a large nut 125 set at the upper end of the ring seat 124, and a shaft handle head 126 set at the head of the shaft handle 102 are provided in matching arrangement;

[0046] One end of the pull rod 122 is connected to the eccentric wheel 120, and the other end is connected to the pull rod seat 123. The pull rod seat 123 is evenly fixed on the ring seat 124. The ring seat 124 is sleeved on the shaft handle 102, and the lower end face is in contact with the upper end face of the large compression spring 109. The upper section of the shaft handle 102 is processed with threads. The large nut 125 is screwed on the shaft handle 102. The large nut 125 rotates up and down along the shaft handle 102, and the expansion and contraction of the large compression spring 109 against the lower end face of the ring seat 124 can make the ring seat 124 move up and down, driving the pull rod 122 to pull the eccentric wheel 120 to rotate eccentrically. The shaft handle head 126 screwed and installed on the head of the shaft handle 102 can be used as the end position of the large nut 125 on the one hand, and is used as a gripper for lifting the capping mechanism 100 on the other hand.

[0047] During operation, the casting ladle cylinder 041 is parked on the translation platform 033 of the turning frame 03, with the outlet 042 facing the side of the movable arm 034. The cylinder of the movable arm 034 is started, and cooperates with the fixed arm 035 to clamp and fix the casting mechanism 04. The longitudinal drive motor 012 is started, and the cross beam 015 and the translation beam 018 are synchronously driven to drive the mechanical arm 02 and the turning frame 03 to shift longitudinally. The belt drive motor 038 is started to drive the turning frame 03 to shift horizontally, and the casting mechanism 04 is moved to the working position. The molten iron ladle 001 receives the molten iron in front of the smelting furnace and transports it to the casting machine. The molten iron ladle 001 is withdrawn to the storage place, and the horizontal drive motor 025 is started to drive the mechanical arm 02 to the top of the casting mechanism 04. The temperature measuring device 024 measures the temperature parameters of the molten iron. The mechanical arm assembly 023 clamps the shaft handle head 126 and lifts the sealing mechanism 100 to the top of the casting ladle barrel 041. The mechanical arm assembly 023 rotates to adjust the position of the buckle pin 106 of the sealing mechanism 100 to be consistent with the position of the buckle pin hole at the open end of the casting ladle barrel 041. The slide seat 022 moves down and the mechanical arm assembly 023 is rotated. Component 023 covers the cover mechanism 100 on the open step surface of the casting ladle barrel 041. The high temperature of the molten iron causes the heat induction coil 103 in the cover mechanism 100 to expand rapidly, lift the relay ring 104 upward, and the relay ring 104 pushes the thrust frame 105 to turn outward. The thrust frame 105 that turns outward pushes the force bearing seat 107 outward, and the buckle pin 106 is then pushed into the buckle pin hole at the open part of the casting ladle barrel 041 and is stopped by the ratchet 112. The cover mechanism 100 covering the casting ladle barrel 041 is automatically locked and fixed; at the same time, under the action of heat, the damping oil groove 111 The wax oil inside melts (the wax oil can also be other media that can be converted from solid to liquid under temperature changes), and the wax oil that has gained fluidity is injected into the oil cavity of the oil drain cavity 110 through the oil leakage hole, and the wax oil level drops. The oil drain cavity 110 is pressed downward together with the inverted rounded table 108 under the pressure of the large compression spring 109, and the conical surface of the inverted rounded table 108 is pressed on the inclined surface of the force-bearing seat 107, and the force-bearing seat 107 is moved outward again, and the buckle pin 106 is pushed out again and stopped by the ratchet 112. At this time, the casting package cylinder 041 is sealed and covered by the capping mechanism 100;

[0048] Then the turret assembly 032 is turned over, and the casting mechanism 04 is turned over by the turret assembly 032 to lie flat, and the molten iron receiving position of the casting ladle barrel 041 and the guide pipe 037 is slightly adjusted, and the adjustment motor 036 is started, and the roller at the contact end of the fixed holder 035 rotates, driving the casting mechanism 04 to turn the outlet 042 to face vertically downward (see Figure 8-9 ), the molten iron flows out and is injected into the mold 002 through the guide pipe of the guide pipe 037. After the individual casting is completed, the adjustment motor 036 is started, the roller built in the fixed holder 035 rotates, and the casting mechanism 04 is driven to turn the outlet 042 to be vertically upward, and the translation flip frame 03 sends the casting mechanism 04 to the next station, and the next casting cycle is started;

[0049] When the molten iron in the casting ladle cylinder 041 is consumed to be insufficient for casting a mold, the turret assembly 032 is flipped over, the casting mechanism 04 is erected, the robot arm 02 is moved above the casting mechanism 04, and the robot assembly 023 is lowered directly above the shaft handle head 126, grasps the large nut 125, and unscrews the large nut 125 upward, the large compression spring 109 pushes the ring seat 124 upward, the pull rod 122 pulls the eccentric wheel 120 to rotate, the push plate 117 moves downward, the ratchet 112 is lifted up and pressed down, the claw tip is lifted, the buckle pin 106 is eliminated, and under the action of the spring 121, the buckle pin 106 is reset, the capping mechanism 100 is unlocked, and the robot assembly 023 retracts to the shaft handle head 126, grasps the shaft handle head 126 to lift and move the capping mechanism 100 as a whole, and the next molten iron transfer cycle starts.

[0050] It should be noted that once the temperature of the capping mechanism 100 is used, it cannot drop, the thermal induction coil 103 cannot be restored immediately, and the wax oil cannot lose its fluidity immediately. In order not to affect the production efficiency, two or more robot arms 02 can be installed, and two or more capping mechanisms 100 can be equipped at the same time for alternating use; or an exchange table can be set at the edge, and multiple capping mechanisms 100 can be configured on the exchange table for alternating use.

[0051] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A casting bag with a quick-locking cover, arranged above a ground mold, comprising: A traveling mechanism (01), a mechanical arm (02); characterized in that it also includes a turning frame (03) that moves with the help of the traveling mechanism (01), a casting mechanism (04) that can be separated from the turning frame (03), a clamping device (200) provided on the turning frame (03) for positioning and rotating the casting mechanism (04), and an iron ladle (001) for transferring molten iron; the mechanical arm (02) is movably mounted on a cross beam (015) of the traveling mechanism (01), and the turning frame (03) is movably mounted on a translation beam of the traveling mechanism (01). (018); the casting mechanism (04) comprises a casting ladle body (041) with an upper opening for dispensing molten iron, and a sealing mechanism (100) covering the casting ladle body (041); an outlet (042) is provided on the upper circumferential surface of the casting ladle body (041); the open end surface of the casting ladle body (041) comprises a stepped plane (01a), and a plurality of buckle pin holes (41a) are evenly distributed along the edge of the open end surface; the casting mechanism (04) further comprises a roller shaft (043) rotatably mounted on the upper wall of the buckle pin hole (41a); The capping mechanism (100) comprises a cap body (101), wherein the center of the cap body (101) is processed into a cylindrical sinking cavity; the capping mechanism (100) further comprises a shaft handle (102) fixed at the center of the sinking cavity of the cap body (101), a thermal induction coil (103) arranged in the sinking cavity of the cap body (101), a relay ring (104) for transmitting thermal induction, a thrust frame (105) arranged at the upper end of the relay ring (104), a plurality of buckle pins (106) evenly distributed on the disc surface of the cap body (101), and a force bearing seat (107) installed at the tail end of the buckle pins (106); the shaft handle (102) is installed and fixed at the bottom of the sinking cavity, the thermal induction coil (103) is sleeved on the bottom of the shaft handle (102), and is buried in the In the sinking cavity of the cover body (101), the relay ring (104) is sleeved on the shaft handle (102), the lower end surface is in contact with the upper end surface of the heat induction coil (103), and the upper end surface is against the thrust frame (105), the thrust frame (105) is rotatably mounted on the tail end surface of the buckle pin (106), and the force bearing seat (107) is fixedly mounted on the upper side surface of the tail of the buckle pin (106); an inverted round table (108) is arranged on the inclined surface of the force bearing seat (107), a large compression spring (109) pressed on the upper end surface of the inverted round table (108), a damping oil groove (111) is arranged on the plate surface of the cover body (101), and an oil drain cavity (110) is arranged on the oil surface of the damping oil groove (111); the inverted round table (108) is sleeved so as to be movable up and down. The large compression spring (109) is mounted on the shaft handle (102), and the conical surface of the lower end is pressed on the inclined surface of the force bearing seat (107). The large compression spring (109) is integrally mounted on the shaft handle (102). The lower half is overlapped on the outer sleeve of the upper part of the inverted frustum (108), and the lower end surface is against the upward frustum surface of the inverted frustum (108). The oil chamber part of the oil discharge chamber (110) is overlapped on the oil surface in the oil groove of the damping oil groove (111). The contact surface with the oil surface is processed with an oil leakage hole. After assembly, it is overlapped on the lower half of the large compression spring (109). The wing disc of the damping oil groove (111) is stepped with the outer edge surface of the cover body (101). The bottom end surface of the sleeve part inside the oil discharge chamber (110) is fixed to the upward frustum surface of the inverted frustum (108). connection; a pawl (112) is provided on the upper end surface of the buckle pin (106), a matching ratchet tooth is provided at the corresponding position of the buckle pin (106), the pawl (112) is installed by providing a fixing seat (114), and the pawl (112) is pressed on the pawl (112), and a small compression spring (115) and a spring seat (116) for installing the small compression spring (115) are provided on the upper surface of the end of the pawl (112); a push plate (117) is provided at the raised tail end of the pawl (112), a slide seat (118) for installing the push plate (117), a reset spring (119) for resetting the push plate (117), an eccentric wheel (120) provided at the upper end of the push plate (117), and a spring (121) provided at the rear end of the upper side of the buckle pin (106);The two push rods of the push plate (117) are slidably mounted in the two sliding holes of the slide seat (118), the middle bridge section is pressed on the upper end surface of the return spring (119), the slide seat (118) is fixedly mounted on the wing disc surface expanded outward of the damping oil groove (111), the return spring (119) is inserted into the spring mounting hole between the two sliding holes of the slide seat (118), the eccentric wheel (120) is mounted on the slide seat (118) and pressed on the middle concave part of the upper end of the push plate (117), the spring (121) is mounted between the force bearing seat (107) and the slide seat (118), the two end heads are respectively against the force bearing seat (107) and the inverted round table (108), the rotation of the eccentric wheel (120) and the push of the return spring (119) can make the push plate (117) ) is moved up and down, the eccentric wheel (120) is provided with a pull rod (122), a pull rod seat (123) provided for matching the pull rod (122), a ring seat (124) for fixing the pull rod seat (123), a large nut (125) provided at the upper end of the ring seat (124), and a shaft handle head (126) provided at the head of the shaft handle (102); one end of the pull rod (122) is connected to the eccentric wheel (120), and the other end is connected to the pull rod seat (123); the pull rod seat (123) is evenly fixed on the ring seat (124); the ring seat (124) is sleeved on the shaft handle (102), the lower end surface is in contact with the upper end surface of the large compression spring (109); the upper section of the shaft handle (102) is processed with threads, and the large nut (125) is screwed onto the shaft handle (102); During operation, a large-capacity molten iron ladle (001) receives molten iron in front of the furnace and is lifted to a workstation by a crane. The molten iron is poured into the casting ladle barrel (041) in batches. The mechanical arm (02) covers the capping mechanism (100). Under the heat of the molten iron, the capping mechanism (100) automatically and quickly locks the casting ladle barrel (041). The clamping device (200) clamps the casting ladle barrel (041) and rotates it so that the outlet (042) faces the side of the flip frame (03) away from the casting mold, so that the molten iron will not flow out of the outlet (042) when the flip frame (03) is flipped. After the flip frame (03) is flipped to a suitable position, the clamping device (200) starts to rotate, and the outlet (042) of the casting ladle barrel (041) gradually turns to the mold, and is slowly and orderly injected into the mold.

2. The casting ladle with quick-lock cover according to claim 1, characterized in that The driving mechanism (01) comprises driving beams (011) disposed on both sides of the site, a driving frame (013) for supporting and installing the driving beams, a span beam (015) and a translation beam (018) spanning the driving beams (011) on both sides, a long span beam seat (014) and a short span beam seat (016) for connecting and installing the span beam (015), a bearing seat (017) for connecting and installing the translation beam (018), and a bearing seat (018) for driving the span beam (015) and the translation beam (018). A longitudinal driving motor (012) is provided for moving the shifting beam (018); one end of the span beam (015) is fixedly connected to the long span beam seat (014), and the other end is fixedly connected to the short span beam seat (016); a bearing seat (017) is also movably mounted on the traveling beams (011) on both sides; the translation beam (018) is fixedly connected to the bottom ends of the bearing seats (017) on both sides; and the longitudinal driving motor (012) is mounted on one end of the traveling beam (011) on the side of the long span beam seat (014).

3. The casting ladle with quick-lock cover according to claim 2, characterized in that: The robot arm (02) comprises a robot arm body (021), a second slide seat (022) arranged on the front side of the robot arm body (021), a robot arm assembly (023), a temperature detector (024) arranged at the lower end of the side of the robot arm body (021), and a transverse driving motor (025) for driving the robot arm body (021) to move along the cross beam (015); the robot arm body (021) can be movably installed on the cross beam (015), the second slide seat (022) can be movably installed in a slide groove on the front side of the robot arm body (021), the robot arm assembly (023) is fixed on the second slide seat (022) and can move up and down with the second slide seat (022), and the temperature detector (024) is fixed at the lower end of the side of the robot arm body (021).

4. The casting ladle with quick-lock cover according to claim 2, characterized in that: The turning frame (03) comprises a base assembly (031) movably mounted on a translation beam (018), a rotating frame assembly (032) mounted in cooperation with a groove wheel of the base assembly (031) via an arc-shaped rail, and a translation platform (033) fixedly mounted on the inner side of the arc-shaped rail of the rotating frame assembly (032). The rotating frame assembly (032) is mounted on the base assembly (031). Driven by an internal power source, the entire assembly can be turned in an arc shape, and the plane of the translation platform (033) is used to place the casting mechanism (04); the clamping device (200) comprises a movable clamp (034) and a fixed clamp (035); the movable clamp (034) is movably fixed on the rear end side beam of the rotating frame assembly (032); the fixed clamp (035) is symmetrically and movably mounted on the front end sliding shaft of the rotating frame assembly (032); freely rotatable rollers are provided at the contact ends of the movable clamp (034), the fixed clamp (035) and the casting mechanism (04); and a guide pipe (037) is installed at the front side end of the base assembly (031).

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