An energy-saving distribution box welding tooling

Abstract

The present invention provides an energy-saving welding tooling for distribution boxes, which relates to the field of fixing tooling. The energy-saving welding tooling for distribution boxes includes a processing table, two controllers and a welding device. A convex plate and a motor are arranged between the welding device and the processing table. One side inside the processing table is provided with a limit guide rail, and a slider and a pneumatic telescopic rod are arranged inside the limit guide rail. The energy-saving welding tooling for distribution boxes can simultaneously control the motor to drive the welding device to rotate, and can simultaneously perform welding processing on the inner and outer walls of the distribution box fixed by the suction cup. Through the cooperation of parts such as a hydraulic cylinder, a pneumatic telescopic rod, a suction cup, an air extraction pump, and a motor with low cost and simple control, the welding processing of the inner and outer walls of the distribution box is carried out at one time, reducing the labor cost input and resource input in the welding processing of the distribution box by individuals and small enterprises, and avoiding the harm of the working welding device to the staff.

Description

Technical Field

[0001] The present invention relates to a welding tooling, specifically an energy-saving power distribution box welding tooling, belonging to the technical field of fixing tooling. Background Technique

[0002] With the development of electric power technology, the power infrastructure closely related to people's quality of life has become more perfect. The power system is one of the main components of social infrastructure. With the improvement of the power system, the power system has become the most common energy supply system in people's lives, and the application of the power system has penetrated into all aspects of people's lives. Wind power plants, thermal power plants, hydropower plants, underground cables, high-voltage cables, power distribution stations, transformer substations, etc. are all basic components of the power system. Among them, the power distribution cabinet is a basic power facility and one of the common final-stage devices in the power distribution system.

[0003] With the improvement of the power system construction, the demand for power distribution boxes has increased rapidly, and various power distribution boxes have emerged on the market. A simple power distribution box is welded by several insulating boards, with a simple structure and single function; a complex power distribution box will be installed with structures such as a display screen, a heat dissipation system, a dehumidification system, and an intelligent control system, with rich functions and high safety.

[0004] However, almost all processes of production and maintenance of any power distribution box require welding processing. During the production of the power distribution box, a multi-axis robotic arm is used to drive a welding device to perform welding processing on the inner and outer walls of the power distribution box. However, this method is only suitable for large-scale production, with high costs. When individuals or small factories perform welding processing on power distribution boxes, most often they use the method of workers holding welding devices or operating the power distribution box to move and rotate to perform welding processing on the inner wall of the power distribution box. This not only requires workers to invest a lot of physical strength and time, but also may cause workers to be injured by the working welding device. Summary of the Invention

[0005] (1) Technical Problems to be Solved

[0006] The purpose of the present invention is to provide an energy-saving power distribution box welding tooling to solve the above problems, that is, to solve the problems that when individuals or small factories perform welding processing on power distribution boxes, most often they use the method of workers holding welding devices or operating the power distribution box to move and rotate to perform welding processing on the inner wall of the power distribution box, which not only requires workers to invest a lot of physical strength and time, but also may cause workers to be injured by the working welding device.

[0007] (2) Technical Solutions

[0008] To achieve the above objectives, the present invention is realized through the following technical solutions: An energy-saving distribution box welding tooling, including a processing table, two controllers, and a welding device. Between the welding device and the processing table, there are a convex plate and a motor. Low-cost and simple-to-control parts such as hydraulic cylinders, pneumatic telescopic rods, suction cups, air extraction pumps, and motors cooperate with the welding device to perform welding processing on the inner and outer walls of the distribution box at one time, reducing the labor cost and resource input during the welding processing of the distribution box by individuals and small enterprises, and avoiding workers being injured by the working welding device. On one side inside the processing table, there is a limit guide rail. Inside the limit guide rail, there are a slider and a pneumatic telescopic rod. On the top of the slider, there are a pneumatic cylinder, a sliding sleeve, a suction cup, an air extraction pump, and a solenoid valve. Between one side of the limit guide rail and the processing table, there is a fixed hydraulic cylinder. On one side of the top of the limit guide rail, there are a support plate and a friction block. The support plate supports one side of the bottom of the distribution box, so that both sides of the bottom of the distribution box are supported by the suction cup and the support plate respectively, ensuring the stability during the welding processing of the distribution box and improving the processing speed of the distribution box. On the other side of the top of the limit guide rail, there are a support thin plate and a moving baffle. One side of the sliding sleeve is fixedly connected to a control rod.

[0009] Preferably, a vertical rod is fixedly connected to the rear side of the processing table, and a mounting seat is fixedly connected to the top of the vertical rod. There is a support seat on one side of the mounting seat. Between the welding device and the mounting seat, there are a support seat and a convex plate. The welding device supported by the vertical rod, the mounting seat, the convex plate, the support seat and other parts is suspended above the processing table. The welding device is installed on the top of the support seat and can rotate inside the distribution box supported by the suction cup to perform welding processing on the inside of the distribution box.

[0010] Preferably, the motor is arranged inside the mounting seat, the convex plate is installed outside the output shaft of the motor, one end of the convex plate extends into the support seat, and a fixing bolt is threadedly connected between the support seat and the convex plate. When the fixing bolt is removed from the convex plate and the support seat, the support seat can be removed from the outside of the convex plate, and the welding device can be disassembled from the top of the processing table. Then, the staff can hold the welding device to perform welding processing on the distribution box.

[0011] Preferably, the pneumatic telescopic rod is fixedly connected to the processing table, and a connecting block is fixedly connected to the outside of the pneumatic telescopic rod. A connecting bolt is threadedly connected between the connecting block and the slider. After rotating the connecting bolt away from the slider and the connecting block, the fixation between the pneumatic telescopic rod and the slider can be removed. The left and right positions of the control rod can be controlled by sleeving a rubber grip on the outside of the control rod through threads.

[0012] Preferably, the sliding sleeve is sleeved outside the limiting guide rail and fixedly connected to the slider, the air cylinder is fixedly connected to the top of the sliding sleeve, and the working air pressure telescopic rod pushes the slider and the sliding sleeve to move left and right under the limitation of the limiting guide rail, so that the suction cup drives the distribution box to move stably left and right. An installation plate is fixedly connected between the suction cup and the air cylinder, a rubber ring is fixedly connected to the top of the suction cup, and the air extraction pump is fixedly connected between the solenoid valve and the suction cup. The air extraction pump penetrates through the installation plate. The working air extraction pump extracts air between the suction cup, the rubber ring and the distribution box, so that a negative pressure appears between the air extraction pump and the suction cup. Under the cooperation of the negative pressure and the atmospheric pressure, the distribution box is clamped and fixed on the top of the suction cup.

[0013] Preferably, limiting round rods are fixedly connected to both sides of the bottom of the installation plate. Limiting bearings are fixedly sleeved outside the limiting round rods. The limiting bearings inserted into the limiting guide rail support and limit the installation plate, ensuring the stability of the installation plate driving the suction cup during movement. The limiting bearings extend into the limiting guide rail. Two support rods are fixedly connected inside the processing table. Both of the two support rods are arranged at the bottom of the limiting guide rail. The support rods support the moving limiting guide rail, ensuring the stability of the movement of the limiting guide rail.

[0014] Preferably, a rubber grip is threadedly sleeved on the control rod. The processing table is provided with a limiting side groove. One end of the control rod penetrates through the limiting side groove. The rubber grip is arranged outside the processing table. By threadedly sleeving the rubber grip on the outside of the control rod, the left and right positions of the control rod are controlled, and the position of the distribution box on the top of the suction cup is controlled. A protective bearing is arranged inside the limiting side groove. The protective bearing is fixedly sleeved on the outside of the control rod.

[0015] Preferably, the support thin plate is fixedly connected to the installation plate. An installation thin plate is fixedly connected to the bottom of the moving baffle. One side of the distribution box is limited by the moving baffle installed on the installation plate. Spare threaded grooves are opened at the tops of the installation thin plate and the support thin plate. A spare bolt is threadedly connected between the installation thin plate and the support thin plate. The spare bolt rotates into the spare threaded groove, so that the installation thin plate and the support thin plate are threadedly fixed together by the spare bolt, and the moving baffle can be fixedly connected to the installation plate through the installation thin plate, the support thin plate, the spare bolt.

[0016] Preferably, the friction block is fixedly connected to one side of the inside of the processing table away from the suction cup. The processing table is provided with a square groove. One end of the support plate penetrates through the square groove and extends to the bottom of the friction block. The support plate supports one side of the bottom of the distribution box, so that both sides of the bottom of the distribution box are supported by the suction cup and the support plate respectively, ensuring the stability of the distribution box during the welding process.

[0017] Preferably, a limiting groove is formed in the top of the support plate. A T-shaped rod is arranged inside the limiting groove. A magnet plate is fixedly connected to the top of the T-shaped rod. Thread grooves are formed in both the magnet plate and the processing table. A limiting bolt is arranged between the two thread grooves. Rotating the limiting bolt through the thread grooves formed in the magnet plate and the processing table can fix the position of the support plate.

[0018] The present invention provides an energy-saving welding tooling for distribution boxes, and the beneficial effects thereof are as follows:

[0019] 1. For this energy-saving welding tooling for distribution boxes, through the cooperation of parts such as a hydraulic cylinder, a pneumatic telescopic rod, a suction cup, an air extraction pump, two controllers, and a pneumatic cylinder, the distribution box is driven to move up, down, left, and right. At the same time, controlling the motor to drive the welding equipment to rotate can simultaneously perform welding processing on the inner and outer walls of the distribution box fixed by the suction cup. Through the cooperation of parts with low cost and simple control, such as a hydraulic cylinder, a pneumatic telescopic rod, a suction cup, an air extraction pump, and a motor, and the welding equipment, the inner and outer walls of the distribution box are welded and processed at one time, reducing the labor cost input and resource input during the welding and processing of the distribution box by individuals and small enterprises, and avoiding the harm of the working welding equipment to the staff.

[0020] 2. For this energy-saving welding tooling for distribution boxes, the pneumatic telescopic rod pushes the suction cup to drive the distribution box to move left and right, so that the moving baffle and the friction block cooperate to clamp and fix the distribution box. Subsequently, the welding equipment is disassembled, enabling the staff to perform welding processing on the distribution box as needed and entering the state of manually operating the welding equipment to weld and process the distribution box, ensuring the flexibility of the cooperation of parts such as the pneumatic telescopic rod, the suction cup, the air extraction pump, the pneumatic cylinder, and the welding equipment.

[0021] 3. For this energy-saving welding tooling for distribution boxes, the welding equipment is suspended on the top of the processing table. The welding equipment can enter the inside of the distribution box supported by the suction cup and rotate to perform welding processing on the inside of the distribution box. And directly control the welding equipment to rotate outside the distribution box to perform welding processing on the outside of the distribution box. The welding equipment realizes one-time processing of the inside and outside of the distribution box, reducing the cost and resource input of using the welding equipment and saving the energy required for welding and processing the distribution box.

[0022] 4. For this energy-saving welding tooling for distribution boxes, controlling the pneumatic cylinder to move up and down can push the distribution box fixed by negative pressure adsorption of the suction cup to move up and down. Through the cooperation of parts such as the pneumatic telescopic rod, the slider, the sliding sleeve, the suction cup, the air extraction pump, and the pneumatic cylinder, it is ensured that the distribution box is pushed to multiple positions.

[0023] 5. With the cooperation of components such as the pneumatic telescopic rod, movable baffle, mounting plate, and friction block, the energy-saving distribution box welding tooling directly clamps and fixes the distribution box, facilitating the operator to hold the welding equipment to perform welding on the distribution box, improving the practicality of components such as the processing table, limit guide rail, sliding sleeve, pneumatic telescopic rod, connecting block mounting plate, and suction cup, reducing the technical and energy cost inputs required for distribution box processing, and flexibly selecting the working modes of components such as the processing table, limit guide rail, sliding sleeve, pneumatic telescopic rod, connecting block mounting plate, suction cup, rubber ring, air extraction pump, and pneumatic cylinder to reduce resource waste.

[0024] 6. For the energy-saving distribution box welding tooling, the rotating limit bolt passes through the threaded grooves opened on the magnet plate and the processing table to fix the position of the support plate. The support plate supports one side of the bottom of the distribution box, enabling both sides of the bottom of the distribution box to be supported by the suction cup and the support plate respectively, ensuring the stability during the welding process of the distribution box and improving the processing speed of the distribution box. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 is a schematic diagram of the convex plate structure of the present invention;

[0027] Figure 3 is a schematic diagram of the mounting seat structure of the present invention;

[0028] Figure 4 is a schematic diagram of the limit guide rail structure of the present invention;

[0029] Figure 5 is a schematic diagram of the limit bearing structure of the present invention;

[0030] Figure 6 is a schematic diagram of the connecting block structure of the present invention;

[0031] Figure 7 is a schematic diagram of the sliding sleeve structure of the present invention;

[0032] Figure 8 is a schematic diagram of the rubber grip structure of the present invention;

[0033] Figure 9 is a schematic diagram of the processing table structure of the present invention;

[0034] Figure 10 of the present invention Figure 9 is a schematic diagram of the structure of part A;

[0035] Figure 11 is a schematic diagram of the support plate structure of the present invention;

[0036] Figure 12Structural schematic diagram of the movable baffle of the present invention;

[0037] Figure 13 Structural schematic diagram of the mounting thin plate of the present invention;

[0038] Figure 14 Structural schematic diagram of the control rod of the present invention.

[0039] In the figure: 1, processing table; 2, support rod; 3, limit guide rail; 4, hydraulic cylinder; 5, sliding sleeve; 6, slider; 7, pneumatic telescopic rod; 8, connecting block; 9, connecting bolt; 10, limit bearing; 11, limit round rod; 12, mounting plate; 13, suction cup; 14, rubber ring; 15, air extraction pump; 16, solenoid valve; 17, support thin plate; 18, movable baffle; 19, mounting thin plate; 20, spare thread groove; 21, spare bolt; 22, square groove; 23, thread groove; 24, support plate; 25, limit groove; 26, T-shaped rod; 27, magnet plate; 28, limit bolt; 29, friction block; 30, limit side groove; 31, control rod; 32, rubber grip; 33, pneumatic cylinder; 34, vertical rod; 35, mounting seat; 36, welding equipment; 37, support seat; 38, convex plate; 39, fixing bolt; 40, motor; 41, controller. Detailed implementation manners

[0040] An embodiment of the present invention provides an energy-saving distribution box welding tooling.

[0041] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 13 and Figure 14, including a processing table 1, two controllers 41, and a welding device 36. There are a convex plate 38 and a motor 40 provided between the welding device 36 and the processing table 1. The welding device 36 supported by the motor 40 can be driven to rotate. The inside of the rotating welding device 36 welds and processes multiple positions of the distribution box. On one side inside the processing table 1, there is a limiting guide rail 3. Inside the limiting guide rail 3, there are a slider 6 and a pneumatic telescopic rod 7. When the working pneumatic telescopic rod 7 pushes, the slider 6 and the sliding sleeve 5 move left and right under the limitation of the limiting guide rail 3, enabling the suction cup 13 to drive the distribution box to move stably left and right. On the top of the slider 6, there are a pneumatic cylinder 33, a sliding sleeve 5, a suction cup 13, an air extraction pump 15, and a solenoid valve 16. When the air extraction pump 15 starts to work, the working air extraction pump 15 extracts air from between the suction cup 13, the rubber ring 14, and the distribution box, creating a negative pressure between the air extraction pump 15 and the suction cup 13. The pneumatic cylinder 33 is fixedly connected between the suction cup 13 and the sliding sleeve 5. By controlling the pneumatic cylinder 33 to move up and down, the distribution box fixed by negative pressure adsorption of the suction cup 13 is pushed to move up and down. A hydraulic cylinder 4 is fixedly connected between one side of the limiting guide rail 3 and the processing table 1. When the hydraulic cylinder 4 works, it pushes the limiting guide rail 3 to move back and forth, controlling the distance between the distribution box fixed by negative pressure adsorption of the suction cup 13 and the welding device 36. On one side at the top of the limiting guide rail 3, there are a support plate 24 and a friction block 29. On the other side at the top of the limiting guide rail 3, there are a support thin plate 17 and a moving baffle 18. One side of the sliding sleeve 5 is fixedly connected with a control rod 31.

[0042] Specifically, the welding device 36 supported by the motor 40 can be driven to rotate, and the inside of the rotating welding device 36 welds and processes multiple positions of the distribution box.

[0043] An air extraction pump 15 is installed on one side at the bottom of the suction cup 13. The air extraction pump 15 and the suction cup 13 cooperate with a fixture to clamp and fix the distribution box using the negative pressure adsorption principle. And the suction cup 13, under the cooperation of parts such as the hydraulic cylinder 4, the pneumatic telescopic rod 7, the slider 6, and the pneumatic cylinder 33, the staff operates the controller 41 electrically connected to the pneumatic telescopic rod 7, so that the pneumatic telescopic rod 7 pushes the suction cup 13 to drive the distribution box to move left and right. Or operate another controller 41 electrically connected to the pneumatic cylinder 33 to control the pneumatic cylinder 33 to push the suction cup 13 to drive the distribution box to move up and down.

[0044] Through the cooperation of parts such as the hydraulic cylinder 4, pneumatic telescopic rod 7, suction cup 13, air extraction pump 15, two controllers 41, and pneumatic cylinder 33, the distribution box is driven to move up, down, left, right, forward, and backward. At the same time, the motor 40 is controlled to cooperate with the welding equipment 36 to rotate, and the inner and outer walls of the distribution box fixed by the suction cup 13 can be welded and processed simultaneously. Through the cooperation of parts such as the low-cost and simple-to-control hydraulic cylinder 4, pneumatic telescopic rod 7, suction cup 13, air extraction pump 15, and motor 40 with the welding equipment 36, the inner and outer walls of the distribution box are welded and processed at one time, reducing the labor cost input and resource input in the welding and processing of the distribution box by individuals and small enterprises, and avoiding the harm of the welding equipment 36 to the staff during work.

[0045] The pneumatic telescopic rod 7 is used to push the suction cup 13 to drive the distribution box to move left and right, so that the moving baffle 18 and the friction block 29 cooperate to clamp and fix the distribution box. Subsequently, the welding equipment 36 is disassembled, so that the staff can weld and process the distribution box as needed, and enter the state of manually operating the welding equipment 36 to weld and process the distribution box, ensuring the flexibility of the cooperation of parts such as the pneumatic telescopic rod 7, suction cup 13, air extraction pump 15, pneumatic cylinder 33, and welding equipment 36.

[0046] Please refer to again Figure 1 、 Figure 2 and Figure 3 , a vertical rod 34 is fixedly connected to the rear side of the processing table 1, a mounting seat 35 is fixedly connected to the top of the vertical rod 34, a support seat 37 is arranged on one side of the mounting seat 35, the welding equipment 36 is installed on the top of the support seat 37, and the welding equipment 36 supported and installed by parts such as the vertical rod 34, mounting seat 35, convex plate 38, and support seat 37 is suspended above the processing table 1. The motor 40 is arranged inside the mounting seat 35, the convex plate 38 is installed outside the output shaft of the motor 40, and the welding equipment 36 can rotate inside the distribution box supported by the suction cup 13 to weld and process the inside of the distribution box. And directly control the welding equipment 36 to rotate outside the distribution box to weld and process the outside of the distribution box.

[0047] One end of the convex plate 38 extends into the support seat 37, and a fixing bolt 39 is threadedly connected between the support seat 37 and the convex plate 38. When the fixing bolt 39 is removed from the convex plate 38 and the support seat 37, the support seat 37 can be separated from the outside of the convex plate 38, and the welding equipment 36 can be disassembled from the top of the processing table 1.

[0048] Specifically, a mounting base 35 is fixedly connected to the top of the vertical rod 34 fixedly connected to the processing table 1. A support base 37 and a convex plate 38 are provided between the welding device 36 and the mounting base 35. The welding device 36 supported and installed by parts such as the vertical rod 34, the mounting base 35, the convex plate 38, and the support base 37 is suspended above the processing table 1. This enables the welding device 36 to enter the distribution box supported by the suction cup 13 and rotate inside it for welding processing of the interior of the distribution box. And it can directly control the welding device 36 to rotate outside the distribution box for welding processing of the outside of the distribution box. This realizes the one-time processing of the inside and outside of the distribution box by the welding device 36, reduces the cost and resource input of using the welding device 36, and saves the energy required for welding processing of the distribution box.

[0049] Rotate the fixing bolt 39 to make the fixing bolt 39 leave the convex plate 38 and the support base 37, then the support base 37 can be moved away from the outside of the convex plate 38, and the welding device 36 can be disassembled from the top of the processing table 1. Then the staff can hold the welding device 36 to perform welding processing on the distribution box.

[0050] Please refer to again Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7 , the pneumatic telescopic rod 7 is fixedly connected to the processing table 1. A connecting block 8 is fixedly connected to the outside of the pneumatic telescopic rod 7. The pneumatic telescopic rod 7 pushes the slider 6 and the sliding sleeve 5 to move left and right under the limitation of the limit guide rail 3, so that the suction cup 13 drives the distribution box to move stably left and right. A connecting bolt 9 is threadedly connected between the connecting block 8 and the slider 6. The sliding sleeve 5 is sleeved outside the limit guide rail 3 and fixedly connected to the slider 6. The air cylinder 33 is fixedly connected to the top of the sliding sleeve 5. By controlling the up and down movement of the air cylinder 33, the distribution box fixedly adsorbed by the suction cup 13 under negative pressure is pushed to move up and down. An installation plate 12 is fixedly connected between the suction cup 13 and the air cylinder 33. A rubber ring 14 is fixedly connected to the top of the suction cup 13. After the distribution box is placed on the top of the rubber ring 14 and pressed, the gap between the rubber ring 14 and the distribution box is eliminated to ensure the seal between the suction cup 13 and the distribution box. The air extraction pump 15 is fixedly connected between the solenoid valve 16 and the suction cup 13. A negative pressure appears between the air extraction pump 15 and the suction cup 13, and then the air extraction pump 15 and the solenoid valve 16 stop working synchronously. Under the cooperation of negative pressure and atmospheric pressure, the distribution box is clamped and fixed on the top of the suction cup 13. The air extraction pump 15 penetrates through the installation plate 12. Limit round rods 11 are fixedly connected to both sides of the bottom of the installation plate 12. Limit bearings 10 are fixedly sleeved on the outside of the limit round rods 11. The limit bearings 10 extend into the limit guide rail 3. Two support rods 2 are fixedly connected to the inside of the processing table 1. Both of the two support rods 2 are arranged at the bottom of the limit guide rail 3.

[0051] Specifically, a rubber ring 14 is fixedly connected to the top of the suction cup 13. After placing the distribution box on the top of the rubber ring 14, press it to eliminate the gap between the rubber ring 14 and the distribution box, ensuring the seal between the suction cup 13 and the distribution box.

[0052] Subsequently, start the air pump 15 to work. The working air pump 15 pumps air between the suction cup 13, the rubber ring 14 and the distribution box, creating a negative pressure between the air pump 15 and the suction cup 13. Then, the air pump 15 and the solenoid valve 16 stop working synchronously. The distribution box is clamped and fixed on the top of the suction cup 13 under the cooperation of the negative pressure and the atmospheric pressure.

[0053] The slider 6 arranged inside the limit guide rail 3 is fixedly connected to the sliding sleeve 5. Therefore, when controlling the pneumatic telescopic rod 7 to work, the working pneumatic telescopic rod 7 pushes the slider 6 and the sliding sleeve 5 to move left and right under the limitation of the limit guide rail 3, enabling the suction cup 13 to drive the distribution box to move stably left and right.

[0054] And the pneumatic cylinder 33 is fixedly connected between the suction cup 13 and the sliding sleeve 5. Control the pneumatic cylinder 33 to move up and down, pushing the distribution box fixed by the negative pressure adsorption of the suction cup 13 to move up and down. Through the cooperation of parts such as the pneumatic telescopic rod 7, the slider 6, the sliding sleeve 5, the suction cup 13, the air pump 15, and the pneumatic cylinder 33, it is ensured that the distribution box is pushed to multiple positions.

[0055] The hydraulic cylinder 4 works, pushing the limit guide rail 3 to move back and forth, controlling the distance between the distribution box fixed by the negative pressure adsorption of the suction cup 13 and the welding equipment 36.

[0056] An installation plate 12 is fixedly connected between the suction cup 13 and the pneumatic cylinder 33. And on the outer sides of the limit round rods 11 fixed on both sides of the installation plate 12, limit bearings 10 are fixedly sleeved. Through the limit bearings 10 inserted into the limit guide rail 3, the installation plate 12 is supported and limited, ensuring the stability of the installation plate 12 driving the suction cup 13 during movement.

[0057] Please refer to again Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 13 and Figure 14, a rubber grip 32 is threadedly sleeved on the control rod 31. By threadedly sleeving the rubber grip 32 on the outer side of the control rod 31, the left and right positions of the control rod 31 are controlled, and the position of the distribution box at the top of the suction cup 13 is controlled. The processing table 1 is provided with a limiting side groove 30. One end of the control rod 31 penetrates through the limiting side groove 30. The rubber grip 32 is arranged outside the processing table 1. The control rod 31 fixed to the sliding sleeve 5 penetrates through the limiting side groove 30. When the connecting bolt 9 is rotated away from the slider 6 and the connecting block 8, the fixation between the pneumatic telescopic rod 7 and the slider 6 can be removed. A protective bearing is arranged inside the limiting side groove 30. The protective bearing is fixedly sleeved on the outer side of the control rod 31. The support thin plate 17 is fixedly connected to the mounting plate 12. The bottom of the moving baffle 18 is fixedly connected with a mounting thin plate 19. Spare threaded grooves 20 are opened at the tops of the mounting thin plate 19 and the support thin plate 17. A spare bolt 21 is threadedly connected between the mounting thin plate 19 and the support thin plate 17. The friction block 29 is fixedly connected to the side of the processing table 1 away from the suction cup 13. A square groove 22 is opened on the processing table 1. One end of the support plate 24 penetrates through the square groove 22 and extends to the bottom of the friction block 29. The support plate 24 is arranged in an L shape. A limiting groove 25 is opened at the top of the support plate 24 to fix the position of the support plate 24. The bottom side of the distribution box is supported by the support plate 24, so that both sides of the bottom of the distribution box are supported by the suction cup 13 and the support plate 24 respectively. A T-shaped rod 26 is arranged inside the limiting groove 25. A magnet plate 27 is fixedly connected to the top of the T-shaped rod 26. The magnet plate 27 is operated to move and is fixedly adsorbed to the processing table 1 by magnetic force to limit the position of the support plate 24, and the placement and storage of the support plate 24 can be completed. Threaded grooves 23 are opened on both the magnet plate 27 and the processing table 1. A limiting bolt 28 is arranged between the two threaded grooves 23.

[0058] Specifically, after placing the mounting thin plate 19 fixed to the moving baffle 18 on the top of the support thin plate 17, the spare bolt 21 is rotated into the spare threaded groove 20 inside, so that the mounting thin plate 19 and the support thin plate 17 are threadedly fixed together by the spare bolt 21, and the moving baffle 18 can be fixedly connected to the mounting plate 12 through the mounting thin plate 19, the support thin plate 17, and the spare bolt 21, as Figure 8 and Figure 12 shown.

[0059] One side of the distribution box is placed on the top of the suction cup 13, and one side of the distribution box is limited by the moving baffle 18 installed on the mounting plate 12. And a friction block 29 is fixedly connected to one side inside the processing table 1. At this time, the pneumatic telescopic rod 7 is controlled to work to drive the suction cup 13 to move towards the friction block 29 through the slider 6, the sliding sleeve 5, and the mounting plate 12, so that the distribution box on the top of the suction cup 13 is pushed and moved by the moving baffle 18.

[0060] The moving distribution box moves towards the friction block 29. When the distribution box is clamped and limited by the cooperation of the moving baffle 18 and the friction block 29, the distribution box can be clamped and fixed. With the cooperation of parts such as the pneumatic telescopic rod 7, the moving baffle 18, the mounting plate 12, and the friction block 29, the distribution box can be directly clamped and fixed, which is convenient for the staff to hold the welding equipment 36 to weld and process the distribution box, improving the practicability of parts such as the processing table 1, the limit guide rail 3, the sliding sleeve 5, the pneumatic telescopic rod 7, the connecting block 8, the mounting plate 12, and the suction cup 13, reducing the technical and energy cost investment required for the processing of the distribution box, and flexibly selecting the working modes of parts such as the processing table 1, the limit guide rail 3, the sliding sleeve 5, the pneumatic telescopic rod 7, the connecting block 8, the mounting plate 12, the suction cup 13, the rubber ring 14, the air extraction pump 15, and the pneumatic cylinder 33, reducing resource waste.

[0061] Push the support plate 24. After the support plate 24 passes through the square groove 22 and extends to the bottom of the friction block 29, the support plate 24 can extend to the bottom of the distribution box. Rotate the limit bolt 28 through the magnet plate 27 and the threaded groove 23 opened on the processing table 1 to fix the position of the support plate 24. Support one side of the bottom of the distribution box through the support plate 24, so that both sides of the bottom of the distribution box are supported by the suction cup 13 and the support plate 24 respectively, ensuring the stability during the welding process of the distribution box and improving the processing speed of the distribution box.

[0062] Moreover, the T-shaped rod 26 fixed to the bottom of the magnet plate 27 passes through the limit groove 25, and the magnet plate 27 is slidably installed on the top of the support plate 24, pulling out a part of the support plate 24 from the inside of the processing table 1. Then, operate the magnet plate 27 to move and fix it to the processing table 1 by magnetic adsorption to limit the position of the support plate 24, and the placement and storage of the support plate 24 can be completed.

[0063] A support rod 2 is fixedly connected to the bottom of the inner cavity of the processing table 1. The support rod 2 supports the moving limit guide rail 3 to ensure the stability of the movement of the limit guide rail 3. The control rod 31 fixed to the sliding sleeve 5 passes through the limit side groove 30. When the connecting bolt 9 is rotated away from the slider 6 and the connecting block 8, the fixation between the pneumatic telescopic rod 7 and the slider 6 can be removed. The left and right positions of the control rod 31 can be controlled by screwing a rubber grip 32 on the outer side of the control rod 31 to control the position of the distribution box on the top of the suction cup 13.

Claims

1. An energy-saving distribution box welding tooling, comprising a processing table (1), two controllers (41) and a welding device (36), characterized in that: A convex plate (38) and a motor (40) are provided between the welding device (36) and the processing table (1). One side inside the processing table (1) is provided with a limit guide rail (3). A slider (6) and a pneumatic telescopic rod (7) are arranged inside the limit guide rail (3). The top of the slider (6) is provided with a pneumatic cylinder (33), a sliding sleeve (5), a suction cup (13), an air extraction pump (15) and a solenoid valve (16). A hydraulic cylinder (4) is fixedly connected between one side of the limit guide rail (3) and the processing table (1). One side at the top of the limit guide rail (3) is provided with a support plate (24) and a friction block (29). The other side at the top of the limit guide rail (3) is provided with a support thin plate (17) and a moving baffle (18). One side of the sliding sleeve (5) is fixedly connected with a control rod (31); The sliding sleeve (5) is sleeved outside the limit guide rail (3) and fixedly connected to the slider (6). The air cylinder (33) is fixedly connected to the top of the sliding sleeve (5). An installation plate (12) is fixedly connected between the suction cup (13) and the air cylinder (33). A rubber ring (14) is fixedly connected to the top of the suction cup (13). The air extraction pump (15) is fixedly connected between the solenoid valve (16) and the suction cup (13), and the air extraction pump (15) penetrates through the installation plate (12). On both sides of the bottom of the installation plate (12), limit round rods (11) are fixedly connected. A limit bearing (10) is fixedly sleeved outside the limit round rod (11), and the limit bearing (10) extends into the limit guide rail (3). Two support rods (2) are fixedly connected inside the processing table (1), and both of the two support rods (2) are arranged at the bottom of the limit guide rail (3). A rubber grip (32) is threadedly sleeved on the control rod (31). The processing table (1) is provided with a limit side groove (30). One end of the control rod (31) penetrates through the limit side groove (30), and the rubber grip (32) is arranged outside the processing table (1). A protection bearing is arranged inside the limit side groove (30), and the protection bearing is fixedly sleeved outside the control rod (31). The support thin plate (17) is fixedly connected to the installation plate (12). An installation thin plate (19) is fixedly connected to the bottom of the movable baffle (18). Spare threaded grooves (20) are formed at the tops of the installation thin plate (19) and the support thin plate (17). A spare bolt (21) is threadedly connected between the installation thin plate (19) and the support thin plate (17). The friction block (29) is fixedly connected to one side of the processing table (1) away from the suction cup (13). The processing table (1) is provided with a square groove (22). One end of the support plate (24) penetrates through the square groove (22) and extends to the bottom of the friction block (29), and the support plate (24) is L-shaped. A limit groove (25) is formed at the top of the support plate (24). A T-shaped rod (26) is arranged inside the limit groove (25). A magnet plate (27) is fixedly connected to the top of the T-shaped rod (26). Threaded grooves (23) are formed in both the magnet plate (27) and the processing table (1), and a limit bolt (28) is arranged between the two threaded grooves (23).

2. The welding tooling for an energy-saving distribution box according to claim 1, characterized in that: A vertical rod (34) is fixedly connected to the rear side of the processing table (1). An installation seat (35) is fixedly connected to the top of the vertical rod (34). A support seat (37) is arranged on one side of the installation seat (35), and the welding device (36) is installed on the top of the support seat (37).

3. The welding tooling for an energy-saving distribution box according to claim 2, characterized in that: The motor (40) is arranged inside the installation seat (35). A convex plate (38) is installed outside the output shaft of the motor (40). One end of the convex plate (38) extends into the support seat (37), and a fixing bolt (39) is threadedly connected between the support seat (37) and the convex plate (38).

4. The welding tooling for an energy-saving distribution box according to claim 1, characterized in that: The pneumatic telescopic rod (7) is fixedly connected to the processing table (1), and a connecting block (8) is fixedly connected to the outside of the pneumatic telescopic rod (7). A connecting bolt (9) is threadedly connected between the connecting block (8) and the slider (6).

Images