A detachable anti-overturning ALC wall panel installation trolley and its usage method

Abstract

The present invention relates to the technical field of ALC board construction, and specifically discloses a detachable anti-overturning ALC wallboard installation trolley and its usage method. Among them, the trolley includes a moving base, a support frame installed on the moving base, a limiting mechanism installed on the support frame and used for fixing the ALC wallboard, and a lifting device installed on the moving base and used for lifting the ALC board. And its usage method is also disclosed. The present invention can effectively realize the lifting and installation of the ALC wallboard, and at the same time can effectively avoid the occurrence of the ALC wallboard overturning during the lifting process; it has a simple structure and strong practicability.

Description

Technical Field

[0001] The present invention relates to the technical field of ALC board construction, and more specifically, to a detachable anti-overturning ALC wall panel installation trolley and its usage method. Background Art

[0002] ALC wall panels are widely used in the construction of interior and exterior walls of buildings, but they are large in size and heavy in weight. In traditional construction, transportation is carried out by manual handling, which is difficult and inefficient; installation is carried out by placing an electric hoist on the ceiling structure concrete for hoisting. However, during the positioning process, after the ALC wall panel is erected, it will overturn when subjected to external forces, easily causing personal injury and death accidents. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a detachable anti-overturning ALC wall panel installation trolley and its usage method; the present invention can effectively realize the hoisting and installation of ALC wall panels, and at the same time can effectively avoid the occurrence of the situation where the ALC wall panel overturns during hoisting; the structure is simple and the practicability is strong.

[0004] The solution adopted by the present invention to solve the technical problem is as follows:

[0005] On the one hand:

[0006] The present invention discloses a detachable anti-overturning ALC wall panel installation trolley, which includes a moving base, a support frame installed on the moving base, a limiting mechanism installed on the support frame and used for fixing the ALC wall panel, and a lifting device installed on the moving base and used for hoisting the ALC board.

[0007] In some possible implementation manners,

[0008] The limiting mechanism includes a plurality of groups of limiting components arranged along the Z-axis direction and used for fixing the ALC wall panel.

[0009] In some possible implementation manners,

[0010] Each group of the limiting components includes two groups of limiting members arranged in parallel and installed on the support frame;

[0011] The limiting member includes a telescopic sleeve rod arranged along the X-axis direction and installed on the support frame, and a C-shaped member connected to the end of the telescopic sleeve rod away from the support frame.

[0012] In some possible implementation manners,

[0013] The telescopic sleeve rod includes a sleeve installed on the support frame, an inner connecting rod sleeved in the sleeve and connected to the C-shaped member at the end away from the sleeve, and a locking pin used for fixing the sleeve and the inner connecting rod.

[0014] In some possible embodiments,

[0015] The C-shaped part includes a connecting plate connected to one end of the inner connecting rod and perpendicular to each other, a protection plate installed on the side of the connecting plate away from the inner connecting rod and perpendicular to each other, and a screw rod detachably installed on the protection plate and arranged parallel to the connecting plate on the same side; the screw rod, the protection plate, and the connecting plate cooperate with each other to form a C-shaped card slot for clamping the side of the ALC wall panel.

[0016] In some possible embodiments,

[0017] The protection plate is a thin plate, and a rubber pad is arranged on the inner side of the protection plate and the connecting plate.

[0018] In some possible embodiments,

[0019] The support frame includes a vertical frame arranged along the Y-axis direction and installed on the moving base, and a pull rod for connecting the top end of the vertical frame and the moving base; a man ladder is arranged on one side of the vertical frame close to the pull rod.

[0020] In some possible embodiments,

[0021] The hoisting device is an electric hoist or a winch; a fixed pulley for cooperating with the hoisting device is arranged on the top of the support frame.

[0022] Using the above trolley for hoisting and installing the ALC board specifically includes the following steps:

[0023] Step S1: Assemble the trolley;

[0024] Step S2: Conduct a trial hoist of the ALC wall panel;

[0025] Step S3: After the trial hoist is qualified, hoist the ALC wall panel to the installation position and install it;

[0026] Step S4: Repeat Step S3 until all the ALC wall panels on all walls are installed.

[0027] In some possible embodiments,

[0028] Step S3 specifically includes the following steps:

[0029] Step S31: Connect the steel wire rope on the hoisting device with the ALC wall panel, hoist the ALC wall panel by the hoisting device and make it vertically arranged. In the vertically arranged state, the height between the bottom of the ALC wall panel and the floor is 30 - 50 cm;

[0030] Step S32: According to the installation requirements of the ALC wall panel, use a limiting part to clamp on the side of the ALC wall panel away from the installed component, and fixedly connect the limiting part with the support frame;

[0031] Step S33: Transport the ALC wallboard to the designated position; lower the ALC wallboard to the floor through the hoisting device;

[0032] Step S34: Fit and abut the side of the ALC wallboard that is not clamped with the limiting member against the side of the already installed component, and remove the limiting member;

[0033] Step S35: Repeat Step S32 - Step S34 until there is only one chamber left for installing the last ALC wallboard on this wall surface;

[0034] Step S36: Install the last ALC wallboard on this wall surface; specifically including the following steps:

[0035] Step S361: On the side of the ALC wallboard that abuts against the limiting member, set a groove provided corresponding to the limiting member;

[0036] Step S362: Install the limiting member and make it fixedly connected to the support frame;

[0037] Step S363: Transport the ALC wallboard to the designated position; lower the ALC wallboard to the floor through the hoisting device;

[0038] Step S364: Install the ALC wallboard into the installation chamber, remove the limiting member, and complete the installation of the ALC wallboard on this wall surface.

[0039] Compared with the prior art, the beneficial effects of the present invention are:

[0040] Compared with the prior art, by setting the limiting member, the present invention can effectively avoid the phenomenon of tipping over during the hoisting process;

[0041] Compared with the prior art, the present invention can avoid the swaying of the ALC wallboard during the installation process, effectively improve the construction efficiency, and reduce the construction cost;

[0042] The present invention has a simple structure and strong practicability. Description of the Drawings

[0043] Figure 1 It is a structural schematic diagram of the present invention;

[0044] Figure 2 It is a structural schematic diagram of the limiting member in the present invention;

[0045] Figure 3 It is a usage state diagram of the present invention;

[0046] Wherein: 1. Mobile base; 2. Support frame; 21. Vertical frame; 22. Tie rod; 23. Access ladder; 3. Limiting member; 31. Sleeve; 32. Inner connecting rod; 33. C-shaped member; 331. Connecting plate; 332. Protection plate; 333. Screw; 4. Hoisting device; 5. Fixed pulley; 10. ALC wall panel. Detailed implementation mode

[0047] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. The "first", "second" and similar words mentioned in this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "a" do not represent a quantity limit, but represent the existence of at least one. In the implementation of this application, "and / or" describes the association relationship of associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. In the description of the embodiments of this application, unless otherwise stated, the meaning of "multiple" refers to two or more. For example, multiple positioning columns refer to two or more positioning columns. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] The present invention will be described in detail below.

[0049] On the one hand:

[0050] As Figures 1 - 3 shown: The present invention discloses a detachable anti-overturning ALC wall panel 10 installation trolley, including a mobile base 1, a support frame 2 installed on the mobile base 1, a limiting mechanism installed on the support frame 2 and used for fixing the ALC wall panel 10, and a hoisting device 4 installed on the mobile base 1 and used for hoisting the ALC board.

[0051] During use, first, the ALC wall panel 10 is hoisted by the hoisting device 4, and then the limiting mechanism is connected to the ALC wall panel 10 to fix the ALC wall panel 10; then the mobile base 1 is pushed to control the transportation of the ALC wall panel 10 to the designated installation position, and the hoisting device 4 places the ALC wall panel 10 on the floor; at this time, the limiting mechanism is separated from the ALC wall panel 10, and the ALC wall panel 10 is no longer limited and fixed. The limiting mechanism is removed, and the hoisting device 4 is separated from the ALC wall panel 10 to complete the installation of one ALC wall panel 10;

[0052] When the present invention is hoisted, it is connected to the ALC wall panel 10 through the limit mechanism, which avoids the shaking or overturning of the ALC wall panel 10 during the hoisting process and prevents the occurrence of safety accidents due to overturning. When the ALC wall panel 10 is placed on the floor, the limit mechanism will make the ALC wall panel 10 move only vertically, further ensuring the accuracy of the installation position, thus effectively accelerating the construction period and reducing the construction cost.

[0053] In some possible embodiments, in order to effectively achieve the effective fixing and supporting of the corresponding ALC wall panel 10 and avoid its shaking or overturning during the hoisting process;

[0054] The limit mechanism includes a plurality of groups of limit components arranged along the Z-axis direction and used for fixing the ALC wall panel 10.

[0055] In some possible embodiments,

[0056] Each group of the limit components includes two groups of limit members 3 arranged in parallel and installed on the support frame 2;

[0057] The limit member 3 includes a telescopic sleeve rod arranged along the X-axis direction and installed on the support frame 2, and a C-shaped member 33 connected to the end of the telescopic sleeve rod away from the support frame 2.

[0058] When there are still multiple ALC wall panels 10 not installed on a wall surface; two groups of limit members 3 are arranged on the same horizontal plane of the support frame 2. During use, one of the C-shaped members 33 can be selected according to the use needs to fix the ALC wall panel 10, so as to realize that there are multiple C-shaped members 33 on the same side of the ALC wall panel 10 to fix one side surface (the side surface away from the installed components) of the ALC wall body;

[0059] The installed components described here are the ALC wall panels installed on the same wall surface or the concrete column structure at the end of the wall body.

[0060] Of course, two groups of limit members 3 can also be used to fix both sides of the ALC wall panel 10 during the hoisting process. However, before installation, the limit member 3 on the side of the ALC wall panel 10 close to the installed components needs to be removed first, and then the ALC wall panel 10 can be installed.

[0061] When installing the last ALC wall panel 10 on the same wall surface, there are installed components on both sides of the installation area at this time; it can be selected that the position of the C-shaped member 33 corresponding to the ALC wall panel 10 is provided with a groove for installing the C-shaped member 33, so as to ensure that the C-shaped member 33 can be taken out after the ALC wall panel 10 is installed.

[0062] In some possible embodiments, since the thickness of the ALC wall panel 10 is not uniform, when the ALC wall panel 10 is in a vertical state, the distance between it and the support frame 2 is not the same. At the same time, after the ALC wall panel 10 is installed in place, it is more convenient to remove the C-shaped member 33;

[0063] The telescopic rod includes a sleeve 31 installed on the support frame 2, an inner connecting rod 32 sleeved in the sleeve 31 and connected to one end of the C-shaped member 33 far from the sleeve 31, and a locking pin for fixing the sleeve 31 and the inner connecting rod 32.

[0064] The inner connecting rod 32 is sleeved in the sleeve 31. Through holes are respectively arranged on the inner connecting rod 32 and the sleeve 31. By moving the inner connecting rod 32, a plurality of through holes arranged along its axial direction are connected to different through holes on the inner connecting rod 32 through the locking pin, so that the position of the C-shaped member 33 in the X-axis direction changes, and then the distance requirement between the ALC wall panel 10 and the support frame 2 is met, thereby realizing the fixed support for the ALC wall panel 10 and preventing the ALC wall panel 10 from tipping over;

[0065] In some possible embodiments, in order to effectively prevent the ALC wall panel 10 from shaking or tipping over during hoisting;

[0066] The C-shaped member 33 includes a connecting plate 331 connected to one end of the inner connecting rod 32 and perpendicular to each other, a protection plate 332 installed on the side of the connecting plate 331 far from the inner connecting rod 32 and perpendicular to each other, and a screw rod 333 detachably installed on the protection plate 332 and arranged parallel to the connecting plate 331 on the same side; the screw rod 333, the protection plate 332, and the connecting plate 331 cooperate with each other to form a C-shaped card slot for clamping the side of the ALC wall panel 10.

[0067] During installation, first, the C-shaped member 33 is clamped to the side of the ALC wall panel 10 through the C-shaped card slot; then, the inner connecting rod 32 and the sleeve 31 are connected through the locking pin to prevent the C-shaped member 33 from moving in the X-axis direction, thereby restricting the movement of the ALC plate in the X-axis direction;

[0068] After the ALC wall panel 10 is installed in place, the screw rod 333 screwed to the protection plate 332 is removed, and the inner connecting rod 32 is controlled to move toward the side close to the support frame 2 in the X-axis direction, so that the protection plate 332 and the connecting plate 331 move toward the side close to the support frame 2; realizing the separation of the C-shaped member 33 from the ALC wall panel 10;

[0069] In some possible embodiments,

[0070] The protection plate 332 is a thin plate. Rubber pads are arranged on the inner sides of the protection plate 332 and the connecting plate 331, and a rubber ring is sleeved on the outer side of the screw rod 333.

[0071] The rubber ring and rubber pad are provided to ensure that when the C-shaped member 33 supports and fixes the ALC wall panel 10, it will not damage the ALC wall panel 10; the thin plate is provided so that when the last ALC wall panel 10 of the same wall is installed, the depth of the groove is smaller, making it more convenient to process the groove later.

[0072] It should be noted that when the last ALC wall panel 10 of the same wall is installed, the protection plate 332 is installed in the groove and its outer side is on the same plane as the side of the ALC wall panel 10 on this side.

[0073] In some possible implementation manners,

[0074] The support frame 2 includes a vertical frame 21 arranged along the Y-axis direction and installed on the moving base 1, and a pull rod 22 for connecting the top end of the vertical frame 21 and the moving base 1; a man ladder 23 is arranged on one side of the vertical frame 21 close to the pull rod 22.

[0075] The setting of the vertical frame 21 ensures that the hoisting device can install the ALC wall panel 10 and effectively install the limiting member 3;

[0076] A man ladder 23 is arranged on the support frame 2, so that when multiple limiting members 3 are required to fixedly support the ALC wall panel 10 at a relatively high height, all the limiting members 3 on the support frame 2 can be effectively installed and disassembled.

[0077] In some possible implementation manners, for the effective hoisting of the ALC wall panel 10;

[0078] The hoisting device 4 is an electric hoist or a winch; a fixed pulley 5 used in cooperation with the hoisting device 4 is arranged at the top of the support frame 2.

[0079] Both the electric hoist and the winch are prior arts, and their internal structures will not be elaborated here. The setting of the fixed pulley 5 is to guide the steel wire ropes of the electric hoist and the winch, so that the ALC wall panel 10 that can be hoisted is located in front of the support frame 2;

[0080] It should be noted that in order to avoid the situation of the trolley tipping over or capsizing due to the overweight of the ALC wall panel 10, a counterweight block can be installed on the moving base 1.

[0081] For the convenience of later storage and preservation, the vertical frame 21 is installed on the moving base 1 by bolts, and both ends of the pull rod are screwed to the vertical frame 21 and the moving base 1 respectively; the fixed pulley 5 is detachably installed on the top of the support frame 2 through a base; the bolt connection effectively realizes the disassembly and preservation of each component; making the storage occupy less space and the preservation more convenient.

[0082] On the other hand:

[0083] A method for using a detachable anti-overturning installation trolley for ALC wall panels 10, specifically including the following steps:

[0084] Step S1: Assemble the trolley;

[0085] Step S2: Conduct a trial lift of the ALC wall panel 10;

[0086] After the trial lift is qualified, hoist the ALC wall panel 10 to the installation position and install it;

[0087] The said step S3 specifically includes the following steps:

[0088] Step S31: Connect the steel wire rope on the hoisting device to the ALC wall panel 10, hoist the ALC wall panel 10 through the hoisting device and make it vertically arranged. In the vertically arranged state, the height between the bottom of the ALC wall panel 10 and the floor is 30 - 50 cm;

[0089] Step S32: According to the installation requirements of the ALC wall panel 10, use a limiting member 3 to be clamped on the side of the ALC wall panel 10 away from the installed component, and fixedly connect the limiting member 3 to the support frame 2;

[0090] Step S33: Transport the ALC wall panel 10 to the designated position; lower the ALC wall panel 10 to the floor through the hoisting device;

[0091] Step S34: Make the side of the ALC wall panel 10 that is not clamped with the limiting member 3 fit and abut against the side of the installed component, and remove the limiting member 3;

[0092] Step S35: Repeat step S32 - step S34 until there is only one chamber left on this wall for installing the last ALC wall panel 10;

[0093] Step S36: Install the last ALC wall panel 10 on this wall; specifically including the following steps:

[0094] Step S361: On the side of the ALC wall panel 10 that abuts against the limiting member 3, set a groove arranged corresponding to the limiting member 3;

[0095] Step S362: Install the limiting member 3 and make it fixedly connected to the support frame 2;

[0096] Step S363: Transport this ALC wall panel 10 to the designated position; lower this ALC wall panel 10 to the floor through the hoisting device;

[0097] Step S364: Install this ALC wall panel 10 into the installation chamber, remove the limiting member 3, and complete the installation of the ALC wall panel 10 on this wall.

[0098] Step S4: Repeat step S3 until the installation of the ALC wall panels 10 on all walls is completed. All the ALC wall panels 10 are completely installed.

[0099] The present invention is not limited to the foregoing specific embodiments. The present invention extends to any new feature or any new combination disclosed in this specification, as well as to any new combination of steps of any new method or process disclosed.

Claims

1. A detachable anti-overturning ALC wall panel installation trolley, characterized in that It includes a mobile base, a support frame installed on the mobile base, a limiting mechanism installed on the support frame and used for fixing ALC wall panels, and a lifting device installed on the mobile base and used for lifting ALC boards; the limiting mechanism includes multiple groups of limiting components arranged along the Z-axis direction and used for fixing ALC wall panels; Each limiting component includes two limiting members arranged in parallel and installed on the support frame; the limiting member includes a telescopic sleeve rod arranged along the X-axis direction and installed on the support frame, and a C-shaped member connected to the end of the telescopic sleeve rod away from the support frame; the C-shaped member includes a connecting plate connected to one end of the inner connecting rod and perpendicular to each other, a protection plate installed on the side of the connecting plate away from the inner connecting rod and perpendicular to each other, and a screw rod detachably installed on the protection plate and arranged in parallel with the connecting plate on the same side; the screw rod, the protection plate, and the connecting plate cooperate with each other to form a C-shaped card slot for clamping the side of the ALC wall panel; the protection plate is a thin plate, and a rubber pad is arranged on the inner sides of the protection plate and the connecting plate; the telescopic sleeve rod includes a sleeve installed on the support frame, an inner connecting rod sleeved in the sleeve and connected to the C-shaped member at the end away from the sleeve, and a locking pin used for fixing the sleeve and the inner connecting rod.

2. The detachable anti-overturning ALC wall panel installation trolley according to claim 1, wherein, The support frame includes a vertical frame arranged along the Y-axis direction and installed on the mobile base, and a pull rod used for connecting the top of the vertical frame and the mobile base; a man ladder is arranged on the side of the vertical frame close to the pull rod.

3. A detachable anti-overturning ALC wall panel installation trolley according to claim 1, characterized in that, The lifting device is an electric hoist or a winch; a fixed pulley for cooperating with the lifting device is arranged on the top of the support frame.

4. The usage method of a detachable anti-overturning ALC wall panel installation trolley according to any one of claims 1-3, characterized in that Specifically, it includes the following steps: Step S1: Assemble the trolley; Step S2: Conduct a trial lift of the ALC wall panel; Step S3: After the trial lift is qualified, lift the ALC wall panel to the installation position and install it; Step S4: Repeat Step S3 until all the ALC wall panels on all walls are installed.

5. The usage method of a detachable anti-overturning ALC wall panel installation trolley according to claim 4, characterized in that, Step S3 specifically includes the following steps: Step S31: Connect the steel wire rope on the hoisting device to the ALC wall panel, lift the ALC wall panel by the hoisting device and make it vertically arranged. In the vertically arranged state, the height between the bottom of the ALC wall panel and the floor is 30 - 50 cm; Step S32: According to the installation requirements of the ALC wall panel, use a limiting member to clamp on the side of the ALC wall panel away from the installed component, and fixedly connect the limiting member to the support frame; Step S33: Transport the ALC wall panel to the designated position; lower the ALC wall panel to the floor by the hoisting device; Step S34: Make the side of the ALC wall panel that is not clamped by the limiting member fit and abut against the side of the installed component, and remove the limiting member; Step S35: Repeat Step S32 - Step S34 until there is only one chamber left on this wall for installing the last ALC wall panel; Step S36: Install the last ALC wall panel on this wall; specifically, it includes the following steps: Step S361: On the side of the ALC wall panel that abuts against the limiting member, set a groove arranged opposite to the limiting member; Step S362: Install the limiting member and fixedly connect it to the support frame; Step S363: Transport this ALC wall panel to the designated position; lower this ALC wall panel to the floor by the hoisting device; Step S364: Install the ALC wall panel in the installation chamber, remove the limiting member, and complete the installation of the ALC wall panel on this wall surface.

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