Prefabricated aqueduct intensive construction production device

Abstract

The application discloses a prefabricated aqueduct intensive construction production device, which comprises two longitudinal moving tracks arranged along the front-back direction, a plurality of pouring pedestals evenly arranged between the two longitudinal moving tracks, support foundations arranged at the front and back ends of each pouring pedestal, and two transverse moving tracks arranged at the left side and the back side of the pouring pedestal; an outer mold assembly is arranged on the most front pouring pedestal; a lifting support is arranged on the support foundation, an inner mold assembly is arranged in the outer mold assembly, the two ends of the inner mold assembly are supported on the lifting supports at the front and back ends of the pouring pedestal, and end molds are arranged at the front and back ends of the outer mold assembly.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of hydraulic engineering, and particularly relates to a prefabricated aqueduct intensive construction production device. BACKGROUND

[0002] The aqueduct is widely used for irrigation and water delivery due to its simple structure and convenient construction, and is also used for flood and sand discharge. The existing common construction method of the prefabricated aqueduct is to sequentially assemble the steel reinforcement framework on the production base, install the inner and outer molds, pour, remove the inner and outer molds, and maintain. The steel mold plate of the aqueduct is mostly a combined steel mold plate, which is disassembled in blocks. In the process of assembly and disassembly, mechanical cooperation is required, and the degree of dependence on mechanical equipment is high. The construction efficiency is low, and safety accidents are prone to occur in the hoisting and transportation process. After disassembly, the mold plate needs to be stored in a special position for cleaning, which is time-consuming and labor-consuming. SUMMARY

[0003] The application provides a prefabricated aqueduct intensive construction production device which adopts a flow line type construction, can exert the professional degree of workers, and improves the production efficiency and construction quality.

[0004] To solve the above technical problems, the application adopts the following technical scheme: the prefabricated aqueduct intensive construction production device comprises two longitudinal moving tracks arranged in the front-rear direction, a plurality of pouring bases are evenly arranged between the two longitudinal moving tracks, the length direction of the pouring base is parallel to the longitudinal moving track, support bases are arranged at the front and rear ends of each pouring base, two transverse moving tracks are arranged at the left side and the rear side of the pouring base, and the transverse moving track is perpendicular to the longitudinal moving track.

[0005] The most front pouring base is provided with an outer mold assembly, the outer mold assembly comprises a left side outer mold and a right side outer mold, the left side outer mold and the right side outer mold are symmetrically arranged along the left and right sides of the pouring base and are fixed and supported firmly, lifting supports are arranged on the support bases, an inner mold assembly is arranged in the outer mold assembly, the two ends of the inner mold assembly are supported on the lifting supports at the front and rear ends of the pouring base, and end molds are arranged at the front end and the rear end of the outer mold assembly.

[0006] The lower end of the left side outer mold is tightly attached to the left side surface of the pouring base, the lower end of the right side outer mold is tightly attached to the left side surface of the pouring base, a through hole penetrating left and right is reserved in the pouring base, the lower end of the left side outer mold and the lower end of the right side outer mold are fixedly connected through a connecting bolt assembly penetrating the through hole, the upper end of the left side outer mold and the upper end of the right side outer mold are connected through a horizontally arranged pressure lever bolt tension bar assembly, and the left side of the left side outer mold and the right side of the right side outer mold are provided with a supporting and positioning mechanism, a transverse moving mechanism and a longitudinal moving mechanism.

[0007] The support positioning mechanism comprises vertical support rods arranged in the front-rear direction, the lower part of the vertical support rods is fixedly connected to the outer side of the outer mold assembly through connecting rods, the upper end of the vertical support rods is connected to the end of the compression rod bolt rebar assembly, the lower end of the vertical support rods is fixedly provided with a nut, the nut is internally threadedly connected with a vertically arranged support screw rod, and the lower end of the support screw rod is pressed against the ground.

[0008] The front-rear symmetrically arranged two sets of transverse moving mechanisms on the same side (left side or right side) each comprise a transverse moving fixed frame, a lifting oil cylinder is hingedly arranged on the left side and the right side of the transverse moving fixed frame, the lower end of the two lifting oil cylinders is hingedly arranged with a transverse moving wheel frame, two transverse moving wheels are rotatably arranged in the transverse moving wheel frame and are rollingly connected to the transverse moving track, and one of the transverse moving wheels is drivingly connected with a transverse moving motor.

[0009] The front-rear symmetrically arranged two sets of longitudinal moving mechanisms on the same side (left side or right side) each comprise a longitudinal moving fixed frame, two longitudinal moving wheel frames are fixedly arranged on the bottom of the longitudinal moving fixed frame, one longitudinal moving wheel is rotatably arranged in each longitudinal moving wheel frame, the two longitudinal moving wheels are rollingly connected to the two longitudinal moving tracks on the same side, and one of the longitudinal moving wheels is drivingly connected with a longitudinal moving motor.

[0010] The inner mold assembly comprises a middle bottom arc-shaped mold plate, a left side arc-shaped mold plate, a left side plane mold plate, a right side arc-shaped mold plate, a right side plane mold plate, two center main beams, two left inner support oil cylinders, two right inner support oil cylinders, a plurality of left bidirectional adjusting support rods and a plurality of right bidirectional adjusting support rods.

[0011] The lower side of the left side arc-shaped mold plate is hingedly connected to the left side of the middle bottom arc-shaped mold plate, the upper side of the left side arc-shaped mold plate is hingedly connected to the lower side of the left side plane mold plate, the lower side of the right side arc-shaped mold plate is hingedly connected to the right side of the middle bottom arc-shaped mold plate, the upper side of the right side arc-shaped mold plate is hingedly connected to the lower side of the right side plane mold plate, the middle bottom arc-shaped mold plate, the left side arc-shaped mold plate, the left side plane mold plate, the right side arc-shaped mold plate and the right side plane mold plate form a U-shaped mold plate unit, and the upper end of the left side plane mold plate and the upper end of the right side plane mold plate are connected through a transverse support rod.

[0012] The two center main beams are arranged in the front-rear direction inside the U-shaped mold plate unit, the front-rear two ends of the two center main beams extend out of the front-rear ends of the U-shaped mold plate unit, the front end of the two center main beams is provided with two guide wheels located outside the front part of the U-shaped mold plate unit, the two center main beams are arranged in left-right symmetry and are connected into one through a short section steel, and the bottom of the two center main beams is fixedly connected to the middle bottom arc-shaped mold plate.

[0013] The upper part of the left central main beam is connected with the left arc-shaped formwork through left bidirectional adjusting support rods arranged at intervals in front and back, the upper part of the right central main beam is connected with the right arc-shaped formwork through right bidirectional adjusting support rods arranged at intervals in front and back, two left inner support oil cylinders are arranged at the front and rear ports of the U-shaped formwork unit respectively, and the two ends of the two left inner support oil cylinders are hinged with the inner walls of the upper part of the left central main beam and the left arc-shaped formwork respectively, two right inner support oil cylinders are arranged at the front and rear ports of the U-shaped formwork unit respectively, and the two ends of the two right inner support oil cylinders are hinged with the inner walls of the upper part of the right central main beam and the right arc-shaped formwork respectively.

[0014] The lifting support includes a lower horizontal frame and an upper horizontal frame, the lower horizontal frame is arranged on a support base, a vertical column is vertically arranged at the center of the lower horizontal frame, one mechanical jack is fixedly arranged on each of the left and right sides of the lower horizontal frame, a guide sleeve slidingly arranged on the vertical column is arranged at the center of the upper horizontal frame, the upper end of the mechanical jack is in pressure contact with the bottom of the upper horizontal frame, a support wheel frame is arranged on each of the two sides of the top of the upper horizontal frame, a support wheel is rotatably arranged on each support wheel frame, and the front and rear ends of the two central main beams are rolling supported on the two support wheels.

[0015] The self-propelled hanger includes two longitudinal beams arranged in the front-back horizontal direction, a vertical rod is vertically arranged in each longitudinal beam, the upper part of the vertical rod is connected with the two end parts of the longitudinal beam through a diagonal rod, the two vertical rods are connected through a left-right horizontal cross beam, a triangular rib plate is arranged at the connection position of the vertical rod and the cross beam, a traveling wheel is arranged at the bottom of each end of each longitudinal beam, each traveling wheel is drivingly connected with a motor reducer, the two traveling wheels on the left side are rolling connected on the left longitudinal moving track, and the two traveling wheels on the right side are rolling connected on the right longitudinal moving track.

[0016] By adopting the technical scheme, the specific construction steps of the present application are as follows:

[0017] (1) Arranging a construction site: two longitudinal moving tracks are laid in the front-back direction according to the requirements of the drawings, a plurality of pouring pedestals are evenly arranged between the two longitudinal moving tracks, the length direction of each pouring pedestal is parallel to the longitudinal moving track, support bases are arranged at the front and rear ends of each pouring pedestal, two transverse moving tracks are arranged on the left side and the rear side of the pouring pedestal, and the transverse moving tracks are perpendicular to the longitudinal moving tracks.

[0018] (2) Assembling the outer form assembly: the outer form assembly includes a left outer form and a right outer form, the left outer form and the right outer form are arranged symmetrically along the left and right sides of the pouring pedestal and are fixed and supported firmly.

[0019] (3) Binding the steel bars: the steel bars of the aqueduct are bound in the assembled outer form assembly according to the requirements of the construction drawing.

[0020] (4) Assemble the inner mold assembly, lifting support and self-hoisting bracket: on the empty ground beside the pouring pedestal, assemble the inner mold assembly, lifting support and self-hoisting bracket in sequence according to the drawing requirements; after the assembly of the inner mold assembly is completed, weld the inner mold assembly into a whole and do not disassemble it again;

[0021] (5) Hoist and adjust the inner mold assembly in place, and install the end mold: hoist the assembled lifting support to the support foundation at the front and rear ends of the pouring pedestal, adjust and fix the lifting support, then hoist the inner mold assembly to the lifting support, and then set the end mold at the front and rear ends of the inner mold assembly and the outer mold assembly to block them;

[0022] (6) First, check and accept the assembled outer mold assembly and inner mold assembly, and then pour concrete into the cavity between the outer mold assembly and the inner mold assembly after the acceptance;

[0023] (7) After the concrete reaches the demolding strength, first remove the end mold, then remove the left outer mold and the right outer mold, move the outer mold assembly along the transverse track to the both sides of the next pouring pedestal, then arrange and fix the left outer mold and the right outer mold symmetrically along the both sides of the pouring pedestal, and then bind the aqueduct reinforcement in the assembled outer mold assembly according to the construction drawing requirements;

[0024] (8) After the aqueduct reaches the demolding strength, remove the inner mold assembly, lift the inner mold assembly with the lifting support at the front and rear ends, hoist the front end of the inner mold assembly with the self-hoisting bracket and drag the inner mold assembly to move to the right between the left outer mold and the right outer mold where the aqueduct reinforcement has been bound in step (7);

[0025] (9) Check and accept the installed outer mold assembly and inner mold assembly, and then pour concrete into the cavity between the outer mold assembly and the inner mold assembly after the acceptance;

[0026] (10) Repeat steps (7), (8) and (9) in a cycle.

[0027] The specific process of step (2) is as follows: after the longitudinal moving mechanism moves to the right position along the longitudinal track, the lifting cylinder is extended, the transverse wheel is moved downward until it is pressed against the transverse track, at this time the longitudinal wheel is suspended from the longitudinal track, then the transverse motor is started, the transverse motor drives the transverse wheel to move along the transverse track to the pouring pedestal until the right side of the lower end of the left outer mold and the left side of the lower end of the right outer mold are tightly attached to the left side of the pouring pedestal, then the transverse motor is turned off, the connecting bolt assembly is installed through the hole in the pouring pedestal, the lower end of the left outer mold and the lower end of the right outer mold are connected into one, then the pressure lever bolt tensioning assembly is installed to connect the upper end of the left outer mold and the upper end of the right outer mold into one, finally the support screw of the support positioning mechanism is controlled to move downward, the lower end of the support screw is pressed against the ground, and the assembly of the outer mold assembly is completed.

[0028] The specific process of step (5) is as follows: the two ends of the two center main beams of the inner mold assembly are supported at the bottom by the two support wheels of the front and rear lifting supports, the height of the inner mold assembly is adjusted by the lifting of the mechanical jack, after the height is adjusted to the right position, the left and right inner support oil cylinders are started to adjust the left arc-shaped formwork, the left plane formwork, the right arc-shaped formwork and the right plane formwork to the right position, and the lengths of the left and right bidirectional adjusting support rods are adjusted and installed to make the left and right bidirectional adjusting support rods support the left and right arc-shaped formworks respectively, thereby completing the installation of the inner mold assembly.

[0029] The specific process of step (7) is as follows: first, the compression rod bolt reinforcement assembly and the connecting bolt assembly are removed, then the support screws are loosened one by one, the support screws are retracted upward into the vertical support rod, the horizontal moving wheel is supported on the horizontal moving track, the horizontal moving motor is started to drive the horizontal moving wheel to rotate, the left horizontal moving wheel moves leftward along the horizontal moving track, the left outer mold is demolded, the right horizontal moving wheel moves rightward along the horizontal moving track, the right outer mold is demolded, when the longitudinal moving wheel moves horizontally to the top of the longitudinal moving track, the horizontal moving motor is turned off, the lifting oil cylinder is retracted, the longitudinal moving wheel is supported on the longitudinal moving track, the horizontal moving wheel is suspended, the lifting oil cylinder is turned off, and finally the longitudinal moving motor is started to drive the longitudinal moving wheel to move backward along the longitudinal moving track until the left outer mold and the right outer mold move to the sides of the next pouring platform, and the longitudinal moving motor is stopped after the left outer mold and the right outer mold are in position.

[0030] The specific process of step (8) is as follows: first, all the left and right bidirectional adjusting support rods and the horizontal support rods are removed, the left and right inner support oil cylinders are retracted, the left and right arc-shaped formworks and the left and right plane formworks are separated from the inner side wall of the aqueduct, then the mechanical jacks of the front and rear lifting supports simultaneously lift the upper horizontal frame, the two support wheels on the upper horizontal frame lift the two center main beams upward, and the middle bottom arc-shaped formwork is separated from the bottom surface of the aqueduct; then the motor reducer at the bottom of the self-hoisting frame is started to drive the self-hoisting frame to move backward along the longitudinal moving track, the crossbeam of the self-hoisting frame pulls the two middle main beams through the steel wire rope, when the rear guide wheel completely enters the aqueduct, the front lifting support falls downward and is separated from the center main beam, so that the rear guide wheel is supported on the inner surface of the aqueduct, the self-hoisting frame continues to pull the inner mold assembly to move backward, the two guide wheels roll backward on the bottom surface of the aqueduct, when the front guide wheel moves to the rear end of the aqueduct and is about to be separated from the aqueduct, the lifting support at the rear end of the aqueduct lifts the bottom of the center main beam (between the two guide wheels) upward, the self-hoisting frame continues to pull the inner mold assembly to move forward to the space between the left and right outer molds in which the aqueduct reinforcement has been bound, and the center main beam at the rear end is adjusted to the right position to be supported by the lifting support at the rear end of the second pouring platform.

[0031] Compared with the prior art, the application has the following technical effects:

[0032] (1) The prefabricated aqueduct construction operation is sequentially provided with a pipeline construction mode according to the construction sequence, when the subsequent process is constructed, the previous process is also continuously carried out, the circulation is promoted, and intensive construction is realized, so that the construction efficiency is improved, the workers of each process only need to be responsible for the quality of the process, the professional degree of the workers is improved, the construction quality is greatly improved, and the production cost is reduced.

[0033] (2) In the application, the left outer mold and the right outer mold are respectively an integral whole, can be freely moved in the three-dimensional directions of front and back, left and right and up and down, and are operated without relying on additional mechanical equipment, so that the labor intensity is reduced and the construction efficiency is improved. The left outer mold and the right outer mold are connected as a whole by a connecting bolt assembly penetrating the internal perforation of the pouring pedestal at the lower end, and are connected by a compression bar bolt rib assembly at the upper end. The outer mold assembly is supported by a support positioning mechanism at the outer side.

[0034] (3) In the application, after the inner mold assembly is integrally removed, the inner mold assembly walks on the concrete surface of the inner wall of the poured aqueduct by relying on the self-provided guide wheels, without needing to additionally provide a track, so that the construction quality is improved, the labor intensity is reduced, the construction efficiency is greatly improved, and high safety and reliability are achieved. The inner mold assembly takes two center main beams as the formwork force receiving points, the support forces on the left and right sides are offset to each other, and the downward pressure not only relies on the end mold but also has the gravity of the inner mold assembly itself.

[0035] (4) The lifting support adopts a mechanical jack to lift the inner mold assembly upward for demolding, and simultaneously provides support and guidance for the movement of the inner mold assembly in the pipeline operation process. The setting of the column guides the sleeve to move up and down along the column during the lifting of the support wheel, so as to avoid affecting the vertical lifting of the mechanical jack by the force in the front and back directions. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 is a plan view of the pouring pedestal, the support foundation, the longitudinal moving track and the transverse moving track in the construction site;

[0037] Figure 2 is a sectional view of the pouring pedestal, the support foundation, the longitudinal moving track and the transverse moving track in the construction site;

[0038] Figure 3 is a front view of the outer mold assembly in the application;

[0039] Figure 4 is Figure 3 A-A sectional view in the application;

[0040] Figure 5 isFigure 3 is a sectional view of the inner mold assembly in the middle B-B;

[0041] Figure 6 is Figure 3 is a sectional view of the inner mold assembly in the middle C-C;

[0042] Figure 7 is a front view of the inner mold assembly in the present application;

[0043] Figure 8 is Figure 7 is a sectional view of the inner mold assembly during pouring concrete;

[0044] Figure 9 is Figure 7 is a sectional view of the inner mold assembly after demolding;

[0045] Figure 10 is a front view of the lifting support in the present application;

[0046] Figure 11 is Figure 10 is a left view of the self-hoisting bracket;

[0047] Figure 12 is a front view of the self-hoisting bracket in the present application;

[0048] Figure 13 is Figure 12 is a side view of the self-hoisting bracket;

[0049] Figure 14 is a schematic view of the outer mold assembly and the inner mold assembly after installation;

[0050] Figure 15 is a schematic view of the outer mold assembly after demolding and moving to the next pouring pedestal, and the inner mold assembly starting to move for demolding;

[0051] Figure 16 is a schematic view of the inner mold assembly about to be separated from the completed pouring flume;

[0052] Figure 17 is a schematic view of the inner mold assembly after being separated from the completed pouring flume and entering the upper part of the next pouring pedestal. DETAILED DESCRIPTION

[0053] As shown in Figures 1-17 , the prefabricated flume intensive construction production device of the present application comprises two longitudinal moving tracks 1 laid in the front-back direction, a plurality of pouring pedestals 2 evenly arranged between the two longitudinal moving tracks 1, the length direction of the pouring pedestals 2 being parallel to the longitudinal moving tracks 1, support foundations 3 arranged at the front and rear ends of each pouring pedestal 2, two transverse moving tracks 4 arranged at the left and rear sides of the pouring pedestals 2, and the transverse moving tracks 4 being perpendicular to the longitudinal moving tracks 1.

[0054] The front section of the pouring pedestal 2 is provided with an outer mold assembly 7, the outer mold assembly 7 includes a left outer mold 5 and a right outer mold 6, the left outer mold 5 and the right outer mold 6 are symmetrically arranged along the left and right sides of the pouring pedestal 2 and are fixed and supported firmly; the support base 3 is provided with a lifting support 9, the inner mold assembly 8 is arranged inside the outer mold assembly, the two ends of the inner mold assembly 8 are supported on the lifting supports 9 at the front and rear ends of the pouring pedestal 2, and the front end and the rear end of the outer mold assembly 7 are each provided with an end mold 11.

[0055] The lower end of the left outer mold 5 is tightly adjacent to the left side of the pouring pedestal 2, the lower end of the right outer mold 6 is tightly adjacent to the left side of the pouring pedestal 2, the pouring pedestal 2 is provided with a through hole 12 penetrating left and right, the lower end of the left outer mold 5 and the lower end of the right outer mold 6 are fixedly connected through a connecting bolt assembly 13 penetrating the through hole 12, the upper end of the left outer mold 5 and the upper end of the right outer mold 6 are connected through a horizontally arranged pressing bolt and reinforcing bar assembly 14, and the left side of the left outer mold 5 and the right side of the right outer mold 6 are each provided with a supporting and positioning mechanism, a transverse moving mechanism and a longitudinal moving mechanism.

[0056] The supporting and positioning mechanism includes a plurality of vertical supporting rods 15 arranged in the front and rear directions, the middle and lower parts of the vertical supporting rods 15 are fixedly connected with the outer side of the outer mold assembly 7 through connecting rods 16, the upper ends of the vertical supporting rods 15 are connected with the end parts of the pressing bolt and reinforcing bar assembly 14, the lower ends of the vertical supporting rods 15 are fixedly provided with nuts 17, the nuts 17 are threadedly connected with vertically arranged supporting screws 18, and the lower ends of the supporting screws 18 are pressed on the ground;

[0057] The transverse moving mechanisms on the same side (left side or right side) are symmetrically provided with two sets, each set of the transverse moving mechanism includes a transverse moving fixed frame 19, the left side and the right side of the transverse moving fixed frame 19 are respectively hingedly provided with one lifting oil cylinder 20, the lower ends of the two lifting oil cylinders 20 are hingedly provided with a transverse moving wheel frame 21, the transverse moving wheel frame 21 is internally rotatably provided with two transverse moving wheels 22 which are arranged at intervals left and right and are rollingly connected on the transverse moving track 4, and one of the transverse moving wheels 22 is drivingly connected with a transverse moving motor 23.

[0058] The longitudinal moving mechanisms on the same side (left side or right side) are symmetrically provided with two sets, each set of the longitudinal moving mechanism includes a longitudinal moving fixed frame 24, the longitudinal moving fixed frame 24 is fixedly provided at the bottom with two longitudinal moving wheel frames 25 which are arranged at intervals left and right, each of the longitudinal moving wheel frames 25 is internally rotatably provided with one longitudinal moving wheel 26, the two longitudinal moving wheels 26 are respectively rollingly connected on the two longitudinal moving tracks 1 on the same side, and one of the longitudinal moving wheels 26 is drivingly connected with a longitudinal moving motor 27.

[0059] The inner mold assembly 8 includes a middle bottom arc-shaped mold plate 28, a left side arc-shaped mold plate 29, a left side plane mold plate 30, a right side arc-shaped mold plate 31, a right side plane mold plate 32, two center main beams 33, two left inner supporting oil cylinders 34, two right inner supporting oil cylinders 35, a plurality of left bidirectional adjusting supporting rods 36 and a plurality of right bidirectional adjusting supporting rods 37.

[0060] The lower side of the left arc-shaped template 29 is hinged to the left side of the middle bottom arc-shaped template 28, the upper side of the left arc-shaped template 29 is hinged to the lower side of the left plane template 30, the lower side of the right arc-shaped template 31 is hinged to the right side of the middle bottom arc-shaped template 28, the upper side of the right arc-shaped template 31 is hinged to the lower side of the right plane template 32, and the middle bottom arc-shaped template 28, the left arc-shaped template 29, the left plane template 30, the right arc-shaped template 31 and the right plane template 32 form a U-shaped template unit; the upper ends of the left plane template 30 and the right plane template 32 are connected by a transverse support rod 38;

[0061] Two center main beams 33 are arranged in the front-rear direction inside the U-shaped template unit, the front and rear ends of the two center main beams 33 extend out of the front and rear ends of the U-shaped template unit, the front ends of the two center main beams 33 are provided with two guide wheels 39 located outside the front part of the U-shaped template unit, the two center main beams 33 are arranged symmetrically left and right and connected as a whole by a short section steel, and the bottoms of the two center main beams 33 are fixedly connected to the middle bottom arc-shaped template 28;

[0062] The upper part of the left center main beam 33 is connected to the left arc-shaped template 29 by the left bidirectional adjusting support rod 36 arranged at intervals in the front-rear direction, the upper part of the right center main beam 33 is connected to the right arc-shaped template 31 by the right bidirectional adjusting support rod 37 arranged at intervals in the front-rear direction, the two left inner support oil cylinders 34 are arranged at the front and rear ports of the U-shaped template unit respectively, the two ends of each left inner support oil cylinder 34 are hingedly connected to the inner walls of the upper part of the left center main beam 33 and the left arc-shaped template 29 respectively, and the two right inner support oil cylinders 35 are arranged at the front and rear ports of the U-shaped template unit respectively, the two ends of each right inner support oil cylinder 35 are hingedly connected to the inner walls of the upper part of the right center main beam 33 and the right arc-shaped template 31 respectively.

[0063] The lifting support 9 comprises a lower horizontal frame 40 and an upper horizontal frame 41, the lower horizontal frame 40 is arranged on the support foundation 3, a vertical column 42 is vertically arranged at the center of the lower horizontal frame 40, one mechanical jack 43 is fixedly arranged on each side of the lower horizontal frame 40, the upper horizontal frame 41 is provided with a guide sleeve 44 which is slidably arranged on the vertical column 42, the upper end of the mechanical jack 43 is in pressure contact with the bottom of the upper horizontal frame 41, two support wheel frames 45 are arranged on the top of the upper horizontal frame 41, one support wheel 46 is rotatably arranged on each support wheel frame 45, and the front and rear ends of the two center main beams 33 are rotatably supported on the two support wheels 46 respectively.

[0064] The self-hoisting bracket 10 comprises two longitudinal beams 47 arranged along the front-back horizontal direction, a vertical stand 48 is vertically arranged in the middle of each longitudinal beam 47, the upper part of the vertical stand 48 is connected with the two end parts of the longitudinal beam 47 through a slanting rod 49, the two vertical stands 48 are connected through a left-right horizontal cross beam 50, a triangular rib plate 51 is arranged at the connecting part of the vertical stand 48 and the cross beam 50, a travelling wheel 52 is arranged at the bottom of the two ends of each longitudinal beam 47, each travelling wheel 52 is drivingly connected with a motor speed reducer 53, the two travelling wheels 52 on the left side are rollingly connected with the longitudinal moving track 1 on the left side, and the two travelling wheels 52 on the right side are rollingly connected with the longitudinal moving track 1 on the right side.

[0065] The specific construction steps of the application are as follows:

[0066] (1) Arranging the construction site: two longitudinal moving tracks 1 are laid along the front-back direction according to the drawing requirements, a plurality of pouring pedestals 2 are evenly arranged between the two longitudinal moving tracks 1, the length direction of the pouring pedestal 2 is parallel to the longitudinal moving track 1, a support foundation 3 is arranged at the front and back ends of each pouring pedestal 2, two transverse moving tracks 4 are arranged at the left side and the back side of the pouring pedestal 2, and the transverse moving track 4 is perpendicular to the longitudinal moving track 1;

[0067] (2) Assembling the outer mould assembly 7: the outer mould assembly 7 comprises a left outer mould 5 and a right outer mould 6, the left outer mould 5 and the right outer mould 6 are arranged symmetrically along the left and right sides of the pouring pedestal 2 and are fixed and supported firmly;

[0068] (3) Binding the steel bars: the steel bars of the aqueduct are bound in the assembled outer mould assembly 7 according to the construction drawing requirements;

[0069] (4) Assembling the inner mould assembly 8, the lifting support 9 and the self-hoisting bracket 10: on the empty ground beside the pouring pedestal 2, the inner mould assembly 8, the lifting support 9 and the self-hoisting bracket 10 are assembled in sequence according to the drawing requirements; after the inner mould assembly 8 is assembled, the inner mould assembly 8 is welded as a whole and is not removed;

[0070] (5) Hoisting and adjusting the inner mould assembly 8 to the position and installing the end mould 11: after the assembled lifting support 9 is hoisted to the support foundation 3 at the front and back ends of the pouring pedestal 2, the lifting support 9 is adjusted and fixed, then the inner mould assembly 8 is hoisted to the lifting support 9, and the end mould 11 is arranged at the front and back ends of the inner mould assembly 8 and the outer mould assembly 7 to seal;

[0071] (6) The assembled outer mould assembly 7 and the inner mould assembly 8 are first accepted, and after the acceptance, the cavity between the outer mould assembly 7 and the inner mould assembly 8 is poured with concrete;

[0072] (7) After the concrete reaches the demoulding strength, the end mould 11 is removed first, then the left outer mould 5 and the right outer mould 6 are removed, the outer mould assembly 7 is moved along the transverse track 4 to the two sides of the next pouring pedestal 2, then the left outer mould 5 and the right outer mould 6 are symmetrically arranged and fixed on the left and right sides of the pouring pedestal 2, then the aqueduct reinforcement is bound in the assembled outer mould assembly 7 according to the construction drawing;

[0073] (8) After the aqueduct 54 reaches the demoulding strength, the inner mould assembly 8 is removed, the lifting supports 9 at the front and back ends lift the inner mould assembly 8, the self-hoisting frame 10 lifts the front end of the inner mould assembly 8 and drags the inner mould assembly 8 to move rightwards into the left outer mould 5 and the right outer mould 6 in which the aqueduct reinforcement has been bound in step (7);

[0074] (9) The outer mould assembly 7 and the inner mould assembly 8 are checked and accepted, and after the acceptance, the concrete is poured into the cavity between the outer mould assembly 7 and the inner mould assembly 8;

[0075] (10) Steps (7), (8) and (9) are repeated cyclically.

[0076] The specific process of step (2) is that after the longitudinal moving mechanism is moved to the position in the front-back direction along the longitudinal moving track 1, the lifting oil cylinder 20 is extended, the transverse moving wheel 22 is moved downwards until the transverse moving wheel 22 is supported on the transverse moving track 4, at this time, the longitudinal moving wheel 26 is suspended from the longitudinal moving track 1, then the transverse moving motor 23 is started, the transverse moving motor 23 drives the transverse moving wheel 22 to move along the transverse moving track 4 to approach the pouring pedestal 2 until the lower right end of the left outer mould 5 is tightly attached to the left side of the pouring pedestal 2 and the lower left end of the right outer mould 6 is tightly attached to the left side of the pouring pedestal 2, then the transverse moving motor 23 is turned off, the connecting bolt assembly 13 passing through the perforation 12 in the pouring pedestal 2 is installed, the lower right end of the left outer mould 5 and the lower end of the right outer mould 6 are connected as a whole, then the pressing lever bolt tensioning assembly 14 is installed, the upper end of the left outer mould 5 and the upper end of the right outer mould 6 are connected as a whole, finally the support screw 18 of the support positioning mechanism is controlled to move downwards, the lower end of the support screw 18 is supported on the ground, and the assembly of the outer mould assembly 7 is completed.

[0077] The specific process of step (5) is as follows: the two center main beams 33 of the inner mold assembly 8 are supported at the bottom of the two ends on the two support wheels 46 of the front and rear lifting supports 9, the height of the inner mold assembly 8 is adjusted by the lifting of the mechanical jack 43, after the height is adjusted to the right position, the left inner support oil cylinder 34 and the right inner support oil cylinder 35 are started, the left arc-shaped mold plate 29, the left plane mold plate 30, the right arc-shaped mold plate 31 and the right plane mold plate 32 are adjusted to the right position, and the lengths of the left and right bidirectional adjusting support rods 36 and 37 are adjusted and installed, so that the left and right bidirectional adjusting support rods 36 and 37 support the left and right arc-shaped mold plates 29 and 31 respectively, and the installation of the inner mold assembly 8 is completed.

[0078] The specific process of step (7) is as follows: first, the compression bar bolt reinforcement assembly 14 and the connecting bolt assembly 13 are removed, then the support screws 18 are loosened one by one, the support screws 18 are retracted upward into the vertical support rod 15, the horizontal moving wheel 22 is supported on the horizontal moving track 4 under force, the horizontal moving motor 23 is started to drive the horizontal moving wheel 22 to rotate, the left horizontal moving wheel 22 moves left along the horizontal moving track 4, the left outer mold 5 is demolded, the right horizontal moving wheel 22 moves right along the horizontal moving track 4, the right outer mold 6 is demolded, when the longitudinal moving wheel 26 moves horizontally to the top of the longitudinal moving track 1, the horizontal moving motor 23 is turned off, the lifting oil cylinder 20 is retracted, the longitudinal moving wheel 26 is supported on the longitudinal moving track 1, the horizontal moving wheel 22 is suspended, the lifting oil cylinder 20 is turned off, and finally the longitudinal moving motor 27 is started to drive the longitudinal moving wheel 26 to move backward along the longitudinal moving track 1 until the left outer mold 5 and the right outer mold 6 move to the next pouring bench 2, and the longitudinal moving motor 27 is stopped.

[0079] The specific process of step (8) is as follows: first, all the left bidirectional adjusting support rods 36, right bidirectional adjusting support rods 37 and horizontal support rods 38 are removed, the left inner support oil cylinder 34 and the right inner support oil cylinder 35 are retracted, the left side arc-shaped formwork 29, the left side plane formwork 30, the right side arc-shaped formwork 31 and the right side plane formwork 32 are separated from the inner side wall of the aqueduct 54, then the mechanical jacks 43 of the front and rear lifting supports 9 simultaneously jack up the upper horizontal frame 41, the two support wheels 46 on the upper horizontal frame 41 jack up the two center main beams 33, and the middle bottom arc-shaped formwork 28 is separated from the bottom surface of the aqueduct 54; then the motor speed reducer 53 at the bottom of the self-hoisting frame 10 is started, the self-hoisting frame 10 is driven to move backward along the longitudinal moving track 1, the cross beam 50 of the self-hoisting frame 10 pulls the two middle main beams through the steel wire rope, when the rear guide wheels 39 completely enter the aqueduct 54, the front lifting support 9 is lowered and separated from the center main beam 33, so that the rear guide wheels 39 are supported on the inner surface of the aqueduct 54, the self-hoisting frame 10 continues to pull the inner form assembly 8 to move backward, the two guide wheels 39 roll backward on the bottom surface of the aqueduct 54, when the front guide wheels 39 move to the rear end of the aqueduct 54 and are about to be separated from the aqueduct, the lifting support 9 at the rear end of the aqueduct 54 jacks up the front end (between the two guide wheels 39) of the center main beam 33, the self-hoisting frame 10 continues to pull the inner form assembly 8 to move forward to the space between the left side outer form 5 and the right side outer form 6 of the aqueduct 54 which has been bound with steel bars, after adjustment, the rear end of the center main beam 33 is supported by the lifting support 9 at the rear end of the second section pouring table 2.

[0080] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, and any modification, equivalent replacement or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A prefabricated aqueduct intensive construction production device, characterized in that: The two longitudinal moving tracks are laid along the front-back direction, a plurality of pouring bases are evenly arranged between the two longitudinal moving tracks, the length direction of the pouring bases is parallel to the longitudinal moving tracks, support foundations are arranged at the front and back ends of each pouring base, two transverse moving tracks are arranged at the left and back sides of the pouring base, and the transverse moving tracks are perpendicular to the longitudinal moving tracks; The frontmost pouring base is provided with an outer mold assembly, the outer mold assembly comprises a left outer mold and a right outer mold, the left outer mold and the right outer mold are symmetrically arranged along the left and right sides of the pouring base and are fixed and supported firmly; the support foundations are provided with lifting supports, the inner mold assembly is arranged inside the outer mold assembly, the two ends of the inner mold assembly are supported on the lifting supports at the front and back ends of the pouring base, and the front and back ends of the outer mold assembly are provided with end molds; The inner mold assembly comprises a middle bottom arc-shaped mold plate, a left arc-shaped mold plate, a left plane mold plate, a right arc-shaped mold plate, a right plane mold plate, two center main beams, two left inner support oil cylinders, two right inner support oil cylinders, a plurality of left bidirectional adjusting support rods and a plurality of right bidirectional adjusting support rods; The left side of the left outer mold and the right side of the right outer mold are provided with support positioning mechanisms, transverse moving mechanisms and longitudinal moving mechanisms. ​ ​ 2. The precast aqueduct mass production device according to claim 1, characterized in that: ​ 3. The prefabricated aqueduct intensification construction production device according to claim 2, characterized in that: The support positioning mechanism comprises vertical support rods arranged in the front-rear direction, the lower part of the vertical support rods is fixedly connected with the outer side of the outer mold assembly through connecting rods, the upper end of the vertical support rods is connected with the end of the compression rod bolt rebar assembly, the lower end of the vertical support rods is fixedly provided with a nut, the nut is threadedly connected with a vertically arranged support screw rod, and the lower end of the support screw rod is pressed on the ground.

4. The prefabricated aqueduct intensive construction production device according to claim 2, characterized in that: The front-rear symmetrically arranged two sets of transverse moving mechanisms on the same side each comprise a transverse moving fixed frame, a lifting oil cylinder is hingedly arranged on the left side and the right side of the transverse moving fixed frame, the lower end of the two lifting oil cylinders is hingedly arranged with a transverse moving wheel frame, two transverse moving wheels are rotatably arranged in the transverse moving wheel frame and are rollingly connected on the transverse moving track, and one of the transverse moving wheels is drivingly connected with a transverse moving motor.

5. The prefabricated aqueduct intensification construction production device according to claim 2, characterized in that: The front-rear symmetrically arranged two sets of longitudinal moving mechanisms on the same side each comprise a longitudinal moving fixed frame, two longitudinal moving wheel frames are fixedly arranged on the bottom of the longitudinal moving fixed frame, one longitudinal moving wheel is rotatably arranged in each longitudinal moving wheel frame, the two longitudinal moving wheels are rollingly connected on the two longitudinal moving tracks on the same side, and one of the longitudinal moving wheels is drivingly connected with a longitudinal moving motor.

6. The prefabricated aqueduct intensification construction production device according to claim 1, characterized in that: The lifting support base comprises a lower horizontal frame and an upper horizontal frame, the lower horizontal frame is arranged on the base of the support, a vertical column is vertically arranged at the center of the lower horizontal frame, one mechanical jack is fixedly arranged on the left side and the right side of the lower horizontal frame, a guide sleeve is arranged on the vertical column and is sleeved on the upper horizontal frame, the upper end of the mechanical jack is in supporting pressure connection with the bottom of the upper horizontal frame, a support wheel frame is arranged on each of the two sides of the top of the upper horizontal frame, and one support wheel is rotatably arranged on each support wheel frame.

7. The prefabricated aqueduct intensive construction production device according to claim 6, characterized in that: The self-propelled hanger comprises two longitudinal beams arranged in the front-rear horizontal direction, one vertical rod is vertically arranged in the middle of each longitudinal beam, the upper part of the vertical rod is connected with the two end parts of the longitudinal beam through a diagonal rod, the two vertical rods are connected through a left-right horizontal cross beam, a triangular rib plate is arranged at the connection position of the vertical rod and the cross beam, a walking wheel is arranged at the bottom of each end of the longitudinal beam, each walking wheel is drivingly connected with a motor speed reducer, the two walking wheels on the left side are rollingly connected on the longitudinal moving track on the left side, and the two walking wheels on the right side are rollingly connected on the longitudinal moving track on the right side.

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