An automated apparatus for placing a carrier board into a carrier

Abstract

The application discloses an automatic device for putting a carrier plate into a carrier, which comprises a rack, a carrier plate feeding mechanism, a carrier plate taking and placing mechanism, a carrier plate placing conveying mechanism, a carrier feeding mechanism, a carrier cover opening mechanism, a carrier cover taking and placing mechanism and a carrier discharging mechanism arranged on the rack, the carrier feeding mechanism receives empty carriers conveyed by a carrier trolley and conveys the carriers to the carrier plate placing conveying mechanism, the carrier plate placing conveying mechanism conveys the carriers to a placing station after receiving the carriers, the carrier cover opening mechanism opens the top cover of the carrier located at the placing station, the carrier cover taking and placing mechanism obtains the separated top cover of the carrier and drives the top cover to move up and down, and the carrier plate taking and placing mechanism receives the carrier plate conveyed by the carrier plate feeding mechanism and places the carrier plate on the bottom plate of the carrier located at the placing station. The automatic device provided by the application realizes automatic putting of the carrier plate into the carrier, is high in working efficiency and saves a large amount of labor cost.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carrier plate production equipment, in particular to an automatic equipment for placing carrier plates into carriers. BACKGROUND

[0002] In today's society, IC carrier plate is a technology developed with the continuous progress of semiconductor packaging technology, a new type of IC high-density packaging form represented by ball grid array packaging and chip size packaging, IC carrier plate emerges as the times require as a new packaging carrier, IC carrier plate is developed on the basis of HDI board, as a high-end PCB board, it has the characteristics of high density, high precision, miniaturization and thinness, IC carrier plate is also called packaging substrate, in the field of high-level packaging, IC carrier plate has replaced the traditional lead frame and become an indispensable part of chip packaging, which puts forward higher requirements on the production equipment and production process of IC carrier plate. In the production process of IC carrier plate, in order to ensure that the IC carrier plate is not polluted by external dust and the surface of the IC carrier plate is not scratched and damaged, the processed IC carrier plate needs to be placed in a carrier, and the carriers are stacked, and then the carriers are divided, transported and stored.

[0003] However, in the existing IC carrier plate production process, the carrier plate is placed in the carrier by manual operation, which has high labor cost and low efficiency, and the manual operation is easy to cause the carrier plate to be scratched and damaged, the automation degree is low, the safety is not high, and it is not conducive to realize the automation and intelligent transformation of the factory. SUMMARY

[0004] In order to overcome the problems of high labor cost, low efficiency and easy to scratch and damage the carrier plate in the existing IC carrier plate production process, the present application provides an automatic equipment for placing carrier plates into carriers.

[0005] The technical scheme of the present application is as follows:

[0006] An automatic device for putting a carrier plate into a carrier, comprising a rack, a carrier plate feeding mechanism, a carrier plate taking and placing mechanism, a carrier plate placing conveying mechanism, a carrier feeding mechanism, a carrier cover opening mechanism, a carrier cover taking and placing mechanism and a carrier discharging mechanism arranged on the rack, the carrier feeding mechanism receives empty carriers conveyed by a carrier trolley and conveys the carriers to the carrier plate placing conveying mechanism, the carrier plate placing conveying mechanism conveys the carriers to a plate placing station after receiving the carriers, the carrier cover opening mechanism opens the cover of the carrier at the plate placing station to separate the cover of the carrier from the bottom plate of the carrier, the carrier cover taking and placing mechanism takes the separated cover of the carrier and drives it to move up and down, the carrier plate taking and placing mechanism receives the carrier plate conveyed by the carrier plate feeding mechanism and places the carrier plate on the bottom plate of the carrier at the plate placing station, and the carrier discharging mechanism conveys the carrier with the carrier plate at the plate placing station out.

[0007] According to the automatic device for putting a carrier plate into a carrier, the carrier plate feeding mechanism comprises a carrier plate conveying input mechanism, a carrier plate temporary storage mechanism and a plate taking and positioning mechanism, the carrier plate conveying input mechanism is connected to a feeding line, the carrier plate conveying input mechanism receives the carrier plate conveyed by the feeding line and conveys the carrier plate to the carrier plate temporary storage mechanism for temporary storage, the carrier plate temporary storage mechanism is provided with multiple layers of temporary storage stations, each layer of the temporary storage stations can temporarily store one carrier plate, and the plate taking and positioning mechanism places the carrier plate temporarily stored in the carrier plate temporary storage mechanism on the bottom plate of the carrier at the plate placing station.

[0008] Further, the carrier plate conveying input mechanism comprises a first bottom plate, two first side plates oppositely arranged on the first bottom plate, a first conveying motor, a hexagonal shaft, two first conveying belts movably arranged on the inner sides of the upper ends of the two first side plates, respectively, the first conveying motor is fixed on the first bottom plate, one end of the output shaft of the first conveying motor is connected with the hexagonal shaft, and the other end of the hexagonal shaft passes through the two first side plates and is connected with the driving wheels of the two first conveying belts, respectively.

[0009] Further, the carrier plate conveying input mechanism further comprises a first width adjusting motor and a first screw rod, the first width adjusting motor is fixed on the first bottom plate, the output shaft of the first width adjusting motor is connected with one end of the first screw rod, the other end of the first screw rod passes through the two first side plates and is threadedly connected with the two first side plates, respectively, the two first side plates are slidably connected with the first bottom plate and can move back and forth along the width direction of the first bottom plate.

[0010] Further, the carrier plate temporary storage mechanism comprises a temporary storage lifting module, a temporary storage lifting platform and a temporary storage rack, the temporary storage lifting module is fixed on the rack, the movable end of the temporary storage lifting module is connected with the temporary storage lifting platform, the temporary storage rack is fixed on the temporary storage lifting platform, and a plurality of temporary storage stations are arranged on the temporary storage rack.

[0011] Further, the temporary storage rack comprises two oppositely arranged second side plates, the inner sides of the two second side plates are provided with a plurality of vertically arranged second conveying belts, every two opposite second conveying belts form a temporary storage station, the outer sides of the two second side plates are provided with a plurality of first magnetic wheels near one end of the carrier plate conveying input mechanism and connected with the corresponding second conveying belts, the outer sides of the two first side plates are provided with a second conveying motor and a second magnetic wheel near one end of the carrier plate temporary storage mechanism and magnetically connected with the first magnetic wheels, and the output shaft of the second conveying motor is connected with the second magnetic wheel.

[0012] Further, the carrier plate temporary storage mechanism further comprises a second width adjusting motor and a second screw rod, the second width adjusting motor is fixed on the temporary storage lifting platform, the output shaft of the first width adjusting motor is connected with one end of the second screw rod, the other end of the second screw rod passes through the two second side plates and is threadedly connected with the two second side plates respectively, and the two second side plates are slidably connected with the temporary storage lifting platform and can move back and forth along the width direction of the temporary storage lifting platform.

[0013] Further, the plate taking positioning mechanism comprises a plate taking assembly, a plate hitting platform and a plate hitting assembly, the plate taking assembly puts the carrier plate temporarily stored in the carrier plate temporary storage mechanism onto the plate hitting platform, and the plate hitting assembly hits the two sides of the carrier plate on the plate hitting platform to position the carrier plate in the middle of the plate hitting platform.

[0014] Further, the carrier plate taking and placing mechanism is located above the plate taking positioning mechanism and the plate placing station, the carrier plate taking and placing mechanism comprises a first suction disc module for sucking the carrier plate, a first lifting module for driving the first suction disc module to move up and down, and a first transverse moving module for driving the first suction disc module to move transversely, the first transverse moving module is connected with the rack, the movable end of the first transverse moving module is connected with the first lifting module, and the movable end of the first lifting module is connected with the first suction disc module.

[0015] Further, the carrier top cover taking and placing mechanism is located above the plate placing station, the carrier top cover taking and placing mechanism comprises a second suction disc module for sucking the top cover of the carrier and a second lifting module for driving the second suction disc module to move up and down, the second lifting module is connected with the rack, and the movable end of the second lifting module is connected with the second suction disc module.

[0016] According to the above scheme, the automatic device for putting the carrier plate into the carrier, the carrier plate putting conveying mechanism comprises a second bottom plate, two third side plates oppositely arranged on the second bottom plate, a third conveying motor, a first synchronization part, and two third conveying belts movably arranged at the upper ends of the two third side plates respectively, the third conveying motor is fixed with one of the third side plates, the output shaft of the third conveying motor is connected with one of the third conveying belts and drives it to rotate, and the two third conveying belts rotate synchronously through the first synchronization part.

[0017] Further, the carrier cover opening mechanism is located at the plate putting station and is installed at the output end of the carrier plate putting conveying mechanism, the carrier cover opening mechanism comprises a front and rear positioning assembly, a left and right positioning assembly, and a first jacking assembly, the front and rear positioning assembly is located at the terminal end of the output end of the carrier plate putting conveying mechanism, the left and right positioning assembly is located at the left and right sides of the output end of the carrier plate putting conveying mechanism, and the first jacking assembly is located below the output end of the carrier plate putting conveying mechanism, the front and rear positioning assembly is used for positioning the carrier in front and back directions at the plate putting station, the left and right positioning assembly is used for positioning the carrier in left and right directions at the plate putting station and fixing the bottom plate of the carrier, and the first jacking assembly is used for jacking up the top cover of the carrier at the plate putting station.

[0018] Further, the front and rear positioning assembly comprises a rear positioning cylinder arranged at the terminal end of the output end of the carrier plate putting conveying mechanism, the telescopic end of the rear positioning cylinder is connected with a rear positioning baffle and drives the rear positioning baffle to hit the rear side of the carrier at the plate putting station;

[0019] The left and right positioning assembly comprises a left positioning cylinder and a right positioning cylinder symmetrically arranged at the left and right sides of the output end of the carrier plate putting conveying mechanism, the telescopic end of the left positioning cylinder is connected with a left positioning lock block and drives the left positioning lock block to hit and lock the left side of the bottom plate of the carrier at the plate putting station, the telescopic end of the right positioning cylinder is connected with a right positioning lock block and drives the right positioning lock block to hit the right side of the bottom plate of the carrier at the plate putting station, the left side of the bottom plate of the carrier is provided with a left locking position matched with the left positioning lock block, the right side of the bottom plate of the carrier is provided with a right locking position matched with the right positioning lock block, and the bottom plate of the carrier is magnetically connected with the top cover of the carrier.

[0020] The first jacking assembly comprises a first jacking cylinder vertically arranged upwards and a first jacking frame arranged above the first jacking cylinder, the telescopic end of the first jacking cylinder is connected with the bottom of the first jacking frame, and the first jacking cylinder drives the first jacking frame to pass through the bottom plate of the carrier at the plate putting station and jacks up the top cover of the carrier.

[0021] The automatic device for putting the carrier plate into the carrier according to the above scheme, the carrier feeding mechanism comprises a carrier feeding lifting mechanism and a carrier feeding manipulator, the carrier feeding lifting mechanism is located on the input end side of the carrier plate putting conveying mechanism, the carrier feeding manipulator is located above the carrier feeding lifting mechanism and the carrier plate putting conveying mechanism, the carrier feeding lifting mechanism receives a stack of empty carriers conveyed by a carrier trolley and lifts the uppermost carrier to a carrier taking station, and the carrier feeding manipulator grasps the carrier at the carrier taking station to the carrier plate putting conveying mechanism.

[0022] Further, the carrier feeding lifting mechanism comprises a feeding lifting module and a feeding carrier bracket for supporting the carrier, the feeding lifting module is connected with the rack, the movable end of the feeding lifting module is connected with the feeding carrier bracket and drives the feeding carrier bracket to move up and down;

[0023] The carrier feeding manipulator comprises a third suction disc module for sucking the carrier, a third lifting module for driving the third suction disc module to move up and down, and a first longitudinal movement module for driving the third suction disc module to move longitudinally, the first longitudinal movement module is connected with the rack, the movable end of the first longitudinal movement module is connected with the third lifting module, and the movable end of the third lifting module is connected with the third suction disc module.

[0024] The automatic device for putting the carrier plate into the carrier according to the above scheme, the carrier feeding mechanism comprises a carrier feeding lifting mechanism and a carrier feeding manipulator, the carrier feeding lifting mechanism is located on the input end side of the carrier plate putting conveying mechanism, the carrier feeding manipulator is located above the carrier feeding lifting mechanism and the carrier plate putting conveying mechanism, the carrier feeding lifting mechanism receives a stack of empty carriers conveyed by a carrier trolley and lifts the uppermost carrier to a carrier taking station, and the carrier feeding manipulator grasps the carrier at the carrier taking station to the carrier plate putting conveying mechanism.

[0025] Further, the carrier feeding lifting mechanism comprises a carrier fork, a fork telescopic module, a fork lifting platform and a fork lifting module, the lifting end of the fork lifting module is connected with the fork lifting platform, the fork telescopic module is fixed on the fork lifting platform, and the telescopic end of the fork telescopic module is connected with the carrier fork.

[0026] Further, the end of the carrier fork is provided with a positioning block for positioning the carrier.

[0027] Further, the carrier conveying output mechanism comprises a third bottom plate, two fourth side plates oppositely arranged on the third bottom plate, a fourth conveying motor, a second synchronization part, two fourth conveying belts movably arranged at upper ends of the two fourth side plates respectively, and a second lifting assembly arranged below between input ends of the two fourth conveying belts, the fourth conveying motor is fixed with one of the fourth side plates, an output shaft of the fourth conveying motor is connected with one of the fourth conveying belts and drives the fourth conveying belt to rotate, the two fourth conveying belts rotate synchronously through the second synchronization part, and the second lifting assembly receives the carrier conveyed by the carrier backflow lifting mechanism and places the carrier on the two fourth conveying belts to convey the carrier out.

[0028] According to the above-mentioned scheme, the application has the following advantages:

[0029] The automatic device for placing a carrier plate into a carrier provided by the application realizes automatic placing of the carrier plate into the carrier through the carrier plate feeding mechanism, the carrier plate taking and placing mechanism, the carrier plate placing conveying mechanism, the carrier feeding mechanism, the carrier cover opening mechanism, the carrier cover taking and placing mechanism and the carrier discharging mechanism, has high work efficiency, saves a large amount of labor cost, and successfully solves the problems of easy scratching and damage of the carrier plate, low automation degree and low safety in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is a structural schematic view of the application;

[0031] Figure 2 It is a top view of the application;

[0032] Figure 3 It is a top view of the carrier plate conveying input mechanism in the application;

[0033] Figure 4 It is a side view of the carrier plate conveying input mechanism in the application;

[0034] Figure 5 It is a structural schematic view of the carrier plate temporary storage mechanism in the application;

[0035] Figure 6 It is a structural schematic view of the carrier plate taking and placing mechanism in the application;

[0036] Figure 7 It is a structural schematic view of the carrier plate taking and placing mechanism and the carrier cover taking and placing mechanism in the application;

[0037] Figure 8 It is a structural schematic view of the carrier plate placing conveying mechanism and the carrier cover opening mechanism in the application;

[0038] Figure 9The top view of the plate placing and conveying mechanism and the carrier cover opening mechanism in the application;

[0039] Figure 10 The structural schematic diagram of the carrier loading and lifting mechanism in the application;

[0040] Figure 11 The structural schematic diagram of the carrier loading mechanical arm in the application;

[0041] Figure 12 The structural schematic diagram of the carrier reflow lifting mechanism in the application;

[0042] Figure 13 The structural schematic diagram of the carrier conveying and output mechanism in the application.

[0043] In the drawings,

[0044] 1, rack;

[0045] 2, plate taking and placing mechanism; 201, first suction cup module; 202, first lifting module; 203, first horizontal movement module;

[0046] 3, plate placing and conveying mechanism; 301, second bottom plate; 302, third side plate; 303, third conveying motor; 304, first synchronous part; 305, third conveying belt;

[0047] 4, carrier cover opening mechanism; 401, front and rear positioning assembly; 4011, rear positioning cylinder; 4012, rear positioning baffle; 402, left and right positioning assembly; 4021, left positioning cylinder; 4022, right positioning cylinder; 4023, left positioning lock block; 4024, right positioning lock block; 403, first jacking assembly;

[0048] 5, carrier cover taking and placing mechanism; 501, second suction cup module; 502, second lifting module;

[0049] 6, plate conveying and input mechanism; 601, first bottom plate; 602, first side plate; 603, first conveying motor; 604, hexagonal shaft; 605, first conveying belt; 606, first width adjusting motor; 607, first screw rod; 608, second conveying motor; 609, second magnetic wheel;

[0050] 7, plate temporary storage mechanism; 701, temporary storage lifting module; 702, temporary storage lifting platform; 703, temporary storage rack; 7031, second side plate; 7032, second conveying belt; 7033, first magnetic wheel; 7034, second width adjusting motor; 7035, second screw rod;

[0051] 8, plate taking and positioning mechanism; 801, plate taking assembly; 802, plate taking platform; 803, plate taking assembly; 804, fixing rack;

[0052] 9. Artificial plate taking position;

[0053] 10. Carrier loading and lifting mechanism; 1001, loading and lifting module; 1002, loading carrier bracket;

[0054] 11. Carrier loading manipulator; 1101, third suction cup module; 1102, third lifting module; 1103, first longitudinal movement module;

[0055] 12. Carrier reflow lifting mechanism; 1201, carrier fork; 12011, positioning block; 1202, fork telescopic module; 1203, fork lifting platform; 1204, fork lifting module;

[0056] 13. Carrier conveying and output mechanism; 1301, third bottom plate; 1302, fourth side plate; 1303, fourth conveying motor; 1304, second synchronization part; 1305, fourth conveying belt; 1306, second jacking assembly;

[0057] 100, carrier trolley;

[0058] 200, carrier;

[0059] 300, carrier plate. DETAILED DESCRIPTION

[0060] In order to make the technical problems to be solved by the present application, the technical solutions and beneficial effects clearer and more apparent, the present application will be further described in detail below in combination with the drawings and examples.

[0061] It should be noted that the terms "mounting", "setting", "connecting", "fixing" and the like should be broadly understood, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. The terms "up", "down", "left", "right", "front", "back", "top", "bottom" and the like indicate the orientation or position based on the orientation or position shown in the drawings, and are only for convenience of description, and cannot be understood as a limitation on the technical solutions. The meaning of "multiple" is two or more than two, unless otherwise explicitly limited. The meaning of "several" is one or more than one, unless otherwise explicitly limited.

[0062] Please refer to Figure 1 , Figure 2The embodiment of the present application provides a kind of automation equipment for putting carrier board into carrier, including rack 1, carrier board feeding mechanism, carrier board taking and placing mechanism 2, carrier board placing conveying mechanism 3, carrier feeding mechanism, carrier cover opening mechanism 4, carrier cover taking and placing mechanism 5 and carrier unloading mechanism arranged on rack 1.Carrying mechanism is used for receiving the empty carrier 200 conveyed by carrier trolley 100, and conveying carrier 200 to carrier board placing conveying mechanism 3.Carrying mechanism 3 is used to convey carrier 200 to the placing station after receiving carrier 200.Carrying cover opening mechanism 4 is used to open the top cover of carrier 200 located in the placing station, so that the top cover of carrier 200 is separated from the bottom plate of carrier 200.Carrying cover taking and placing mechanism 5 obtains the top cover of carrier 200 separated and drives it to move up and down, realizes taking away the top cover and placing the top cover on the bottom plate of carrier 200.Carrying board taking and placing mechanism 2 is used to receive carrier board 300 conveyed by carrier board feeding mechanism, and place carrier board 300 on the bottom plate of carrier 200 located in the placing station, realize putting carrier board 300 into carrier 200.Carrying mechanism is used for conveying carrier 200 with carrier board 300 placed in the placing station out of the equipment, realizing the conveying of carrier 200 with carrier board 300 placed out of the equipment.The carrier 200 suitable for the present application includes bottom plate and top cover, the bottom plate is magnetically connected with the top cover, and the placing station for storing carrier board 300 is arranged on the bottom plate.

[0063] The automation equipment for putting carrier board into carrier provided by the present application realizes automatic putting of carrier board 300 into carrier 200 through carrier board feeding mechanism, carrier board taking and placing mechanism 2, carrier board placing conveying mechanism 3, carrier feeding mechanism, carrier cover opening mechanism 4, carrier cover taking and placing mechanism 5 and carrier unloading mechanism, which is high in work efficiency, saves a lot of labor cost, and successfully solves the problems of easy scratching and damage of carrier board 300 caused by manual placing, low automation degree and low safety.

[0064] Please refer to Figures 1 to 6 In the embodiment, the carrier board feeding mechanism includes carrier board conveying input mechanism 6, carrier board temporary storage mechanism 7 and board taking and positioning mechanism 8, the carrier board conveying input mechanism 6 is connected to the feeding line, used for receiving carrier board 300 conveyed by the feeding line, and conveying carrier board 300 into carrier board temporary storage mechanism 7 for temporary storage.Multiple temporary storage stations are arranged on carrier board temporary storage mechanism 7, each temporary storage station can temporarily store a carrier board 300, and multiple carrier boards 300 can be temporarily stored at one time. Board taking and positioning mechanism 8 is used to place carrier board 300 temporarily stored in carrier board temporary storage mechanism 7 on the bottom plate of carrier 200 located in the placing station.

[0065] Please refer to Figure 3, specifically, the carrier plate conveying input mechanism 6 includes a first bottom plate 601, two first side plates 602 oppositely arranged on the first bottom plate 601, a first conveying motor 603, a hexagonal shaft 604, two first conveying belts 605 movably arranged on the inner sides of the upper ends of the two first side plates 602 respectively, the first conveying motor 603 is fixed on the first bottom plate 601, the output shaft of the first conveying motor 603 is connected with one end of the hexagonal shaft 604, the other end of the hexagonal shaft 604 penetrates through the two first side plates 602 and is connected with the driving wheels of the two first conveying belts 605 respectively. When working, the first conveying motor 603 drives the two first conveying belts 605 to rotate synchronously through the hexagonal shaft 604, and then the carrier plate 300 conveyed by the feeding line is conveyed into the carrier plate temporary storage mechanism 7 for temporary storage through the two first conveying belts 605.

[0066] Please refer to Figure 3 Further, in order to realize the feeding of carrier plates 300 with different sizes and improve the versatility of the equipment, the carrier plate conveying input mechanism 6 further includes a first width adjusting motor 606 and a first lead screw 607, the first width adjusting motor 606 is fixed on the first bottom plate 601, the output shaft of the first width adjusting motor 606 is connected with one end of the first lead screw 607, the other end of the first lead screw 607 penetrates through the two first side plates 602 and is threadedly connected with the two first side plates 602 respectively, the two first side plates 602 are slidably connected with the first bottom plate 601 and can move back and forth along the width direction of the first bottom plate 601. When feeding the carrier plates 300 with different sizes, the first width adjusting motor 606 drives the two first side plates 602 to move towards or away from each other through the first lead screw 607, so as to adjust the distance between the two first conveying belts 605, so as to adapt to the size of the replaced carrier plate 300.

[0067] Please refer to Figure 5, specifically, the carrier plate temporary storage mechanism 7 comprises a temporary storage lifting module 701, a temporary storage lifting platform 702 and a temporary storage rack 703. The temporary storage lifting module 701 is fixed on the rack 1, the movable end of the temporary storage lifting module 701 is connected with the temporary storage lifting platform 702, and the temporary storage rack 703 is fixed on the temporary storage lifting platform 702. The temporary storage rack 703 is provided with multiple layers of temporary storage stations, each layer of temporary storage station can temporarily store one carrier plate 300, and multiple carrier plates 300 can be temporarily stored at one time. When the carrier plate 300 is temporarily stored, the temporary storage lifting module 701 drives the temporary storage rack 703 to move up and down through the temporary storage lifting platform 702, so that one empty temporary storage station in one layer is butted against the output end of the carrier plate conveying and input mechanism 6, and then the carrier plate conveying and input mechanism 6 conveys the carrier plate 300 to the temporary storage station for temporary storage. When the carrier plate 300 is taken by the plate taking and positioning mechanism 8, the temporary storage lifting module 701 drives the temporary storage rack 703 to move up and down through the temporary storage lifting platform 702, so that the temporary storage station temporarily storing the carrier plate 300 is butted against the material taking end of the plate taking and positioning mechanism 8, and then the plate taking and positioning mechanism 8 takes away the carrier plate 300 temporarily stored in the temporary storage station. The carrier plate temporary storage mechanism 7 is provided as above, which can not only store a large number of carrier plates 300, but also butt against the carrier plate conveying and input mechanism 6 and the plate taking and positioning mechanism 8.

[0068] Please refer to Figures 3 to 5 Further, in order to enable each temporary storage station of the temporary storage rack 703 to smoothly receive the carrier plate 300 conveyed by the carrier plate conveying and input mechanism 6, the temporary storage rack 703 comprises two oppositely arranged second side plates 7031, the inner sides of the two second side plates 7031 are provided with multiple vertically arranged second conveying belts 7032, and every two opposite second conveying belts 7032 form a temporary storage station. The outer sides of the two second side plates 7031 are provided with multiple first magnetic wheels 7033 near one end close to the carrier plate conveying and input mechanism 6, the outer sides of the two first side plates 602 are provided with a second conveying motor 608 and a second magnetic wheel 609 magnetically connected with the first magnetic wheel 7033 near one end close to the carrier plate temporary storage mechanism 7, and the output shaft of the second conveying motor 608 is connected with the second magnetic wheel 609. When the carrier plate 300 is temporarily stored, the temporary storage lifting module 701 drives the temporary storage rack 703 to move up and down through the temporary storage lifting platform 702, so that one empty temporary storage station in one layer is butted against the output end of the carrier plate conveying and input mechanism 6. At this time, the first magnetic wheel 7033 corresponding to the temporary storage station enters the magnetic driving range of the second magnetic wheel 609. After the second conveying motor 608 is started, the first magnetic wheel 7033 is driven to rotate through the second magnetic wheel 609, and then the second conveying belt 7032 corresponding to the temporary storage station is driven to rotate through the first magnetic wheel 7033. After the second conveying belt 7032 rotates, the carrier plate 300 conveyed by the carrier plate conveying and input mechanism 6 is received, and the second conveying motor 608 stops after the carrier plate 300 is completely entered into the temporary storage station.

[0069] Please refer toFigure 5 Further, in order to realize temporary storage of different sizes of carrier boards 300 and improve the versatility of the equipment, the carrier board temporary storage mechanism 7 further comprises a second width adjusting motor 7034 and a second screw rod 7035. The second width adjusting motor 7034 is fixed on the temporary storage lifting platform 702, the output shaft of the first width adjusting motor 606 is connected with one end of the second screw rod 7035, the other end of the second screw rod 7035 passes through two second side plates 7031 and is respectively threadedly connected with the two second side plates 7031, and the two second side plates 7031 are slidingly connected with the temporary storage lifting platform 702 and can move back and forth along the width direction of the temporary storage lifting platform 702. When the carrier board 300 is replaced, the second width adjusting motor 7034 drives the two second side plates 7031 to move towards or away from each other through the second screw rod 7035, so as to adjust the distance between the two second conveying belts 7032 to adapt to the size of the replaced carrier board 300.

[0070] Please refer to Figure 6 Specifically, the carrier board taking and positioning mechanism 8 comprises a carrier board taking assembly 801, a carrier board taking platform 802 and a carrier board positioning assembly 803. The rear end of the carrier board taking platform 802 is provided with a fixing frame 804, and the carrier board taking platform 802 is fixed on the rack 1 through the fixing frame 804. The carrier board taking assembly 801 is used to place the carrier board 300 temporarily stored in the carrier board temporary storage mechanism 7 on the carrier board taking platform 802, and the carrier board positioning assembly 803 is used to position the carrier board 300 on the carrier board taking platform 802, so that the carrier board taking and placing mechanism 2 can accurately place the carrier board 300 on the bottom plate of the carrier 200 located at the placing position. The above-mentioned carrier board taking and positioning mechanism 8 can realize automatic taking of the carrier board 300 temporarily stored on the temporary storage rack 703 and positioning of the carrier board 300, so as to accurately take the carrier board by other mechanisms.

[0071] Please refer to Figure 1 , Figure 2 In the embodiment, the rack 1 is further provided with a manual carrier board taking position 9, which is located at one side of the carrier board temporary storage mechanism 7. The manual carrier board taking position 9 is convenient for manual collection of NG boards.

[0072] Please refer to Figure 7In the embodiment, the carrier plate taking and placing mechanism 2 is located above the plate taking positioning mechanism 8 and the plate placing station, and the carrier plate taking and placing mechanism 2 comprises a first suction disc module 201 for sucking the carrier plate 300, a first lifting module 202 for driving the first suction disc module 201 to move up and down, and a first transverse moving module 203 for driving the first suction disc module 201 to move transversely, the first transverse moving module 203 is connected with the rack 1, the movable end of the first transverse moving module 203 is connected with the first lifting module 202, and the movable end of the first lifting module 202 is connected with the first suction disc module 201. The carrier plate taking and placing mechanism 2 realizes the fast and stable placing of the carrier 200 positioned by the plate taking positioning mechanism 8 on the bottom plate of the carrier 200 located at the plate placing station through the first suction disc module 201, the first lifting module 202 and the first transverse moving module 203.

[0073] Please refer to Figure 7 In the embodiment, the carrier plate taking and placing mechanism 2 is located above the plate taking positioning mechanism 8 and the plate placing station, and the carrier plate taking and placing mechanism 2 comprises a first suction disc module 201 for sucking the carrier plate 300, a first lifting module 202 for driving the first suction disc module 201 to move up and down, and a first transverse moving module 203 for driving the first suction disc module 201 to move transversely, the first transverse moving module 203 is connected with the rack 1, the movable end of the first transverse moving module 203 is connected with the first lifting module 202, and the movable end of the first lifting module 202 is connected with the first suction disc module 201. The carrier plate taking and placing mechanism 2 realizes the fast and stable placing of the carrier 200 positioned by the plate taking positioning mechanism 8 on the bottom plate of the carrier 200 located at the plate placing station through the first suction disc module 201, the first lifting module 202 and the first transverse moving module 203.

[0074] Please refer to Figure 8 、 Figure 9In the embodiment, the carrier plate placing and conveying mechanism 3 comprises a second bottom plate 301, two third side plates 302 oppositely arranged on the second bottom plate 301, a third conveying motor 303, a first synchronous member 304, two third conveying belts 305 movably arranged on the upper ends of the two third side plates 302 respectively, the third conveying motor 303 is fixed with one of the third side plates 302, the output shaft of the third conveying motor 303 is connected with one of the third conveying belts 305 and drives the third conveying belt 305 to rotate, and the two third conveying belts 305 rotate synchronously through the first synchronous member 304. When the carrier plate placing and conveying mechanism 3 receives the empty carrier 200 conveyed by the carrier loading mechanism, the third conveying motor 303 is started to drive the third conveying belt 305 connected therewith to rotate, the third conveying belt 305 drives the other third conveying belt 305 to rotate synchronously through the first synchronous member 304, and the two third conveying belts 305 convey the empty carrier 200 conveyed by the carrier loading mechanism to the carrier plate placing station (i.e. the output end of the carrier plate placing and conveying mechanism 3, and at this time, the carrier 200 is parked at the rear end of the two third conveying belts 305).

[0075] Please refer to Figure 8 、 Figure 9In the embodiment, the carrier cover opening mechanism 4 is located at the plate placing station and is installed at the output end of the plate placing conveying mechanism 3 of the carrier, and the carrier cover opening mechanism 4 comprises a front and rear positioning assembly 401, a left and right positioning assembly 402 and a first jacking assembly 403. The front and rear positioning assembly 401 is located at the output end of the plate placing conveying mechanism 3 of the carrier, the left and right positioning assembly 402 is located at the left and right sides of the output end of the plate placing conveying mechanism 3 of the carrier, and the first jacking assembly 403 is located below the output end of the plate placing conveying mechanism 3 of the carrier. The front and rear positioning assembly 401 is used for positioning the carrier 200 at the plate placing station in the front and rear directions, the left and right positioning assembly 402 is used for positioning the carrier 200 at the plate placing station in the left and right directions and fixing the bottom plate of the carrier 200, and the first jacking assembly 403 is used for jacking up the top cover of the carrier 200 at the plate placing station in the upward direction. When the plate placing conveying mechanism 3 of the carrier conveys the empty carrier 200 to the plate placing station, the front and rear positioning assembly 401 first positions the carrier 200 in the front and rear directions, the left and right positioning assembly 402 positions the carrier 200 in the left and right directions and fixes the bottom plate of the carrier 200, and then the first jacking assembly 403 jacks up the top cover of the carrier 200 in the upward direction, so that the top cover of the carrier 200 is separated from the bottom plate of the carrier 200, to facilitate the carrier top cover taking and placing mechanism 5 to take away the top cover of the carrier 200 and facilitate the plate taking and placing mechanism 2 to place the plate 300 on the bottom plate of the carrier 200. After the carrier top cover taking and placing mechanism 5 takes away the top cover of the carrier 200, the first jacking assembly 403 is reset. After the carrier top cover taking and placing mechanism 5 places the top cover of the carrier 200 on the bottom plate of the carrier 200, the left and right positioning assembly 402 releases the fixing of the bottom plate of the carrier 200, and then the first jacking assembly 403 jacks up the carrier 200 on which the plate 300 has been placed, so that the carrier 200 is separated from the third conveying belt 305, to facilitate the carrier unloading mechanism to obtain.

[0076] Please refer to Figure 8 , Figure 9 , specifically, the front and rear positioning assembly 401 comprises a rear positioning cylinder 4011 arranged at the output end of the plate placing conveying mechanism 3 of the carrier, and the rear positioning cylinder 4011 is connected with a rear positioning baffle 4012 at the telescopic end and drives the rear positioning baffle 4012 to hit the rear side of the carrier 200 at the plate placing station, so as to realize the front and rear positioning of the carrier 200 at the plate placing station.

[0077] Please refer to Figure 8 , Figure 9Specifically, the left and right positioning assembly 402 includes a left positioning cylinder 4021 and a right positioning cylinder 4022 symmetrically arranged on the left and right sides of the output end of the carrier plate placing and conveying mechanism 3. The extension end of the left positioning cylinder 4021 is connected with a left positioning lock block 4023 and drives the left positioning lock block 4023 to hit and lock the left side of the bottom plate of the carrier 200 located in the carrier plate placing station. The extension end of the right positioning cylinder 4022 is connected with a right positioning lock block 4024 and drives the right positioning lock block 4024 to hit the right side of the bottom plate of the carrier 200 located in the carrier plate placing station. The left side of the bottom plate of the carrier 200 is provided with a left locking position matched with the left positioning lock block 4023, and the right side of the bottom plate of the carrier 200 is provided with a right locking position matched with the right positioning lock block 4024. In operation, the left and right positioning assembly 402 drives the left positioning lock block 4023 and the right positioning lock block 4024 to hit the left and right sides of the carrier 200 located in the carrier plate placing station through the left positioning cylinder 4021 and the right positioning cylinder 4022, respectively, and makes the left positioning lock block 4023 clamped into the left locking position of the bottom plate of the carrier 200 and the right positioning lock block 4024 clamped into the right locking position of the bottom plate of the carrier 200, so as to fix the bottom plate of the carrier 200.

[0078] Specifically, the first lifting assembly 403 includes a first lifting cylinder arranged vertically upward and a first lifting frame arranged above the first lifting cylinder. The extension end of the first lifting cylinder is connected with the bottom of the first lifting frame. The first lifting cylinder drives the first lifting frame to pass through the bottom plate of the carrier 200 located in the carrier plate placing station and lift the top cover of the carrier 200.

[0079] Please refer to Figure 1 , Figure 2 In the embodiment, the carrier loading mechanism includes a carrier loading lifting mechanism 10 and a carrier loading manipulator 11. The carrier loading lifting mechanism 10 is located on the side of the input end of the carrier plate placing and conveying mechanism 3, and the carrier loading manipulator 11 is located above the carrier loading lifting mechanism 10 and the carrier plate placing and conveying mechanism 3. The carrier loading lifting mechanism 10 is used to receive a stack of empty carriers 200 conveyed by the carrier trolley 100 and lift the uppermost carrier 200 to a carrier taking station. The carrier loading manipulator 11 is used to grab the carrier 200 located in the carrier taking station to the carrier plate placing and conveying mechanism 3. Through the above-mentioned carrier loading mechanism, the carrier trolley 100 can be connected, and manual carrying of empty carriers 200 into the equipment is not required, thereby improving work efficiency.

[0080] Please refer to Figure 10Specifically, the carrier feeding and lifting mechanism 10 comprises a feeding and lifting module 1001 and a feeding carrier bracket 1002 for holding the carrier 200. The feeding and lifting module 1001 is connected with the rack 1. The movable end of the feeding and lifting module 1001 is connected with the feeding carrier bracket 1002 and drives the feeding carrier bracket 1002 to move up and down, so as to receive the empty carrier 200 conveyed by the carrier trolley 100 and lift the carrier 200 to the carrier taking station for the carrier feeding manipulator 11 to grasp the carrier 200.

[0081] Please refer to Figure 11 Specifically, the carrier feeding manipulator 11 comprises a third suction disc module 1101 for sucking the carrier 200, a third lifting module 1102 for driving the third suction disc module 1101 to move up and down, and a first longitudinal moving module 1103 for driving the third suction disc module 1101 to move longitudinally. The first longitudinal moving module 1103 is connected with the rack 1. The movable end of the first longitudinal moving module 1103 is connected with the third lifting module 1102. The movable end of the third lifting module 1102 is connected with the third suction disc module 1101. The carrier feeding manipulator 11 realizes stable grasping of the carrier 200 at the carrier taking station onto the carrier board placing and conveying mechanism 3 through the third suction disc module 1101, the third lifting module 1102 and the first longitudinal moving module 1103.

[0082] Please refer to Figure 1 、 Figure 2 In the embodiment, the carrier feeding mechanism comprises a carrier backflow lifting mechanism 12 and a carrier conveying and output mechanism 13. The carrier backflow lifting mechanism 12 is located at one side of the carrier board placing station (i.e. the output end side of the carrier board placing and conveying mechanism 3). The carrier conveying and output mechanism 13 is located directly above the carrier board placing station. The carrier backflow lifting mechanism 12 conveys the carrier 200, which has been placed into the carrier board 300 at the carrier board placing station, to the carrier conveying and output mechanism 13. The carrier conveying and output mechanism 13 conveys the carrier 200, which has been placed into the carrier board 300, out.

[0083] Please refer to Figure 12Specifically, the carrier return lifting mechanism 12 comprises a carrier fork 1201, a fork telescopic module 1202, a fork lifting platform 1203 and a fork lifting module 1204. The lifting end of the fork lifting module 1204 is connected with the fork lifting platform 1203. The fork telescopic module 1202 is fixed on the fork lifting platform 1203. The telescopic end of the fork telescopic module 1202 is connected with the carrier fork 1201. Meanwhile, the end of the carrier fork 1201 is provided with a positioning block 12011 for positioning the carrier 200. The positioning block 12011 can avoid the position of the carrier 200 deviating from the carrier fork 1201 or the carrier 200 falling off from the carrier fork 1201 when the carrier fork 1201 moves, so as to cause the equipment to fail to normally operate. The carrier return lifting mechanism 12 can realize vertical carrying of the carrier 200 through the carrier fork 1201, the fork telescopic module 1202, the fork lifting platform 1203 and the fork lifting module 1204. The structure of the equipment can be more compact, and the occupied space of the equipment can be reduced.

[0084] Please refer to Figure 13 Specifically, the carrier conveying output mechanism 13 comprises a third bottom plate 1301, two fourth side plates 1302 oppositely arranged on the third bottom plate 1301, a fourth conveying motor 1303, a second synchronous part 1304, two fourth conveying belts 1305 movably arranged on the upper ends of the two fourth side plates 1302, and a second jacking assembly 1306 arranged below the input ends of the two fourth conveying belts 1305. The fourth conveying motor 1303 is fixed with one of the fourth side plates 1302. The output shaft of the fourth conveying motor 1303 is connected with one of the fourth conveying belts 1305 and drives it to rotate. The two fourth conveying belts 1305 synchronously rotate through the second synchronous part 1304. The second jacking assembly 1306 is fixed on the third bottom plate 1301 and located below the input ends of the two fourth conveying belts 1305. The second jacking assembly 1306 receives the carrier 200 placed in the carrier plate 300 conveyed by the carrier return lifting mechanism 12 and conveys the carrier 200 to the two fourth conveying belts 1305.

[0085] It should be understood that the present application is applicable to IC carrier plates, BGA plates, PCB plates and other plate-shaped materials.

[0086] It should be understood that those skilled in the art can make improvements or changes according to the above description, and all these improvements and changes shall fall within the protection scope of the appended claims of the present application.

[0087] The patent of the application is exemplarily described above in combination with the drawings, and it is obvious that the implementation of the patent of the application is not limited by the above-mentioned mode, as long as various improvements are made by adopting the method concept and technical scheme of the patent of the application, or the concept and technical scheme of the patent of the application is directly applied to other occasions without improvement, which are all within the protection scope of the patent of the application.

Claims

1. An automated apparatus for placing a carrier into a carrier, characterized by, The device comprises a rack, a carrier plate feeding mechanism, a carrier plate taking and placing mechanism, a carrier plate placing conveying mechanism, a carrier feeding mechanism, a carrier cover opening mechanism, a carrier cover taking and placing mechanism and a carrier discharging mechanism arranged on the rack, the carrier feeding mechanism receives empty carriers conveyed by a carrier trolley and conveys the carriers to the carrier plate placing conveying mechanism, the carrier plate placing conveying mechanism conveys the carriers to a plate placing station after receiving the carriers, the carrier cover opening mechanism opens the cover of the carrier at the plate placing station to separate the cover from the bottom plate of the carrier, the carrier cover taking and placing mechanism obtains the separated cover and drives it to move up and down, the carrier plate taking and placing mechanism receives the carrier plate conveyed by the carrier plate feeding mechanism and places the carrier plate on the bottom plate of the carrier at the plate placing station, and the carrier discharging mechanism conveys the carrier with the placed carrier plate at the plate placing station out of the device. The carrier cover opening mechanism is located at the plate placing station and is installed at the output end of the carrier plate placing conveying mechanism, the carrier cover opening mechanism comprises a front and rear positioning assembly, a left and right positioning assembly and a first jacking assembly, the front and rear positioning assembly is located at the terminal end of the output end of the carrier plate placing conveying mechanism, the left and right positioning assembly is located at the left and right sides of the output end of the carrier plate placing conveying mechanism, and the first jacking assembly is located below the output end of the carrier plate placing conveying mechanism, the front and rear positioning assembly is used for positioning the carrier at the plate placing station in the front and rear directions, the left and right positioning assembly is used for positioning the carrier at the plate placing station in the left and right directions and fixing the bottom plate of the carrier, and the first jacking assembly is used for jacking up the cover of the carrier at the plate placing station. The carrier discharging mechanism comprises a carrier backflow lifting mechanism and a carrier conveying and output mechanism, the carrier backflow lifting mechanism is located at one side of the plate placing station, and the carrier conveying and output mechanism is located directly above the plate placing station, the carrier backflow lifting mechanism conveys the carrier with the placed carrier plate at the plate placing station to the carrier conveying and output mechanism, and the carrier conveying and output mechanism conveys the carrier with the placed carrier plate out of the device. The carrier backflow lifting mechanism comprises a carrier fork, a fork telescopic module, a fork lifting platform and a fork lifting module, the lifting end of the fork lifting module is connected with the fork lifting platform, the fork telescopic module is fixed on the fork lifting platform, the telescopic end of the fork telescopic module is connected with the carrier fork, and the end of the carrier fork is provided with a positioning block for positioning the carrier.

2. The automated device for placing a carrier into a carrier receptacle according to claim 1, characterized in that The carrier plate feeding mechanism comprises a carrier plate conveying and input mechanism, a carrier plate temporary storage mechanism and a plate taking and positioning mechanism, the carrier plate conveying and input mechanism is connected with a feeding line, the carrier plate conveying and input mechanism receives the carrier plate conveyed by the feeding line and conveys the carrier plate to the carrier plate temporary storage mechanism for temporary storage, the carrier plate temporary storage mechanism is provided with multiple layers of temporary storage stations, each layer of the temporary storage station can temporarily store one carrier plate, and the plate taking and positioning mechanism places the carrier plate temporarily stored in the carrier plate temporary storage mechanism on the bottom plate of the carrier at the plate placing station.

3. The automated device for placing a carrier board into a carrier of claim 2, wherein, The carrier plate conveying input mechanism comprises a first bottom plate, two first side plates oppositely arranged on the first bottom plate, a first conveying motor, a hexagonal shaft, and two first conveying belts movably arranged on the inner sides of the upper ends of the two first side plates respectively.

4. The automated device for placing a carrier board into a carrier of claim 3, wherein, The carrier plate temporary storage mechanism comprises a temporary storage lifting module, a temporary storage lifting platform, and a temporary storage rack. The temporary storage lifting module is fixed on the rack, the movable end of the temporary storage lifting module is connected with the temporary storage lifting platform, and the temporary storage rack is fixed on the temporary storage lifting platform. A plurality of temporary storage stations are arranged on the temporary storage rack.

5. The automated device for placing a carrier board into a carrier of claim 4, wherein, The temporary storage rack comprises two second side plates oppositely arranged. A plurality of second conveying belts are arranged on the inner sides of the two second side plates in vertical and side-by-side distribution. Each two opposite second conveying belts form a temporary storage station. A plurality of first magnetic wheels are arranged on the outer sides of the two second side plates close to one end of the carrier plate conveying input mechanism and connected with the corresponding second conveying belts for transmission. A second conveying motor and a second magnetic wheel magnetically connected with the first magnetic wheels are arranged on the outer sides of the two first side plates close to one end of the carrier plate temporary storage mechanism. The output shaft of the second conveying motor is connected with the second magnetic wheel.

6. The automated device for placing a carrier board into a carrier of claim 2, wherein, The plate taking positioning mechanism comprises a plate taking assembly, a plate hitting platform, and a plate hitting assembly. The plate taking assembly places the carrier plate temporarily stored in the carrier plate temporary storage mechanism on the plate hitting platform. The plate hitting assembly hits the two sides of the carrier plate on the plate hitting platform to position the carrier plate in the middle of the plate hitting platform.

7. The automated device for placing a carrier board into a carrier of claim 2, wherein, The carrier plate taking and placing mechanism is located above the plate taking positioning mechanism and the plate placing station. The carrier plate taking and placing mechanism comprises a first suction disc module for sucking the carrier plate, a first lifting module for driving the first suction disc module to move up and down, and a first transverse movement module for driving the first suction disc module to move transversely. The first transverse movement module is connected with the rack. The movable end of the first transverse movement module is connected with the first lifting module. The movable end of the first lifting module is connected with the first suction disc module. The carrier top cover taking and placing mechanism is located above the plate placing station. The carrier top cover taking and placing mechanism comprises a second suction disc module for sucking the top cover of the carrier and a second lifting module for driving the second suction disc module to move up and down. The second lifting module is connected with the rack. The movable end of the second lifting module is connected with the second suction disc module.

8. The automated device for placing a carrier board into a carrier of claim 1, wherein, The carrier loading mechanism comprises a carrier loading lifting mechanism and a carrier loading manipulator, the carrier loading lifting mechanism is located on the input end side of the carrier plate placing and conveying mechanism, and the carrier loading manipulator is located above the carrier loading lifting mechanism and the carrier plate placing and conveying mechanism, the carrier loading lifting mechanism receives a stack of empty carriers conveyed by a carrier trolley, and lifts the uppermost carrier to a carrier taking station, and the carrier loading manipulator grasps the carrier in the carrier taking station to the carrier plate placing and conveying mechanism.

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