An extrusion-type optical film coating production apparatus
By combining a heating box and inner barrel for mixing, a coating roller for uniform coating, and a tension adjustment mechanism, the problems of uneven tension adjustment and heating in optical film coating devices are solved, thereby improving coating quality and production efficiency and simplifying the operation process.
Patent Information
- Application Number
- CN202310223302.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2043-03-09
AI Technical Summary
Existing optical film coating production equipment cannot effectively adjust the tension during coating operations, resulting in uneven heating of raw materials, which affects coating quality. Furthermore, the operation is cumbersome and it is difficult to guarantee the flatness of the optical film.
The extrusion-type optical film coating production device includes components such as a heating box, inner barrel, stirring shaft, and coating roller. The raw materials are heated by the heating box, mixed by stirring in the inner barrel, and coated evenly by the coating roller. It is also equipped with a tension adjustment mechanism and a drying mechanism to ensure tension uniformity and coating quality.
It has achieved improved quality in optical film coating, simplified operation, saved labor, increased production efficiency and coating uniformity, prevented wrinkles, and enhanced the drying speed of raw materials.
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Figure CN116237201B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of optical film, in particular to a kind of extrusion type optical film coating production device. BACKGROUND
[0002] Optical film is a kind of optical medium material composed of thin layered medium, and light beam is propagated through interface. The application of optical film began in the 1930s. At present, optical film has been widely used in optical and optoelectronic technology field, and various optical instruments are manufactured. In each production process of optical film, coating process is particularly important. Optical film is coated with chemicals on film by coating machine to improve, enhance the surface properties of film, increase the function of film, and the performance of film surface coating layer is stable.
[0003] Most of the existing optical film coating production device directly tightens and fixes optical film for coating operation, and needs to be fixed repeatedly, which is more troublesome. Part of the coating operation is carried out by winding operation, but the tension of optical film during coating operation cannot be well adjusted, which affects the quality of coating. Moreover, most of the existing optical film coating production device directly heats raw materials and then carries out coating, so that the raw materials cannot be uniformly heated and mixed, and the workers cannot guarantee the flatness of solid raw materials on optical film coating.
[0004] In view of the above problems, the present application provides an extrusion type optical film coating production device to solve the above problems. SUMMARY
[0005] In order to solve the problems that the tension of optical film during coating operation cannot be well adjusted and the raw materials cannot be uniformly heated and mixed, the present application aims to provide an extrusion type optical film coating production device.
[0006] To solve the above technical problems, the present application adopts the following technical scheme: including the base and the heating box arranged above the base, the base and the heating box are fixedly connected through the support frame, the bottom of the heating box is provided with an arc-shaped mounting groove, the inner surface of the arc-shaped mounting groove is fixedly connected with an outer barrel, the inner surface of the outer barrel is rotatably connected with an inner barrel, the both sides of the outer surface of the outer barrel and located inside the heating box are provided with side anastomosis grooves, the bottom of the outer barrel is provided with a lower anastomosis groove, the outer surface of the inner barrel is provided with an anastomosis groove, the front surface of the outer barrel is rotatably connected with a stirring shaft, one end of the stirring shaft penetrates through the inner barrel and is rotatably connected with the inner surface of the inner barrel, the outer surface of the stirring shaft is fixedly connected with a stirring rod, the bottom of the outer barrel is fixedly connected with a dipping frame, the top of the dipping frame is provided with an upper and lower feeding groove matched with the outer barrel, the inner surface of the dipping frame is rotatably connected with a coating roller, the bottom of the dipping frame is provided with a lower feeding groove matched with the coating roller, one side of the heating box is provided with a drying mechanism, the inside of the inner barrel is provided with a reverse linkage mechanism, through the setting of the heating box, the raw materials in the heating box are heated, the raw materials after heating enter the inner barrel through the side anastomosis groove and the anastomosis groove in turn, the inner barrel rotates to stir and mix the raw materials in the inner barrel, the mixed raw materials enter the dipping frame through the anastomosis groove and the lower anastomosis groove in turn, the raw materials in the dipping frame are evenly coated on the optical film by the coating roller, the mixed raw materials are evenly coated on the optical film, thereby increasing the coating quality, and the operation is simple and convenient, and a certain amount of labor is saved.
[0007] Preferably, one side of the top of the base is fixedly connected with a first support frame, the number of the first support frame is provided with two, a winding roller is arranged between the two first support frames, the outer surface of the rotating shaft of the winding roller is rotatably connected with the inner surface of the first support frame through a bearing, the other side of the top of the base is fixedly connected with a second support frame, the number of the second support frame is provided with two, an unwinding roller is arranged between the two second support frames, the outer surface of the rotating shaft of the unwinding roller is rotatably connected with the inner surface of the second support frame through a bearing, one end of the unwinding roller is provided with a tension adjusting mechanism, the first support frame is used for supporting the winding roller, bearings are arranged at the rotating shafts of the winding rollers, the bearings are in close contact with the inner surfaces of the first support frames, recesses are formed in the top of the first support frame for placing the winding rollers, the winding rollers are convenient to replace, the operation is simple and convenient, and a certain amount of labor is saved, the second support frame is used for supporting the unwinding roller, bearings are arranged at the rotating shafts of the unwinding rollers, the bearings are in close contact with the inner surfaces of the second support frames, the normal operation of the device is ensured, the outer surface of the first support frame is fixedly connected with a power motor, one end of the output shaft of the power motor is fixedly connected with a plug-in plate, one end of the rotating shaft of the winding roller is provided with a plug-in groove matched with the plug-in plate, the outer surface of the output shaft of the power motor is sleeved and fixedly connected with a first sprocket, one end of the stirring shaft is fixedly connected with a second sprocket, the first sprocket and the second sprocket are drivingly connected through a chain, the winding roller is convenient to replace through the arrangement of the plug-in plate and the plug-in groove, the unwinding roller is convenient to replace through the arrangement of the second support frame, so that the roll changing operation is facilitated, the operation is simple and convenient, and a certain amount of labor is saved.
[0008] Preferably, one side of the dip frame is fixedly connected with an extension mounting plate, the top of the extension mounting plate is fixedly connected with an adjusting threaded sleeve, the inner surface of the adjusting threaded sleeve is threadedly connected with an adjusting threaded rod, one end of the adjusting threaded rod is rotatably connected with a scraper, the top of the scraper is fixedly connected with an adjusting guide rod, one end of the adjusting guide rod penetrates through the extension mounting plate and extends to the outside of the extension mounting plate, the extension mounting plate is used for mounting the adjusting threaded sleeve, the adjusting threaded sleeve is used for mounting the adjusting threaded rod, the height of the scraper can be adjusted by rotating the adjusting threaded rod, the setting of the scraper makes the paint more flat, the height of the scraper can be adjusted to adjust the thickness of the paint, the applicability of the device is increased, the inner surface of the heating box and located on the two sides of the arc-shaped mounting groove are fixedly connected with filter screens, the two sides of the bottom of the inner surface of the heating box are fixedly connected with electric heating pipes, the top of the heating box is fixedly connected with a feeding pipe, the top of the base is provided with a tension detector, the filter screens prevent unmelted raw materials from entering the inner barrel, the heating of the raw materials is ensured to be sufficient, the feeding pipe is used for adding raw materials, the tension detector is used for detecting the tension of optical film coating, the tension detector adopts a commonly used tension detector on the market.
[0009] Preferably, the tension adjusting mechanism comprises a tension adjusting plate, one end of the outer surface of the tension adjusting plate is fixedly connected with the rotating shaft of the unwinding roller, the outer surface of the second supporting frame is rotatably connected with a tension threaded rod, the outer surface of the tension threaded rod is provided with opposite threads, the outer surface of the tension threaded rod is threadedly connected with a tension threaded sleeve, the number of the tension threaded sleeves is two, the tension adjusting plate is a steel plate, rotating the tension threaded rod drives the tension threaded sleeve to make the adjacent two tension moving plates close to each other, so as to press the tension ceramic brake pad against the tension adjusting plate, ensure the normal operation of the device, at the same time, the tension moving plate and the tension ceramic brake pad are provided with openings and springs, which are convenient for adjusting the pressing force, the outer surface of the tension threaded sleeve is fixedly connected with the tension moving plate, the outer surface of the tension moving plate is fixedly connected with the tension ceramic brake pad, the outer surface of the second supporting frame is fixedly connected with a tension guide rod, one end of the tension guide rod penetrates through the tension moving plate and extends to the outside of the tension moving plate, through the setting of the tension adjusting mechanism, rotating the tension threaded rod makes the tension ceramic brake pad press against the tension adjusting plate, by changing the pressure between the tension ceramic brake pad and the tension adjusting plate, the friction between the tension ceramic brake pad and the tension adjusting plate is changed, and then the tension when the unwinding roller rotates is increased, so as to adjust the tension of the optical film coating, make the raw material coating more uniform, and prevent the optical film coating from being wrinkled, and then increase the production quality.
[0010] Preferably, the drying mechanism comprises a drying box, the outer surface of the drying box is fixedly connected with the outer surface of the heating box, the outer surface of the drying box and the outer surface of the heating box are communicated through a drying communication pipe, the inner surface of the drying box is fixedly connected with a drying air pump, the drying box is used for installing the drying air pump, the drying air pump is used for pumping out the hot air in the heating box, so as to utilize the heat energy and reduce the waste of energy, the gas outlet end of the drying air pump is communicated with a drying connecting pipe, the bottom of the drying box is fixedly connected with a drying main pipe, one end of the drying connecting pipe is communicated with the outer surface of the drying main pipe, the outer surface of the drying main pipe is communicated with a plurality of drying air nozzles, through the setting of the drying mechanism, starting the drying air pump makes the hot air in the heating box sprayed out through the drying air nozzles, so as to dry the coated raw material, so as to increase the drying speed of the raw material, then increase the speed of the winding operation, and increase the production efficiency of the device.
[0011] Preferably, the reverse linkage mechanism comprises a reverse first gear, the inner surface of the reverse first gear is fixedly connected with the outer surface of the stirring shaft, the front surface of the inner surface of the inner barrel is rotationally connected with a reverse rotating shaft, one end of the reverse rotating shaft is fixedly connected with a reverse second gear matched with the reverse first gear, the front surface of the inner surface of the inner barrel is fixedly connected with a reverse gear ring matched with the reverse second gear, the inner surface of the inner barrel is fixedly connected with a reverse stirring rod, and the inner surface of the inner barrel is fixedly connected with a reverse partition plate, through the setting of the reverse linkage mechanism, the stirring shaft and the inner barrel rotate in opposite directions, so that the stirring rod and the reverse stirring rod rotate in opposite directions, the mixing of the raw materials in the inner barrel is more uniform, and meanwhile, the rotation of the inner barrel drives the matching groove to rotate, when the matching groove matches with the lower matching groove, the raw materials in the inner barrel enter the dipping frame, when the side matching groove matches with the matching groove, the raw materials in the heating box enter the inner barrel, so that the double-speed indirect discharging is completed, so that the raw materials in the heating box can be heated sufficiently, and the raw materials in the inner barrel can be mixed sufficiently.
[0012] Compared with the prior art, the present application has the following advantages:
[0013] 1. Through the setting of the heating box, the raw materials in the heating box are heated, and the heated raw materials enter the inner barrel through the side matching groove and the matching groove in sequence, the raw materials in the inner barrel are stirred and mixed by the rotation of the inner barrel, the mixed raw materials enter the dipping frame through the matching groove and the lower matching groove in sequence, and the raw materials in the dipping frame are evenly applied to the optical film by the coating roller, so that the coating quality is improved, and the operation is simple and convenient, and a certain amount of labor is saved.
[0014] 2. Through the setting of the tension adjusting mechanism, the tension ceramic brake pad is pressed against the tension adjusting plate by rotating the tension threaded rod, the friction between the tension ceramic brake pad and the tension adjusting plate is changed by changing the pressure therebetween, the tension during the rotation of the unwinding roller is increased, the tension of the optical film coating is adjusted, the raw materials are more evenly applied, and wrinkles are prevented during the coating of the optical film, and the production quality is improved.
[0015] 3. Through the setting of the plug-in plate and the plug-in groove, the winding roller is conveniently replaced, and through the setting of the second supporting frame, the unwinding roller is conveniently replaced, so that the winding operation is facilitated, the operation is simple and convenient, and a certain amount of labor is saved.
[0016] 4. Through the setting of the drying mechanism, the hot gas in the heating box is sprayed out through the drying air nozzle by starting the drying air pump, so that the applied raw materials are dried, the drying speed of the raw materials is increased, the speed of the winding operation is increased, and the production efficiency of the device is improved.
[0017] 5、Through the setting of the reverse linkage mechanism, the stirring shaft and the inner barrel rotate in opposite directions, so that the stirring rod and the reverse stirring rod rotate in opposite directions, so that the raw materials in the inner barrel are mixed more uniformly, and at the same time, the rotation of the inner barrel makes the anastomosis groove rotate, when the anastomosis groove and the lower anastomosis groove are anastomosed, the raw materials in the inner barrel enter the dipping frame, when the side anastomosis groove and the anastomosis groove are anastomosed, the raw materials in the heating box enter the inner barrel, so as to complete the double-speed indirect feeding, so that the raw materials in the heating box can be heated sufficiently, and the raw materials in the inner barrel can be mixed sufficiently. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, below the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0020] Figure 2 It is a schematic diagram of the structure of the heating box of the present application.
[0021] Figure 3 It is a schematic diagram of the internal structure of the heating box of the present application.
[0022] Figure 4 It is a schematic diagram of the structure of the outer barrel of the present application.
[0023] Figure 5 It is a schematic diagram of the structure of the anastomosis groove of the present application.
[0024] Figure 6 It is a schematic diagram of the structure of the inner barrel of the present application.
[0025] Figure 7 It is a schematic diagram of the structure of the reverse linkage mechanism of the present application.
[0026] Figure 8 It is a schematic diagram of the structure of the chain of the present application.
[0027] Figure 9 It is a schematic diagram of the structure of the dipping frame of the present application.
[0028] Figure 10 It is a schematic diagram of the structure of the lower feeding groove of the present application.
[0029] Figure 11 It is a schematic diagram of the structure of the smearing roller of the present application.
[0030] Figure 12 It is a schematic diagram of the structure of the scraper of the present application.
[0031] Figure 13 Structure diagram of the drying mechanism of the present application.
[0032] Figure 14 Structure diagram of the winding roller of the present application.
[0033] Figure 15 Structure diagram of the plug-in board of the present application.
[0034] Figure 16 Structure diagram of the unwinding roller of the present application.
[0035] Figure 17 Structure diagram of the tension adjusting mechanism of the present application.
[0036] In the figure: 1, base; 2, heating box; 3, support frame; 4, arc-shaped mounting groove; 5, outer barrel; 6, inner barrel; 7, stirring shaft; 8, stirring rod; 9, dipping frame; 10, feeding and discharging groove; 11, smearing roller; 12, lower feeding and discharging groove; 13, first support frame; 14, winding roller; 15, second support frame; 16, unwinding roller; 17, power motor; 18, plug-in board; 19, plug-in groove; 20, first chain wheel; 21, second chain wheel; 22, chain; 23, extension mounting plate; 24, adjusting threaded sleeve; 25, adjusting threaded rod; 26, scraper; 27, adjusting guide rod; 28, filter screen; 29, electric heating pipe; 30, feeding pipe; 31, tension detector; 32, side anastomosis groove; 33, anastomosis groove; 34, lower anastomosis groove; 120, tension adjusting mechanism; 121, tension adjusting plate; 122, tension threaded rod; 123, tension threaded sleeve; 124, tension moving plate; 125, tension ceramic brake pad; 126, tension guide rod; 130, drying mechanism; 131, drying box; 132, drying communication pipe; 133, drying air pump; 134, drying connecting pipe; 135, drying main pipe; 136, drying air nozzle; 140, reverse linkage mechanism; 141, reverse first gear; 142, reverse rotating shaft; 143, reverse second gear; 144, reverse gear ring; 145, reverse stirring rod; 146, reverse partition plate. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0038] As Figures 1-17As shown, the present application provides a kind of extrusion optical film coating production device, including base 1 and the heating box 2 being set above base 1, base 1 is fixedly connected with heating box 2 by support frame 3, the bottom of heating box 2 is equipped with arc-shaped installation groove 4, the inner surface of arc-shaped installation groove 4 is fixedly connected with outer barrel 5, the inner surface of outer barrel 5 is rotatably connected with inner barrel 6, the both sides of outer barrel 5 outer surface and located in the inside of heating box 2 are equipped with side anastomosis groove 32, the bottom of outer barrel 5 is equipped with lower anastomosis groove 34, the outer surface of inner barrel 6 is equipped with anastomosis groove 33, the front of outer barrel 5 is rotatably connected with stirring shaft 7, one end of stirring shaft 7 penetrates inner barrel 6 and is rotatably connected with the inner surface of inner barrel 6, the outer surface of stirring shaft 7 is fixedly connected with stirring rod 8, the bottom of outer barrel 5 is fixedly connected with dip frame 9, the top of dip frame 9 is equipped with with the upper and lower material groove 10 of outer barrel 5 adaptation, the inner surface of dip frame 9 is rotatably connected with smearing roller 11, the bottom of dip frame 9 is equipped with with the lower material groove 12 of smearing roller 11 adaptation, one side of heating box 2 is equipped with drying mechanism 130, the inside of inner barrel 6 is equipped with reverse linkage mechanism 140, by the setting of heating box 2, the raw materials in heating box 2 are heated, the raw materials after heating enter into inner barrel 6 in sequence through side anastomosis groove 32 and anastomosis groove 33, and the raw materials in inner barrel 6 are stirred and mixed by the rotation of inner barrel 6, and the raw materials mixed more evenly enter into dip frame 9 in sequence through anastomosis groove 33 and lower anastomosis groove 34, and the raw materials in dip frame 9 are evenly smeared on optical film by smearing roller 11, and the raw materials mixed evenly are evenly smeared on optical film, so as to increase the quality of coating, and the operation is simple and convenient, and a certain amount of labor is saved.
[0039] The bottom of base 1 is fixedly connected with first support frame 13, the number of first support frame 13 is two, and winding roller 14 is arranged between the two first support frames 13, the outer surface of the rotating shaft of winding roller 14 is rotatably connected with the inner surface of first support frame 13 through a bearing, the other side of the top of base 1 is fixedly connected with second support frame 15, the number of second support frame 15 is two, and unwinding roller 16 is arranged between the two second support frames 15, the outer surface of the rotating shaft of unwinding roller 16 is rotatably connected with the inner surface of second support frame 15 through a bearing, and one end of unwinding roller 16 is provided with tension adjusting mechanism 120.
[0040] By adopting the above technical scheme, the first support frame 13 is used for supporting the winding roller 14, the rotating shaft of the winding roller 14 is provided with a bearing, the bearing is in close contact with the inner surface of the first support frame 13, and the top of the first support frame 13 is provided with a groove for placing the winding roller 14, which facilitates the replacement of the winding roller 14, is simple and convenient to operate, and saves a certain amount of labor, the second support frame 15 is used for supporting the unwinding roller 16, the rotating shaft of the unwinding roller 16 is provided with a bearing, the bearing is in close contact with the inner surface of the second support frame 15, and the normal operation of the device is ensured.
[0041] The outer surface of the first support frame 13 is fixedly connected with a power motor 17, one end of the output shaft of the power motor 17 is fixedly connected with a plug-in plate 18, one end of the rotating shaft of the winding roller 14 is provided with a plug-in groove 19 matched with the plug-in plate 18, the outer surface of the output shaft of the power motor 17 is sleeved and fixedly connected with a first sprocket 20, one end of the stirring shaft 7 is fixedly connected with a second sprocket 21, and the first sprocket 20 and the second sprocket 21 are drivingly connected through a chain 22.
[0042] By adopting the above technical scheme, the winding roller 14 is convenient to replace through the setting of the plug-in plate 18 and the plug-in groove 19, the unwinding roller 16 is convenient to replace through the setting of the second support frame 15, so that the winding replacement operation is facilitated, the operation is simple and convenient, and a certain amount of labor is saved.
[0043] One side of the dipping frame 9 is fixedly connected with an extension mounting plate 23, the top of the extension mounting plate 23 is fixedly connected with an adjusting threaded sleeve 24, the inner surface of the adjusting threaded sleeve 24 is threadedly connected with an adjusting threaded rod 25, one end of the adjusting threaded rod 25 is rotatably connected with a scraper 26, the top of the scraper 26 is fixedly connected with an adjusting guide rod 27, and one end of the adjusting guide rod 27 penetrates through the extension mounting plate 23 and extends to the outside of the extension mounting plate 23.
[0044] By adopting the above technical scheme, the extension mounting plate 23 is used for mounting the adjusting threaded sleeve 24, the adjusting threaded sleeve 24 is used for mounting the adjusting threaded rod 25, the height of the scraper 26 can be adjusted by rotating the adjusting threaded rod 25, the setting of the scraper 26 makes the paint more flat, the height of the scraper 26 can be adjusted to adjust the thickness of the paint, and the applicability of the device is increased.
[0045] The inner surface of the heating box 2 and located at both sides of the arc-shaped mounting groove 4 are fixedly connected with filter screens 28, the inner surface of the heating box 2 and located at both sides of the bottom are fixedly connected with electric heating pipes 29, the top of the heating box 2 is fixedly connected with a feeding pipe 30, and the top of the base 1 is provided with a tension detector 31.
[0046] By adopting the above technical scheme, the filter screen 28 prevents the unmelted raw materials from entering the inner barrel 6, ensures that the raw materials are fully heated, the feeding pipe 30 is used for adding raw materials, and the tension detector 31 is used for detecting the tension of the optical film coating, and the tension detector 31 adopts a commonly used tension detector on the market.
[0047] The tension adjusting mechanism 120 comprises a tension adjusting plate 121, the outer surface of the tension adjusting plate 121 is fixedly connected with one end of the rotating shaft of the unwinding roller 16, the outer surface of the second support frame 15 is rotatably connected with a tension threaded rod 122, the outer surface of the tension threaded rod 122 is provided with opposite threads, the outer surface of the tension threaded rod 122 is threadedly connected with a tension threaded sleeve 123, and the number of the tension threaded sleeve 123 is two.
[0048] By adopting the technical scheme, the tension adjusting plate 121 is a steel plate, the tension threaded sleeve 123 is driven by the rotating tension threaded rod 122 to make the adjacent two tension moving plates 124 close to each other, so that the tension ceramic brake pad 125 is pressed against the tension adjusting plate 121, the normal operation of the device is ensured, and the spring is installed between the tension moving plate 124 and the tension ceramic brake pad 125 through the opening, so that the pressing degree is conveniently adjusted.
[0049] The outer surface of the tension threaded sleeve 123 is fixedly connected with the tension moving plate 124, the outer surface of the tension moving plate 124 is fixedly connected with the tension ceramic brake pad 125, the outer surface of the second support frame 15 is fixedly connected with the tension guide rod 126, and one end of the tension guide rod 126 penetrates through the tension moving plate 124 and extends to the outside of the tension moving plate 124.
[0050] By adopting the technical scheme, the tension adjusting plate 121 is a steel plate, the tension threaded sleeve 123 is driven by the rotating tension threaded rod 122 to make the adjacent two tension moving plates 124 close to each other, so that the tension ceramic brake pad 125 is pressed against the tension adjusting plate 121, the normal operation of the device is ensured, and the spring is installed between the tension moving plate 124 and the tension ceramic brake pad 125 through the opening, so that the pressing degree is conveniently adjusted.
[0051] The drying mechanism 130 comprises a drying box 131, the outer surface of the drying box 131 is fixedly connected with the outer surface of the heating box 2, the outer surface of the drying box 131 and the outer surface of the heating box 2 are communicated through a drying communication pipe 132, and the inner surface of the drying box 131 is fixedly connected with a drying air pump 133.
[0052] By adopting the technical scheme, the drying box 131 is used for installing the drying air pump 133, and the drying air pump 133 is used for pumping out the hot gas in the heating box 2, so that the heat energy is utilized, and the waste of energy is reduced.
[0053] The outlet end of the drying air pump 133 is communicated with a drying connecting pipe 134, the bottom of the drying box 131 is fixedly connected with a drying main pipe 135, one end of the drying connecting pipe 134 is communicated with the outer surface of the drying main pipe 135, the outer surface of the drying main pipe 135 is communicated with a plurality of drying air nozzles 136.
[0054] By adopting the technical scheme, through the setting of the drying mechanism 130, the hot gas in the heating box 2 is sprayed out through the drying air nozzles 136 by starting the drying air pump 133, so that the coated raw material is dried, the drying speed of the raw material is increased, the speed of the winding operation is increased, and the production efficiency of the device is increased.
[0055] The reverse linkage mechanism 140 comprises a reverse first gear 141, the inner surface of the reverse first gear 141 is fixedly connected with the outer surface of the stirring shaft 7, the front surface of the inner surface of the inner barrel 6 is rotationally connected with a reverse rotating shaft 142, one end of the reverse rotating shaft 142 is fixedly connected with a reverse second gear 143 matched with the reverse first gear 141, the front surface of the inner surface of the inner barrel 6 is fixedly connected with a reverse gear ring 144 matched with the reverse second gear 143, the inner surface of the inner barrel 6 is fixedly connected with a reverse stirring rod 145, and the inner surface of the inner barrel 6 is fixedly connected with a reverse partition plate 146.
[0056] By adopting the above technical scheme, the reverse linkage mechanism 140 is arranged, the stirring shaft 7 and the inner barrel 6 rotate in opposite directions, the stirring rod 8 and the reverse stirring rod 145 rotate in opposite directions, the raw materials in the inner barrel 6 are more uniformly mixed, meanwhile, the rotation of the inner barrel 6 drives the matching groove 33 to rotate, when the matching groove 33 matches with the lower matching groove 34, the raw materials in the inner barrel 6 enter the dipping frame 9, when the side matching groove 32 matches with the matching groove 33, the raw materials in the heating box 2 enter the inner barrel 6, thereby completing the indirect discharging of double progress, so that the raw materials in the heating box 2 can be heated sufficiently, and the raw materials in the inner barrel 6 can be mixed sufficiently.
[0057] Working principle: due to the limiting of the tension guide rod 126, rotating the tension threaded rod 122 makes the two tension moving plates 124 close to each other, the tension moving plate 124 drives the tension ceramic brake pad 125 to press the tension adjusting plate 121, changes the pressure between the tension ceramic brake pad 125 and the tension adjusting plate 121, thereby changing the friction between the tension ceramic brake pad 125 and the tension adjusting plate 121, increasing the tension when the unwinding roller 16 rotates, and further increasing the tension of the optical film coating, starting the power motor 17 to drive the plug-in plate 18 to rotate the plug-in groove 19, the plug-in groove 19 drives the winding roller 14 to rotate, thereby performing the winding operation, and the tension of the optical film coating is monitored through the tension detector 31;
[0058] At the same time that the power motor 17 drives the plug-in plate 18 to rotate, the power motor 17 drives the first sprocket 20 to rotate the chain 22, the chain 22 drives the second sprocket 21 to rotate the stirring shaft 7, the stirring shaft 7 drives the stirring rod 8 to stir and mix the raw materials in the inner barrel 6, at the same time, the stirring shaft 7 drives the reverse first gear 141 to rotate the reverse second gear 143, the reverse second gear 143 drives the reverse gear ring 144 to rotate the inner barrel 6 in the opposite direction, at the same time, the inner barrel 6 drives the reverse rotating shaft 142 to rotate along the reverse first gear 141, and the inner barrel 6 drives the reverse stirring rod 145 to rotate and stir;
[0059] The solid raw material in the heating box 2 is heated by the electric heating tube 29. When the inner barrel 6 rotates to make the anastomosis groove 33 anastomose with the side anastomosis groove 32, the raw material in liquid state is filtered by the filter screen 28, the side anastomosis groove 32 and the anastomosis groove 33, and then enters the inner barrel 6. When the inner barrel 6 continues to rotate to make the anastomosis groove 33 anastomose with the lower anastomosis groove 34, the raw material in the inner barrel 6 enters the dipping frame 9 through the anastomosis groove 33 and the lower anastomosis groove 34. The rubbing force between the smearing roller 11 and the optical film makes the smearing roller 11 rotate. The smearing roller 11 dips the raw material in the dipping frame 9, and then rotates to contact and smear the raw material on the optical film when the smearing roller 11 rotates to contact the optical film, thus completing the smearing work.
[0060] Due to the limiting of the adjusting guide rod 27, the rotating adjusting screw rod 25 makes the scraper 26 descend, the gap between the scraper 26 and the optical film is changed, thus the thickness of the raw material smearing is changed. The drying air pump 133 is started to make the hot air in the heating box 2 sequentially pass through the drying communication tube 132, the drying connecting tube 134, the drying main tube 135 and the drying air nozzle 136 to spray out, thus accelerating the drying of the raw material.
[0061] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. An extrusion type optical film coating production device comprising a base (1) and a heating box (2) disposed above the base (1), characterized in that: The base (1) is fixedly connected with the heating box (2) through the support frame (3), the bottom of the heating box (2) is provided with an arc-shaped mounting groove (4), the inner surface of the arc-shaped mounting groove (4) is fixedly connected with an outer barrel (5), the inner surface of the outer barrel (5) is rotatably connected with an inner barrel (6), the outer surface of the outer barrel (5) is provided with a side anastomosis groove (32) on both sides and inside the heating box (2), the bottom of the outer barrel (5) is provided with a lower anastomosis groove (34), the outer surface of the inner barrel (6) is provided with an anastomosis groove (33), the front surface of the outer barrel (5) is rotatably connected with a stirring shaft (7), one end of the stirring shaft (7) penetrates through the inner barrel (6) and is rotatably connected with the inner surface of the inner barrel (6), the outer surface of the stirring shaft (7) is fixedly connected with a stirring rod (8), the bottom of the outer barrel (5) is fixedly connected with a dipping frame (9), the top of the dipping frame (9) is provided with an upper and lower feeding groove (10) matched with the outer barrel (5), the inner surface of the dipping frame (9) is rotatably connected with an application roller (11), the bottom of the dipping frame (9) is provided with a lower feeding groove (12) matched with the application roller (11), one side of the heating box (2) is provided with a drying mechanism (130), the inside of the inner barrel (6) is provided with a reverse linkage mechanism (140). The reverse linkage mechanism (140) comprises a reverse first gear (141), the inner surface of the reverse first gear (141) is fixedly connected with the outer surface of the stirring shaft (7), the front surface of the inner surface of the inner barrel (6) is rotatably connected with a reverse rotating shaft (142), one end of the reverse rotating shaft (142) is fixedly connected with a reverse second gear (143) matched with the reverse first gear (141), the front surface of the inner surface of the inner barrel (6) is fixedly connected with a reverse gear ring (144) matched with the reverse second gear (143), the inner surface of the inner barrel (6) is fixedly connected with a reverse stirring rod (145), and the inner surface of the inner barrel (6) is fixedly connected with a reverse partition plate (146).
2. The extrusion coating production apparatus for optical films according to claim 1, wherein The top of the base (1) is fixedly connected with a first support frame (13), the number of the first support frames (13) is two, a winding roller (14) is arranged between the two first support frames (13), the outer surface of the rotating shaft of the winding roller (14) is rotatably connected with the inner surface of the first support frame (13) through a bearing, the other side of the top of the base (1) is fixedly connected with a second support frame (15), the number of the second support frames (15) is two, an unwinding roller (16) is arranged between the two second support frames (15), the outer surface of the rotating shaft of the unwinding roller (16) is rotatably connected with the inner surface of the second support frame (15) through a bearing, and one end of the unwinding roller (16) is provided with a tension adjusting mechanism (120).
3. The extrusion coating production apparatus for optical films according to claim 2, wherein The outer surface of the first support frame (13) is fixedly connected with a power motor (17), one end of the output shaft of the power motor (17) is fixedly connected with a plug-in plate (18), one end of the rotating shaft of the winding roller (14) is provided with a plug-in groove (19) matched with the plug-in plate (18), the outer surface of the output shaft of the power motor (17) is sleeved and fixedly connected with a first chain wheel (20), one end of the stirring shaft (7) is fixedly connected with a second chain wheel (21), and the first chain wheel (20) and the second chain wheel (21) are drivingly connected through a chain (22).
4. The extrusion coating production apparatus for optical films according to claim 1, wherein One side of the dipping frame (9) is fixedly connected with an extension mounting plate (23), the top of the extension mounting plate (23) is fixedly connected with an adjusting threaded sleeve (24), the inner surface of the adjusting threaded sleeve (24) is threadedly connected with an adjusting threaded rod (25), one end of the adjusting threaded rod (25) is rotatably connected with a scraper (26), the top of the scraper (26) is fixedly connected with an adjusting guide rod (27), and one end of the adjusting guide rod (27) penetrates through the extension mounting plate (23) and extends to the outside of the extension mounting plate (23).
5. The extrusion coating production apparatus for optical films according to claim 1, wherein The inner surface of the heating box (2) and located on both sides of the arc-shaped mounting groove (4) are fixedly connected with filter screens (28), the inner surface of the heating box (2) and located on both sides of the bottom are fixedly connected with electric heating pipes (29), the top of the heating box (2) is fixedly connected with a feeding pipe (30), and the top of the base (1) is provided with a tension detector (31).
6. The extrusion coating production apparatus for optical films according to claim 3, wherein The tension adjusting mechanism (120) comprises a tension adjusting plate (121), the outer surface of the tension adjusting plate (121) is fixedly connected with one end of the rotating shaft of the unwinding roller (16), the outer surface of the second support frame (15) is rotatably connected with a tension threaded rod (122), the outer surface of the tension threaded rod (122) is provided with opposite threads, the outer surface of the tension threaded rod (122) is threadedly connected with a tension threaded sleeve (123), and the number of the tension threaded sleeve (123) is two.
7. The extrusion coating production apparatus for optical films according to claim 6, wherein The outer surface of the tension threaded sleeve (123) is fixedly connected with a tension moving plate (124), the outer surface of the tension moving plate (124) is fixedly connected with a tension ceramic brake pad (125), the outer surface of the second support frame (15) is fixedly connected with a tension guide rod (126), and one end of the tension guide rod (126) penetrates through the tension moving plate (124) and extends to the outside of the tension moving plate (124).
8. The extrusion coating production apparatus for optical films according to claim 1, wherein The drying mechanism (130) comprises a drying box (131), the outer surface of the drying box (131) is fixedly connected with the outer surface of the heating box (2), the outer surface of the drying box (131) is in communication with the outer surface of the heating box (2) through a drying communication pipe (132), and the inner surface of the drying box (131) is fixedly connected with a drying air pump (133).
9. The extrusion coating production apparatus for optical films according to claim 8, wherein The air outlet end of the drying air pump (133) is communicated with a drying connecting pipe (134), the bottom of the drying box (131) is fixedly connected with a drying main pipe (135), one end of the drying connecting pipe (134) is communicated with the outer surface of the drying main pipe (135), the outer surface of the drying main pipe (135) is communicated with a drying air nozzle (136), and the number of the drying air nozzles (136) is several.
Citation Information
Patent Citations
Optical film coating production line with extruding type coating structure
CN109847990A
Extrusion type optical film coating production device
CN112604897A