A shaping device for surface treatment processing of an aluminum profile and a shaping method thereof

By adjusting the angle between the hinged rod and the horizontal plane and equipping a cleaning component, the problems of difficult pressure adjustment and surface contamination of the aluminum profile shaping device are solved, the pressure adjustment and cleaning effects are achieved, and the shaping quality and factory quality of the aluminum profile are improved.

CN116274498BActive Publication Date: 2025-10-17ZHENJIANG CITY CHANGHONG HEATSINK CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310284186.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-22
Publication Date
2025-10-17
Estimated Expiration
2043-03-22

AI Technical Summary

Technical Problem

Existing aluminum profile shaping devices are difficult to adjust the pressure, which can easily lead to workpiece deformation or insufficient shaping. At the same time, sand and dust on the surface of the aluminum profile affect the factory quality.

Method used

A return spring is used to promote the clamping action of the movable slider and the fixed slider. The shaping pressure is adjusted by adjusting the angle between the hinged rod and the horizontal plane. A cleaning cylinder and a sponge cylinder are equipped for surface cleaning, and a servo motor and a water spray assembly are used to clean away dust and sand.

Benefits of technology

It realizes convenient pressure adjustment, prevents workpiece deformation caused by excessive shaping pressure, and effectively removes surface sand and dust, improving factory quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116274498B_ABST
    Figure CN116274498B_ABST
Patent Text Reader

Abstract

The application discloses a shaping device for surface treatment and processing of aluminum profiles and a shaping method thereof and belongs to the field of aluminum processing. The device comprises a pressing frame, pressing guide rails are arranged on the upper and lower side walls of the pressing frame, fixed sliding blocks and movable sliding blocks are sleeved on the pressing guide rails, hinge blocks are arranged at the top of the fixed sliding blocks and the movable sliding blocks, first hinge rods and second hinge rods are hingedly connected at the top, and shaping wheels are rotatably arranged on the hinge joints of the first hinge rods and the second hinge rods. The clamping effect of the movable sliding blocks and the fixed sliding blocks arches up the first hinge rods and the second hinge rods, the tangent value of the included angle between the tension of the reset spring and the horizontal plane is the pressure of the shaping wheels in the vertical direction, and when high pressure is needed, the included angle between the first hinge rods, the second hinge rods and the horizontal plane is adjusted to 70-80 degrees, so that the pressure is conveniently adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of aluminum material processing, in particular to a shaping device for surface treatment and processing of aluminum profiles and a shaping method thereof. BACKGROUND

[0002] With the development of industrial technology, modern aluminum material processing technology is developing more and more perfect, and the aluminum profile needs to be shaped after production, which can make the aluminum profile more straight. The pressure of the previous aluminum profile shaping device on the workpiece is difficult to adjust, and if the pressure is too large, the workpiece is easy to be deformed, and if the pressure is too small, the shaping is not sufficient.

[0003] Secondly, if the surface of the aluminum profile workpiece has a lot of sand and dust, it will cause sand scratches during shaping, which will affect the quality of the workpiece. SUMMARY

[0004] The present application aims to provide a shaping device for surface treatment and processing of aluminum profiles and a shaping method thereof. When the device is used, the aluminum profile to be processed is passed between the shaping wheels until the end of the shaping wheel contacts the feed roller. At this time, the stepping motor drives the feed roller to rotate and pushes the aluminum profile forward step by step. The two return springs push the movable sliding block through their own elastic force, and then the clamping action of the movable sliding block and the fixed sliding block arches up the first and second articulated rods. The tangent value of the angle formed by the tension of the return spring and the second articulated rod and the horizontal plane is the pressure of the shaping wheel in the vertical direction. This way of applying pressure greatly reduces the expansion force of the return spring to prevent excessive shaping pressure. If high pressure is needed, the angle between the first and second articulated rods and the horizontal plane is adjusted to seventy to eighty degrees, achieving the effect of convenient pressure adjustment, to solve the problems raised in the background technology.

[0005] In order to achieve the above object, the present application provides the following technical scheme: a shaping device for surface treatment and processing of aluminum profile, comprising a pressing frame, pressing guide rails are arranged on the upper and lower side walls of the pressing frame, a fixed sliding block and a movable sliding block are sleeved on the pressing guide rails, the fixed sliding block and the pressing guide rail are fixedly connected through a screw valve, the movable sliding block and the pressing guide rail are slidingly connected, hinge blocks are arranged at the top ends of the fixed sliding block and the movable sliding block, a first hinge rod is rotatably installed on the left end hinge block, a second hinge rod is rotatably installed on the right end hinge block, the top ends of the first hinge rod and the second hinge rod are hinged together, the included angle between the first hinge rod and the second hinge rod and the horizontal plane is in the range of 10 degrees to 30 degrees, a shaping wheel is rotatably installed on the hinge joint of the first hinge rod and the second hinge rod, an annular groove for the aluminum profile is arranged on the outer side of the shaping wheel, a reset spring is arranged on the side wall of the movable sliding block, the end of the reset spring is fixedly connected with the side wall of the pressing frame through elastic force, a workpiece pulling mechanism is arranged on one side of the pressing guide rail, and a wiping assembly is further arranged on one side of the pressing frame.

[0006] The workpiece pulling mechanism comprises two advancing shaft seats, the advancing shaft seats are respectively fixed on the upper and lower side walls of the pressing frame, a feeding roller is rotatably installed on one side of the advancing shaft seat, and the bottom end of the feeding roller is installed on the output end of a stepping motor.

[0007] The outer side of the feeding roller is provided with an annular groove, and a layer of rubber pad is installed in the annular groove.

[0008] The wiping assembly comprises a cleaning table, a torsion column is rotatably installed on the inner side of the top end of the cleaning table, the torsion column is installed on the output end of a transposition motor, two divergent horizontal rods perpendicular to the torsion column are arranged on the left and right sides of the torsion column, a butt gear is rotatably installed at the end of each divergent horizontal rod, a cleaning cylinder is arranged on the side wall of the butt gear, a sponge cylinder is sleeved on the outer side of the cleaning cylinder, the butt gear is connected to a polishing power mechanism, and a flushing assembly is arranged on one side of the torsion column.

[0009] The polishing power mechanism comprises a cantilever bridge on the side wall of the torsion column, a servo motor is arranged at the top end of the cantilever bridge, a power bevel gear is installed on the output end of the servo motor, driven bevel gears are arranged on the side walls of the two upper butt gears, the two driven bevel gears are respectively meshed with the power bevel gear, and the upper and lower butt gears on the left and right sides are meshed with each other.

[0010] The outer side of the cleaning cylinder is provided with a plurality of round holes, and the thickness of the sponge cylinder is one centimeter.

[0011] The flushing assembly comprises a transposition guide rail on the side wall of the cleaning table, a transposition sliding block is slidingly installed on the transposition guide rail, a loading table is arranged at the top end of the transposition sliding block, a vertical plate is arranged at the top end of the loading table, a water spraying assembly is arranged on the vertical plate, the loading table is connected to the output rod of a clutch cylinder, and the clutch cylinder is fixed on the bottom surface of the cleaning table.

[0012] The water spraying assembly comprises a water pump on the vertical plate side wall, the input end of the water pump is connected to a water source, and the output pipe of the water pump is connected to two water spraying nozzles, the heights of the upper and lower water spraying nozzles correspond to the upper and lower cleaning cylinders respectively.

[0013] comprising the steps of:

[0014] S3. The aluminum profile to be processed is passed between the shaping wheels until the end of the shaping wheel contacts the feed roller, at this time the stepping motor drives the feed roller to rotate and pushes the aluminum profile forward step by step, the two return springs push the movable sliding block through their own elastic force, and then the clamping action of the movable sliding block and the fixed sliding block arches the first and second articulated rods, the tangent value of the included angle between the second articulated rod and the horizontal plane multiplied by the tension of the return spring is the pressure of the shaping wheel in the vertical direction, this way of applying pressure greatly reduces the expansion force of the return spring to prevent the shaping pressure from being too large, if high pressure is needed, the included angle between the first and second articulated rods and the horizontal plane is adjusted to seventy to eighty degrees.

[0015] S2. The aluminum profile is first passed between the cleaning cylinders before being shaped, at this time the servo motor drives the two driven bevel gears to rotate through the power bevel gear, and then the four abutting gears rotate at the same time, the cleaning cylinder and the sponge cylinder outside it will clean the surface of the aluminum profile, after cleaning the aluminum profile once, the commutator motor drives the torsion column to rotate one hundred and eighty degrees to adjust the other group of cleaning cylinders and sponge cylinders, the cleaning cylinder and sponge cylinder full of dirt will be towards the side of the water spraying nozzle, the water spraying nozzle is inserted into the cleaning cylinder to spray water to clean the dust and sand in the sponge cylinder.

[0016] In summary, due to the adoption of the above-mentioned technology, the beneficial effects of the present application are:

[0017] Firstly, when the device is in use, the aluminum profile to be processed is passed between the shaping wheels until the end of the shaping wheel contacts the feed roller, at this time the stepping motor drives the feed roller to rotate and pushes the aluminum profile forward step by step, the two return springs push the movable sliding block through their own elastic force, and then the clamping action of the movable sliding block and the fixed sliding block arches the first and second articulated rods, the tangent value of the included angle between the second articulated rod and the horizontal plane multiplied by the tension of the return spring is the pressure of the shaping wheel in the vertical direction, this way of applying pressure greatly reduces the expansion force of the return spring to prevent the shaping pressure from being too large, if high pressure is needed, the included angle between the first and second articulated rods and the horizontal plane is adjusted to seventy to eighty degrees, achieving the effect of convenient pressure adjustment.

[0018] Secondly, the aluminum profile first passes through the cleaning cylinders before being shaped. At this time, the servo motor drives the two driven bevel gears to rotate through the power bevel gear, and then the four docking gears will rotate simultaneously. The cleaning cylinder and the sponge cylinder on its outside will clean the surface of the aluminum profile. After each cleaning cylinder and sponge cylinder clean the aluminum profile, the transposition motor drives the torsion column to rotate 180 degrees to allow another set of cleaning cylinders and sponge cylinders to be turned over. The cleaning cylinder and sponge cylinder that are covered with debris will face the side of the water nozzle. The water nozzle is inserted into the cleaning cylinder to spray water to clean the dust and sand in the sponge cylinder to prevent the workpiece from having too many scratches when leaving the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The present invention is a schematic diagram showing a front view of a shaping device and a shaping method for surface treatment of aluminum profiles.

[0020] Figure 2 The present invention is a schematic side view of a shaping device and shaping method for surface treatment of aluminum profiles.

[0021] Figure 3 The present invention is a schematic diagram of a torsion column of a shaping device and shaping method for surface treatment of aluminum profiles.

[0022] Figure 4 The present invention is a schematic diagram of a shaping device and shaping method for aluminum profile surface treatment and processing, and a power bevel gear.

[0023] Figure 5 The present invention is a schematic diagram of a sponge cylinder for a shaping device and shaping method for aluminum profile surface treatment.

[0024] Figure 6 The present invention is a schematic diagram of a shaping device and shaping method for aluminum profile surface treatment and a shaping wheel.

[0025] Figure 7 The present invention is a schematic diagram of a shaping device and a shaping method screw valve for aluminum profile surface treatment processing.

[0026] Figure 8 The present invention is a schematic diagram of a shaping device for surface treatment of aluminum profiles and a shaping method and a reset spring.

[0027] Description of reference numerals:

[0028] Pressing frame 1, cleaning table 2, torsion column 202, divergent horizontal rod 203, butt gear 204, transposition motor 205, cantilever bridge 206, servo motor 207, driving bevel gear 208, driven bevel gear 209, cleaning cylinder 210, sponge cylinder 211, pressing guide rail 3, fixed sliding block 301, movable sliding block 302, first hinged rod 303, second hinged rod 304, screw valve 305, hinged block 306, reset spring 307, elastic flip 308, advancing shaft seat 4, stepping motor 401, feeding roller 402, shaping wheel 5, transposition guide rail 6, transposition sliding block 601, object table 602, clutch cylinder 603, vertical plate 604, water jet nozzle 605, water pump 606. DETAILED DESCRIPTION

[0029] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0030] The present application provides a method for preparing a compound of formula (I) Figures 1-8The illustrated one is one kind of shaping device for aluminum profile surface treatment processing, including the compression frame 1, the upper and lower side walls of the compression frame 1 are provided with the compression guide rail 3, the compression guide rail 3 is sleeved with the fixed sliding block 301 and the movable sliding block 302, the fixed sliding block 301 and the compression guide rail 3 are fixedly connected through the screw valve 305, the movable sliding block 302 and the compression guide rail 3 are slidably connected, the top of the fixed sliding block 301 and the movable sliding block 302 is provided with the hinge block 306, the left end hinge block 306 is rotatably installed with the first hinge rod 303, the right end hinge block 306 is rotatably installed with the second hinge rod 304, the top of the first hinge rod 303 and the second hinge rod 304 is hinged together, the included angle between the first hinge rod 303 and the second hinge rod 304 and the horizontal plane is ten degrees to thirty degrees, the hinge point of the first hinge rod 303 and the second hinge rod 304 is rotatably installed with the shaping wheel 5, the outside of the shaping wheel 5 is provided with the annular groove of aluminum profile, the side wall of the movable sliding block 302 is provided with the reset spring 307, the end of the reset spring 307 is fixedly connected with the side wall of the compression frame 1 through the elastic force 308, one side of the compression guide rail 3 is provided with the workpiece pulling mechanism, one side of the compression frame 1 is also provided with the wiping assembly, the two reset springs 307 advance the movable sliding block 302 through the elastic force of itself, and then the clamping effect of the movable sliding block 302 and the fixed sliding block 301 arches up the first hinge rod 303 and the second hinge rod 304, the tension of the reset spring 307 multiplied by the tangent value of the included angle formed by the second hinge rod 304 and the horizontal plane is the pressure of the shaping wheel 5 in the vertical direction, this pressure applying mode greatly reduces the expansion force of the reset spring 307 for preventing the shaping pressure from being too large, if high pressure is required, the included angle between the first hinge rod 303 and the second hinge rod 304 and the horizontal plane is adjusted to seventy degrees to eighty degrees.

[0031] The workpiece pulling mechanism includes two advancing shaft seats 4, the advancing shaft seats 4 are fixed on the upper and lower side walls of the compression frame 1 respectively, the advancing shaft seat 4 is rotatably installed with the feeding roller 402 on one side, the bottom end feeding roller 402 is installed on the output end of the stepping motor 401, the aluminum profile to be processed is passed between the shaping wheels 5 until the end of the shaping wheel 5 contacts the feeding roller 402, at this time, the stepping motor 401 drives the feeding roller 402 to rotate and pushes the aluminum profile forward step by step.

[0032] The outside of the feeding roller 402 is provided with the annular groove, a layer of rubber pad is installed in the annular groove, the rubber pad in the annular groove increases the friction force with the aluminum profile, avoiding the workpiece from slipping.

[0033] The wiping assembly comprises a cleaning table 2, the top end of the cleaning table 2 is provided with 201, the inner side of 201 is rotatably installed with a torsion column 202, the torsion column 202 is installed on the output end of a transposition motor 205, the left and right sides of the torsion column 202 are provided with two divergent horizontal rods 203 perpendicular to the torsion column 202, the end of the divergent horizontal rod 203 is rotatably installed with a butt gear 204, the side wall of the butt gear 204 is provided with a cleaning cylinder 210, the outer side of the cleaning cylinder 210 is sleeved with a sponge cylinder 211, the butt gear 204 is connected to a polishing power mechanism, and one side of the torsion column 202 is provided with a flushing assembly, the aluminum profile is first passed through between the cleaning cylinders 210 before being shaped, the cleaning cylinder 210 and the sponge cylinder 211 outside the same can clean the surface of the aluminum profile, so that scratches are prevented on the workpiece during shaping.

[0034] The polishing power mechanism comprises a cantilever beam bridge 206 on the side wall of the torsion column 202, the top end of the cantilever beam bridge 206 is provided with a servo motor 207, the output end of the servo motor 207 is installed with a power bevel gear 208, the side wall of the upper two butt gears 204 is provided with a driven bevel gear 209, the two 309 are meshed with each other and the power bevel gear 208, the upper and lower two butt gears 204 on the left and right sides are meshed with each other, the servo motor 207 drives the two driven bevel gears 209 to rotate through the power bevel gear 208, and then the four butt gears 204 at this time rotate simultaneously, the cleaning cylinder 210 and the sponge cylinder 211 outside the same can clean the surface of the aluminum profile.

[0035] The outer side of the cleaning cylinder 210 is provided with a plurality of round holes, and the thickness of the sponge cylinder 211 is one centimeter, the sponge cylinder 211 has a certain compressibility, if the shaping pressure is too large, the sponge cylinder 211 with a larger thickness is replaced.

[0036] The flushing assembly comprises a transposition guide rail 6 on the side wall of the cleaning table 2, a transposition sliding block 601 is slidably installed on the transposition guide rail 6, the top end of the transposition sliding block 601 is provided with a carrier table 602, the top end of the carrier table 602 is provided with a vertical plate 604, the vertical plate 604 is provided with a water spraying assembly, the carrier table 602 is connected to the output rod of a clutch air cylinder 603, the clutch air cylinder 603 is fixed on the bottom surface of the cleaning table 2, the cleaning cylinder 210 and the sponge cylinder 211 clean the aluminum profile once, the transposition motor 205 drives the torsion column 202 to rotate one hundred and eighty degrees to let another group of cleaning cylinders 210 and sponge cylinders 211 be adjusted, two groups of cleaning cylinders 210 and sponge cylinders 211 clean dust and sand alternately, and one group of cleaning cylinders 210 and sponge cylinders 211 facing away from the aluminum profile is cleaned during this period.

[0037] The water spraying assembly comprises a water pump 606 on the sidewall of the vertical plate 604, the input end of the water pump 606 is connected to a water source, the output pipe of the water pump 606 is connected to two water spraying nozzles 605, the heights of the upper and lower water spraying nozzles 605 correspond to the upper and lower cleaning barrels 210 respectively, the water pump 606 sends high-pressure water flow to the water spraying nozzles 605, and the water spraying nozzles 605 are inserted into the cleaning barrels 210 to spray water to clean dust and sand in the sponge barrels 211.

[0038] comprising the steps of:

[0039] S1. The aluminum profile to be processed is passed between the shaping wheels 5 until the end of the shaping wheel 5 contacts the feed roller 402, at this time, the stepping motor 401 drives the feed roller 402 to rotate and pushes the aluminum profile forward step by step, the two return springs 307 push the movable sliding block 302 through the elastic force of the return springs 307, and then the clamping action of the movable sliding block 302 and the fixed sliding block 301 arches the first articulated rod 303 and the second articulated rod 304, the tangent value of the included angle between the second articulated rod 304 and the horizontal plane multiplied by the tension of the return spring 307 is the pressure of the shaping wheel 5 in the vertical direction, this way of applying pressure greatly reduces the expansion force of the return spring 307 to prevent the shaping pressure from being too large, if high pressure is needed, the included angle between the first articulated rod 303 and the second articulated rod 304 and the horizontal plane is adjusted to seventy to eighty degrees;

[0040] S2. The aluminum profile is first passed between the cleaning barrels 210 before being shaped, at this time, the servo motor 207 drives the two driven bevel gears 209 to rotate through the power bevel gear 208, and then the four abutting gears 204 rotate at the same time, the cleaning barrel 210 and the sponge barrel 211 outside the cleaning barrel 210 perform cleaning work on the surface of the aluminum profile, after cleaning the aluminum profile once, the commutation motor 205 drives the torsion column 202 to rotate one hundred and eighty degrees to adjust the other group of cleaning barrels 210 and sponge barrels 211, the cleaning barrel 210 and the sponge barrel 211 full of sundries are towards the side of the water spraying nozzle 605, the water spraying nozzle 605 is inserted into the cleaning barrel 210 to spray water to clean dust and sand in the sponge barrel 211.

[0041] Working principle: two reset springs 307 push the movable slider 302 by their elastic force, and then the clamping action of the movable slider 302 and the fixed slider 301 arches up the first articulated rod 303 and the second articulated rod 304, and the tangent value of the included angle between the second articulated rod 304 and the horizontal plane is the pressure of the shaping wheel 5 in the vertical direction, this way of applying pressure greatly reduces the expansion force of the reset spring 307 to prevent the shaping pressure from being too large, if high pressure is needed, the included angle adjustment range of the first articulated rod 303 and the second articulated rod 304 with the horizontal plane is adjusted to seventy to eighty degrees, the aluminum profile to be processed is passed between the shaping wheels 5 until the ends of the shaping wheels 5 contact the feed roller 402, at this time the stepping motor 401 drives the feed roller 402 to rotate and push the aluminum profile forward step by step, the leather pad in the annular groove increases the friction force with the aluminum profile, avoiding the workpiece slipping, the aluminum profile is first passed between the cleaning barrels 210 before being shaped, the cleaning barrels 210 and the sponge barrels 211 outside them will clean the surface of the aluminum profile to prevent sand and dust from scratching the workpiece during shaping, the servo motor 207 drives the two driven bevel gears 209 to rotate through the power bevel gear 208, and then the four abutting gears 204 rotate at this time, the cleaning barrels 210 and the sponge barrels 211 outside them will clean the surface of the aluminum profile, the sponge barrel 211 has a certain compressibility, if the shaping pressure is too large, replace the sponge barrel 211 with larger thickness, the cleaning barrel 210 and the sponge barrel 211 are replaced after cleaning the aluminum profile once, the transposition motor 205 drives the torsion column 202 to rotate one hundred and eighty degrees to adjust the other group of cleaning barrels 210 and sponge barrels 211, two groups of cleaning barrels 210 and sponge barrels 211 clean dust and sand alternately, the group of cleaning barrels 210 and sponge barrels 211 facing away from the aluminum profile is cleaned during this period, the water pump 606 sends high-pressure water flow to the water jet nozzle 605, and the water jet nozzle 605 is inserted into the cleaning barrel 210 to spray water to clean the dust and sand in the sponge barrel 211.

[0042] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacements or changes to the technical solutions and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

[0043] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to be used to limit the scope of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which this application belongs. The singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise.

Claims

1. A shaping method for a shaping device for surface treatment of aluminum profiles, characterized in that: The following steps are involved: S1. The aluminum profile to be processed passes through between the shaping wheels (5) until the end of the shaping wheel (5) contacts the feed roller (402). At this time, the stepper motor (401) drives the feed roller (402) to rotate and pushes the aluminum profile forward step by step. The two return springs (307) push the movable slider (302) by their own elastic force, and then the clamping action of the movable slider (302) and the fixed slider (301) arches the first hinge rod (303) and the second hinge rod (304). The tension of the return spring (307) multiplied by the tangent value of the angle formed by the second hinge rod (304) and the horizontal plane is the pressure of the shaping wheel (5) in the vertical direction. This way of applying pressure reduces the expansion force of the return spring (307) to prevent the shaping pressure from being too large. When high pressure is required, the range of motion of the angle between the first hinge rod (303) and the second hinge rod (304) and the horizontal plane is adjusted to 70 to 80 degrees. S2. Before being shaped, the aluminum profile first passes through the cleaning cylinders (210). At this time, the servo motor (207) drives the two driven bevel gears (209) to rotate through the power bevel gear (208), and then the four docking gears (204) rotate simultaneously. The cleaning cylinder (210) and the sponge cylinder (211) on its outer side will clean the surface of the aluminum profile. After each cleaning of the aluminum profile by the cleaning cylinder (210) and the sponge cylinder (211), the transposition motor (205) drives the torsion column (202) to rotate 180 degrees to allow another set of cleaning cylinders (210) and sponge cylinders (211) to be turned over. The cleaning cylinders (210) and sponge cylinders (211) covered with debris will face the side of the water nozzle (605). The water nozzle (605) is inserted into the cleaning cylinder (210) to spray water to clean the dust and sand in the sponge cylinder (211); The shaping device comprises a pressing frame (1), wherein pressing guide rails (3) are provided on the upper and lower side walls of the pressing frame (1), and a fixed slider (301) and a movable slider (302) are mounted on the pressing guide rail (3), the fixed slider (301) and the pressing guide rail (3) are fixedly connected via a screw valve (305), and the movable slider (302) and the pressing guide rail (3) are slidably connected, and the top ends of the fixed slider (301) and the movable slider (302) are both provided with hinge blocks (306), a first hinge rod (303) is rotatably mounted on the left end hinge block (306), and a second hinge rod (304) is rotatably mounted on the right end hinge block (306), and the first hinge rod (301) and the movable slider (302) are rotatably mounted on the right end hinge block (306). 3) The top ends of the first hinged rod (303) and the second hinged rod (304) are hinged together, the range of the angle between the first hinged rod (303) and the second hinged rod (304) and the horizontal plane is ten to thirty degrees, a shaping wheel (5) is rotatably mounted on the hinge point of the first hinged rod (303) and the second hinged rod (304), an annular groove of an aluminum profile is provided on the outer side of the shaping wheel (5), a return spring (307) is provided on the side wall of the movable slider (302), the end of the return spring (307) is fixedly connected to the side wall of the pressing frame (1) through an elastic flange (308), a workpiece pulling mechanism is provided on one side of the pressing guide rail (3), and a wiping component is also provided on one side of the pressing frame (1); The wiping assembly comprises a cleaning table (2), a torsion column (202) is rotatably mounted on the cleaning table (2), the torsion column (202) is mounted on the output end of the transposition motor (205), two divergent cross bars (203) perpendicular to the torsion column (202) are arranged on the left and right sides of the torsion column (202), the ends of the divergent cross bars (203) are rotatably mounted with docking gears (204), a cleaning cylinder (210) is arranged on the side wall of the docking gear (204), a sponge cylinder (211) is sleeved on the outer side of the cleaning cylinder (210), the docking gear (204) is connected to the polishing power mechanism, and a flushing assembly is arranged on one side of the torsion column (202); The flushing assembly comprises a transposition guide rail (6) on the side wall of the cleaning table (2), a transposition slider (601) is slidably mounted on the transposition guide rail (6), a loading platform (602) is provided at the top of the transposition slider (601), a vertical plate (604) is provided at the top of the loading platform (602), a water spray assembly is provided on the vertical plate (604), the loading platform (602) is connected to the output rod of the clutch cylinder (603), and the clutch cylinder (603) is fixed on the bottom surface of the cleaning table (2).

2. The shaping method of the shaping device for aluminum profile surface treatment according to claim 1, characterized in that: The workpiece pulling mechanism comprises two propulsion shaft seats (4), which are respectively fixed on the upper and lower side walls of the pressing frame (1); a feed roller (402) is rotatably mounted on one side of the propulsion shaft seat (4); and the feed roller (402) at the bottom end is mounted on the output end of the stepping motor (401).

3. The shaping method of the shaping device for aluminum profile surface treatment according to claim 2, characterized in that: An annular groove is provided on the outer side of the feed roller (402), and a rubber pad is installed in the annular groove.

4. The shaping method of the shaping device for aluminum profile surface treatment according to claim 1, characterized in that: The polishing power mechanism comprises a cantilever bridge (206) on the side wall of the torsion column (202), a servo motor (207) is provided at the top of the cantilever bridge (206), a power bevel gear (208) is installed at the output end of the servo motor (207), and a driven bevel gear (209) is provided on the side walls of the two upper docking gears (204), the two (309) are respectively engaged with the power bevel gear (208), and the upper and lower docking gears (204) on the left and right sides are engaged with each other.

5. The shaping method of the shaping device for aluminum profile surface treatment according to claim 1, characterized in that: The outer side of the cleaning cylinder (210) is provided with a plurality of circular holes, and the thickness of the sponge cylinder (211) is one centimeter.

6. The shaping method of the shaping device for aluminum profile surface treatment according to claim 1, characterized in that: The water spray assembly includes a water pump (606) on the side wall of the vertical plate (604), the input end of the water pump (606) is connected to a water source, and the output pipe of the water pump (606) is connected to two water spray nozzles (605), and the heights of the upper and lower water spray nozzles (605) correspond to the upper and lower cleaning cylinders (210) respectively.

Citation Information

Patent Citations

  • Online shaping device for aluminum profile

    CN216397608U

  • Multilayer folding for non-woven fabric bag and fixation equipment

    JP2020175356A