A cleaning station for finished optical fiber rods
By designing a multi-stage circulation pump and a cleaning bucket structure for cleaning finished optical fiber rods, the recycling of cleaning water and the centralized treatment of wastewater are achieved, solving the problems of low water utilization and environmental pollution in the existing technology, and improving the cleaning efficiency and environmental protection.
Patent Information
- Application Number
- CN202310345104.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-03-29
AI Technical Summary
The existing water utilization rate in the cleaning process of finished optical fiber rods is low and acid-containing wastewater is discharged at will, resulting in low efficiency and environmental pollution.
A cleaning station for finished optical fiber rods was designed, which adopted a multi-stage circulation pump and a cleaning bucket structure to realize the recycling of cleaning water. The high-pressure cleaning nozzle and water suction hole design, combined with the drive motor and electric cylinder, realized the rotational cleaning of the finished optical fiber rods and the centralized discharge of wastewater.
The utilization rate of cleaning water is improved, the discharge of wastewater is reduced, the problems of water resource waste and environmental pollution are solved, and the cleaning efficiency is improved.
Smart Images

Figure CN116351771B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of optical fibers, in particular to a cleaning table for finished optical fiber rods. Background Art
[0002] Before existing finished optical fiber rods are drawn on the production line, they need to go through complex processes such as pickling and water washing to remove oil, dust, and other contaminants on the surface of the preform rods to provide protection for optical fiber production.
[0003] Finished optical fiber rods need to be washed again after being pickled in an acid-washing machine. Currently, this requires manual cleaning of each individual rod, which is inefficient. Therefore, Chinese patent CN218223725U discloses an optical fiber preform cleaning device that utilizes a cleaning chamber to perform both acid and water washing of optical fiber preform rods. However, this device can only wash the finished optical fiber rods by flowing water into the cleaning chamber, resulting in low water utilization. Chinese patent CN 218108587 U discloses an optical fiber preform washing device with water. This device uses a rod transport vehicle that enters the washing chamber and sprays the preform rods with a spray device. However, since the surface of the optical fiber preform rods is adhered to the acid liquid, the waste acid generated during the cleaning process of this device has a significant impact on the environment. Summary of the Invention
[0004] In view of the problems existing in the prior art, the present invention provides a cleaning station for finished optical fiber rods, which can avoid the occurrence of the above problems.
[0005] The technical solution adopted by the present invention to solve the technical problem is:
[0006] A finished optical fiber rod cleaning station includes an outer shell, a driving motor is provided at the bottom of the outer shell, the driving motor is rotatably connected to a cleaning cylinder, a cleaning assembly is provided in the cleaning cylinder, an outer mounting plate is provided on the outer shell, an electric cylinder is provided on the outer mounting plate, a plurality of telescopic rods of the electric cylinders are connected to a top plate, the top plate is rotatably connected to the finished optical fiber rod, the finished optical fiber rod can be inserted into the cleaning assembly, and the outer shell is provided with a water inlet pipe and a water outlet pipe connected to the cleaning assembly.
[0007] Furthermore, a second turntable is rotatably connected to the bottom of the top plate, and a plurality of finished optical fiber rods are fixedly connected to the second turntable.
[0008] Furthermore, an annular track is provided on the inner wall of the outer shell, a slider is slidably fitted on the annular track, and the slider is fixedly connected to the outer wall of the cleaning cylinder.
[0009] Furthermore, the top of the outer shell is provided with supporting legs.
[0010] Furthermore, the water inlet pipe is connected to a water inlet pump, the water inlet pump is connected to a water storage tank, the water outlet pipe is connected to a water outlet pump, and the water outlet pump is connected to a wastewater tank.
[0011] Furthermore, the cleaning assembly includes a first cleaning bucket, a second cleaning bucket, a third cleaning bucket, a fourth cleaning bucket and a fifth cleaning bucket. The first cleaning bucket, the second cleaning bucket, the third cleaning bucket, the fourth cleaning bucket and the fifth cleaning bucket are all provided with a connecting pipe that cooperates with the water inlet pipe and the water outlet pipe. A first internal circulation pump is provided between the first cleaning bucket and the second cleaning bucket, a second internal circulation pump is provided between the second cleaning bucket and the third cleaning bucket, a third internal circulation pump is provided between the third cleaning bucket and the fourth cleaning bucket, a fourth internal circulation pump is provided between the fourth cleaning bucket and the fifth cleaning bucket, and a fifth internal circulation pump is provided between the fifth cleaning bucket and the first cleaning bucket.
[0012] Furthermore, the water inlet pipe of the first internal circulation pump is connected to the first cleaning bucket, and the water outlet pipe of the first internal circulation pump is connected to the second cleaning bucket.
[0013] Furthermore, the water inlet pipe of the second internal circulation pump is connected to the second cleaning bucket, and the water outlet pipe of the second internal circulation pump is connected to the third cleaning bucket.
[0014] Furthermore, the water inlet pipe of the third internal circulation pump is connected to the third clean bucket, and the water outlet pipe of the third internal circulation pump is connected to the fourth clean bucket.
[0015] Furthermore, the water inlet pipe of the fourth internal circulation pump is connected to the fourth clean bucket, and the water outlet pipe of the fourth internal circulation pump is connected to the fifth clean bucket.
[0016] Furthermore, the water inlet pipe of the fifth internal circulation pump is connected to the fifth clean bucket, and the water outlet pipe of the fifth internal circulation pump is connected to the first clean bucket.
[0017] Furthermore, the first cleaning barrel includes a barrel wall, an inner cleaning chamber is formed on the inner side of the barrel wall, a plurality of high-pressure cleaning nozzles are provided on one side of the inner wall of the inner cleaning chamber, and a plurality of water suction holes are provided on the other side, the water suction holes are connected to a water collecting plate, the water collecting plate is connected to a water suction and discharge pipe, the high-pressure cleaning nozzle is connected to a high-pressure water inlet pipe, a rotating shaft is provided at the bottom of the inner cleaning chamber, a first turntable is rotatably connected to the rotating shaft, a clamping groove is provided on the first turntable, and a finished optical fiber rod is inserted into the clamping groove.
[0018] Furthermore, a conical necking is formed on the top of the inner cleaning cavity, and a water-absorbing sponge is installed in the conical necking.
[0019] Furthermore, the direction of the water flow sprayed by the high-pressure cleaning nozzle is the tangential direction of the finished optical fiber rod, and multiple high-pressure cleaning nozzles can cause the finished optical fiber rod to rotate during the cleaning process.
[0020] The beneficial effects of the present invention are as follows: the present invention can realize the recycling of cleaning water during the process of cleaning finished optical fiber rods, and realize the switching of water inlet and outlet with the help of a driving motor and multiple sets of circulation pumps, so as to facilitate water inlet and outlet, and the waste water is discharged into the waste water tank, thereby solving the defects of low water utilization efficiency and arbitrary discharge of acidic waste water in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is the front view of the present invention;
[0022] Figure 2 A top view of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the present invention;
[0024] Figure 4 is a cross-sectional view of the cleaning cylinder;
[0025] Figure 5 This is a schematic diagram of the water flow direction of the cleaning cylinder;
[0026] In the figure: 1 outer shell, 11 support legs, 12 drive motor, 13 water inlet pipe, 14 water outlet pipe, 100 finished optical fiber rod, 21 outer mounting plate, 22 electric cylinder, 23 top plate, 3 cleaning cylinder, 31 first cleaning barrel, 311 barrel wall, 312 high-pressure cleaning nozzle, 313 water suction hole, 314 high-pressure water inlet pipe, 315 water collecting plate, 316 water suction and discharge pipe, 317 first turntable, 318 rotating shaft, 319 inner cleaning chamber, 320 conical necking, 321 water-absorbing sponge, 32 second cleaning bucket, 33 third cleaning bucket, 34 fourth cleaning bucket, 35 fifth cleaning bucket, 301 cleaning assembly, 302 connecting pipe, 401 water storage tank, 402 water inlet pump, 403 water outlet pump, 404 wastewater tank, 405 first internal circulation pump, 406 second internal circulation pump, 407 third internal circulation pump, 408 fourth internal circulation pump, 409 fifth internal circulation pump. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0028] like Figures 1 to 5 As shown, a cleaning station for finished optical fiber rods comprises an outer shell 1, a driving motor 12 is provided at the bottom of the outer shell, the driving motor is rotatably connected to a cleaning cylinder 3, a cleaning assembly 301 is provided in the cleaning cylinder, an outer mounting plate 21 is provided on the outer shell, an electric cylinder 22 is provided on the outer mounting plate, a plurality of telescopic rods of the electric cylinders are connected to a top plate 23, a finished optical fiber rod 100 is rotatably connected to the top plate, the finished optical fiber rod can be inserted into the cleaning assembly for cleaning, and a water inlet pipe 13 and a water outlet pipe 14 connected to the cleaning assembly are provided on the outer shell.
[0029] Furthermore, a second turntable is rotatably connected to the bottom of the top plate, and a plurality of finished optical fiber rods are fixedly connected to the second turntable.
[0030] In at least one embodiment, an annular track is provided on the inner wall of the outer shell, a slider is slidably fitted on the annular track, and the slider is fixedly connected to the outer wall of the cleaning cylinder.
[0031] In at least one embodiment, a support leg 11 is provided on the top of the outer shell.
[0032] In at least one embodiment, the water inlet pipe is connected to a water inlet pump 402 , the water inlet pump is connected to a water storage tank 401 , the water outlet pipe is connected to a water outlet pump 403 , and the water outlet pump is connected to a wastewater tank 404 .
[0033] In at least one embodiment, the cleaning assembly includes a first cleaning bucket 31, a second cleaning bucket 32, a third cleaning bucket 33, a fourth cleaning bucket 34, and a fifth cleaning bucket 35. The first cleaning bucket, the second cleaning bucket, the third cleaning bucket, the fourth cleaning bucket, and the fifth cleaning bucket are all provided with a connecting pipe 302 that cooperates with the water inlet pipe and the water outlet pipe. A first internal circulation pump 405 is provided between the first cleaning bucket and the second cleaning bucket, a second internal circulation pump 406 is provided between the second cleaning bucket and the third cleaning bucket, a third internal circulation pump 407 is provided between the third cleaning bucket and the fourth cleaning bucket, a fourth internal circulation pump 408 is provided between the fourth cleaning bucket and the fifth cleaning bucket, and a fifth internal circulation pump 409 is provided between the fifth cleaning bucket and the first cleaning bucket.
[0034] Furthermore, the water inlet pipe of the first internal circulation pump is connected to the first cleaning bucket, and the water outlet pipe of the first internal circulation pump is connected to the second cleaning bucket.
[0035] Furthermore, the water inlet pipe of the second internal circulation pump is connected to the second cleaning bucket, and the water outlet pipe of the second internal circulation pump is connected to the third cleaning bucket.
[0036] Furthermore, the water inlet pipe of the third internal circulation pump is connected to the third clean bucket, and the water outlet pipe of the third internal circulation pump is connected to the fourth clean bucket.
[0037] Furthermore, the water inlet pipe of the fourth internal circulation pump is connected to the fourth clean bucket, and the water outlet pipe of the fourth internal circulation pump is connected to the fifth clean bucket.
[0038] Furthermore, the water inlet pipe of the fifth internal circulation pump is connected to the fifth clean bucket, and the water outlet pipe of the fifth internal circulation pump is connected to the first clean bucket.
[0039] Take the first cleaning bucket as an example. Figure 4 As shown, the first cleaning barrel includes a barrel wall 311, and an inner cleaning chamber 319 is formed on the inner side of the barrel wall. A plurality of high-pressure cleaning nozzles 312 are provided on one side of the inner wall of the inner cleaning chamber, and a plurality of water suction holes 313 are provided on the other side. The water suction holes are connected to a water collecting plate 315, and the water collecting plate is connected to a water suction and discharge pipe 316. The high-pressure cleaning nozzle is connected to a high-pressure water inlet pipe 314. A rotating shaft 318 is provided at the bottom of the inner cleaning chamber, and a first turntable 317 is rotatably connected to the rotating shaft. The first turntable is provided with a snap-in groove, and the optical fiber finished rod 100 is inserted into the snap-in groove.
[0040] Furthermore, a conical necking 320 is formed at the top of the inner cleaning cavity, and a water-absorbing sponge 321 is installed in the conical necking.
[0041] Furthermore, the direction of the water flow sprayed by the high-pressure cleaning nozzle is the tangential direction of the finished optical fiber rod, and multiple high-pressure cleaning nozzles can cause the finished optical fiber rod to rotate during the cleaning process.
[0042] Working method: when people need to clean the finished optical fiber rod, first the telescopic rod of the electric cylinder is extended, people install the finished optical fiber rod on the top plate, then the telescopic rod is retracted, and the finished optical fiber rod is inserted into the five cleaning buckets. The driving motor is activated to make the water inlet pump correspond to the first cleaning bucket, and the first cleaning bucket is filled with water. Then the driving motor is activated to make the five cleaning buckets filled with water in turn. The five internal circulation pumps are activated to clean the optical fiber cost rods in the cleaning buckets and rotate under the action of the high-pressure cleaning nozzle. After a period of cleaning, the driving motor is activated to make the first cleaning bucket move to the position of the second cleaning bucket. At this time, the second cleaning bucket corresponds to the water inlet pump, and the third cleaning bucket corresponds to the water outlet pump. New water is injected into the second cleaning bucket, and the water in the third cleaning bucket is water that has been circulated many times. It is discharged into the wastewater tank by the water outlet pump. This process is repeated many times so that the water is discharged after being recycled many times. While saving water resources, it also avoids the indiscriminate discharge of acidic wastewater.
[0043] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.
Claims
1. A cleaning station for finished optical fiber rods, characterized in that: The cleaning system comprises an outer shell, a driving motor is provided at the bottom of the outer shell, a cleaning cylinder is rotatably connected to the driving motor, a cleaning assembly is provided in the cleaning cylinder, an outer mounting plate is provided on the outer shell, an electric cylinder is provided on the outer mounting plate, a plurality of telescopic rods of the electric cylinders are connected to a top plate, an optical fiber finished rod is rotatably connected to the top plate, and the optical fiber finished rod can be inserted into the cleaning assembly, a water inlet pipe and a water outlet pipe connected to the cleaning assembly are provided on the outer shell, and the cleaning assembly comprises a first cleaning barrel, a second cleaning barrel, a third cleaning barrel, a fourth cleaning barrel and a fifth cleaning barrel, the first cleaning barrel, the second cleaning barrel, the third cleaning barrel, the fourth cleaning barrel and the fifth cleaning bucket are each provided with a connecting pipe that matches the water inlet pipe and the water outlet pipe, a first internal circulation pump is provided between the first cleaning bucket and the second cleaning bucket, a second internal circulation pump is provided between the second cleaning bucket and the third cleaning bucket, a third internal circulation pump is provided between the third cleaning bucket and the fourth cleaning bucket, a fourth internal circulation pump is provided between the fourth cleaning bucket and the fifth cleaning bucket, and a fifth internal circulation pump is provided between the fifth cleaning bucket and the first cleaning bucket, the water inlet pipe of the first internal circulation pump is connected to the first cleaning bucket, the water outlet pipe of the first internal circulation pump is connected to the second cleaning bucket, the water inlet pipe of the second internal circulation pump is connected to the second cleaning bucket, and the second internal circulation pump is connected to the The water outlet pipe of the circulation pump is connected to the third cleaning bucket, the water inlet pipe of the third internal circulation pump is connected to the third cleaning bucket, the water outlet pipe of the third internal circulation pump is connected to the fourth cleaning bucket, the water inlet pipe of the fourth internal circulation pump is connected to the fourth cleaning bucket, the water outlet pipe of the fourth internal circulation pump is connected to the fifth cleaning bucket, the water inlet pipe of the fifth internal circulation pump is connected to the fifth cleaning bucket, and the water outlet pipe of the fifth internal circulation pump is connected to the first cleaning bucket. The first cleaning bucket includes a bucket wall, an inner cleaning cavity is formed on the inner side of the bucket wall, a plurality of high-pressure cleaning nozzles are provided on one side of the inner wall of the inner cleaning cavity, and a plurality of water suction holes are provided on the other side, and the water suction holes are connected to the water collecting plate The water collecting plate is connected to a water absorbing and discharging pipe, the high-pressure cleaning nozzle is connected to a high-pressure water inlet pipe, a rotating shaft is provided at the bottom of the inner cleaning chamber, a first turntable is rotatably connected to the rotating shaft, a clamping groove is provided on the first turntable, a finished optical fiber rod is inserted into the clamping groove, a conical necking is formed at the top of the inner cleaning chamber, a water-absorbing sponge is installed in the conical necking, the direction of the water flow sprayed from the high-pressure cleaning nozzle is the tangential direction of the finished optical fiber rod, and multiple high-pressure cleaning nozzles can make the finished optical fiber rod rotate during the cleaning process, the bottom of the top plate is rotatably connected to a second turntable, and multiple finished optical fiber rods are fixedly connected to the second turntable.
2. The optical fiber finished rod cleaning station according to claim 1, characterized in that: An annular track is provided on the inner wall of the outer shell. A slider is slidably fitted on the annular track. The slider is fixedly connected to the outer wall of the cleaning cylinder.
3. The optical fiber finished rod cleaning station according to claim 2, characterized in that: Support legs are provided on the top of the outer shell.
4. The optical fiber finished rod cleaning station according to claim 1, characterized in that: The water inlet pipe is connected to a water inlet pump, the water inlet pump is connected to a water storage tank, the water outlet pipe is connected to a water outlet pump, and the water outlet pump is connected to a waste water tank.
Citation Information
Patent Citations
Water washing device for optical fiber preform
CN218108587U
Optical fiber preform cleaning device
CN218223725U
Cleaning device and method in circuit board pretreatment
CN112261783A
Water-saving cleaning tank for strip-shaped membrane material
CN204074587U
Foundry goods belt cleaning device
CN206366535U