A highly efficient method for processing and manufacturing sound-absorbing panels
By integrating detection devices and adjustment devices in the stamping mold, the problem of frame reservation and accuracy reduction during aluminum plate punching is solved, and the effect of uniformly reserved frames on aluminum plates of different widths is achieved and the effect of improving hole accuracy is improved.
Patent Information
- Application Number
- CN202310378809.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2043-04-11
Smart Images

Figure CN116351952B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of processing and manufacturing, and in particular to an efficient processing and manufacturing method of a sound absorbing board. Background Art
[0002] In the manufacturing process of aluminum perforated plates, it is necessary to regularly punch holes in the aluminum plate and leave a frame at the edge so that the aluminum plate can be folded later. In the existing process of punching holes in metal plates, a mechanical punch is usually used to punch holes in the metal plate. However, when a conventional mechanical punch punches holes in an aluminum plate, the mechanical punch punches evenly on the surface of the metal plate, which is easy to punch incomplete holes at the edge of the metal plate, and it is difficult to control the reservation of the metal plate frame. When punching the aluminum plate, if there is no regular frame, it is difficult to fold the aluminum plate later. At the same time, the existing mechanical punch controls the spacing between the holes through the operator, which reduces the accuracy of the holes on the aluminum plate. Summary of the invention
[0003] The invention provides an efficient method for processing and manufacturing a sound absorbing board, so as to solve the problem that it is difficult to reserve a frame when punching holes in an aluminum sound absorbing board and the sound absorbing effect of the aluminum perforated sound absorbing board is reduced.
[0004] An efficient sound-absorbing panel manufacturing method of the present invention adopts the following technical solution:
[0005] An efficient method for manufacturing a sound-absorbing panel comprises the following steps:
[0006] Step S10, fixing the workpiece to be processed;
[0007] Step S20, punching a hole in the workpiece using a punching die;
[0008] Step S30, taking out the processed workpiece;
[0009] Among them, the stamping die in step S20 includes a fixed seat, a fixed frame, a pushing plate, a detection device, a punch, an adjusting device and a driving device; the fixed frame is fixedly arranged on the fixed seat; the pushing plate is slidably arranged on the fixed frame and is arranged above the fixed seat; the detection device is arranged between the pushing plate and the fixed seat, and the detection device is used to detect the width of the workpiece to be processed; the punches are provided with multiple groups, and the multiple groups of punches are fixedly arranged at the lower end of the pushing plate and are evenly arranged along the pushing plate, so that when the pushing plate slides along the fixed frame, the punches can punch holes in the workpiece; the adjusting device includes at least one group of adjusting components, the adjusting components are arranged at the connection between the punch and the pushing plate, and are transmission-connected with the detection device, so that when the detection component slides different distances along the pushing plate, the adjusting component changes the number of punches acting on the workpiece and the density between the punches; the driving device is used to drive the pushing plate to slide along the fixed frame.
[0010] Furthermore, a first guide groove is provided on the lower end surface of the pushing plate, and the detection device includes a first detection plate and a second detection plate, both of which can be telescopically arranged, and one end of the first detection plate and the second detection plate can be slidably arranged in the first guide groove, the first detection plate and the second detection plate are spaced apart on both sides of the pushing plate, and a first elastic member is provided between the first detection plate and the second detection plate, and the first elastic member has the tendency to drive the first detection plate and the second detection plate to approach each other or have such movement.
[0011] Furthermore, the adjustment component includes two fixed blocks, two sliding blocks and a rotating block, the two fixed blocks are arranged at intervals, each fixed block can slide along the first guide groove, the two fixed blocks are fixedly connected to the first detection plate and the second detection plate respectively, and a punch is fixedly arranged at the lower end of the fixed block; the two sliding blocks are arranged between the two fixed blocks, the sliding block has a first state abutting against the fixed block and a second state non-abutting against the fixed block, so that when the first detection plate and the second detection plate are close to each other by a preset distance, the sliding block is rotated from the first state to the second state; a punch is fixedly arranged at the lower end of the sliding block; the rotating block is rotatably arranged between the two sliding blocks, so that the rotating block is rotated by a fixed angle when the sliding block is changed from the first state to the second state; punches are arranged at both upper and lower ends of the rotating block.
[0012] Furthermore, the punch includes a fixed part and a sliding part, the fixed part is hollow inside, and the upper end of the fixed part is fixedly arranged on the sliding block, the fixed block or the rotating block respectively; one end of the sliding part is slidably arranged in the fixed part, and a second elastic part is fixedly arranged between the sliding part and the fixed part, so that when the sliding part slides completely into the fixed part, the lower end of the fixed part punches the workpiece.
[0013] Furthermore, a first guide rod is provided between the sliding block and the pushing plate, a second guide groove is provided on the first guide rod, a guide block is fixedly provided at the upper end of the sliding block, the guide block can slide along the second guide groove, and the guide block has a third state of slowly sliding along the second guide groove and a fourth state of quickly sliding, so that the sliding block can slide along the second guide groove when the two fixed blocks approach each other.
[0014] Furthermore, the rotating block includes a first rotating part, a second rotating part, a third rotating part and a rotating shaft; the first rotating part and the second rotating part are fixedly connected to the second rotating part and the third rotating part through the rotating shaft, the punch is fixedly arranged at the upper and lower ends of the second rotating part, and a connecting rod is provided between the rotating shaft and the pushing plate; a transmission rod is provided between the rotating shaft and the sliding block, so that when the sliding block is in the fourth state, the transmission rod drives the rotating shaft to rotate.
[0015] Furthermore, it also includes a limit assembly, which includes a driving unit and a limit plate; the side walls of the sliding block and the side walls of the rotating block abutting against the sliding block are both provided with limit grooves; the limit plate can be slidably arranged inside the fixed block, and can slide into the limit groove to hinder the sliding between the fixed block and the sliding block or the fixed block and the rotating block; one end of the driving unit is fixedly connected to the sliding part of the punch, and the other end is fixedly connected to the limit plate for transmission, so that when the sliding part of the punch slides along the fixed part, the limit plate slides into the limit groove.
[0016] Furthermore, the driving unit includes a driving rod and a fixed wheel, the driving rod can be slidably arranged inside the fixed block, and one end of the driving rod is fixedly connected to the sliding part of the punch; the fixed wheel can be rotatably arranged inside the fixed block, and is transmission connected to the driving rod, so that when the sliding part of the punch is squeezed, the driving rod slides and drives the fixed wheel to rotate; the limit plate is transmission connected to the fixed wheel, so that when the fixed wheel rotates, the limit plate extends or retracts the fixed block.
[0017] Furthermore, the second guide groove has an angle setting, and a third elastic member is provided at the connection between the guide block and the guide groove.
[0018] Furthermore, the driving device includes a push rod and a hydraulic rod. The push rod has a force that intermittently causes the push plate to slide along the length direction of the workpiece; the hydraulic rod has a force that causes the push plate to slide up and down.
[0019] The beneficial effects of the present invention are as follows: an efficient sound-absorbing panel processing and manufacturing method of the present invention, when punching holes in a workpiece by using a stamping die, wherein the stamping die includes a detection device, a punch, an adjustment device and a driving device, firstly, an aluminum plate is fixed on a fixed seat, and the detection component detects the width of the aluminum plate. Since the adjustment component is arranged between the punch and the pushing plate, and the adjustment component and the detection component are transmission-connected, when the punch punches holes in aluminum plates of different widths, the aluminum plates always reserve a border of the same size; according to the width of the aluminum plate detected by the detection component, the adjustment component adjusts the number of holes punched in the aluminum plate by the punch, and changes the density between the punches to ensure that on aluminum plates of different widths, the number of holes punched in the aluminum plate by the punch is different, and when multiple holes are punched in the aluminum plate at the same time, the distance between the holes is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1It is a structural schematic diagram of an embodiment of the punching process in an efficient sound-absorbing panel manufacturing method of the present invention.
[0022] Figure 2 for Figure 1 Schematic diagram of the connection relationship structure of the detection device, punch, adjustment device and drive device.
[0023] Figure 3 for Figure 2 A partial enlarged view of point A in the middle.
[0024] Figure 4 for Figure 2 Partial cross-sectional view of the fixing block.
[0025] Figure 5 for Figure 2 Schematic diagram of the connection relationship between the middle sliding block and the first guide rod.
[0026] Figure 6 for Figure 2 Schematic diagram of the connection relationship between the sliding block and the rotating block.
[0027] Figure 7 for Figure 2 State diagram of the sliding block and the fixed block in the first state.
[0028] Figure 8 for Figure 2 State diagram of the sliding block and the fixed block in the second state.
[0029] In the figure: 100, fixed seat; 110, fixed frame; 120, pushing plate; 210, first detection plate; 220, second detection plate; 310, fixed block; 320, sliding block; 321, first limiting groove; 322, guide block; 323, telescopic spring plate; 330, rotating block; 331, first rotating part; 332, second rotating part; 333, third rotating part; 3331, third limiting groove; 334, rotating shaft; 400, punch; 401, fixed part; 402, sliding part; 510, first guide rod; 511, second guide groove; 520, connecting rod; 530, fixed rod; 540, transmission rod; 610, driving rod; 620, fixed wheel; 630, limiting plate; 710, hydraulic rod. Implementation
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0032] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0033] An embodiment of an efficient sound-absorbing panel manufacturing method of the present invention includes the following steps: Step S10, fixing the workpiece to be processed. Step S20, punching the workpiece using a stamping die. Step S30, taking out the processed workpiece.
[0034] In this embodiment, if Figures 1 to 8 As shown, the stamping die in step S20 includes a fixing seat 100, a fixing frame 110, a pushing plate 120, a detection device, a punch 400, an adjustment device, a driving device and a limit assembly. The fixing seat 100 is arranged horizontally, and at least four legs are arranged at the lower end of the fixing seat 100. The legs are retractable and used to adjust the height of the fixing seat 100. At the same time, the fixing seat 100 can be leveled according to the flatness of the ground.
[0035] The fixing frame 110 is bent so that the fixing frame 110 has a cross bar parallel to the fixing seat 100, and the cross bar is arranged above the fixing seat 100. The fixing frame 110 has a vertical bar arranged perpendicular to the cross bar, and the lower end of the vertical bar is fixedly arranged on the side wall of the fixing seat 100, so that the cross bar remains stable above the fixing seat 100.
[0036] The push plate 120 is arranged horizontally, and the lower end surface of the push plate 120 is provided with a first guide groove along the length direction of the push plate 120. A driving device is arranged between the push plate 120 and the cross bar, and the driving device includes a push rod and a hydraulic rod 710. The hydraulic rod 710 has a force to make the push plate 120 slide up and down, so that the push plate 120 slides up and down above the aluminum plate. The push rod has a force to intermittently make the push plate 120 slide along the cross bar. When the hydraulic rod 710 completes a set of reciprocating up and down motions, the push rod prompts the push rod to move a preset distance along the cross bar.
[0037] There are multiple groups of punches 400 , which are fixedly disposed below the push plate 120 and evenly arranged along the length direction of the push plate 120 , so that the punches 400 can punch holes in the aluminum plate when the push plate 120 slides along the fixing frame 110 .
[0038] The detection device includes a first detection plate 210 and a second detection plate 220. The first detection plate 210 and the second detection plate 220 can be retracted and arranged. The first detection plate 210 and the second detection plate 220 are arranged vertically. The upper ends of the first detection plate 210 and the second detection plate 220 can be slidably arranged in the first guide groove, and the lower ends of the first detection plate 210 and the second detection plate 220 are both abutted against the upper end of the fixed seat 100. The first detection plate 210 and the second detection plate 220 are spaced apart from the two ends of the push plate 120, and a first elastic member is provided between the first detection plate 210 and the second detection plate 220. The first elastic member has the tendency to drive the first detection plate 210 and the second detection plate 220 to approach each other or have such movement. Specifically, the first elastic member is a first spring, and the first spring has a preset pulling force, so that when an aluminum plate with a certain width is provided between the first detection plate 210 and the second detection plate 220, the first detection plate 210 and the second detection plate 220 quickly abut against the aluminum plate under the action of the first spring, and when the first detection plate 210 and the second detection plate 220 abut against the aluminum plate, the sliding of the first detection plate 210 and the second detection plate 220 is hindered.
[0039] The adjustment device includes at least one group of adjustment components, and two adjacent adjustment components are fixedly connected. Multiple groups of adjustment components are arranged between the first detection plate 210 and the second detection plate 220. The number of adjustment components can be manually adjusted according to the width of the aluminum plate to improve the applicability to aluminum plates of different widths.
[0040] In this embodiment, each adjustment assembly includes two fixed blocks 310, two sliding blocks 320 and a rotating block 330. The two fixed blocks 310 are arranged at intervals. A fixed rod 530 is fixedly arranged on the upper end of each fixed block 310. The fixed rod 530 is arranged vertically. The upper end of the fixed rod 530 is slidably arranged in the first guide groove so that the fixed block 310 can slide along the direction of the first guide groove. The two fixed blocks 310 are fixedly connected to the first detection plate 210 and the second detection plate 220 respectively, so that the two fixed blocks 310 are close to each other under the action of the first spring between the first detection plate 210 and the second detection plate 220. The fixed block 310 is an isosceles trapezoidal structure. The adjustment assemblies of two adjacent groups share the same fixed block 310. The lower end surface of the fixed block 310 is fixedly provided with a punch 400.
[0041] A third guide groove is provided at the lower end of the push plate 120, and the third guide groove is arranged parallel to the first guide groove. Two sliding blocks 320 are arranged at intervals, and a first guide rod 510 is arranged above the two sliding blocks 320, and the first guide rod 510 can slide left and right along the third guide groove. A guide block 322 is fixedly arranged on the upper end surface of each sliding block 320, and the guide block 322 can slide up and down along the first guide rod 510, so that the sliding block 320 can slide up and down along the first guide rod 510 and can slide along the third guide groove. The sliding block 320 is an isosceles trapezoidal structure, and the sliding block 320 and the fixed block 310 are arranged in the opposite direction, so that the inclined surface of the sliding block 320 contacts the inclined surface of the fixed block 310, which is the first state in which the sliding block 320 and the fixed block 310 are in contact. When the two fixed blocks 310 are close to each other, the two sliding blocks 320 are gradually squeezed to slide upward along the first guide rod 510, so that the inclined surface of the sliding block 320 and the inclined surface of the fixed block 310 are gradually out of contact, which is the second state in which the sliding block 320 and the fixed block 310 are not in contact. A punch 400 is fixedly arranged on the lower end surface of the sliding block 320.
[0042] The rotating block 330 includes a first rotating part 331, a second rotating part 332, a third rotating part 333 and a rotating shaft 334. The first rotating part 331 and the third rotating part 333 are of right-angled trapezoidal structure, the second rotating part 332 is of rectangular structure, the first rotating part 331 and the second rotating part 332 are fixedly connected with the second rotating part 332 and the third rotating part 333 through the rotating shaft 334, so that the rotating block 330 forms an isosceles trapezoidal structure. The rotating block 330 of the isosceles trapezoidal structure is initially arranged between the two sliding blocks 320, and the inclined surfaces of the first rotating part 331 and the third rotating part 333 are respectively in contact with the inclined surfaces of the two sliding blocks 320. A connecting rod 520 is arranged between the rotating shaft 334 and the pushing plate 120, the connecting rod 520 is rotatably connected to the rotating shaft 334, and the connecting rod 520 is telescopically arranged. The transmission rod 540 is bent, one end of the transmission rod 540 is fixedly connected to the sliding block 320, and the other end is in contact with the rotating shaft 334, so that when the sliding block 320 slides upward along the first guide rod 510 and the sliding block 320 and the fixed block 310 are in the second state, the rotating shaft 334 is gradually rotated to drive the first rotating part 331, the second rotating part 332 and the third rotating part 333 to rotate, and under the action of the first spring, the inclined surfaces of the first rotating part 331 and the third rotating part 333 are in contact with the inclined surface of the fixed block 310. Punches 400 are provided at both upper and lower ends of the second rotating part 332 to increase the applicability of punching holes in aluminum plates of different widths.
[0043] In this embodiment, the punch 400 includes a fixed portion 401 and a sliding portion 402. The fixed portion 401 is hollow inside, and the upper end of the fixed portion 401 is fixedly disposed on the sliding block 320, the fixed block 310, and the second rotating portion 332. One end of the sliding portion 402 is slidably disposed in the fixed portion 401, and a second elastic member is fixedly disposed between the sliding portion 402 and the fixed portion 401. The second elastic member is a second spring, so that when the sliding portion 402 completely slides into the fixed portion 401, the lower end of the fixed portion 401 punches the workpiece. When the sliding portion 402 slides along the fixed portion 401, the relative position between the fixed block 310 and the sliding block 320 or the rotating block 330 is fixed by a limiting assembly, so as to prevent the relative sliding between the fixed block 310 and the sliding block 320 or the rotating block 330 when punching the aluminum plate.
[0044] The limiting assembly includes a driving unit and a limiting plate 630. A plurality of first limiting grooves 321 are provided on the inclined surface of the sliding block 320, a plurality of second limiting grooves are provided on the inclined surface of the first rotating portion 331, and a plurality of third limiting grooves 3331 are provided on the inclined surface of the second rotating portion 332. The limiting plate 630 is horizontally arranged and slidably arranged inside the fixed block 310. When the limiting plate 630 slides, the limiting plate 630 can slide out from the side wall of the fixed block 310 and can slide into the first limiting groove 321 or the second limiting groove or the third limiting groove 3331. When the limiting plate 630 extends from the inside of the fixed block 310, it hinders the sliding between the fixed block 310 and the sliding block 320 or the fixed block 310 and the rotating block 330. The driving unit includes a driving rod 610 and a fixed wheel 620. The driving rod 610 is slidably disposed inside the fixed block 310, and one end of the driving rod 610 is fixedly connected to the sliding portion 402 of the punch 400. The fixed wheel 620 is rotatably disposed inside the fixed block 310, and is frictionally connected to the driving rod 610, so that when the sliding portion 402 of the punch 400 slides along the fixed portion 401, the driving rod 610 slides and drives the fixed wheel 620 to rotate. The limiting plate 630 is frictionally connected to the fixed wheel 620, so that when the fixed wheel 620 rotates, the limiting plate 630 extends out of the fixed block 310, thereby fixing the positions among the fixed block 310, the sliding block 320 and the rotating block 330.
[0045] In this embodiment, the first guide rod 510 is provided with a second guide groove 511, the second guide groove 511 has a folded angle, the widths of the upper and lower ends of the second guide groove 511 are consistent, and the middle part of the second guide groove 511 has a folded angle. The guide block 322 is provided with a third elastic member at both ends, and the third elastic member is a telescopic spring plate 323. When the guide block 322 slides along the second guide groove 511, the telescopic spring plate 323 is first compressed. After the telescopic spring plate 323 passes through the folded angle, the telescopic plate is quickly moved up along the second guide groove 511, so that the sliding block 320 is out of contact with the fixed block 310, and the transmission rod 540 is pulled to move upward quickly to drive the rotating shaft 334 to rotate, and the first rotating part 331 and the second rotating part 332 are rotated 180 degrees. Under the action of the first spring, the fixed block 310 is in contact with the rotating block 330.
[0046] In combination with the above embodiments, the use principle and working process of the stamping die in the embodiment of the present invention are as follows:
[0047] During operation, the aluminum plate to be processed is fixed on the upper end of the fixing seat 100. After the first detection plate 210 and the second detection plate 220 are close to each other and abut against the aluminum plate, the hydraulic rod 710 and the push rod are started to evenly punch holes in the aluminum plate.
[0048] When punching aluminum plates of different widths, the first detection plate 210 and the second detection plate 220 begin to approach each other under the action of the first spring, and the sliding block 320 slides upward along the first guide rod 510 under the squeezing action of the fixed blocks 310 at both ends. Figure 7 In the state shown, when processing a wider aluminum plate, the guide block 322 at the upper end of the sliding block 320 does not cross the angle of the second guide groove 511 when sliding along the first guide rod 510. Under the action of the hydraulic rod 710, the push plate 120 slides downward, and the sliding portion 402 of the punch 400 gradually slides toward the inside of the fixed portion 401, driving the drive rod 610 to slide in the fixed block 310. The drive rod 610 drives the fixed wheel 620 to rotate, and the limiting plate 630 frictionally transmitted with the fixed wheel 620 slides inside the fixed block 310 and gradually extends out of the fixed block 310 and is inserted into the first limiting groove 321, limiting the position between the fixed block 310 and the sliding block 320, so that the sliding block 320 cannot slide upward along the first guide rod 510. Under the joint action of the two fixed sliding blocks 320, the rotating block 330 cannot slide and cannot rotate. Under the action of the pushing plate 120 , the sliding portion 402 of the punch 400 completely slides into the interior of the fixing portion 401 . As the pushing plate 120 continues to slide downward, the fixing portion 401 of the punch 400 punches a hole in the aluminum plate.
[0049] like Figure 8In the state shown, when the width of the aluminum plate to be processed is narrow, the guide block 322 at the upper end of the sliding block 320 slides along the first guide rod 510 and passes over the angle of the second guide groove 511. The telescopic spring plate 323 between the guide block 322 and the second guide groove 511 quickly slides upward along the second guide groove 511 under the action of resetting, so that the fixed block 310 and the sliding block 320 are out of contact. Since the upper end of the sliding block 320 is fixedly connected to the transmission rod 540, the transmission rod 540 is driven and is in contact with the sliding block 320. 20 slides upward synchronously and quickly. Due to the friction transmission between the side wall of the transmission rod 540 and the rotating shaft 334, when the transmission rod 540 moves upward quickly, the rotating shaft 334 rotates 180 degrees, so that the first rotating part 331, the second rotating part 332 and the third rotating part 333 of the rotating block 330 are reversed. At this time, under the action of the first spring, the inclined surfaces of the two fixed blocks 310 are respectively abutted against the inclined surfaces of the first rotating part 331 and the second rotating part 332, and the number of holes punched in the aluminum plate is reduced. If the first detection plate 210 and the second detection plate 220 are in contact with the aluminum plate at this time, under the push of the pushing plate 120, the sliding part 402 of the punch 400 is in contact with the upper end surface of the aluminum plate. As the pushing plate 120 continues to push downward, the limiting plate 630 inside the fixed block 310 gradually extends out, and the limiting plate 630 is gradually inserted into the second limiting groove and the third limiting groove 3331 to fix the positions of the first rotating part 331, the second rotating part 332, and the third rotating part 333 with the two fixed blocks 310. After the sliding part 402 of the punch 400 gradually slides into the fixed part 401, the pushing plate 120 pushes the fixed part 401 of the punch 400 to punch the aluminum plate. If the first detection plate 210 and the second detection plate 220 are not in contact with the aluminum plate at this time, since a connecting rod 520 is provided between the rotating shaft 334 of the rotating block 330 and the pushing plate 120, and the connecting rod 520 is retractable, under the action of the first spring, the two fixed blocks 310 simultaneously squeeze the first rotating part 331 and the second rotating part 332 of the rotating block 330, so that the connecting rod 520 contracts and the first rotating part 331 and the second rotating part 332 slide further upward. After the first detection plate 210 and the second detection plate 220 are in contact with the aluminum plate, the pushing plate 120 120 pushes the sliding part 402 of the punch 400 to move downward and gradually contacts the upper end surface of the aluminum plate. As the pushing plate 120 continues to push downward, the limiting plate 630 in the fixed block 310 is gradually inserted into the second limiting groove and the third limiting groove 3331 to fix the positions of the first rotating part 331, the second rotating part 332, and the third rotating part 333 with the two fixed blocks 310. After the sliding part 402 of the punch 400 gradually slides into the fixed part 401, the pushing plate 120 pushes the fixed part 401 of the punch 400 to punch the aluminum plate.
[0050] By punching aluminum plates of different widths, the use range of the stamping die is increased. At the same time, when punching aluminum plates of different widths, the distance between the punch 400 at the lower end of the fixed block 310 and the edge of the aluminum plate is always kept unchanged, thereby improving the accuracy of punching the aluminum plate.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An efficient method for manufacturing a sound-absorbing panel, characterized in that: The following steps are involved: Step S10, fixing the workpiece to be processed; Step S20, punching a hole in the workpiece using a punching die; Step S30, taking out the processed workpiece; The stamping die in step S20 includes a fixing seat, a fixing frame, a pushing plate, a detection device, a punch, an adjusting device and a driving device; The fixing frame is fixedly arranged on the fixing seat; The push plate is slidably arranged on the fixing frame and is arranged above the fixing seat; The detection device is arranged between the pushing plate and the fixing seat, and is used to detect the width of the workpiece to be processed; There are multiple groups of punches, which are arranged at the lower end of the push plate and are evenly arranged along the push plate, so that the punches can punch holes in the workpiece when the push plate slides along the fixed frame; The adjusting device includes at least one set of adjusting components, which are arranged at the connection between the punch and the push plate and are in driving connection with the detection device, so that when the detection device slides along the push plate at different distances, the adjusting components change the number of punches acting on the workpiece and the density between the punches; The driving device is used for driving the push plate to slide along the fixed frame; A first guide groove is provided on the lower end surface of the push plate, the detection device comprises a first detection plate and a second detection plate, the first detection plate and the second detection plate can be telescopically arranged, one end of the first detection plate and the second detection plate can be slidably arranged in the first guide groove, the first detection plate and the second detection plate are spaced apart on both sides of the push plate, and a first elastic member is provided between the first detection plate and the second detection plate, the first elastic member can drive the first detection plate and the second detection plate to approach each other, or the first elastic member can drive the first detection plate and the second detection plate to have a tendency to approach each other; The adjusting assembly comprises two fixed blocks, two sliding blocks and a rotating block. The two fixed blocks are arranged at intervals, and each fixed block can slide along the first guide groove. The two fixed blocks are fixedly connected to the first detection plate and the second detection plate respectively, and a punch is fixedly arranged at the lower end of the fixed block; the two sliding blocks are arranged between the two fixed blocks, and the sliding block has a first state abutting against the fixed block and a second state not abutting against the fixed block, so that when the first detection plate and the second detection plate are close to each other by a preset distance, the sliding block is changed from the first state to the second state; a punch is fixedly arranged at the lower end of the sliding block; the rotating block is rotatably arranged between the two sliding blocks, so that when the sliding block is changed from the first state to the second state, the rotating block is rotated by a fixed angle; punches are arranged at both upper and lower ends of the rotating block.
2. The efficient method for manufacturing a sound-absorbing panel according to claim 1, characterized in that: The punch includes a fixed part and a sliding part. The fixed part is hollow inside, and the upper end of the fixed part is fixedly arranged on the sliding block, the fixed block or the rotating block respectively; one end of the sliding part is slidably arranged in the fixed part, and a second elastic part is fixedly arranged between the sliding part and the fixed part, so that when the sliding part completely slides into the fixed part, the lower end of the fixed part punches the workpiece.
3. The efficient method for manufacturing a sound-absorbing panel according to claim 2, characterized in that: A first guide rod is provided between the sliding block and the pushing plate, a second guide groove is provided on the first guide rod, a guide block is fixedly provided on the upper end of the sliding block, the guide block can slide along the second guide groove, the guide block has a third state of slowly sliding along the second guide groove and a fourth state of quickly sliding, so that the sliding block can slide along the second guide groove when the two fixed blocks are close to each other.
4. The efficient method for manufacturing a sound-absorbing panel according to claim 3, characterized in that: The rotating block includes a first rotating part, a second rotating part, a third rotating part and a rotating shaft; the first rotating part and the second rotating part, as well as the second rotating part and the third rotating part are fixedly connected through the rotating shaft, the punch is fixedly arranged at the upper and lower ends of the second rotating part, and a connecting rod is arranged between the rotating shaft and the pushing plate; a transmission rod is arranged between the rotating shaft and the sliding block, so that when the guide block is in the fourth state, the transmission rod drives the rotating shaft to rotate.
5. The efficient method for manufacturing a sound-absorbing panel according to claim 4, characterized in that: It also includes a limit assembly, which includes a driving unit and a limit plate; the side walls of the sliding block and the side walls of the rotating block abutting against the sliding block are both provided with limit grooves; the limit plate can be slidably arranged inside the fixed block, and can slide into the limit groove to hinder the sliding between the fixed block and the sliding block or the fixed block and the rotating block; one end of the driving unit is fixedly connected to the sliding part of the punch, and the other end is transmission-connected to the limit plate, so that when the sliding part of the punch slides along the fixed part, the limit plate slides into the limit groove.
6. The efficient method for manufacturing a sound-absorbing panel according to claim 5, characterized in that: The driving unit includes a driving rod and a fixed wheel. The driving rod is slidably arranged inside the fixed block, and one end of the driving rod is fixedly connected to the sliding part of the punch; the fixed wheel is rotatably arranged inside the fixed block and is transmission-connected to the driving rod so that when the sliding part of the punch is squeezed, the driving rod slides and drives the fixed wheel to rotate; the limiting plate is transmission-connected to the fixed wheel so that when the fixed wheel rotates, the limiting plate extends out or retracts the fixed block.
7. The efficient method for manufacturing a sound-absorbing panel according to claim 3, characterized in that: The second guide groove has an angle setting, and a third elastic member is provided at the connection between the guide block and the second guide groove.
8. The efficient method for manufacturing a sound absorbing panel according to claim 1, characterized in that: The driving device comprises a push rod and a hydraulic rod. The push rod has the force to intermittently make the push plate slide along the length direction of the workpiece; the hydraulic rod has the force to make the push plate slide up and down.
Citation Information
Patent Citations
Strip punching die with adjustable female die and adjustable male die
CN103831344A
Aluminum row perforating machine
CN209452604U