A control method for a balancing block riveting device with a detection function

Abstract

The present invention discloses a control method for a balance block riveting device with a detection function, comprising a riveting bracket, a booster cylinder mounted on the riveting bracket, a lower riveting cylinder, a riveting base, a controller connected to the booster cylinder and the lower riveting cylinder, a sliding plate connected to the booster cylinder, and a riveting block mounted on the sliding plate; the riveting block is characterized in that a riveting detection block is mounted on the riveting block; an alarm mounted on the controller is connected to the riveting detection block; the riveting detection block comprises a fixed block, a sensing component mounted on the fixed block, and a sensor connected to the controller. The present invention uses the riveting detection block to detect the direction of the rotor placement when the balance block is riveted, thereby reducing the error rate and production cost; and uses the alarm to sound an alarm during the production process, thereby effectively reminding the workers to prevent riveting errors.

Description

Technical Field

[0001] The invention relates to the technical field of rotor riveting processing, and in particular to a control method for a balancing block riveting device with a specific detection function. Background Art

[0002] The balance block on the rotor usually needs to be riveted to the rotor through a riveting device. However, in the existing technology, when the balance block is riveted to the rotor, the worker is likely to only match the rotor with the balance block when placing the rotor. Because the boss and groove matching between the rotor and the balance block are circumferential, the rotor can also be placed on the balance block when the rotor is placed in the wrong direction, which is prone to riveting errors, increasing the riveting error rate and production costs; and the wages of the workers who process the rotor riveting are calculated in the form of piecework. When calculating, the corresponding team leader needs to hand over the calculation to the corresponding department head and finally hand it over to the personnel department for summary, which increases the complexity of the personnel summary of the workers' wages and increases the workload. In addition, the workers will have a fatigue period after working for a period of time. If the workers continue to work, the riveting error rate will increase, and the efficiency of the balance block riveting will be further reduced. To this end, a control method for a balance block riveting device with a specific detection function is proposed. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems and to provide a control method for a balance weight riveting device with a specific detection function.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a control method for a balancing block riveting device with a detection function, the balancing block riveting device with a detection function comprising a riveting bracket, a booster cylinder installed on the riveting bracket, a lower riveting cylinder, a riveting base, a controller connected to the booster cylinder and the lower riveting cylinder, a sliding plate connected to the booster cylinder, and a riveting block installed on the sliding plate; it is characterized in that a rivet detection block is installed on the riveting block; an alarm installed on the controller is connected to the rivet detection block; the rivet detection block comprises a fixed block, a sensing component installed on the fixed block, and a sensor connected to the controller.

[0005] Preferably, a mounting groove is provided on the fixing block; the sensing component comprises a positioning sensing needle movably installed in the mounting groove, a plastic nylon installed on the positioning sensing needle, and a rectangular spring installed between the plastic nylon and the riveting block.

[0006] Preferably, the riveting bracket is provided with a plurality of supporting guide rods; the sliding plate can be slidably mounted on the supporting guide rods on the riveting bracket; the lower riveting cylinder is connected with a riveting plate; and the riveting bracket is also provided with a second sensor connected with a controller.

[0007] Preferably, the riveted plate is provided with a plurality of riveted rods; and the sliding plate is installed with a plurality of riveted limiting rods.

[0008] Preferably, the controller includes a central processing unit installed on a circuit board and a data export module, a data storage module, a communication module, a clock module, a timing module, a display module, a reset module, a power supply module and an emergency safety module that establish communication relationships with the central processing unit respectively.

[0009] As a preferred embodiment, a control method for a balancing block riveting device with a detection function is as follows:

[0010] Step 1: The controller controls the boost cylinder to drive the riveting detection block to work, and the central processing unit controls the timing module to time;

[0011] Step 2: The riveting detection block detects whether the rotor placed on the balancing block is placed correctly. If it is not placed correctly, the sensor sends a signal to the central processor, and the central processor controls the alarm to sound. If it is placed correctly, the controller controls the riveting cylinder to drive the riveting plate to move and rivet the balancing block and the rotor;

[0012] Step 3: The second sensor senses the number of times the riveting cylinder moves and sends the data to the central processor, which summarizes the data from the sensor and the second sensor and calculates the accuracy and error rate of the rotor installation;

[0013] Step 4: The central processing unit sends the corresponding data to the display module for display and the data storage module for storage, and sends it to the human resources department using the communication module.

[0014] The beneficial effects of the present invention are as follows: by using the riveting detection block to detect the direction of the rotor when the balancing block is riveted, the error rate and production cost are reduced;

[0015] By using the alarm during the production process, it can effectively remind workers and prevent riveting errors;

[0016] The number of alarms when the worker puts the wrong rotor and the number of movements of the riveting cylinder under the induction are collected through the sensor and the second sensor respectively to obtain the correct number of rotor installations. Then the central processor is used to calculate the corresponding accuracy and error rates, and the corresponding data is sent to the human resources department through the communication module, so as to facilitate the human resources department to evaluate the performance wages of the corresponding workers.

[0017] By using the timing module and the sensor to count the time and number of errors when the workers start working, as well as which time period has a higher error rate, and displaying the time and number of errors on the display module, it is possible to know which time period the workers have a higher error rate. The central processor sends corresponding prompt information to the display module based on the time period with a higher error rate, reminding the workers to make short adjustments, thereby reducing the error rate of the workers and improving production efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a partial structural schematic diagram of the present invention.

[0020] Figure 3 It is a schematic diagram of the present invention.

[0021] Legend: 1 riveted bracket; 101 supporting guide rod; 102 second sensor; 2 booster cylinder; 3 riveted base; 4 sliding plate; 401 riveted limit rod; 5 riveted block; 6 riveted detection block; 601 fixed block; 602 sensing component; 603 sensor; 604 mounting slot; 605 positioning sensing needle; 606 plastic nylon; 607 rectangular spring; 7 controller; 701 alarm; 702 central processing unit; 703 data export module; 704 data storage module; 707 communication module; 708 clock module; 709 timing module; 710 display module; 711 reset module; 712 power module; 713 emergency safety module; 8 lower riveted cylinder; 801 riveted plate; 802 riveted rod. DETAILED DESCRIPTION

[0022] Next, we will further explain a control method of a balance weight riveting device with a specific detection function described in the present invention in conjunction with the accompanying drawings.

[0023] See attached Figure 1-2As shown, a control method for a balancing block riveting device with a detection function in this embodiment, the balancing block riveting device with a detection function includes a riveting bracket 1, a booster cylinder 2 installed on the riveting bracket 1, a lower riveting cylinder 8, a riveting base 3, a controller 7 connected to the booster cylinder 2 and the lower riveting cylinder 8, a sliding plate 4 connected to the booster cylinder 2, and a riveting block 5 installed on the sliding plate 4; it is characterized in that a riveting detection block 6 is installed on the riveting block 5 by screws; an alarm 701 installed on the controller 7 is connected to the riveting detection block 6; the riveting detection block 6 includes a fixed block 601, a sensing component 602 installed on the fixed block 601, and a sensor 603 connected to the alarm 7; by using the riveting detection block 6 to detect the direction of the rotor placement when the balancing block is riveted, the scrap rate and production cost are reduced; by using the alarm 701 to alarm during the production process, it can effectively remind workers to prevent riveting errors.

[0024] See attached Figure 1-2 As shown, the fixing block 601 is provided with a mounting groove 604; the sensing component 602 includes a positioning sensing pin 605 movably mounted in the mounting groove 604, a plastic nylon 606 mounted on the positioning sensing pin 605, and a rectangular spring 607 mounted between the plastic nylon 606 and the riveting block 5; the positioning sensing pin 605 contacts the rotor, and when the positioning sensing pin 605 is pushed to move upward, the sensor 603 senses the positioning sensing pin 605, and the sensor 603 sends a signal to make the alarm 701 sound, thereby judging that the rotor is incorrectly placed; when the positioning sensing pin 605 contacts the rotor without moving, the sensor 603 does not sense the positioning sensing pin 605, thereby judging that the rotor is correctly placed, thereby facilitating judgment of whether the rotor is correctly placed, and reducing the error rate of riveting.

[0025] See attached Figure 1-2 As shown, the riveting bracket 1 is provided with a plurality of supporting guide rods 101; the sliding plate 4 can be slidably mounted on the supporting guide rods 101 on the riveting bracket 1; the lower riveting cylinder 8 is connected with a riveting plate 801; the riveting plate 801 is provided with a plurality of riveting rods 802; and the sliding plate 4 is installed with a plurality of riveting limit rods 401.

[0026] See attached Figure 1-3 As shown, the controller 7 is installed with a central processing unit 702 and a data export module 703, a data storage module 704, a communication module 707, a clock module 708, a timing module 709, a display module 710, a reset module 711, a power supply module 712 and an emergency safety module 713 which are respectively connected to the central processing unit 702.

[0027] The working process of the present invention is as follows: first, the balancing block to be riveted is placed on the riveting base 3, and the rotor is placed above the balancing block. The controller 7 controls the boost cylinder 2 to work, and at the same time, the central processor 702 controls the timing module 709 to time. The boost cylinder 2 drives the sliding plate 4 to move downward, and the sliding block 4 drives the riveting block 5 and the riveting detection block 6 to move downward along the supporting guide rod 101 until the riveting detection block 6 contacts the top surface of the rotor. When the riveting detection block 6 contacts the top surface of the rotor, the positioning sensing needle 605 is pushed along the mounting groove 6. 04 moves upward, the positioning sensing needle 605 pushes the plastic nylon 606 to move upward and compresses the rectangular spring 607. At the same time, the sensor 603 senses the positioning sensing needle 605 and sends a signal to the central processor 702 in the controller 7. The central processor 702 controls the alarm 701 to sound, raising the worker's rotor placement error, and the subsequent riveting process is suspended. When the riveting detection block 6 contacts the top surface of the rotor, the positioning sensing needle 605 enters the corresponding groove of the rotor, and the sensor 603 does not sense the positioning sensing needle 605. Then the controller 7 controls the lower riveting cylinder 8 to work, the lower riveting cylinder 8 drives the riveting plate 801 to move upward, and the riveting plate 801 drives the riveting rod 802 to move upward to rivet the balance block; during use, the second sensor 102 will sense the movement times of the lower riveting cylinder 8 in real time, the sensor 603 senses the number of times the cylinder 2 moves, and sends the data to the central processor 702, the central processor 702 stores the data through the data storage module 704, the central processor 702 obtains the correct number of rotor installations from the second sensor 102 sensing the number of movements of the lower riveting cylinder 8 in real time, the sensor 603 senses the number of times the cylinder 2 moves to increase the total number of operations of the cylinder 2, so that the corresponding rotor installation accuracy and error rate can be obtained, and then the data is sent to the display module 710, and displayed on the display screen, so as to facilitate the company's assessment of the staff, and at the same time, it can also be observed that the error rate of the staff management in a certain period of time is high and needs to be repaired. The obtained data can also be sent to the company's control end through the communication module 707.

[0028] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A control method for a balancing block riveting device with a detection function, the balancing block riveting device with a detection function comprising a riveting bracket (1), a booster cylinder (2) mounted on the riveting bracket (1), a lower riveting cylinder (8), a riveting base (3), a controller (7) connected to the booster cylinder (2) and the lower riveting cylinder (8), a sliding plate (4) connected to the booster cylinder (2), and a riveting block (5) mounted on the sliding plate (4); the feature is that The riveting block (5) is mounted with a riveting detection block (6); the riveting detection block (6) is connected to an alarm (701) mounted on a controller (7); the riveting detection block (6) comprises a fixing block (601), a sensing component (602) mounted on the fixing block (601), and a sensor (603) connected to the controller (7); the fixing block (601) is provided with a mounting groove (604); the sensing component (602) comprises a positioning sensing pin (605) that can be movably mounted in the mounting groove (604), a plastic nylon (606) mounted on the positioning sensing pin (605), and a sensor (603) mounted between the plastic nylon (606) and the riveting block (5). The lower riveting cylinder (8) is connected to a riveting plate (801); the riveting bracket (1) is also provided with a second sensor (102) connected to the controller (7); the riveting plate (801) is provided with a plurality of riveting rods (802); the controller (7) comprises a central processing unit (702) mounted on a circuit board, and a data export module (703), a data storage module (704), a communication module (707), a timing module (709), a display module (710), a power supply module (712) and an emergency safety module (713) respectively establishing communication relationships with the central processing unit (702); the control method comprises: Step 1: The controller controls the boost cylinder to drive the riveting detection block to work, and the central processing unit controls the timing module to time; Step 2: The riveting detection block detects whether the rotor placed on the balancing block is placed correctly. If it is not placed correctly, the sensor sends a signal to the central processor, and the central processor controls the alarm to sound an alarm. If it is placed correctly, the controller controls the lower riveting cylinder to drive the riveting plate to move and rivet the balancing block and the rotor; Step 3: The second sensor senses the number of times the riveting cylinder moves and sends the data to the central processor, which summarizes the data from the sensor and the second sensor and calculates the accuracy and error rate of the rotor installation; Step 4: The central processing unit sends the corresponding data to the display module for display and the data storage module for storage, and sends it to the human resources department via the communication module.

2. The control method according to claim 1, characterized in that: The riveted bracket (1) is provided with a plurality of supporting guide rods (101); the sliding plate (4) can be slidably mounted on the supporting guide rods (101) on the riveted bracket (1).

3. The control method according to claim 1, characterized in that: A plurality of riveted limiting rods (401) are mounted on the sliding plate (4).

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