A process for milling and welding a land and its processing equipment
By positioning and simultaneously clamping and milling multiple teeth, the problem of low processing efficiency of teeth in the existing technology is solved, and efficient weld processing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
Existing technology requires clamping and milling each tooth individually during machining, resulting in low machining efficiency.
By positioning the inner V-faces of multiple toothed plates against each other and simultaneously clamping the tail, the clamping mechanism and milling mechanism can rotate at equal angles in the circumferential direction to achieve simultaneous milling of the weld seam by multiple toothed plates.
It improves the processing efficiency of teeth and reduces processing time and labor consumption.
Smart Images

Figure CN116352148B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of toothed wheel milling, and particularly relates to a toothed wheel milling and welding seam process and a processing device thereof. BACKGROUND
[0002] A roller bit is a kind of drilling bit, which can be divided into single roller bit, three roller bit and multi-roller bit according to the number of rollers. At present, the three roller bit is more commonly used. The manufacturing process of the three roller bit mainly includes the processing of three toothed wheels and the welding assembly of the three toothed wheels. In order to facilitate the subsequent installation of the whole roller bit after welding, two welding seams are usually milled on each toothed wheel for welding.
[0003] REFERENCE Figure 1 At present, the related art discloses a toothed wheel 5, which comprises a toothed wheel body 51 and a tail 52 arranged at one end of the toothed wheel body. The toothed wheel body 51 has an inner V surface 511 and an outer wheel end 512 opposite to the inner V surface 511. The inner V surface 511 has a first installation plane 5111 and a second installation plane 5112 adjacent to each other. The first installation plane 5111 and the second installation plane 5112 are both vertical planes, and the included angle between the first installation plane 5111 and the second installation plane 5112 is 120°. Two welding seams are milled on each toothed wheel 5. First, any toothed wheel 5 is placed horizontally on a clamping mechanism and clamped. Then, the toothed wheel 5 is milled by a milling machine to form two welding seams. After that, the above operation is repeatedly performed to complete the processing of the three toothed wheels 5.
[0004] According to the related scheme in the above, the inventors consider that the following defects exist: after the milling of one toothed wheel is completed, the toothed wheel needs to be disassembled and then reinstalled to continue the processing, which is not only time-consuming and laborious, but also has low processing efficiency. SUMMARY
[0005] In order to improve the processing efficiency of the toothed wheel, the present application provides a toothed wheel milling and welding seam process and a processing device thereof.
[0006] In a first aspect, the above-mentioned application purpose of the present application is achieved by the following technical scheme:
[0007] A toothed wheel milling and welding seam process comprises the following steps:
[0008] Positioning, the inner V surfaces of the plurality of toothed wheels are positioned by abutting;
[0009] Clamping, the tails of the plurality of toothed wheels are clamped simultaneously;
[0010] Milling, the welding seams are milled on the toothed wheels;
[0011] Rotating, the plurality of toothed wheels are rotated simultaneously and the welding seams are sequentially milled.
[0012] By adopting the technical scheme, the inner V surfaces of the plurality of toothed jaws are abutted to be positioned, and after the plurality of toothed jaws are positioned, the tail portions of the plurality of toothed jaws are simultaneously clamped, and in the state that the plurality of toothed jaws are clamped, the plurality of toothed jaws are sequentially milled to form welds, and the machining process designed in this way can improve the machining efficiency of the toothed jaws.
[0013] Preferably, in the clamping step, the plurality of toothed jaws are clamped at equal angles in the circumferential direction; and in the milling step, the plurality of toothed jaws are simultaneously rotated at equal angles in the circumferential direction, and at least two toothed jaws are simultaneously milled.
[0014] By adopting the technical scheme, the plurality of toothed jaws are milled to form welds at least two toothed jaws at a time every time the plurality of toothed jaws are rotated by a certain angle, and the plurality of clamped toothed jaws can be milled completely relatively quickly by repeating the operation.
[0015] In the second aspect, the second application purpose of the application is achieved by the following technical scheme:
[0016] A toothed jaw weld milling device capable of realizing the toothed jaw weld milling process described above.
[0017] The toothed jaw weld milling device comprises
[0018] a mounting plate;
[0019] a circular table plate arranged on the top of the mounting plate and used for placing the plurality of toothed jaws, the circular table plate being capable of rotating on the mounting plate;
[0020] a positioning member arranged on the circular table plate, the positioning member being used for positioning the plurality of toothed jaws at equal angles in the circumferential direction;
[0021] The mounting plate is further provided with a driving mechanism used for driving the circular table plate to rotate and a milling mechanism used for milling the toothed jaws, and the circular table plate is further provided with a clamping mechanism capable of clamping the plurality of toothed jaws simultaneously.
[0022] By adopting the technical scheme, the plurality of toothed jaws are first placed on the circular table plate and abutted on the positioning member, and then the clamping mechanism is driven to clamp the plurality of toothed jaws simultaneously, at this time, the milling mechanism is driven to mill the toothed jaws to form welds, after the welds at this position are milled, the driving mechanism is driven to rotate the circular table plate and then the milling is performed again, and the above operation is repeated to mill the plurality of toothed jaws relatively quickly, and this design improves the machining efficiency of the toothed jaws.
[0023] Preferably, the positioning member is a Y-shaped positioning frame, a plurality of positioning areas are formed between the side wall surface of the Y-shaped positioning frame and the upper end surface of the circular table plate in the circumferential direction, the first positioning surface and the second positioning surface adjacent to the first positioning surface are arranged in each positioning area on the positioning frame, and the first positioning surface and the second positioning surface are used for positioning the tooth palms.
[0024] By adopting the above technical scheme, the inner palm surface of the tooth palm can be abutted on the first positioning surface and the second positioning surface to realize the positioning of the tooth palm, and the plurality of positioning areas can be used for positioning a plurality of tooth palms together.
[0025] Preferably, the driving mechanism comprises a mounting frame body arranged on the mounting plate, a first driving member arranged on the mounting frame body, a second driving member arranged on the output end of the first driving member, the first driving member being used for driving the second driving member to make vertical reciprocating motion, and a matching block arranged on the output end of the second driving member, a matching hole being formed in the top of the positioning member, and the second driving member being used for driving the matching block to be inserted into the matching hole to drive the circular table plate to rotate.
[0026] By adopting the above technical scheme, driving the first driving member can drive the second driving member to move downward to make the matching block inserted into the matching hole, at this time, driving the second driving member can make the matching block rotate, and the rotation of the matching block can drive the positioning member to rotate to realize the milling rotation of the plurality of tooth palms.
[0027] Preferably, the clamping mechanism comprises a disc plate arranged at the bottom end of the circular table plate, a containing groove for placing the disc plate is formed in the mounting plate, the disc plate is arranged in the containing groove, the disc plate can rotate synchronously with the circular table plate, a cavity penetrating into the interior of the circular table plate is formed in the interior of the disc plate, a gear coaxial with the circular table plate is arranged in the cavity, a plurality of racks are sequentially arranged between the gear and the disc plate in the circumferential direction, each rack is matched with the gear, each end portion of each rack is provided with a clamping block, and each clamping block extends to one side of the positioning member.
[0028] By adopting the above technical scheme, rotating the gear can drive the plurality of racks to move simultaneously, and the simultaneous movement of the plurality of racks can drive the plurality of clamping blocks to move in the direction close to or away from the positioning member, and this design can realize the clamping action of the plurality of tooth palms simultaneously.
[0029] Preferably, the rack is provided with a plurality of inclined grooves, the clamping block is provided with a plurality of inclined edges, the inclined edges are clamped in the inclined grooves, the circular platform is provided with a guide groove penetrating into the cavity, the clamping block is located in the guide groove, and the guide groove is used for guiding the moving direction of the clamping block.
[0030] By adopting the above technical scheme, since the inclined edges are clamped in the inclined grooves, the rack reciprocating movement drives the clamping block to move towards the direction close to or away from the positioning member.
[0031] Preferably, each rack is provided with a guide hole, a guide rod is arranged in the cavity corresponding to each guide hole, the guide rod is slidably arranged in the corresponding guide hole, any guide rod is in threaded connection with the corresponding guide hole, the end of the guide rod is provided with a driven bevel gear, a driving bevel gear is arranged on the driven bevel gear in a matched mode, and the driving bevel gear is provided with a driving rod extending to the outside.
[0032] By adopting the above technical scheme, rotating the driving rod can sequentially drive the driving bevel gear to rotate, the driven bevel gear to rotate and the guide rod to rotate, and the guide rod rotating drives one of the racks to move, thereby driving the gear to rotate, and the gear rotating drives the remaining racks to move.
[0033] Preferably, the milling mechanism comprises a first moving member, the first moving member is arranged on the mounting plate and located on one side of the circular platform, a fixed plate is arranged on the output end of the first moving member, a second moving member is arranged on the fixed plate, the first moving member is used for driving the fixed plate to move, thereby driving the second moving member to move transversely and reciprocally, a fixing frame is arranged on the output end of the second moving member, and the second moving member is used for driving the fixing frame to move in a vertical direction; and at least two disc knives are arranged on the fixing frame.
[0034] By adopting the above technical scheme, first, the first moving member needs to be driven to drive the plurality of disc knives to approach the toothed palps, and then the second driving member can be driven to make the plurality of disc knives mill the plurality of welds along the vertical direction.
[0035] Preferably, the bottom of the circular platform is provided with a plurality of accommodating members in a circumferential direction, a rolling body is arranged in each accommodating member, a ring groove is formed in the mounting plate, each accommodating member is located in the ring groove, and the bottom of the rolling body is attached to the inner bottom of the ring groove; and the plurality of rolling bodies can assist the rotation of the circular platform.
[0036] By adopting the above technical scheme, the plurality of rolling bodies can assist the rotation of the circular platform, and the rolling bodies can support the circular platform to a certain extent, so that the circular platform is not excessively attached to the mounting plate.
[0037] To sum up, the present application comprises at least one of the following beneficial technical effects:
[0038] 1. The inner V surface of the toothed palm can be used for abutting positioning, and after the plurality of toothed palms are positioned, the tail portions of the plurality of toothed palms can be clamped simultaneously, and in the state that the plurality of toothed palms are clamped, the welding seams can be continuously and sequentially milled, and the processing procedure thus designed can improve the processing efficiency of the toothed palm.
[0039] 2. First, the plurality of toothed palms need to be placed on the circular table plate and abut on the positioning member, then the clamping mechanism is driven to clamp the plurality of toothed palms simultaneously, at this time, the milling mechanism is driven to mill the welding seam on the toothed palm, after the welding seam at this position is milled, the driving mechanism is driven to rotate the circular table plate and then milling is performed again, and the above operation is repeatedly performed to mill the plurality of toothed palms quickly, and the processing efficiency of the toothed palm is improved. BRIEF DESCRIPTION OF DRAWINGS
[0040] Figure 1 is a structural schematic diagram of a toothed palm;
[0041] Figure 2 is a structural schematic diagram of a toothed palm welding seam milling device in the embodiment of the present application;
[0042] Figure 3 is a structural schematic diagram of a toothed palm welding seam milling device in the embodiment of the present application;
[0043] Figure 4 is a structural schematic diagram of a positioning member;
[0044] Figure 5 is a structural schematic diagram of a cavity inner structure;
[0045] Figure 6 is a structural schematic diagram of a clamping mechanism;
[0046] Figure 7 is a structural schematic diagram of a milling mechanism;
[0047] Figure 8 is Figure 2 is an enlarged view of part A in
[0048] Figure 9 is a structural schematic diagram of a ring belt and a ring groove;
[0049] Figure 10 is a structural schematic diagram of a clamping hook and a containing member.
[0050] In the drawings: 1, mounting plate; 11, round table plate; 110, positioning area; 111, ring belt; 112, guide groove; 113, cutting area; 114, containing piece; 1141, rolling body; 12, positioning piece; 121, first positioning surface; 122, second positioning surface; 123, matching hole; 13, containing groove; 14, ring groove; 15, round ring groove; 2, driving mechanism; 21, mounting frame body; 22, first driving piece; 23, second driving piece; 24, matching block; 3, milling mechanism; 31, first moving piece; 32, fixed plate; 33, second moving piece; 34, disc cutter; 4, clamping mechanism; 41, disc plate; 411, cavity; 412, hook; 42, gear; 43, rack; 431, inclined groove; 432, guide hole; 44, clamping block; 441, inclined edge; 442, rubber pad; 45, guide rod; 46, driven bevel gear; 47, driving bevel gear; 48, driving rod; 49, rotating disc; 491, square countersunk hole; 5, toothed claw; 51, toothed claw body; 511, inner V surface; 5111, first mounting plane; 5112, second mounting plane; 512, outer claw end; 52, tail part. DETAILED DESCRIPTION
[0051] The application will be further described below in conjunction with the drawings.
[0052] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation on the present application that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0053] The toothed claw milling weld joint process disclosed in the embodiments of the present application is used to improve the processing efficiency of multiple toothed claws 5, and three toothed claws 5 are taken as an example in the embodiments of the present application.
[0054] A toothed claw milling weld joint process comprises the following steps:
[0055] Positioning, positioning by abutting against the first mounting plane 5111 and the second mounting plane 5112 of the toothed claw 5, and ensuring that the three toothed claws 5 are all positioned;
[0056] Clamping, arranging the three toothed claws 5 in sequence in the circumferential direction, and simultaneously applying force to the tail parts 52 on the three toothed claws 5 to ensure that the three toothed claws 5 are clamped at equal angles in the circumferential direction;
[0057] Milling, sequentially milling the toothed claws 5 two by two until two weld joints are milled on each of the three toothed claws 5;
[0058] The implementation principle of the milling and welding process of the toothed palm in this embodiment is as follows: the first mounting plane 5111 and the second mounting plane 5112 of the toothed palm 5 are used for abutment and positioning. After all three toothed palms 5 are positioned, force is applied to the tails 52 of the three toothed palms 5 at the same time so that the three toothed palms 5 are clamped at the same time. Under the state of multiple toothed palms 5 being clamped, the toothed palms 5 are continuously milled in pairs until two weld seams are milled on each toothed palm 5. The process designed in this way can improve the processing efficiency of the toothed palms 5.
[0059] This application also discloses a milling and welding machine capable of performing the above-described milling and welding process for toothed teeth. It is used to mill two weld seams on each of a plurality of toothed teeth 5; here, we continue to use three toothed teeth 5 as an example. (Refer to...) Figure 2 The tooth milling welding equipment includes a mounting plate 1, on which a frustum plate 11 is provided, combined with... Figure 3 The top of the frustum plate 11 is used to place three toothed claws 5, and the frustum plate 11 can rotate on the mounting plate 1; a positioning element 12 is provided at the center of the top of the frustum plate 11, which is used to position the three toothed claws 5 at equal angles along the circumferential direction; the mounting plate 1 is also provided with a drive mechanism 2 for driving the frustum plate 11 to rotate and a milling mechanism 3 for milling two toothed claws 5 at the same time; the frustum plate 11 is also provided with a clamping mechanism 4 for clamping the three toothed claws 5 at the same time.
[0060] First, place the three toothed plates 5 on the frustum plate 11, ensuring that all three toothed plates 5 abut against the positioning member 12. Then, drive the clamping mechanism 4 to clamp the three toothed plates 5 simultaneously. At this time, drive the milling mechanism 3 to mill weld seams on the two toothed plates 5 to be milled. After the weld seams are milled, drive the drive mechanism 2 to rotate the frustum plate 11 and then perform milling again. Repeat the above operation to mill the three toothed plates 5 relatively quickly.
[0061] Reference Figure 4 The positioning component 12 is a Y-shaped positioning frame. Three positioning areas 110 are formed circumferentially between the side wall of the Y-shaped positioning frame and the upper surface of the frustum plate 11. Within each positioning area 110, the positioning component 12 has adjacent first positioning surfaces 121 and second positioning surfaces 122. Both the first and second positioning surfaces 121 are perpendicular to the horizontal plane, and the minimum included angle between them is 120°. Figure 1 The first positioning surface 121 is used to fit with the first mounting surface 5111, and the second positioning surface 122 is used to fit with the second mounting surface 5112. The first positioning surface 121 and the second positioning surface 122 are used to position the palm 5.
[0062] The positioning process of the three toothed palps 5 is the same, taking one of the toothed palps 5 as an example: first, the toothed palp 5 needs to be placed in the positioning area 110, and then the first positioning surface 121 is made to be in close contact with the first installation plane 5111, and the second positioning surface 122 is made to be in close contact with the second installation plane 5112, so that the positioning is completed.
[0063] Referring to Figure 4 , the upper end surface of the positioning member 12 is provided with a downwardly non-penetrating matching hole 123, which helps to put in a screw. The positioning member 12 is installed on the circular table plate 11 by the screw. When milling toothed palps 5 of different sizes is required, different sizes of positioning members 12 can be replaced to ensure that the three toothed palps 5 are positioned.
[0064] Referring to Figure 3 and Figure 4 , the clamping mechanism 4 includes a disc plate 41, which is provided at the central position of the bottom end of the circular table plate 11 and is an integral part of the circular table plate 11. The disc plate 41 can rotate synchronously with the circular table plate 11. The installation plate 1 is provided with a receiving groove 13 for the disc plate 41 to be placed in. At this time, the lower end surface of the circular table plate 11 is in abutment with the upper end surface of the installation plate 1, and the disc plate 41 is located in the receiving groove 13.
[0065] Referring to Figure 5 and Figure 6 , the disc plate 41 is internally provided with a cavity 411 that penetrates into the interior of the circular table portion. The cavity 411 is provided with a gear 42, which is coaxially arranged with the circular table plate 11 and can rotate. In order to achieve simultaneous clamping of the three toothed palps 5, three racks 43 are sequentially arranged between the gear 42 and the disc plate 41 in the circumferential direction. Each rack 43 is internally provided with a through guide hole 432. Each guide hole 432 is provided with a guide rod 45. Each guide rod 45 is supported in the cavity 411 by a fixed block. The guide rod 45 is used to guide the movement direction of the rack 43. Each rack 43 cooperates with the gear 42. Each rack 43 is provided with a clamping block 44 on the upper end surface for clamping the toothed palp 5. The rack 43 is provided with a plurality of inclined grooves 431. The clamping block 44 is provided with a plurality of inclined edges 441. The inclined edges 441 are clamped in the inclined grooves 431. In combination Figure 3 , each clamping block 44 extends to one side of the positioning member 12. The circular table plate 11 is provided with a guide groove 112 corresponding to each clamping block 44, which penetrates into the cavity 411. The clamping block 44 is provided in the guide groove 112. The guide groove 112 is used to guide the movement direction of the clamping block 44, so that the clamping block 44 can move towards or away from the positioning member 12. The clamping surface of the clamping block 44 is also provided with a rubber pad 442, which is used to protect the structure of the toothed palp 5.
[0066] To clamp the three toothpads 5 on the positioning member 12, the gear 42 needs to be rotated clockwise, which will drive the three racks 43 to move simultaneously. Through the cooperation of the inclined edges 441 and the inclined grooves 431, the simultaneous movement of the three racks 43 will drive the three clamping blocks 44 to move towards the positioning member 12, at which time the action of simultaneously clamping the three toothpads 5 by the three clamping blocks 44 can be realized.
[0067] With reference to Figure 5 and Figure 6 , in order to facilitate the rotation of the gear 42, the leftmost rack 43 and the cooperating guide rod 45 are threadedly connected, and rotating the guide rod 45 can make the rack 43 move transversely; in order to facilitate the rotation of the guide rod 45, the end of the guide rod 45 is also provided with a driven bevel gear 46 coaxial with the guide rod 45, and a driving bevel gear 47 is cooperatively arranged on the driven bevel gear 46. The upper end surface of the driving bevel gear 47 is provided with a driving rod 48 extending upward to the outside, and the top of the driving rod 48 is fixedly provided with a rotating disc 49. The driving rod 48 and the circular table plate 11 are movably arranged and provided with a bearing for supporting the driving rod 48. The upper end surface of the rotating disc 49 is provided with a square countersunk hole 491, which can facilitate the rotation of the rotating disc 49 with a tool.
[0068] To facilitate the rotation of the gear 42, the rotating disc 49 needs to be rotated, which will drive the driving rod 48 to rotate, and then drive the driving bevel gear 47, the driven bevel gear 46 and the guide rod 45 to rotate. The rotation of the guide rod 45 will drive the rack 43 cooperating with it to move, and the movement of the rack 43 will drive the gear 42 to rotate.
[0069] With reference to Figure 7 , the milling mechanism 3 comprises a first moving member 31, which is a gas cylinder. The first moving member 31 is arranged on the mounting plate 1 to the right of the circular table plate 11. A fixed plate 32 is arranged on the output end of the first moving member 31, and a second moving member 33 is fixedly arranged on the fixed plate 32. The second moving member 33 is also a gas cylinder. The first moving member 31 is used to drive the fixed plate 32 to move transversely and reciprocally, so as to drive the second moving member 33 to move transversely and reciprocally. A fixed frame is arranged on the output end of the second moving member 33, and the second moving member 33 is used to drive the fixed frame to move in the vertical direction. At least two disc cutters 34 for milling welds are arranged on the fixed frame. In the embodiment of the present application, two disc cutters 34 are arranged in parallel and at the same height. A motor can be used to drive the two disc cutters 34 to rotate. The specific driving structure is a prior art, and therefore will not be described here.
[0070] To mill the toothpads 5, the first moving member 31 needs to be driven to drive the two disc cutters 34 to approach the toothpads 5, and then the second driving member 23 can be driven to make the two disc cutters 34 mill the two welds from top to bottom along the vertical direction.
[0071] Referring to Figure 7 Specifically, each two adjacent positioning areas 110 are provided with a cutting area 113, and two disc cutters 34 can simultaneously mill the positions to be milled on the adjacent two toothed palps 5 in the same cutting area 113, that is, a weld can be milled on each of the two adjacent toothed palps, and since the two disc cutters 34 are arranged in parallel and at the same height, the two welds have the same length and are parallel, which can minimize the damage to the side wall of the toothed palps 5 caused by welding when the three toothed palps are welded and assembled into a drill bit, thereby facilitating the subsequent installation of the drill bit.
[0072] Referring to Figure 8 The driving mechanism 2 comprises a mounting frame 21 arranged on the mounting plate 1, and the mounting frame 21 is provided with a first driving member 22, which is a pneumatic cylinder. The output end of the first driving member 22 is provided with a second driving member 23, which is a rotary pneumatic cylinder. The first driving member 22 is used to drive the second driving member 23 to make vertical reciprocating motion. The output end of the second driving member 23 is provided with a matching block 24 inserted into the matching hole 123, and the second driving member 23 is used to drive the matching block 24 to be inserted into the matching hole 123, so as to drive the circular table plate 11 to rotate at a fixed angle of 120°.
[0073] Referring to Figure 9 and Figure 10 In order to ensure that the circular table plate 11 can rotate relative to the mounting plate 1, the bottom of the circular table plate 11 is circumferentially fixed with a plurality of accommodating members 114, each of which is movably provided with a rolling body 1141. The mounting plate 1 is provided with a ring groove 14, and each of the accommodating members 114 is located in the ring groove 14 and the bottom of the rolling body 1141 is attached to the inner bottom of the ring groove 14. A plurality of rolling bodies 1141 can assist the rotation of the circular table plate 11. The bottom of the disc plate 41 is also provided with a plurality of clamping hooks 412, and the bottom surface of the accommodating groove 13 is provided with a circular ring groove 15, and the circular ring groove 15 is provided with a ring belt 111 for clamping the clamping hooks 412. The ring belt 111 is used to prevent the bottom of the rolling body 1141 from being separated from the inner bottom of the ring groove 14.
[0074] In order to make the circular table plate 11 rotate, the first driving member 22 needs to drive the second driving member 23 to move downward so that the matching block 24 is inserted into the matching hole 123, and then the second driving member 23 is driven to rotate the matching block 24, which in turn drives the circular table plate 11 to rotate and makes the two disc cutters 34 reach the three cutting areas 113 in turn, thereby realizing the milling rotation of the two toothed palps 5.
[0075] The implementation principle of the toothed pallet milling weld seam process in the embodiment of the application is as follows: firstly, the three toothed pallets 5 are respectively placed in the three positioning areas 110, and each toothed pallet 5 is attached to the positioning member 12 to complete positioning, then the tool is used to rotate the rotating disc 49 clockwise to rotate the gear 42 clockwise, at this time, the gear 42 drives the three clamping blocks 44 to move towards the positioning member 12, and the three clamping blocks 44 simultaneously clamp the three toothed pallets 5, then the first moving member 31 is driven to drive the two disc knives 34 to reach the cutting area 113, then the second driving member 23 is driven to drive the two disc knives 34 to mill two weld seams from top to bottom along the vertical direction, after the milling is completed, the second driving member 23 is driven to reset, then the first driving member 22 is driven to drive the second driving member 23 to move downwards so that the matching block 24 is inserted into the matching hole 123, and the second driving member 23 is driven to drive the matching block 24 to rotate 120°, the rotation of the matching block 24 drives the circular table plate 11 to rotate 120°, then the above operation is repeatedly completed, and the two disc knives 34 can reach the three milling areas in turn to mill the toothed pallets 5 two by two.
[0076] The embodiments of the specific implementation are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A tooth milling weld seam process, characterized in that, Includes the following steps: Positioning is achieved by abutting the inner V-shaped surfaces of the three palmar teeth together; Clamp, arrange the three mandibles in sequence along the circumference, and apply force to the tail of the three mandibles at the same time to ensure that the three mandibles are clamped at the same angle along the circumference. Milling involves simultaneously milling the positions to be milled on two adjacent toothed surfaces, creating a weld seam on each of the two adjacent toothed surfaces. Rotate the three teeth simultaneously to mill out the weld seam in sequence.
2. A milling machine for weld seams, characterized in that: The tooth milling and welding equipment can realize the tooth milling and welding process as described in claim 1; The tooth milling and welding equipment includes a mounting plate (1); A frustum plate (11) is disposed on the top of the mounting plate (1) and is used to place three teeth. The frustum plate (11) is rotatable on the mounting plate (1). Positioning element (12), the positioning element (12) is disposed on the frustum plate (11), the positioning element (12) is used to position the three teeth at equal angles along the circumferential direction; The mounting plate (1) is also provided with a driving mechanism (2) for driving the truncated cone plate (11) to rotate and a milling mechanism (3) for milling the teeth. The truncated cone plate (11) is also provided with a clamping mechanism (4) that can clamp the three teeth at the same time. The positioning component (12) is a Y-shaped positioning frame. Three positioning areas (110) are formed along the circumferential direction between the side wall of the Y-shaped positioning frame and the upper end face of the frustum plate (11). Each positioning area (110) on the positioning frame has a first positioning surface (121) and a second positioning surface (122) adjacent to the first positioning surface (121). The included angle between the first positioning surface (121) and the second positioning surface (122) is 120°. The first positioning surface (121) and the second positioning surface (122) are used to position the palm of the tooth. The milling mechanism (3) includes a first moving member (31), which is located on the mounting plate (1) on one side of the frustum plate (11). A fixed plate (32) is provided on the output end of the first moving member (31), and a second moving member (33) is provided on the fixed plate (32). The first moving member (31) is used to drive the fixed plate (32) to move, thereby driving the second moving member (33) to move laterally and reciprocate. A fixed frame is provided on the output end of the second moving member (33), and the second moving member (33) is used to drive the fixed frame to move vertically. Two disc cutters (34) are provided on the fixed frame. A cutting area (113) is provided between each pair of adjacent positioning areas (110). Two disc cutters (34) can simultaneously mill the positions to be milled on the two adjacent tooth palms (5) located in the same cutting area (113). The two disc cutters (34) are at the same height and are set in parallel.
3. The tooth milling welding equipment according to claim 2, characterized in that: The drive mechanism (2) includes a mounting frame (21), which is mounted on the mounting plate (1). The mounting frame (21) is provided with a first drive member (22), and a second drive member (23) is provided on the output end of the first drive member (22). The first drive member (22) is used to drive the second drive member (23) to perform reciprocating motion in the vertical direction. A mating block (24) is provided on the output end of the second drive member (23). A mating hole (123) is opened on the top of the positioning member (12). The second drive member (23) is used to drive the mating block (24) to be inserted into the mating hole (123), thereby driving the frustum plate (11) to rotate.
4. The tooth milling welding equipment according to claim 2, characterized in that: The clamping mechanism (4) includes a disc plate (41) located at the bottom of the frustum plate (11). The mounting plate (1) has a receiving groove (13) for the disc plate (41) to be placed inside. The disc plate (41) is located within the receiving groove (13) and can rotate synchronously with the frustum plate (11). The disc plate (41) has a cavity (411) extending into the frustum plate (11). The cavity (411) contains a component that connects to the frustum plate (11). A coaxial gear (42) is provided with a plurality of racks (43) arranged in sequence along the circumferential direction between the gear (42) and the disc plate (41). Each rack (43) is engaged with the gear (42). Each rack (43) has a clamping block (44) at its end. Each clamping block (44) extends to one side of the positioning member (12). The gear (42) is used to drive the plurality of racks (43) to move simultaneously, thereby causing the plurality of clamping blocks (44) to move simultaneously toward the positioning member (12).
5. The tooth milling welding equipment according to claim 4, characterized in that: The rack (43) is provided with a plurality of inclined grooves (431), and the clamping block (44) is provided with a plurality of inclined ridges (441). The inclined ridges (441) are engaged in the inclined grooves (431). The frustum plate (11) is provided with a guide groove (112) that extends into the cavity (411). The clamping block (44) is located in the guide groove (112). The guide groove (112) is used to guide the movement direction of the clamping block (44) so that the clamping block (44) moves toward or away from the positioning member (12).
6. The tooth milling welding equipment according to claim 4, characterized in that: Each rack (43) has a guide hole (432), and a guide rod (45) is mounted in the cavity (411) corresponding to each guide hole (432). The guide rod (45) slides through the corresponding guide hole (432). Any guide rod (45) is threadedly connected to the corresponding guide hole (432). The end of the guide rod (45) is provided with a driven bevel gear (46). The driven bevel gear (46) is fitted with a driving bevel gear (47). The driving bevel gear (47) is provided with a drive rod (48) extending to the outside.
7. The tooth milling welding equipment according to claim 2, characterized in that: The bottom of the frustum plate (11) is provided with a plurality of receiving parts (114) along the circumferential direction. Each receiving part (114) is provided with a rolling element (1141). The mounting plate (1) has an annular groove (14). Each receiving part (114) is located in the annular groove (14) and the bottom of the rolling element (1141) is in contact with the bottom of the annular groove (14). The plurality of rolling elements (1141) can help the frustum plate (11) rotate.
Citation Information
Patent Citations
Small portable mechanical processing equipment and processing method
CN108543988A
Lock core machining center
CN203062240U
Double-sided groove milling and drilling device for rudder decorating part
CN214979167U
Three-piece type bit leg clamp
CN216802637U
Alloy groove milling tool capable of clamping multiple pieces and alloy groove milling equipment
CN218425838U