Device for processing unburned ceramsite sand from waste materials

By designing a device including a driving shaft center, a fixed sleeve plate, a side panel and a curved toggle plate, the problems of adhesion and agglomeration of the ceramic sand during cooling are solved, and the full dispersion and normal cooling of the ceramic sand are achieved, and the processing quality and equipment efficiency are improved.

CN116352864BActive Publication Date: 2025-05-02河南郑耐新材料有限公司
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Patent Information

Application Number
CN202310310075.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-28
Publication Date
2025-05-02
Estimated Expiration
2043-03-28

AI Technical Summary

Technical Problem

The existing manufacturing methods for processing fire-free ceramic sand in metallurgical solid waste materials are likely to cause the ceramic sand to stick and agglomerate during the cooling process, affecting the processing quality and equipment efficiency.

Method used

By designing a device including a driving shaft center, a fixed sleeve plate, a side panel and a curved toggle plate, the rotational movement of the curved toggle plate is used to fully disperse during the cooling process of the ceramic sand to avoid adhesion and agglomeration.

Benefits of technology

It effectively avoids the problems of adhesion and agglomeration of ceramic sand during cooling, improves processing quality and equipment efficiency, and ensures normal cooling and continuous discharge of ceramic sand.

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Abstract

The present invention discloses a device for processing unburned ceramsite sand of waste materials, including a fixed processing device, one side of the fixed processing device is electrically connected to a control end, one side of the fixed processing device is installed with a fixed base, the side of the fixed processing device is embedded with a feeding side plate, one side of the feeding side plate is embedded with a fixed disc, and one side of the fixed disc is provided with a notch. The present invention sets a driving shaft, a fixed sleeve plate, a side panel and an arc-shaped toggle plate, and utilizes the mutual cooperation of the several members, utilizes the bottom surface of the arc-shaped toggle plate connected to the top of the bottom plate to fit and contact with the surface at the top of the inner wall of the fixed disc, so that the arc-shaped toggle plate rotates under the drive of the connected bottom plate, so that it can effectively ensure that the ceramsite sand at the top of the fixed disc can be fully dispersed during the cooling process, and avoid the ceramsite sand piling up for natural cooling, causing the cooling agglomeration of the material, and the problem of internal cavities.
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Description

Technical Field

[0001] The invention relates to the technical field of coal gangue, and more specifically to a device for processing unburned ceramsite sand from waste materials. Background Art

[0002] With the increasing amount of solid waste materials in the metallurgical industry, environmental pollution is caused. In oil fracturing, ceramsite sand is widely used. In the process of sand making and burning, a large amount of carbon dioxide is produced to pollute the environment. Generally, ceramsite sand is mainly made of powdered solid waste materials in the metallurgical industry, or ceramsite sand is made of materials such as adhesives, catalysts or foaming agents. The existing method of making ceramsite sand without burning by processing metallurgical solid waste materials is as follows: 1. Grind the metallurgical solid waste materials into fine powder (100 mesh-800 mesh); 2. Add adhesives, catalysts and other materials to the metallurgical solid waste material powder; 3. Make the powder into ceramsite sand of 10-80 mesh; 4. Place it at room temperature (or at a certain temperature and humidity) for more than 24 hours, and form ceramsite sand with a certain support strength and density through the self-condensation chemical reaction of the metallurgical solid waste (ceramsite sand) material.

[0003] However, there are still some shortcomings in its actual use. For example, in the prior art, the unfired expanded clay sand is solidified at room temperature. Since the expanded clay sand in a high temperature state has strong adsorption and adhesion, a large number of expanded clay sands are piled together for natural cooling, which will cause a large amount of raw materials to stick together after cooling, thereby causing the material to cool and agglomerate, as well as internal voids, which is not conducive to the processing quality of the device and the processing efficiency of the overall equipment. At the same time, it is also easy to cause the material to agglomerate and stick together and clog the inner cavity of the equipment, thereby causing blockage.

[0004] Therefore, in view of this, the inventor, based on his many years of rich experience in design, development and actual production in the relevant industry, has studied and improved the existing structure and defects, and provided a device for processing unburned ceramsite sand from waste materials, in order to achieve a more practical purpose. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a device for processing unfired expanded clay sand for waste material, by driving a shaft, a fixed sleeve plate, a side panel and an arc-shaped toggle plate, and utilizing the mutual cooperation of the several members, utilizing the bottom surface of the arc-shaped toggle plate connected to the top of the bottom plate to fit in contact with the surface at the top of the inner wall of the fixed disc, so that the arc-shaped toggle plate rotates under the drive of the connected bottom plate, so that it can effectively ensure that the expanded clay sand at the top of the fixed disc can be fully broken up during the cooling process, and avoid the expanded clay sand from piling up for natural cooling, which will cause a large amount of raw materials to stick together after cooling, thereby causing the cooling agglomeration of the material, as well as the problem of internal voids, and is not conducive to the processing quality of the device, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for processing unburned ceramsite sand of waste materials, comprising a fixed processing device, one side of the fixed processing device is electrically connected to a control end, one side of the fixed processing device is installed with a fixed base, the side of the fixed processing device is embedded with a feeding side plate, one side of the feeding side plate is embedded with a fixed disc, one side of the fixed disc is provided with a notch, the side of the fixed disc is embedded with a supporting side frame, and the other end of the supporting side frame is inlaid with a fixed plate;

[0007] The fixed plate has a driving shaft rotatably sleeved inside, a top support frame is inlaid and installed on the top of the fixed plate, a fixed ring is embedded and connected on the surface of the top support frame, and a driving motor is fixed to the other end of the driving shaft.

[0008] In a preferred embodiment, the bottom end of the driving shaft is fixedly sleeved with a limit plate, the top end of the driving shaft is fixedly sleeved with a fixed sleeve plate, side panels are inlaid and installed on the left and right sides of the fixed sleeve plate, and a sliding groove is opened on the surface of the side panel, and the sliding groove is in the shape of a long strip.

[0009] In a preferred embodiment, the sliding groove is internally slidably connected to a fixed cylinder, the top end of the fixed cylinder is threadedly installed with a threaded bottom column, the top end of the threaded bottom column is inlaid with a rotating handle, the surface of the rotating handle is provided with an anti-slip strip, and the outer surface of the threaded bottom column is embedded with a limiting top plate.

[0010] In a preferred embodiment, a connecting base plate is embedded and installed on the side surface of the fixed cylinder, a mounting circular hole is opened on the surface of the connecting base plate, and an arc-shaped toggle plate is detachably sleeved on the top end of the connecting base plate.

[0011] In a preferred embodiment, a fixed pin is embedded and sleeved inside the arc-shaped toggle plate, the overall outer surface of the arc-shaped toggle plate is a smooth surface structure, and a threaded notch is provided at the top of the fixed cylinder.

[0012] In a preferred embodiment, a fixing opening is provided on one side of the fixing disc, and a discharge opening is provided on a side of the fixing disc close to the fixing opening, and the cross section of the discharge opening is rectangular.

[0013] In a preferred embodiment, a side surface of the discharge port is rotatably sleeved with an arc-shaped baffle, one side of the fixed port is embedded with a limiting side plate, and the interior of the arc-shaped baffle is rotatably sleeved with a rotating shaft.

[0014] In a preferred embodiment, a locking block is integrally formed on one side of the limiting side plate, a fixing circular hole is opened on the surface of the arc-shaped toggle plate, and the fixing circular hole is adapted to the shape of the rotating shaft; the top end of the limiting disk is in close contact with the bottom surface of the fixed sleeve plate, the bottom end of the limiting top plate is in close contact with the top surface of the side panel, and the diameter of the limiting top plate is greater than the width of the side panel, the bottom surface of the arc-shaped toggle plate is in close contact with the surface at the top end of the inner wall of the fixed disk, and the surface of the arc-shaped toggle plate is set to a rough surface structure.

[0015] Technical effects and advantages of the present invention:

[0016] The present invention arranges a driving shaft, a fixed sleeve plate, a side panel and an arc-shaped toggle plate, and utilizes the mutual cooperation of the several members, and utilizes the bottom surface of the arc-shaped toggle plate connected to the top of the bottom plate to fit and contact with the surface at the top of the inner wall of the fixed disc, so that the arc-shaped toggle plate is driven by the bottom plate to rotate, so that the ceramsite sand at the top of the fixed disc can be effectively broken up during the cooling process, and the ceramsite sand is prevented from piling up for natural cooling, which will cause a large amount of raw materials to stick together after cooling, thereby causing the cooling agglomeration of the materials and the problem of internal cavities, which is not conducive to the processing quality of the device;

[0017] The present invention sets a limit top plate, a side panel and a threaded bottom column, and utilizes the mutual cooperation of the limit top plate and the bottom end of the limit top plate and the top surface of the side panel to closely contact and make the limit top plate and the side panel maintain a relative height stability, thereby achieving a stabilizing effect of the fixed cylinder at the bottom end of the threaded bottom column inside the sliding notch, further improving the practicality of the device;

[0018] The present invention provides a limiting side plate, a rotating shaft, an arc-shaped baffle plate and a locking block, and utilizes the mutual cooperation of the plurality of them to ensure the normal cooling of the expanded clay sand during operation. After the cooling contact, the arc-shaped baffle plate can be pulled out through the locking block, and then the limiting side plate can be rotated toward the outer side of the fixed disc through the rotating shaft, thereby ensuring that the device can smoothly store materials and subsequently discharge materials continuously when in use, thereby further improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the three-dimensional assembly structure of the present invention.

[0021] Figure 3 It is a schematic diagram of the overall structure of the fixed disc of the present invention.

[0022] Figure 4 For the present invention Figure 2A is an enlarged structural diagram of FIG.

[0023] Figure 5 It is a schematic diagram of a partial three-dimensional structure of the present invention;

[0024] Figure 6 It is a schematic diagram of the local three-dimensional structure of the present invention.

[0025] The accompanying drawings are marked as follows: 1. Fixed processing equipment; 2. Control end; 3. Fixed base; 4. Feed side plate; 5. Fixed disc; 6. Notch; 7. Support side frame; 8. Fixed plate; 9. Drive axis; 10. Support top shelf; 11. Fixed ring; 12. Drive motor; 13. Limiting disk; 14. Fixed sleeve; 15. Side panel; 16. Sliding slot; 17. Fixed cylinder; 18. Rotating handle; 19. Threaded bottom column; 20. Limiting top plate; 21. Connecting bottom plate; 22. Mounting circular hole; 23. Arc-shaped toggle plate; 24. Fixed pin shaft; 25. Fixed port; 26. Discharge port; 27. Arc-shaped baffle; 28. Limiting side plate; 29. ​​Rotating shaft; 30. Fixing block; 31. Threaded slot; 32. Fixed circular hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] As attached Figure 1 To Attachment Figure 6 The device for processing unburned ceramsite sand of waste materials shown in the figure comprises a fixed processing device 1, one side of the fixed processing device 1 is electrically connected to a control terminal 2, one side of the fixed processing device 1 is installed with a fixed base 3, the side of the fixed processing device 1 is embedded with a feeding side plate 4, one side of the feeding side plate 4 is embedded with a fixed disc 5, one side of the fixed disc 5 is provided with a notch 6, the side of the fixed disc 5 is embedded with a supporting side frame 7, and the other end of the supporting side frame 7 is inlaid with a fixed plate 8;

[0028] The fixed plate 8 is internally rotatably sleeved with a driving shaft 9, the top of the fixed plate 8 is inlaid with a supporting top frame 10, the surface of the supporting top frame 10 is embedded with a fixing ring 11, and the other end of the driving shaft 9 is fixed with a driving motor 12;

[0029] The bottom end of the driving shaft 9 is fixedly sleeved with a limiting disk 13, and the top of the driving shaft 9 is fixedly sleeved with a fixing sleeve 14, and the left and right sides of the fixing sleeve 14 are inlaid with side panels 15, and the surface of the side panel 15 is provided with a sliding slot 16, and the shape of the sliding slot 16 is a long strip; the inside of the sliding slot 16 is slidably connected with a fixed cylinder 17, and the top of the fixed cylinder 17 is threadedly installed with a threaded bottom column 19, and the top of the threaded bottom column 19 is inlaid with a rotating handle 18, and the surface of the rotating handle 18 is provided with an anti-slip strip, and the outer surface of the threaded bottom column 19 is embedded with a limiting top plate 20; the side of the fixed cylinder 17 is embedded with a connecting bottom plate 21, A mounting circular hole 22 is provided on the surface of the connecting base plate 21, and an arc-shaped toggle plate 23 is detachably sleeved on the top of the connecting base plate 21; a fixed pin shaft 24 is embedded and sleeved inside the arc-shaped toggle plate 23, and the overall outer surface of the arc-shaped toggle plate 23 is a smooth surface structure, and a threaded groove 31 is provided on the top of the fixed cylinder 17; a fixing port 25 is provided on one side of the fixed disc 5, and a discharge port 26 is provided on a side of the fixed disc 5 close to the fixing port 25, and the cross-section of the discharge port 26 is rectangular; an arc-shaped baffle 27 is rotatably sleeved on one side of the discharge port 26, and a limiting side plate 28 is embedded and sleeved on one side of the fixed port 25, and a rotating shaft 29 is rotatably sleeved inside the arc-shaped baffle 27.

[0030] For details, please refer to the attached manual Figure 3-5 The top end of the limiting plate 13 is in close contact with the bottom surface of the fixed sleeve plate 14, the bottom end of the limiting top plate 20 is in close contact with the top surface of the side panel 15, and the diameter value of the limiting top plate 20 is greater than the width value of the side panel 15. The bottom surface of the arc-shaped toggle plate 23 is in close contact with the surface of the top end of the inner wall of the fixed disc 5, and the surface of the arc-shaped toggle plate 23 is set to a rough surface structure.

[0031] The specific implementation method is: the bottom end of the limiting top plate 20 is tightly pressed against the top surface of the side panel 15, so that the relative height stability between the limiting top plate 20 and the side panel 15 can be maintained, thereby achieving a stabilizing effect of the fixed cylinder 17 at the bottom end of the threaded bottom column 19 inside the sliding groove 16, further improving the practicality of the device.

[0032] For details, please refer to the attached manual Figure 1-4 A locking block 30 is integrally formed on one side of the limiting side plate 28 , and a fixing circular hole 32 is opened on the surface of the arc-shaped toggle plate 23 , and the fixing circular hole 32 is adapted to the shape of the rotating shaft 29 .

[0033] The specific implementation method is: the arc-shaped toggle plate 23 is rotated under the drive of the connecting bottom plate 21, so that it can effectively ensure that the ceramsite sand at the top of the fixed disc 5 can be fully broken up during the cooling process, thereby avoiding the problem of sticking together and affecting the factory quality.

[0034] Working principle of the present invention:

[0035] Step 1: First, the operator assembles the various components of the device normally, and then starts the device normally.

[0036] The second step: first turn on the driving motor 12 through the controller, and then the driving motor 12 drives the driving shaft 9 at its bottom end to rotate, and then the driving shaft 9 drives the fixed sleeve 14 at its bottom end to rotate. At this time, the side panels 15 at both ends of the fixed sleeve 14 drive the connecting bottom plate 21 on the side of the fixed cylinder 17 inside it to perform circular motion on the fixed disc 5, and at the same time, the bottom surface of the arc-shaped toggle plate 23 at the top of the connecting bottom plate 21 is in contact with the surface at the top of the inner wall of the fixed disc 5, so that the arc-shaped toggle plate 23 is driven by the connecting bottom plate 21 to rotate, so that it can effectively ensure that the ceramsite sand at the top of the fixed disc 5 can be fully dispersed during the cooling process, and the ceramsite sand is prevented from piling up together for natural cooling, which will cause a large amount of raw materials to stick together after cooling, thereby causing the cooling and agglomeration of the material, as well as the problem of internal voids, and the poor processing quality of the device. Finally, the device completes the stirring and anti-agglomeration working process of cooling the ceramsite sand.

[0037] Step 3: First, the operator shuts down the device normally, then checks whether the fixation between the various components of the device is normal, and then replaces and repairs the aged and severely worn parts inside the device.

[0038] The above scheme, by setting a driving shaft, a fixed sleeve plate, a side panel and an arc-shaped toggle plate, utilizes the mutual cooperation of the several, utilizes the bottom surface of the arc-shaped toggle plate connected to the top of the bottom plate to fit and contact with the surface at the top of the inner wall of the fixed disc, so that the arc-shaped toggle plate rotates under the drive of the connected bottom plate, so that it can effectively ensure that the ceramsite sand at the top of the fixed disc can be fully dispersed during the cooling process, and avoid the ceramsite sand piling up for natural cooling, which will cause a large amount of raw materials to stick together after cooling, thereby causing the cooling agglomeration of the material and the problem of internal voids, which is not conducive to the processing quality of the device; by setting a limiting top plate, a side panel and a threaded bottom column, utilizes the mutual cooperation of the several The bottom end of the limiting top plate is tightly pressed against the top surface of the side panel, so that the relative height stability can be maintained between the limiting top plate and the side panel, thereby stabilizing the fixed cylinder at the bottom end of the threaded bottom column inside the sliding groove, further improving the practicality of the device; by setting the limiting side plate, the rotating shaft, the arc baffle plate and the locking block, the mutual cooperation of the several members can ensure the normal cooling of the ceramsite sand during operation. After the cooling contact, the arc baffle plate can be pulled out through the locking block, and then the limiting side plate can be rotated toward the outside of the fixed disc through the rotating shaft, thereby ensuring that the device can smoothly store materials and subsequently discharge materials continuously when in use, further improving the use effect of the device.

[0039] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0040] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0041] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for processing unburned ceramsite sand from waste materials, comprising a fixed processing device (1), one side of the fixed processing device (1) is electrically connected to a control terminal (2), one side of the fixed processing device (1) is installed with a fixed base (3), and a side of the fixed processing device (1) is embedded with a material conveying side plate (4), characterized in that: A fixed disc (5) is embedded and installed on one side of the feed side plate (4), a notch (6) is opened on one side of the fixed disc (5), a supporting side frame (7) is embedded and installed on the side of the fixed disc (5), and a fixed plate (8) is embedded and installed on the other end of the supporting side frame (7); The fixed plate (8) has a driving shaft (9) rotatably sleeved inside, a top support frame (10) is embedded and installed on the top of the fixed plate (8), a fixed ring (11) is embedded and connected to the surface of the top support frame (10), and a driving motor (12) is fixed to the other end of the driving shaft (9); The bottom end of the driving shaft (9) is fixedly sleeved with a limit plate (13), the top end of the driving shaft (9) is fixedly sleeved with a fixed sleeve (14), the left and right sides of the fixed sleeve (14) are inlaid with side panels (15), the surface of the side panel (15) is provided with a sliding slot (16), and the shape of the sliding slot (16) is a long strip; The interior of the sliding notch (16) is slidably connected to a fixed cylinder (17), the top end of the fixed cylinder (17) is threadedly mounted with a threaded bottom column (19), the top end of the threaded bottom column (19) is inlaid with a rotating handle (18), the surface of the rotating handle (18) is provided with an anti-slip strip, and the outer surface of the threaded bottom column (19) is embedded with a limited top plate (20); A connecting bottom plate (21) is embedded and installed on the side surface of the fixed cylinder (17), a mounting circular hole (22) is opened on the surface of the connecting bottom plate (21), and a curved toggle plate (23) is detachably sleeved on the top end of the connecting bottom plate (21); A fixed pin shaft (24) is embedded and sleeved inside the arc-shaped toggle plate (23); the entire outer surface of the arc-shaped toggle plate (23) is a smooth surface structure; and a threaded notch (31) is formed at the top of the fixed cylinder (17); A fixed circular hole (32) is provided on the surface of the arc-shaped toggle plate (23), and the fixed circular hole (32) is adapted to the shape of the rotating shaft (29); the top end of the limiting plate (13) is in close contact with the bottom surface of the fixed sleeve plate (14); the bottom end of the limiting top plate (20) is in close contact with the top surface of the side panel (15); the diameter of the limiting top plate (20) is greater than the width of the side panel (15); the bottom surface of the arc-shaped toggle plate (23) is in close contact with the surface at the top end of the inner wall of the fixed circular plate (5); and the surface of the arc-shaped toggle plate (23) is configured as a rough surface structure.

2. The device for processing unburned ceramsite sand from waste materials according to claim 1, characterized in that: A fixing opening (25) is provided on one side of the fixing disc (5), and a discharge opening (26) is provided on a side of the fixing disc (5) close to the fixing opening (25), wherein the cross section of the discharge opening (26) is rectangular.

3. The device for processing unburned ceramsite sand from waste materials according to claim 2, characterized in that: A curved baffle (27) is rotatably sleeved on one side of the discharge port (26), a limiting side plate (28) is embedded and sleeved on one side of the fixed port (25), a rotating shaft (29) is rotatably sleeved inside the curved baffle (27), and a locking block (30) is integrally formed on one side of the limiting side plate (28).

Citation Information

Patent Citations

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