A disc centrifuge for extracting phycocyanin
By designing protective covers and locking components in a disc centrifuge, the protective covers are locked by the pressure of suspension liquid, the problem of reduced sealing caused by loose bolts is solved, ensuring sealing and safety during rotation.
Patent Information
- Application Number
- CN202310176090.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2043-02-28
AI Technical Summary
After a certain period of time of use, the bolts may loosen, resulting in reduced sealing and may even cause accidents.
A disc centrifuge including a protective cover, a protective seat, a lead tube, a drum, a trigger assembly and a lock assembly is designed. Through the design of the locking assembly, the protective cover is locked with the pressure of the suspension to ensure that it remains sealed during rotation.
The fixing strength of the entire protective cover is improved to ensure that the seal remains in the separation process, avoiding reduced sealing and potential accidents caused by loose bolts.
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Figure CN116371614B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of phycocyanin extraction, in particular to a disc centrifuge for extracting phycocyanin. Background Art
[0002] Phycocyanin is a dark blue powder separated from Spirulina. It is mainly found in cyanobacteria, red algae and cryptophyceae; phycocyanin is usually divided into C-phycocyanin and R-phycocyanin, the former mainly found in cyanobacteria, the latter mainly found in red algae, and cryptophyceae has both; phycocyanin needs to be separated from the suspension by a disc centrifuge, and the disc separator is a type of sedimentation centrifuge, which is used to separate difficult-to-separate materials. The disc separator in the separator is the most widely used sedimentation centrifuge; the disc separator can complete two operations: liquid-solid separation (i.e. separation of low-concentration suspension), called clarification operation; liquid-liquid separation (or liquid-liquid-solid) separation (i.e. separation of emulsions), called separation operation;
[0003] Disc separators are fixed and installed with bolts or threads. After a certain period of use, the bolts may become loose, which will reduce the sealing of the upper and lower covers of the entire centrifuge. At the same time, during the rotation of the centrifuge, the entire drum is pushed upward with great force. If the bolts are loose, the upper cover of the disc centrifuge may be lifted off, causing a major accident. Summary of the invention
[0004] The purpose of the present invention is to provide a disc centrifuge for extracting phycocyanin in order to solve the above problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0006] A disc centrifuge for extracting phycocyanin, comprising a separation mechanism for separating phycocyanin from a suspension by centrifugal force during phycocyanin extraction, a driving mechanism for providing power for the rotation of the separation mechanism during phycocyanin extraction, and a protection mechanism for protecting the entire separation position during phycocyanin extraction, wherein the separation mechanism is located inside the protection mechanism and the driving mechanism is located on one side of the protection mechanism;
[0007] Preferably: the protective mechanism includes a protective cover, a protective seat, a first outlet pipe, a second outlet pipe, a rotating drum, a trigger assembly, and a locking assembly. The protective cover is fixedly connected above the protective seat, the first outlet pipe is welded on the inclined surface of the protective cover, the second outlet pipe is located on the rear side of the protective cover, the rotating drum is located inside the protective cover and the protective seat, and the trigger assembly and the locking assembly are respectively located on the upper and lower sides of the protective cover.
[0008] Preferably: a stepped guide port for introducing a suspension containing phycocyanin is provided at the center of the top of the protective cover, a through-type conical hole is provided at the center of the drum and corresponds to the stepped guide port of the protective cover, and a spiral groove is provided on the upper side of the conical hole of the drum.
[0009] Preferably: the trigger assembly includes a sealing static ring, a sealing dynamic ring, and a rotating frame. The sealing static ring is fixed on the inner side of the stepped guide port of the protective cover. The lower end of the rotating frame is sleeved on the upper side of the drum. A guide seat for cooperating with the drum slide groove is fixed on its lower end. The sealing dynamic ring is installed on the top of the rotating frame.
[0010] Preferably: the locking assembly includes a locking hole, a locking tongue groove, and a locking tongue. The protective cover is provided with six locking holes at the sealing static ring and the sealing dynamic ring. A locking tongue groove is provided at the lower end of the locking hole of the protective cover. The locking tongue is located inside the locking tongue groove of the protective cover, and a tensioning spring is provided at the end of the locking tongue.
[0011] Preferably, L-shaped guide holes are respectively provided on the upper and lower sides of the lock tongue groove.
[0012] Preferably, the separation mechanism comprises a separation frame and separation discs, the separation frame is sleeved on the outside of the drum, and a plurality of separation discs are fixed on the outside of the separation frame in a tower structure in sequence.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the suspension sent into the protective cover enters the locking tongue groove through the locking hole, and the suspension in the locking tongue groove pushes the locking tongue to extend to lock and fix the protective cover, thereby improving the fixing strength of the entire protective cover; in addition, the rotation of the drum is used to extend the rotating frame and close the upper end of the locking hole, so that the locking tongue is in a locked state during the separation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a structural schematic diagram of a disc centrifuge for extracting phycocyanin according to the present invention;
[0016] Figure 2 It is a partial parts diagram of the second outlet pipe of a disc centrifuge for extracting phycocyanin according to the present invention;
[0017] Figure 3 It is a partial cross-sectional view of a locking assembly of a disc centrifuge for extracting phycocyanin according to the present invention;
[0018] Figure 4 It is a partial cross-sectional view of a trigger assembly of a disc centrifuge for extracting phycocyanin according to the present invention;
[0019] Figure 5 It is a partial parts diagram of a driving shaft of a disc centrifuge for extracting phycocyanin according to the present invention;
[0020] Figure 6 It is a partial parts diagram of a drum of a disc centrifuge for extracting phycocyanin according to the present invention;
[0021] Figure 7 It is a partial parts diagram of a trigger assembly of a disc centrifuge for extracting phycocyanin according to the present invention;
[0022] Figure 8 This is a partial parts diagram of the separation mechanism of a disc centrifuge for extracting phycocyanin according to the present invention;
[0023] Fig. 9 The present invention is a partial cross-sectional view of a locking tongue groove of a disc centrifuge for extracting phycocyanin.
[0024] The following are the descriptions of the reference numerals:
[0025] 1. Protection mechanism; 2. Driving mechanism; 3. Separation mechanism; 4. Trigger assembly; 5. Locking assembly; 11. Protection cover; 12. Protection seat; 13. First outlet pipe; 14. Second outlet pipe; 15. Rotating drum; 21. Driving motor; 22. Gear box; 23. Driving shaft; 31. Separation frame; 32. Separation disc; 41. Sealing static ring; 42. Sealing dynamic ring; 43. Rotating frame; 51. Locking hole; 52. Lock tongue groove; 53. Lock tongue. Implementation
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0028] The present invention will be further described below in conjunction with the accompanying drawings:
[0029] like Figure 1-Figure 9 As shown, a disc centrifuge for extracting phycocyanin includes a protection mechanism 1 for protecting the entire separation position when extracting phycocyanin, a separation mechanism 3 for separating phycocyanin from a suspension by centrifugal force when extracting phycocyanin, and a driving mechanism 2 for providing power for the rotation of the separation mechanism 3 when extracting phycocyanin, wherein the separation mechanism 3 is located inside the protection mechanism 1, and the driving mechanism 2 is located on one side of the protection mechanism 1;
[0030] In this embodiment: the protection mechanism 1 includes a protection cover 11, a protection seat 12, a first outlet pipe 13, a second outlet pipe 14, a rotating drum 15, a trigger assembly 4, and a locking assembly 5. The protection cover 11 is fixedly connected above the protection seat 12, the first outlet pipe 13 is welded on the inclined surface of the protection cover 11, the second outlet pipe 14 is located at the rear side of the protection cover 11, the rotating drum 15 is located inside the protection cover 11 and the protection seat 12, the trigger assembly 4 and the locking assembly 5 are respectively located on the upper side and the lower side of the protection cover 11, and the protection cover 11 and the protection seat 12 can form a separation cavity during the extraction of phycocyanin. At the same time, the first outlet pipe 13 is used to guide the separated liquid from the upper side of the protection cover 11, and the second outlet pipe 14 is used to guide the separated solid residue.
[0031] In this embodiment: the trigger assembly 4 includes a sealing static ring 41, a sealing dynamic ring 42, and a rotating frame 43. A stepped guide port for introducing a suspension containing phycocyanin is provided at the center of the top of the protective cover 11. The sealing static ring 41 is fixed on the inner side of the stepped guide port of the protective cover 11. A through-type conical hole is provided at the center of the rotating drum 15, which corresponds to the stepped guide port of the protective cover 11, and a spiral slide groove is provided on the upper side of the tapered hole of the rotating drum 15. The lower end of the rotating frame 43 is sleeved on the upper side of the rotating drum 15, and a guide seat for cooperating with the slide groove of the rotating drum 15 is fixed at its lower end. The sealing dynamic ring 42 is installed on the top of the rotating frame 43, and the water flowing in from the stepped guide port on the top of the protective cover 11 enters the separation chamber formed by the protective cover 11 and the protective seat 12 respectively. At the same time, the high-speed rotation of the rotating drum 15 is used to drive the rotating frame 43 to push the sealing dynamic ring 42 upward along the spiral slide groove of the rotating drum 15, thereby sealing the sealing static ring 41 and the sealing dynamic ring 42.
[0032] In this embodiment: the locking assembly 5 includes a locking hole 51, a locking tongue groove 52, and a locking tongue 53. The protective cover 11 is provided with six locking holes 51 at the sealing static ring 41 and the sealing dynamic ring 42. The locking hole 51 of the protective cover 11 is provided with a locking tongue groove 52 at the lower end, and L-shaped guide holes are respectively provided on the upper and lower sides of the locking tongue groove 52. The locking tongue 53 is located inside the locking tongue groove 52 of the protective cover 11, and a tensioning spring is provided at the end of the locking tongue 53. When water enters the protective cover 11, water will also enter the locking tongue groove 52 through the locking hole 51. At the same time, water will also enter the L-shaped guide hole on the upper side of the locking tongue groove 52 and flow out from the L-shaped guide hole on the lower side of the locking tongue groove 52. At this time, the water pressure on the side of the locking tongue 53 connected to the tensioning spring is greater than the water pressure on the other end of the locking tongue 53. Therefore, the locking tongue 53 will extend outward along the locking tongue groove 52, and then the locking tongue 53 will be locked and fixed on the protective seat 12.
[0033] In this embodiment: the separation mechanism 3 includes a separation frame 31 and a separation disc 32. The separation frame 31 is sleeved on the outside of the drum 15, and a plurality of separation discs 32 are fixed on the outside of the separation frame 31 in a tower structure in sequence. The separation frame 31 is used to drive the separation disc 32 to rotate at a high speed with the drum 15, thereby separating phycocyanin from its suspension.
[0034] In this embodiment: the driving mechanism 2 includes a driving motor 21, a gear box 22, and a driving shaft 23. The gear box 22 is fixed under the protective seat 12. The driving shaft 23 extends from the top of the gear box 22 and passes through the protective seat 12 to be connected to the drum 15. The driving motor 21 is located on one side of the gear box 22. The driving shaft 23 is driven to rotate at a high speed by the rotating part of the driving motor 21 through the gear transmission in the gear box 22. The rotating drum 15 is driven to rotate at a high speed through the rotation of the driving shaft 23, thereby completing the separation driving force for the extraction of phycocyanin.
[0035] Working principle: When in use, first feed the phycocyanin suspension to be separated into the stepped guide port of the protective cover 11. At this time, the suspension will enter the conical hole of the drum 15, and then flow out through the bottom side of the drum 15 to enter the separation area formed by the protective cover 11 and the protective seat 12. In addition, part of the suspension will also pass through the locking hole 51 of the protective cover 11 and enter the lock tongue groove 52. At the same time, the suspension in the L-shaped guide hole on the upper side of the lock tongue groove 52 will flow out from the L-shaped guide hole on the lower side of the lock tongue groove 52 to the separation area. In this process, the pressure on one side of the lock tongue 53 connected to the tensioning spring is greater than the pressure on the other side of the lock tongue 53, and then the lock tongue 53 will extend outward, and then the tensioning spring of the lock tongue 53 will be stretched; when the lock tongue 53 is fully extended, the upper and lower ends of the lock tongue 53 will block the L-shaped guide holes on the upper and lower sides of the lock tongue groove 52, thereby preventing The suspension leaks out; then the rotating part of the driving motor 21 drives the driving shaft 23 to rotate at a high speed through the transmission of the gears in the gear box 22, and drives the drum 15 in the protective seat 12 to rotate at a high speed through the driving shaft 23, and then the drum 15 drives the separation frame 31 and the separation disc 32 to rotate at a high speed, and starts to separate the phycocyanin in the suspension. At this time, the solid residue will be discharged from the second outlet pipe 14, and the separated liquid will be discharged from the first outlet pipe 13; when the drum 15 rotates, due to the action of centrifugal force, the rotating frame 43 is thrown upward along the slide groove of the drum 15 through its guide seat, and then the sealing dynamic ring 42 and the sealing static ring 41 are sealed together, and at the same time, the thrown rotating frame 43 will block the upper end of the locking hole 51, at this time, the locking hole 51 and the locking tongue groove 52 are ensured to be in a sealed state, and then the locking tongue 53 can be prevented from retracting to play an automatic locking role.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A disc centrifuge for extracting phycocyanin, comprising a separation mechanism (3) for separating phycocyanin from a suspension by centrifugal force during phycocyanin extraction, and a driving mechanism (2) for providing power for the rotation of the separation mechanism (3) during phycocyanin extraction. Features: It also includes a protection mechanism (1) for protecting the entire separation position during phycocyanin extraction, the separation mechanism (3) is located inside the protection mechanism (1), and the driving mechanism (2) is located on one side of the protection mechanism (1); The protection mechanism (1) comprises a protection cover (11), a protection seat (12), a first outlet pipe (13), a second outlet pipe (14), a rotating drum (15), a trigger assembly (4), and a locking assembly (5); the protection cover (11) is fixedly connected above the protection seat (12); the first outlet pipe (13) is welded to the inclined surface of the protection cover (11); the second outlet pipe (14) is located at the rear side of the protection cover (11); the rotating drum (15) is located inside the protection cover (11) and the protection seat (12); and the trigger assembly (4) and the locking assembly (5) are located at the upper side and the lower side of the protection cover (11), respectively. A stepped flow guide port for introducing a suspension containing phycocyanin is provided at the center of the top of the protective cover (11); a through-type conical hole is provided at the center of the rotating drum (15) and corresponds to the stepped flow guide port of the protective cover (11); and a spiral slide groove is provided on the upper side of the conical hole of the rotating drum (15); The trigger assembly (4) comprises a sealing static ring (41), a sealing dynamic ring (42), and a rotating frame (43). The sealing static ring (41) is fixed to the inner side of the stepped guide port of the protective cover (11). The lower end of the rotating frame (43) is sleeved on the upper side of the rotating drum (15). A guide seat for cooperating with the slide groove of the rotating drum (15) is fixed to the lower end of the rotating frame (43). The sealing dynamic ring (42) is installed on the top of the rotating frame (43). The locking assembly (5) comprises a locking hole (51), a locking tongue groove (52), and a locking tongue (53); the protective cover (11) is provided with six locking holes (51) at the sealing static ring (41) and the sealing dynamic ring (42); a locking tongue groove (52) is provided at the lower end of the locking hole (51) of the protective cover (11); the locking tongue (53) is located inside the locking tongue groove (52) of the protective cover (11), and a tension spring is provided at the end of the locking tongue (53).
2. A disc centrifuge for extracting phycocyanin according to claim 1, Features: L-shaped guide holes are respectively provided on the upper and lower sides of the lock tongue groove (52).
3. A disc centrifuge for extracting phycocyanin according to claim 1, Features: The separation mechanism (3) comprises a separation frame (31) and separation discs (32); the separation frame (31) is sleeved on the outside of the rotating drum (15); and a plurality of separation discs (32) are fixed on the outside of the separation frame (31) in a tower-like structure.
Citation Information
Patent Citations
Mechanical locking hydraulic cylinder
CN107237795A
Disc centrifuge for producing phycocyanin
CN210935412U