An ASTM standard rock wool production and processing technology

Abstract

This application discloses an ASTM standard rock wool production and processing equipment, including a processing chassis, a flipping mechanism, a cutting mechanism, a filling mechanism, and a controller. The interior of the processing chassis is hollow, providing working space for the flipping, cutting, and filling mechanisms. A feed inlet is provided through one side of the front outer wall of the processing chassis for feeding and unloading rock wool boards. A flipping mechanism is rotatably mounted inside the processing chassis near the feed inlet for flipping the rock wool boards. A cutting mechanism is movably mounted on the inner wall of the processing chassis near the flipping mechanism, and a filling mechanism is retractably mounted on the other inner wall. A controller is installed on the front outer wall of the processing chassis to provide control signals to the flipping, cutting, and filling mechanisms. The ASTM standard rock wool production and processing technology of this application is flexible and convenient, saves manpower, has high work quality, high work efficiency, and high product quality.

Description

Technical Field

[0001] This application relates to the field of rock wool production technology, and in particular to an ASTM standard rock wool production and processing technology. Background Technology

[0002] With the rapid development of my country's economy and the dramatic increase in people's living standards, the requirements for buildings related to production, business, and residence are becoming increasingly stringent and constantly evolving. Among these requirements, building materials with high-temperature resistance, fire resistance, and thermal insulation properties have always occupied an important position in the construction industry.

[0003] There is an urgent need for a new type of high-temperature resistant building material for fireproofing interior and exterior walls of old buildings, fireproofing and thermal insulation construction of new buildings, thermal insulation performance requirements for short-term temporary buildings, and time constraints in construction. Metal insulation composite panels, which combine a metal surface layer with expanded polystyrene foam board, have advantages such as light weight, thermal insulation, sound insulation, noise reduction, and energy saving. However, expanded polystyrene foam board is flammable and has poor fire resistance, leading to numerous cases of significant personal and economic losses. Summary of the Invention

[0004] In view of the above-mentioned defects or deficiencies in the existing technology, it is desirable to provide a flexible, convenient, labor-saving, high-quality, high-efficiency, and high-quality ASTM standard rock wool production and processing technology.

[0005] This application provides an ASTM standard rock wool production and processing equipment, including a processing machine box, a flipping mechanism, a cutting mechanism, a filling mechanism, and a controller;

[0006] The interior of the processing machine housing is hollow, providing working space for the flipping mechanism, cutting mechanism and filling mechanism; a feed port is opened through one side of the front outer wall of the processing machine housing for feeding and unloading rock wool boards;

[0007] The processing machine housing has a rotatable flipping mechanism on the side near the feed inlet for flipping the rock wool board; the processing machine housing has a movable cutting mechanism on the inner wall of the side near the flipping mechanism, and a retractable filling mechanism on the inner wall of the other side.

[0008] A controller is installed on the front outer wall of the processing machine housing to provide control signals for the flipping mechanism, cutting mechanism and filling mechanism;

[0009] The flipping mechanism includes a rotating shaft and a plate clamp; the rotating shaft is rotatably mounted vertically on the bottom surface of the processing machine box near the feed inlet; the rotating shaft is located at the midpoint of the line connecting the front and rear sides of the processing machine box, and is used to flip the rock wool board 180°; a plate clamp is fixedly mounted on the outer wall of the rotating shaft near the feed inlet along the diameter direction, and is used to clamp and fix the rock wool board.

[0010] Preferably, the cutting mechanism includes a cutting blade; the cutting blade is vertically movable on the side wall of the processing machine housing near the flipping mechanism; the cutting blade is U-shaped and used to cut out the filling groove of the cuboid; multiple cutting blades are evenly arranged in the same cutting mechanism;

[0011] There are two cutting mechanisms to make the filling grooves on both sides of the rock wool board alternately staggered.

[0012] Preferably, the filling mechanism includes a telescopic rod and a push rod; the telescopic rod is installed on the side wall of the processing machine housing away from the flipping mechanism; the telescopic end of the telescopic rod is fixedly provided with a push rod; the side of the push rod away from the telescopic rod along the telescopic direction is fixedly provided with a suction cup corresponding to the filling groove on the rock wool board, for suction and pushing of the polytetrafluoroethylene filling strip; the telescopic rod and the push rod are matched and grouped together, and multiple groups are evenly arranged in the vertical direction.

[0013] There are two corresponding cutting mechanisms for the filling mechanism, and they are staggered.

[0014] Preferably, the top surface of the processing housing near the filling mechanism has a through hole corresponding to the filling mechanism for filling with polytetrafluoroethylene filler strips;

[0015] Below the through hole, a stop block is provided on the top and bottom surfaces of the inner wall away from the filling mechanism along the extension direction of the telescopic rod, for positioning the polytetrafluoroethylene filling strip.

[0016] Preferably, the top and bottom surfaces of the processing machine housing are provided with grooves for fixing the cutting blade, which are used to place the cutting blade; the groove on the bottom surface is fixedly connected to the outside.

[0017] A processing technology using the aforementioned ASTM standard rock wool production and processing equipment includes the following steps:

[0018] Step 1: Feed the rock wool board to be processed into the feed port and fix the rock wool board onto the board clamp;

[0019] Step 2: The cutting mechanism closer to the feed inlet of the two cutting mechanisms cuts the rock wool board first;

[0020] Step 3: Pass the PTFE filler strip through the inside of the through hole and insert it;

[0021] Step 4: The flipping mechanism flips the rock wool board 180°. The cutting mechanism away from the feed inlet of the two cutting mechanisms cuts the rock wool board, while the filling mechanism away from the feed inlet of the two filling mechanisms fills the filling grooves on the rock wool board.

[0022] Step 5: The flipping mechanism flips the rock wool board 180°, and the filling mechanism closer to the feed inlet of the two filling mechanisms fills the filling grooves on the rock wool board;

[0023] Step Six: Remove the processed rock wool board from the feed inlet, clean up the cutting residue of the rock wool board, and the processing is complete.

[0024] Compared with the prior art, the beneficial effects of this application are:

[0025] This application features a processing chassis with a cutting mechanism for cutting uniform and parallel filling grooves on one side of the rock wool board. A filling mechanism then fills the grooves with polytetrafluoroethylene (PTFE) filler strips. A flipping mechanism flips the rock wool board so that the side with the filling grooves faces the filling mechanism for filling, while simultaneously cutting the uncut side. The board is then flipped again to fill the unfilled grooves. This process is fast and stable, automating the cutting process, saving manpower, significantly reducing working time, improving cutting accuracy, work quality, and work efficiency.

[0026] The rock wool board has filling grooves on both the front and back sides. These grooves are parallel to each other but staggered, forming an S-shaped structure. The grooves are tightly filled with polytetrafluoroethylene (PTFE) filler strips. Filling both sides of the rock wool board with PTFE filler strips enhances its high-temperature resistance, corrosion resistance (strong acids, strong alkalis, aqua regia, etc.), and improves its insulation properties.

[0027] It should be understood that the description in the Summary Section is not intended to limit the key or essential features of the embodiments of this application, nor is it intended to restrict the scope of this application. Other features of this application will become readily apparent from the following description. Attached Figure Description

[0028] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0029] Figure 1 A schematic diagram of the structure of an ASTM standard rock wool production and processing equipment provided in this application embodiment;

[0030] Figure 2 An exploded structural diagram of an ASTM standard rock wool production and processing equipment provided in this application embodiment;

[0031] Figure 3 This is a schematic diagram of the processing box, flipping mechanism, cutting mechanism and filling mechanism of an ASTM standard rock wool production and processing equipment provided in an embodiment of this application.

[0032] The diagram labels are: 1. Processing machine housing; 2. Tilting mechanism; 3. Cutting mechanism; 4. Filling mechanism; 5. Controller;

[0033] 11. Feed inlet; 12. Through hole;

[0034] 21. Rotating shaft; 22. Plate clamp;

[0035] 31. Cutting blade; 32. Blade groove;

[0036] 41. Telescopic rod; 42. Push rod; 43. Suction cup; 44. Stop block. Detailed Implementation

[0037] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant application and not intended to limit the application. Furthermore, it should be noted that, for ease of description, only the parts relevant to the application are shown in the accompanying drawings.

[0038] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0039] Please refer to Figures 1-3 The embodiments of this application provide an ASTM standard rock wool production and processing equipment, including a processing machine box 1, a flipping mechanism 2, a cutting mechanism 3, a filling mechanism 4, and a controller 5;

[0040] The interior of the processing machine housing 1 is hollow, which provides working space for the flipping mechanism 2, the cutting mechanism 3 and the filling mechanism 4; a feed port 11 is provided through one side of the front outer wall of the processing machine housing 1 for feeding and unloading rock wool boards;

[0041] The processing machine housing 1 is rotatably equipped with a flipping mechanism 2 on the side near the feed inlet 11 for flipping the rock wool board; the processing machine housing 1 is movably equipped with a cutting mechanism 3 on the inner wall of the side near the flipping mechanism 2, and a filling mechanism 4 is telescopically equipped on the inner wall of the other side.

[0042] A controller 5 is installed on the front outer wall of the processing machine housing 1 to provide control signals for the flipping mechanism 2, the cutting mechanism 3 and the filling mechanism 4.

[0043] In this embodiment, the processing chassis 1 provides support, protection and working environment for the overall device, so that the cutting and filling of rock wool board is in a stable environment, reducing the impact of debris, dust and other contaminants, and increasing product quality.

[0044] The cutting mechanism 3 is used to cut uniform and parallel filling grooves on one side of the rock wool board. The filling mechanism 4 is used to fill the grooves with polytetrafluoroethylene filling strips. The flipping mechanism 2 is used to flip the rock wool board so that the side with the filling grooves faces the filling mechanism 4 for filling. At the same time, the uncut side is cut. Then, it is flipped again to fill the unfilled grooves. The operation is fast and stable, automating the cutting process, saving manpower, saving working time, improving cutting accuracy, improving work quality, and improving work efficiency.

[0045] In a preferred embodiment, the flipping mechanism 2 includes a rotating shaft 21 and a clamping plate 22; the rotating shaft 21 is rotatably provided vertically on the bottom surface of the processing machine box 1 near the feed inlet 11; the rotating shaft 21 is located at the midpoint of the line connecting the front and rear sides of the processing machine box 1, and is used to flip the rock wool board 180°; the rotating shaft 21 is fixedly provided with a clamping plate 22 near the outer wall of the feed inlet 11 along the diameter direction, and is used to clamp and fix the rock wool board.

[0046] Please refer to Figures 1-3 In this embodiment, the flipping mechanism 2 is located inside the processing machine box 1 on the side near the cutting mechanism 3. The rotating shaft 21 is located at the midpoint of the line connecting the front and rear sides of the processing machine box 1 and is driven to rotate by a motor. A plate clamp 22 is fixedly installed on the outer wall of the rotating shaft 21. The rock wool board entering through the feed port 11 can be directly inserted into the plate clamp 22 for clamping and fixing. The rotating shaft 21 drives the rock wool board to flip, and the flipping angle is 180°. A cutting mechanism 3 is installed on the inner wall of the side near the rotating shaft 21 for cutting the rock wool board.

[0047] In a preferred embodiment, the cutting mechanism 3 includes a cutting blade 31; the cutting blade 31 is vertically movable on the side wall of the processing housing 1 near the flipping mechanism 2; the cutting blade 31 is U-shaped and used to cut out a rectangular filling groove; multiple cutting blades 31 are evenly arranged in the same cutting mechanism 3.

[0048] There are two cutting mechanisms 3, which are used to alternately stagger the filling grooves on both sides of the rock wool board.

[0049] Please refer to Figures 1-3 In this embodiment, there are two cutting mechanisms 3, which are respectively set on both sides of the rotating shaft 21. They are used to cut both sides of the rock wool board. The filling groove is a cuboid. The filling grooves on both sides of the rock wool board after being cut by the two cutting mechanisms 3 are alternately staggered, so that the rock wool board presents an S-shape.

[0050] In a preferred embodiment, the filling mechanism 4 includes a telescopic rod 41 and a push rod 42; the telescopic rod 41 is installed on the side wall of the processing housing 1 away from the flipping mechanism 2; the telescopic end of the telescopic rod 41 is fixedly provided with a push rod 42; the side of the push rod 42 away from the telescopic rod 41 along the telescopic direction is fixedly provided with a suction cup 43 corresponding to the filling groove on the rock wool board, for suction and pushing of the polytetrafluoroethylene filling strip; the telescopic rod 41 and the push rod 42 are matched and grouped together, and multiple groups are evenly arranged in the vertical direction.

[0051] There are two corresponding filling mechanisms 4 and cutting mechanisms 3, and they are staggered.

[0052] Please refer to Figures 1-3 In this embodiment, two filling mechanisms 4 are provided because the flipping mechanism 2 flips the rock wool board 180°, so the two filling mechanisms 4 are staggered to correspond to the two cutting mechanisms 3. The telescopic rod 41 is used to control the position of the push rod 42, and each push rod 42 is evenly provided with multiple suction cups 43 corresponding to the number of filling slots on the rock wool board.

[0053] In a preferred embodiment, the top surface of the processing housing 1 near the filling mechanism 4 is provided with a through hole 12 corresponding to the through opening of the filling mechanism 4 for filling with polytetrafluoroethylene filler strips.

[0054] Below the through hole 12, a stop block 44 is provided on the top and bottom surfaces of the inner wall away from the filling mechanism 4 along the extension direction of the telescopic rod 41, which is used to position the polytetrafluoroethylene filling strip.

[0055] Please refer to Figures 1-3 In this embodiment, the through hole 12 is used to fill the polytetrafluoroethylene filler strip, and the stop block 44 is used to position the polytetrafluoroethylene filler strip. The stop block 44 can retract into the inner wall of the processing machine housing 1.

[0056] During operation, the PTFE filler strip enters through the through hole 12 and falls. On one side, the push rod 42 pushes the suction cup 43 to slightly tighten it, while on the other side, it is blocked by two upper and lower stops 44. When filling is required, the stops 44 retract into the inner wall of the processing machine box, and the telescopic rod 41 drives the push rod 42 to push the PTFE filler strip into the filling groove.

[0057] In a preferred embodiment, the top and bottom surfaces of the processing housing 1 are provided with grooves 32 corresponding to the fixed cutting blade 31 for placing the cutting blade 31; the grooves 32 on the bottom surface are fixedly connected to the outside.

[0058] Please refer to Figures 1-3In this embodiment, the groove 32 is used to place the cutting blade 31 to prevent the cutting blade 31 from affecting the flipping of the rock wool board, and at the same time improve the stability of the cutting process. The groove 32 on the bottom surface penetrates the bottom surface of the processing machine box 1 and is used to remove the cutting residue of the rock wool board.

[0059] A processing technology using the aforementioned ASTM standard rock wool production and processing equipment includes the following steps:

[0060] Step 1: Feed the rock wool board to be processed into the feed port 11 and fix the rock wool board onto the board clamp 22;

[0061] Step 2: The cutting mechanism 3 closest to the feed inlet 11 among the two cutting mechanisms 3 first cuts the rock wool board;

[0062] Step 3: Pass the PTFE filler strip through the inside of through hole 12 and insert it;

[0063] Step 4: The flipping mechanism 2 flips the rock wool board 180°. The cutting mechanism 3, which is away from the feed inlet 11, cuts the rock wool board. At the same time, the filling mechanism 4, which is away from the feed inlet 11, fills the filling groove on the rock wool board.

[0064] Step 5: The flipping mechanism 2 flips the rock wool board 180°, and the filling mechanism 4 closest to the feed inlet 11 fills the filling groove on the rock wool board.

[0065] Step 6: Remove the processed rock wool board from the feed inlet 11, clean up the cutting residue of the rock wool board, and the processing is complete.

[0066] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0067] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0068] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An ASTM standard rock wool production and processing equipment, characterized in that, Includes a processing chassis, a flipping mechanism, a cutting mechanism, a filling mechanism, and a controller; The interior of the processing machine housing is hollow, providing working space for the flipping mechanism, the cutting mechanism, and the filling mechanism; a feed inlet is provided through one side of the front outer wall of the processing machine housing for feeding and unloading rock wool boards; The flipping mechanism is rotatably provided inside the processing machine box on the side near the feed inlet for flipping the rock wool board; the cutting mechanism is movably provided on the inner wall of the processing machine box on the side near the flipping mechanism, and the filling mechanism is retractably provided on the inner wall of the other side. The controller is installed on the front outer wall of the processing machine housing to provide control signals for the flipping mechanism, the cutting mechanism and the filling mechanism; The flipping mechanism includes a rotating shaft and a clamping plate; the rotating shaft is rotatably mounted vertically on the bottom surface of the processing machine box near the feed inlet; the rotating shaft is located at the midpoint of the line connecting the front and rear sides of the processing machine box, and is used to flip the rock wool board 180°; the clamping plate is fixedly mounted on the outer wall of the rotating shaft near the feed inlet along the diameter direction, and is used to clamp and fix the rock wool board.

2. The ASTM standard rock wool production and processing equipment according to claim 1, characterized in that, The cutting mechanism includes a cutting blade; the cutting blade is vertically movable on the side wall of the processing machine housing near the flipping mechanism; the cutting blade is U-shaped and used to cut out a rectangular filling groove; multiple cutting blades are evenly arranged in the same cutting mechanism; The cutting mechanism is provided in two parts, which are used to alternately stagger the filling grooves on both sides of the rock wool board.

3. The ASTM standard rock wool production and processing equipment according to claim 2, characterized in that, The filling mechanism includes a telescopic rod and a push rod; the telescopic rod is installed on the side wall of the processing machine housing away from the flipping mechanism; the push rod is fixedly installed at the telescopic end of the telescopic rod; a suction cup is fixedly installed on the side of the push rod away from the telescopic rod along the telescopic direction, corresponding to the filling groove on the rock wool board, for suction and pushing of the polytetrafluoroethylene filling strip; the telescopic rod and the push rod are matched and grouped together, and multiple groups are evenly arranged in the vertical direction. There are two filling mechanisms corresponding to the cutting mechanism, and they are staggered.

4. The ASTM standard rock wool production and processing equipment according to claim 3, characterized in that, The top surface of the processing machine housing near the filling mechanism has a through hole corresponding to the through opening of the filling mechanism for filling with polytetrafluoroethylene filler strips; Below the through hole, a stop block is movably provided on the top and bottom surfaces of the inner wall away from the filling mechanism along the extension direction of the telescopic rod, for positioning the polytetrafluoroethylene filling strip.

5. The ASTM standard rock wool production and processing equipment according to claim 4, characterized in that, The top and bottom surfaces of the processing machine housing are each provided with a slot for fixing the cutting blade, which is used to place the cutting blade; the slot on the bottom surface is fixedly connected to the outside.

6. A processing method using the ASTM standard rock wool production and processing equipment as described in any one of claims 4 or 5, characterized in that, Includes the following steps: Step 1: Feed the rock wool board to be processed into the feed port and fix the rock wool board onto the board clamp; Step 2: The cutting mechanism closer to the feed inlet of the two cutting mechanisms first cuts the rock wool board; Step 3: Insert a polytetrafluoroethylene (PTFE) filler strip through the inside of the through hole; Step 4: The flipping mechanism flips the rock wool board 180°, the cutting mechanism away from the feed inlet of the two cutting mechanisms cuts the rock wool board, and at the same time the filling mechanism away from the feed inlet of the two filling mechanisms fills the filling grooves on the rock wool board. Step 5: The flipping mechanism flips the rock wool board 180°, and the filling mechanism closer to the feed inlet of the two filling mechanisms fills the filling grooves on the rock wool board; Step 6: Remove the processed rock wool board from the feed port, clean up the cutting residue of the rock wool board, and the processing is complete.

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