A method for controlling the small beveled edge of ultra-thin glass with a large format

Abstract

This invention belongs to the field of ultra-thin glass technology, specifically relating to a method for controlling the small bevel of ultra-thin glass with a large format. This method for controlling the small bevel of ultra-thin glass with a large format includes: Step 1: Cleaning, placing the ultra-thin glass with a large format into a cleaning machine (4) for cleaning; Step 2: Conveying, conveying the upper and lower sides of the ultra-thin glass with a large format through a conveying device (1), and also providing conveying mechanisms (2) on the left and right sides of the ultra-thin glass with a large format; Step 3: Polishing, polishing the left and right sides of the ultra-thin glass with a grinding wheel set (3). This method for controlling the small bevel of ultra-thin glass with a large format can control the size and depth of the polishing of the small bevel of ultra-thin glass with a large format, and at the same time, it can reduce the breakage rate of the product to a certain extent, thereby improving the product yield.

Description

Technical Field

[0001] This invention belongs to the field of ultra-thin glass technology, specifically relating to a method for controlling the small beveled edge of ultra-thin glass with a large format. Background Technology

[0002] The forming and processing of large-size ultra-thin glass has the following two limitations: 1. Large-size processing equipment has low precision. For large-format glass (≥55 inches), the forming dimensional tolerance is usually ±0.3mm. Local fine processing, such as the size of small bevels and the grinding depth, cannot be precisely controlled; 2. When the glass is thin, uneven local stress during processing increases the risk of breakage. The difficulty in controlling processing precision and the increased breakage rate result in a significant decrease in the processing yield of large-size ultra-thin glass and an increase in processing costs. Summary of the Invention

[0003] The purpose of this invention is to provide a method for controlling the small bevel of ultra-thin glass with a large format, in order to solve the technical problem that the size and grinding depth of the small bevel cannot be controlled. This method can control the grinding size and depth of the small bevel of ultra-thin glass with a large format, and at the same time, it can reduce the breakage rate of the product to a certain extent, thereby improving the product yield.

[0004] To address the aforementioned technical problems, this invention provides a method for controlling the small beveled edge of ultra-thin glass with a large format, comprising:

[0005] Step 1: Cleaning. Place the ultra-thin glass of a large format into the cleaning machine for cleaning.

[0006] Step 2: Conveying. The top and bottom sides of the ultra-large format ultra-thin glass are conveyed by a conveying device, and conveying mechanisms are also set on the left and right sides of the ultra-large format ultra-thin glass.

[0007] Step 3: Polishing. The left and right sides of the ultra-thin glass with a large format are stably conveyed and polished through the grinding wheel set.

[0008] The conveying device includes a first conveyor belt, positioning posts, and a differential speed gauge. The positioning posts and the differential speed gauge are both located inside the first conveyor belt. A first pressure sensor is installed on the positioning posts. The first pressure sensor is used to sense the pressure between the first conveyor belt and the ultra-thin glass with an ultra-large surface area. The first pressure sensor is electrically connected to a first servo motor. The first servo motor controls the distance between the first conveyor belt and the ultra-thin glass with an ultra-large surface area to adjust and control the pressure of the first conveyor belt on the ultra-thin glass with an ultra-large surface area.

[0009] The conveying mechanism includes a second conveyor belt located on the left and right sides of the ultra-thin glass with an ultra-large surface area. The structure of the second conveyor belt is the same as that of the conveying devices on the upper and lower surfaces. It also has positioning posts and pressure sensors and servo motors installed on the positioning posts.

[0010] Furthermore, two second conveyor belts are provided on both sides of the ultra-thin glass with a large surface area, and the grinding wheel set is arranged between the two second conveyor belts to stabilize the position of the ultra-thin glass with a large surface area through the second conveyor belts, and to grind the ultra-thin glass with a small bevel through the grinding wheel set.

[0011] The grinding wheel assembly includes a first grinding wheel and a second grinding wheel;

[0012] The first grinding wheel is a coarse grinding wheel with a mesh size of 500 and a rotation speed of 3000 rpm.

[0013] The second grinding wheel is a fine grinding wheel, and the mesh size of the second grinding wheel is 1000 mesh as the first grinding wheel, with a rotation speed of 4000 rpm.

[0014] Furthermore, a second pressure sensor is provided on the grinding wheel assembly, and the second pressure sensor is electrically connected to a second servo motor. The second servo motor controls the distance between the grinding wheel assembly and the ultra-thin glass with an ultra-large surface area, so as to adjust and control the grinding pressure of the grinding wheel assembly on the ultra-thin glass with an ultra-large surface area, thereby controlling the grinding depth of the small bevel.

[0015] Furthermore, the conveying speed of the first and second conveyor belts is 1.5-2.5 meters per minute.

[0016] The beneficial effects of this invention are:

[0017] 1. By applying pressure to ultra-thin glass of ultra-large format, a stable transmission is formed, thereby improving the stability of polishing ultra-thin glass of ultra-large format and being able to control the size and depth of polishing the small bevels on ultra-thin glass of ultra-large format.

[0018] 2. By setting conveyor belts on the upper and lower surfaces and left and right sides of the ultra-thin glass with a large format, the ultra-thin glass with a large format can be fixed around all sides, improving the stability of conveying and polishing.

[0019] 3. The differential speed sensor can measure the conveying speed of the upper and lower conveyor belts, thereby adjusting the conveying speed of the conveyor belts to make the upper and lower conveyor belts move at the same speed, resulting in more stable glass conveying.

[0020] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0021] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is a structural schematic diagram of the method for controlling the small beveled edge of ultra-thin glass with ultra-large format according to the present invention;

[0023] Figure 2 This is a front view of the method for controlling the small beveled edge of ultra-thin glass with a large format according to the present invention;

[0024] Figure 3 This is a schematic diagram of the structure of the grinding wheel of the present invention.

[0025] In the picture:

[0026] 1. Conveying device; 11. First conveyor belt; 12. Positioning stake; 13. First pressure sensor; 14. First servo motor; 15. Differential speed gauge;

[0027] 2. Conveying mechanism; 21. Second conveyor belt;

[0028] 3. Grinding wheel assembly; 31. First grinding wheel; 32. Second grinding wheel; 33. Second pressure sensor; 34. Second servo motor;

[0029] 4. Cleaning machine. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example:

[0032] like Figures 1 to 3 As shown, a method for controlling the small bevel of an ultra-thin glass with an ultra-large format includes: Step 1: Cleaning, placing the ultra-thin glass with an ultra-large format into a cleaning machine 4 for cleaning; Step 2: Conveying, conveying the upper and lower sides of the ultra-thin glass with an ultra-large format through a conveying device 1, and also providing conveying mechanisms 2 on the left and right sides of the ultra-thin glass with an ultra-large format; Step 3: Polishing, polishing the left and right sides of the ultra-thin glass with a grinding wheel set 3.

[0033] The conveying device 1 includes a first conveyor belt 11, a positioning post 12, and a differential speed gauge 15. The positioning post 12 and the differential speed gauge 15 are both located inside the first conveyor belt 11. A first pressure sensor 13 is installed on the positioning post 12. The first pressure sensor 13 is used to sense the pressure between the first conveyor belt 11 and the ultra-thin glass with an ultra-large surface area. The first pressure sensor 13 is electrically connected to a first servo motor 14. The first servo motor 14 controls the distance between the first conveyor belt 11 and the ultra-thin glass with an ultra-large surface area, so as to adjust and control the pressure of the first conveyor belt 11 on the ultra-thin glass with an ultra-large surface area.

[0034] The conveying mechanism 2 includes a second conveyor belt 21 located on the left and right sides of the ultra-thin glass with an ultra-large surface area. The structure of the second conveyor belt 21 is the same as that of the conveying device 1 on the upper and lower surfaces. It also has positioning posts and pressure sensors and servo motors installed on the positioning posts.

[0035] Two second conveyor belts 21 are provided on both sides of the ultra-thin glass with a large surface area, and the grinding wheel group 3 is set between the two second conveyor belts 21 to stabilize the position of the ultra-thin glass with a large surface area, and to grind the ultra-thin glass with a small bevel by the grinding wheel group 3.

[0036] like Figure 2 and Figure 3 As shown, the grinding wheel assembly 3 includes a first grinding wheel 31 and a second grinding wheel 32; the first grinding wheel 31 is a coarse grinding wheel with a mesh size of 500 and a rotation speed of 3000 rpm; the second grinding wheel 32 is a fine grinding wheel with a mesh size of 1000 times that of the first grinding wheel 31 and a rotation speed of 4000 rpm.

[0037] The grinding wheel assembly 3 is equipped with a second pressure sensor 32, which is electrically connected to a second servo motor 33. The second servo motor 33 controls the distance between the grinding wheel assembly 3 and the ultra-thin glass with a large surface area, so as to adjust and control the grinding pressure of the grinding wheel assembly 3 on the ultra-thin glass with a large surface area, thereby controlling the grinding depth of the small bevel.

[0038] In this embodiment, the conveying speed of the first conveyor belt 11 and the second conveyor belt 21 is 1.5-2.5 meters per minute.

[0039] In summary: By applying pressure to ultra-thin glass of an ultra-large format, a stable conveying system is formed, thereby improving the stability of polishing ultra-thin glass of an ultra-large format and enabling control over the size and depth of polishing the small bevels on the ultra-thin glass. By setting conveyor belts on the upper and lower surfaces and left and right sides of the ultra-thin glass of an ultra-large format, the glass can be fixed around all sides, improving both conveying stability and polishing stability. The differential speed gauge 15 can measure the conveying speed of the upper and lower conveyor belts, allowing for adjustments to ensure that the conveying speeds of the upper and lower conveyor belts are consistent, resulting in more stable glass conveying.

[0040] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0041] In the description of the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0042] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0043] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A method for controlling a small bevel of an ultra-large format ultra-thin glass, characterized in that, The application relates to a small-bevel control method for a large-format ultra-thin glass. Step 1: cleaning, wherein the large-format ultra-thin glass is placed into a cleaning machine (4) for cleaning; Step 2: conveying, wherein the upper and lower sides of the large-format ultra-thin glass are conveyed through a conveying device (1), and the left and right sides of the large-format ultra-thin glass are also provided with conveying mechanisms (2); Step 3: polishing, wherein the left and right sides of the large-format ultra-thin glass are stably conveyed and polished through a grinding wheel group (3); The conveying device (1) comprises a first conveying belt (11), positioning piles (12) and a differential meter (15), the positioning piles (12) and the differential meter (15) are arranged in the first conveying belt (11), a first pressure sensor (13) is arranged on the positioning piles (12), the first pressure sensor (13) is used for sensing the pressure between the first conveying belt (11) and the large-format ultra-thin glass, the first pressure sensor (13) is electrically connected with a first servo motor (14), the first servo motor (14) controls the distance between the first conveying belt (11) and the large-format ultra-thin glass, so as to adjust and control the pressure of the first conveying belt (11) on the large-format ultra-thin glass; The conveying mechanisms (2) comprise second conveying belts (21) arranged on the left and right sides of the large-format ultra-thin glass, the structures of the second conveying belts (21) are the same as those of the conveying device (1) on the upper and lower surfaces, and the second conveying belts (21) also have positioning piles, pressure sensors arranged on the positioning piles and servo motors.

2. The small-bevel control method for the large-format ultra-thin glass according to claim 1, wherein two second conveying belts (21) are arranged on the left and right sides of the large-format ultra-thin glass, and a grinding wheel group (3) is arranged between the two second conveying belts (21), so that the position of the large-format ultra-thin glass is stabilized through the second conveying belts (21), and the large-format ultra-thin glass is polished on the small bevel through the grinding wheel group (3); The grinding wheel group (3) comprises a first grinding wheel (31) and a second grinding wheel (32); The first grinding wheel (31) is a coarse grinding wheel, and the first grinding wheel (31) has a mesh number of 500 meshes and a rotating speed of 3000 r / min; The second grinding wheel (32) is a fine grinding wheel, and the second grinding wheel (32) has a mesh number of 1000 meshes and a rotating speed of 4000 r / min.

3. The small-bevel control method for the large-format ultra-thin glass according to claim 2, wherein a second pressure sensor (33) is arranged on the grinding wheel group (3), the second pressure sensor (33) is electrically connected with a second servo motor (34), the second servo motor (34) controls the distance between the grinding wheel group (3) and the large-format ultra-thin glass, so as to adjust and control the polishing pressure of the grinding wheel group (3) on the large-format ultra-thin glass, thereby controlling the polishing depth of the small bevel.

4. The small-bevel control method for the large-format ultra-thin glass according to claim 3, wherein the conveying speed of the first conveying belt (11) and the second conveying belt (21) is 1.5-2.5 m / min. ​ ​ ​

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