A VR lens cutting, marking, and packaging integrated machine
The VR lens cutting, marking, and packaging machine, which integrates gate shearing, cleaning, marking, and packaging devices, solves the problems of low lens production efficiency and unstable quality, and realizes automated production and efficient lens inspection and packaging.
Patent Information
- Application Number
- CN202310171699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2043-02-27
AI Technical Summary
The cutting, marking, and packaging processes for VR lenses in the current technology are inefficient. Manual operation affects quality and easily damages the lenses. Furthermore, existing equipment cannot identify different lens models, resulting in unstable production efficiency and quality.
Design a VR lens cutting, marking, and packaging integrated machine, which integrates gate cutting, cleaning, marking, and umbrella frame packaging devices. It adopts hot cutting, static electricity removal and air blowing to remove lint, and automatic identification of mold cavity number and QR code to achieve automated production.
It improves production efficiency, reduces labor costs, ensures lens quality, and enables automated testing and uninterrupted packaging, thus avoiding lens damage and quality problems.
Smart Images

Figure CN116394558B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of injection molding processing technology, and in particular to a VR lens cutting, marking and packaging integrated machine. Background Technology
[0002] In the injection molding process of plastic products, injection gates are generated. To ensure molding efficiency, multiple products are often molded at once on a single mold, with four cavities per mold. Manual cutting is inefficient and labor-intensive for workers. Product quality is greatly affected by individual skill levels. Traditional stamping and cutting methods can cause cracks in the relatively brittle plastic lens material. In addition, the cut edges are prone to producing lint and shavings, all of which affect the quality of the cut lenses. After cutting, the products need to be marked and packaged. Currently, lens cutting, marking, and packaging are semi-automated. Workers manually transport the products to the shearing machine for cutting, to the marking machine for marking, and then manually package them. This process is slow and can easily cause contamination or even damage to the lenses during the back-and-forth handling.
[0003] Chinese patent CN114178725A discloses a lens cutting and marking device that directly places the product on a special fixture on an XY motion platform. It lacks product identification capabilities. Lens products have mold cavity numbers during injection molding, and the marking varies depending on the product model. This patent design is suitable for laser cutting and marking stations with special fixtures for different workpiece (lens) models. However, when changing product types, the device itself cannot identify the model, requiring manual management and recording. The patent uses a laser cutting unit to cut the product. Firstly, laser cutting is relatively expensive. Secondly, due to the high power of laser cutting, the edges of the plastic are prone to yellowing, blackening, or scorching due to high temperatures during cutting. These phenomena severely affect the appearance of the finished lens. The patent does not disclose the packaging method or structure after marking.
[0004] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a VR lens cutting, marking and packaging integrated machine. Summary of the Invention
[0005] The main technical problem solved by this invention is to provide a VR lens cutting, marking, and packaging integrated machine with a simple structure, which can quickly inspect products and is suitable for product inspection with various inspection requirements, especially products with fast time requirements, which greatly improves production efficiency and reduces labor costs.
[0006] To solve the above-mentioned technical problems, one technical solution adopted by the present invention is: to provide a VR lens cutting, marking, and packaging integrated machine. This VR lens cutting, marking, and packaging integrated machine includes a frame, and a gate cutting device, a cleaning device, a marking device, and an upper umbrella frame packaging device installed on the worktable of the frame and sequentially connected. The gate cutting device conveys the hot-cut product to the cleaning device for static electricity removal and heat melting to remove lint and debris. After cleaning, the product is conveyed to the marking device for marking. Marked and qualified products are conveyed to the upper umbrella frame packaging device for continuous double-sided packaging. The gate cutting device includes a material tray feeding module for conveying the tray, and a material tray feeding module located on its side. The system includes a tray scanning vision component for scanning and recognizing QR codes on the tray, a material handling module that docks with the material tray loading module, a mold cavity number identification and positioning module that docks with the material handling module for recognizing product mold cavity numbers, a product transfer upper and lower module that docks with the material handling module, a cutting and shifting module located below the transfer upper and lower module, and upper and lower mold cutting knife modules located above and below the transfer upper and lower module for hot shearing products. The cutters of the upper and lower mold cutting knife modules are heated by heating rods and use hot shearing to cut plastic lenses. The cutters are driven by servo electric cylinders and have cooling air blowing components docked on both sides of the cutters.
[0007] The cleaning device includes a four-axis robotic arm handling module, an anti-static station located below the stroke of the four-axis robotic arm handling module for removing static electricity and dust from the shearing lens, a material rod collection box installed on the frame for receiving shearing waste, and a hot air blowing station for providing hot air to the shearing surface and for blowing away or melting away shearing lint.
[0008] The upper umbrella frame packaging device includes a finished product tray, a four-axis loading robot for grabbing the marked lenses, a double-layer umbrella frame transfer device located under the stroke of the four-axis loading robot, and a lifting and rotating module located at the end of the double-layer umbrella frame transfer device for lifting the umbrella frame and driving it to rotate.
[0009] Preferably, the material tray loading module includes a power element and a tooling plate driven by the power element for transfer. The tooling plate is used to place a tray, and the tray is positioned and installed with the tooling plate by positioning pins and positioning blocks around it. The tray is provided with a contour carrier for placing products, and the tray is provided with a QR code corresponding to the product model.
[0010] Preferably, the loading and handling module includes a YZ drive module and a gripper flipping mechanism driven by the YZ drive module. The gripper flipping mechanism includes a turntable cylinder and a gripper cylinder mounted on the turntable cylinder.
[0011] Preferably, the cutting and shifting module includes a screw slide, a carrier plate, a material rod carrier, a slide cylinder, a gripper cylinder, a lens gripper, and a guide post positioning block. The screw slide drives the carrier plate to move. A material rod carrier for positioning and placing the material rod is installed in the middle of the carrier plate. Slide cylinders are installed on the carrier plates around the material rod carrier. Gripper cylinders are installed on the slide cylinders. Lens grippers for clamping the lens are installed on the two gripping arms of the gripper cylinders.
[0012] Preferably, the four-axis robotic arm handling module includes a four-axis robotic arm, a handling frame driven by the four-axis robotic arm, a material clamping assembly installed below the bottom of the handling frame, and lens clamping assemblies arranged around the material clamping assembly; the static elimination station uses an anti-static fan bar.
[0013] Preferably, the hot air blowing station includes a hot air gun, a reversing block, a blowing plate, a lens mounting block, and a temperature sensor. The hot air gun outlet is connected to the reversing block, and a blowing plate communicating with it is installed at the top opening of the reversing block. Four lens mounting blocks are installed on the blowing plate, corresponding to the lens placement positions. Rectangular air outlets communicating with the inside of the blowing plate are opened on the lens mounting blocks. The rectangular air outlets are vertically opposite to the shear surface of the lens. An air outlet is also opened on the side end of the reversing block, and a temperature sensor for detecting the hot air temperature is installed outside the air outlet.
[0014] Preferably, the marking device includes a turntable mechanism, a first lower camera detection assembly for detecting the position of the lens arranged around the turntable mechanism, a marking machine for marking on the lens, a barcode scanner for scanning and recognizing the marking information on the lens, a second lower camera assembly for recognizing the position of the lens, and a defective product carrier for storing products with poor barcode scanning.
[0015] Preferably, the turntable mechanism includes a fretboard, a turntable driven by the fretboard, and a marking carrier arrayed on the turntable.
[0016] Preferably, the four-axis loading robot includes a loading four-axis robot, a camera module installed on the wrist of the loading four-axis robot for identifying the position of the lens, a height sensor for detecting the height of the umbrella frame placement, and a dual-station lens gripper module for picking up and placing lenses. The double-layer umbrella frame transfer device drives the umbrella frame to the placement position, and the front and back of the umbrella frame are provided with a number of mounting slots for storing lenses.
[0017] Preferably, the lifting and rotating module includes a lifting module, a lifting frame driven upward by the lifting module, and rotating modules are connected to both sides of the lifting frame.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] It integrates cutting, marking, and packaging, with a high degree of automation. The material tray loading module facilitates manual picking and placing of material trays. The tray is equipped with a QR code corresponding to the product model, which facilitates the identification of the loaded product by the tray scanning vision component. Before cutting, the cavity number identification and positioning module can identify the cavity number corresponding to the product, which is convenient for back-end management. Hot cutting is used to avoid cracking of plastic products.
[0020] The antistatic station can remove static electricity and dust by placing an ion air bar, and the hot air gun in the hot air blowing station can blow hot air to melt the lint and ensure the quality of the cut surface.
[0021] The marking device can automatically mark and scan codes, and removes smoke and dust during the marking process to ensure the cleanliness of the lenses;
[0022] The umbrella frame packaging device can continuously package lenses without interruption, resulting in a fast production pace. Attached Figure Description
[0023] Figure 1 This is a top view of a VR lens cutting, marking, and packaging integrated machine.
[0024] Figure 2 This is a structural schematic diagram of a VR lens cutting, marking, and packaging integrated machine.
[0025] Figure 3 This is a schematic diagram of the gate shearing device of a VR lens cutting, marking and packaging integrated machine.
[0026] Figure 4 This is a schematic diagram of the material tray feeding module structure of a VR lens cutting, marking and packaging integrated machine.
[0027] Figure 5 This is a schematic diagram of the cutting and shifting module structure of a VR lens cutting, marking and packaging integrated machine.
[0028] Figure 6 This is a schematic diagram of the four-axis robotic arm handling module of a VR lens cutting, marking, and packaging integrated machine.
[0029] Figure 7 This is a partial sectional view of the hot air blowing station of a VR lens cutting, marking, and packaging integrated machine.
[0030] Figure 8 This is a schematic diagram of the marking device structure of a VR lens cutting, marking, and packaging integrated machine.
[0031] Figure 9 This is a schematic diagram of the four-axis feeding robot of a VR lens cutting, marking and packaging integrated machine.
[0032] Figure 10 This is a schematic diagram of the lifting and rotating module structure of a VR lens cutting, marking and packaging integrated machine. Detailed Implementation
[0033] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.
[0034] Please see Figures 1 to 10 The embodiments of the present invention include:
[0035] Reference Figure 1 and Figure 2 A VR lens cutting, marking, and packaging integrated machine includes a frame 1, a gate cutting device 2, a cleaning device 3, a marking device 4, and an upper umbrella frame packaging device 5, which are installed on the worktable of the frame 1 and connected in sequence. The gate cutting device 2 conveys the hot-cut product to the cleaning device 3 for static elimination and heat melting to remove lint and debris. After being processed by the cleaning device 3, the product is conveyed to the marking device 4 for marking. The marked qualified product is conveyed to the upper umbrella frame packaging device 5 for continuous double-sided packaging.
[0036] Reference Figure 3 The gate shearing device 2 includes a tray loading module 21 for conveying a tray, a tray scanning vision component 22 disposed on the side of the tray loading module 21 for scanning and recognizing the QR code on the tray, a loading and handling module 23 disposed with the tray loading module 21, a mold cavity number identification positioning module 24 disposed with the loading and handling module 23 for recognizing the mold cavity number of the product, a product transfer loading and unloading module 25 disposed with the loading and handling module 23, a cutting and shifting module 26 disposed below the transfer loading and unloading module 25, and an upper mold cutting knife module 27 and a lower mold cutting knife module 28 disposed above and below the transfer loading and unloading module 25 for hot shearing the product. The cutting knives of the upper mold cutting knife module 27 and the lower mold cutting knife module 28 are heated by heating rods and hot shearing is used to cut plastic lenses. The cutting knife is driven by a servo electric cylinder and a cooling air blowing component is disposed on both sides of the cutting knife.
[0037] Reference Figure 4The material tray loading module 21 includes a loading bracket, a power element 211 installed at the bottom of the loading bracket, and a tooling plate 212 driven by the power element 211 for transfer. The tooling plate 212 is used to place a tray 213. During loading, the tray 213 is manually placed on the tooling plate 212. The tray 213 is positioned and installed with the tooling plate 212 by positioning pins 214 and positioning blocks 215 around it. A sensor for recognizing the tray 213 is installed at the bottom of the loading bracket. The tray 213 is provided with a contour carrier for placing products. The tray 213 is provided with a QR code corresponding to the product model, which facilitates the identification of the loaded products by the tray scanning vision component 22. The side of the tray 213 is provided with a handle 216 for easy manual handling.
[0038] The loading and handling module 23 includes a YZ drive module 231 mounted on the frame 1 via a bracket and a gripper flipping mechanism 232 driven by the YZ drive module 231. The gripper flipping mechanism 232 includes a turntable cylinder and a gripper cylinder mounted on the turntable cylinder. The injection molded product will generate a horizontal material strip that connects the products of each mold cavity. The vertical long arm end is the material rod and the vertical short arm is short. When loading, the material rod faces upward. When handling, the gripper cylinder of the loading and handling module 23 clamps the material rod. The mold cavity number on the lens is located on the back. The camera of the mold cavity number identification and positioning module 24 is located below and takes pictures from bottom to top to identify the mold cavity number on the lens. In order to facilitate cutting, the product loading rod is set downward. At this time, the turntable cylinder of the loading and handling module 23 drives the product to rotate 180 degrees, and the short arm of the product is picked up by the intermediate transfer upper and lower module 25.
[0039] Reference Figure 5 The cutting and shifting module 26 includes a screw slide 261, a carrier plate 262, a material rod carrier 263, a slide cylinder 264, a gripper cylinder 265, a lens gripper 266, and a guide post positioning block 267. The screw slide 261 drives the carrier plate 262 to move. A material rod carrier 263 for positioning and placing the material rod is installed in the middle of the carrier plate 262. Slide cylinders 264 are installed on the carrier plate 262 around the material rod carrier 263. Gripper cylinders 265 are installed on the slide cylinders 264. Lens grippers 266 for clamping lenses are installed on the two gripping arms of the claw cylinder 265. The carrier plate 262 below the lens grippers 266 is provided with a shearing clearance opening. During shearing, the screw slide 261 transports the carrier plate 262 between the upper die cutting module 27 and the lower die cutting module 28. Guide posts are installed on the upper die cutting module 27 and the lower die cutting module 28. Guide post positioning blocks 267 are installed on the carrier plate 262. The guide posts pass through the guide post positioning blocks 267 for shearing guidance and positioning.
[0040] The cleaning device 3 includes a four-axis robotic arm handling module 31, an anti-static station 32 located below the stroke of the four-axis robotic arm handling module 31 for removing static electricity and dust from the shearing lens, a material rod collection box 33 installed on the frame 1 for receiving shearing waste, and a hot air blowing station 34 for providing hot air to the shearing surface and for blowing away or melting away shearing lint; Reference Figure 6 The four-axis robotic arm handling module 31 includes a four-axis robotic arm 311, a handling frame 312 driven by the four-axis robotic arm 311, a material bar clamping assembly 313 installed below the bottom of the handling frame 312, and a lens clamping assembly 314 arranged around the material bar clamping assembly 313; the static elimination station 32 uses an anti-static fan bar; Reference Figure 7 The hot air blowing station 34 includes a hot air gun 341, a reversing block 342, a blowing plate 343, a lens mounting block 344, and a temperature sensor 345. The hot air gun 341 has a reversing block 342 connected to its outlet. A blowing plate 343 is installed at the top opening of the reversing block 342 and communicates with it. Four lens mounting blocks 344 are installed on the blowing plate 343, corresponding to the placement positions of the lenses. The lens mounting blocks 344 have rectangular air outlets 340 that communicate with the interior of the blowing plate 343. After cutting, the lens is placed on the lens mounting block. On 344, the rectangular air nozzle is positioned vertically opposite to the sheared surface of the lens. Hot air is discharged from the hot air gun 341, passing through the reversing block 342, the air blowing plate 343, and the rectangular air nozzle 340. The hot air blows away the lint on the sheared surface of the lens and melts away the sheared wires. The reversing block 342 also has an air outlet on its side. A temperature sensor 345 is installed outside the air outlet to detect the temperature of the hot air. If the temperature is too low, the hot air gun 341 heats up and blows out hot air. If the temperature is too high, there is a risk of melting the sheared surface, so the hot air gun 341 reduces its workload.
[0041] refer to Figure 8 The marking device 4 includes a turntable mechanism 41, a first lower camera detection component 42 for detecting the position of the lens arranged around the turntable mechanism 41, a marking machine 43 for marking on the lens, a barcode scanner 44 for scanning and recognizing the marking information on the lens, a second lower camera component 45 for recognizing the position of the lens, and a defective product carrier 46 for storing defective products. The turntable mechanism 41 includes a wind vane 411, a turntable 412 driven by the wind vane 411, and marking carriers 413 arrayed on the turntable 412. The marking machine 43 has an exhaust device 431 at the rear of the marking head. The marking machine 43 generates smoke during the marking process, and the exhaust device 431 sucks away the smoke and dust to ensure the lens is clean.
[0042] The upper umbrella frame packaging device 5 includes a finished product tray 51, a four-axis loading robot 52 for grabbing the marked lenses, a double-layer umbrella frame transfer device 53 located under the stroke of the four-axis loading robot 52, and a lifting and rotating module 54 located at the end of the double-layer umbrella frame transfer device 53 for lifting the umbrella frame and driving it to rotate.
[0043] refer to Figure 9 The four-axis loading robot 52 includes a loading four-axis robot 521, a camera module 522, a height sensor 523, and a lens gripper module 524. The loading four-axis robot 521 is equipped with a camera module 522 for identifying lens positions, a height sensor 523 for detecting the height of the umbrella frame placement, and a dual-station lens gripper module 524 for picking up and placing lenses. The double-layer umbrella frame transfer device 53 drives the umbrella frame to the placement position. The umbrella frame has several mounting slots on its front and back sides for storing lenses. (Reference) Figure 10 The lifting and rotating module 54 includes a lifting module 541 and a lifting frame 542 driven upward by the lifting module 541. Support blocks 5421 and V-shaped seats 5422 for supporting the umbrella frame are provided at both ends of the upper part of the lifting frame 542. A rotating module 543 is connected to both sides of the lifting frame 542. The rotating module 543 includes a push-pull cylinder 5431, a transfer frame 5432, and a positioning head 5432. The push-pull cylinder 5431... The support is installed on the worktable of the frame 1. The push-pull cylinder 5431 drives the transfer frame 5432 to move. The positioning head 5432 is inserted into the transfer frame 5432 through the bearing. The positioning head 5432 has a mounting hole that cooperates with the rotating shaft at the end of the umbrella frame. The push-pull cylinder 5431 of the rotating module 543 on the other side is set on the rotary cylinder 5434. The rotary cylinder 5434 also has a flat clamping cylinder 5435 for clamping the umbrella frame installed on the rotary table.
[0044] In operation, the VR lens cutting, marking, and packaging integrated machine of this invention involves the operator loading materials. The tray 213 is manually placed onto the tooling plate 212. The tray 213 is positioned with the tooling plate 212 via positioning pins 214 and surrounding positioning blocks 215. A sensor detects the presence of the tray, and a power element 211 drives the tray 213 to the loading position. The tray scanning vision component 22 scans the QR code on the tray 213 to identify the product model. The gripper cylinder of the loading and transporting module 23 clamps the material rod. The mold cavity number on the lens is located on the back. The camera of the mold cavity number identification positioning module 24 takes a picture from bottom to top to identify the mold cavity number on the lens. After the mold cavity number is identified, the loading and transporting module 23 clamps the material rod and rotates it 180 degrees. The intermediate transfer module 25 clamps the short arm end of the product and places it onto the cutting and shifting module 26. The gripper cylinder 265 clamps the lens. The screw slide 261 moves the product between the upper die cutting module 27 and the lower die cutting module 28 to begin hot cutting. The lens and the material bar are separated. The four-axis robot handling module 31 simultaneously grips the material bar and the lens. Static electricity and dust on the sheared lens are removed at the anti-static station 32. The material bar is then placed in the material bar collection box 33. The lens is conveyed to the hot air blowing station 34. After shearing, the lens is placed on the lens mounting block 344. The rectangular air nozzle is positioned vertically opposite the sheared surface of the lens. Hot air is discharged from the hot air gun 341, passing through the reversing block 342, the air blowing plate 343, and the rectangular air blowing nozzle 340. The hot air blows away the burrs on the sheared surface of the lens and melts away the shearing filaments. The four-axis robot handling module 31 conveys the lens to the first lower camera detection component 42 to identify the lens position. Then, the lens is placed on the open marking carrier 413. The wind disk drives the marking carrier 413 to rotate to the marking machine 43. The marking machine 43 starts working and marks the lens. After marking, it moves to the barcode scanner 44 to scan the barcode and identify the marking information from the previous station. If the marking is defective, the four-axis loading robot 52 picks it up and moves it to the defective product tray 46. The four-axis loading robot 52 can identify the marking information. The four-axis loading robot 52 first picks up the lens and moves it to the identification position of the second lower camera component 45. Then it picks up the lens and moves it to the umbrella frame of the upper umbrella frame packaging device 5 or the finished product tray 51. The finished product tray 51 is used for buffering. The lens is installed on one side of the umbrella frame. The cover plate is placed manually and then pushed to the lifting and rotating module 54. The lifting and rotating module 54 lifts the umbrella frame and rotates it 180 degrees. Then it is placed on the double-layer umbrella frame transfer device 53 and fed again. The double-layer umbrella frame transfer device 53 feeds the double layers continuously without affecting the production rhythm.
[0045] This invention discloses a VR lens cutting, marking, and packaging integrated machine, which integrates cutting, marking, and packaging into one unit. It has a high degree of automation, can identify the product and corresponding mold number before cutting, which is convenient for back-end management; it heat-cuts products to avoid cracking of plastic products, can remove static electricity, dust, and lint from the heat-melted cut surface to ensure the quality of the cut surface, can automatically mark and scan codes, and can continuously package lenses without interruption, with a fast production pace.
[0046] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A VR lens cutting, marking, and packaging integrated machine, characterized in that: The system includes a frame (1), a gate shearing device (2), a cleaning device (3), a marking device (4), and an umbrella frame packaging device (5) installed on the workbench of the frame (1) and connected in sequence. The gate shearing device (2) transports the hot-sheared product to the cleaning device (3) for static elimination and hot melting to remove lint and debris. After being processed by the cleaning device (3), the product is transported to the marking device (4) for marking. The marked qualified product is transported to the umbrella frame packaging device (5) for continuous double-sided packaging. The gate shearing device (2) includes a tray loading module (21) for conveying the tray, a tray scanning vision component (22) set on the side of the tray loading module (21) for scanning and recognizing the QR code on the tray, and the tray loading module. (21) A loading and conveying module (23) is connected to the loading and conveying module (23), an identification mold cavity number positioning module (24) for identifying the mold cavity number of the product is connected to the loading and conveying module (23), a product transfer upper and lower module (25) is connected to the loading and conveying module (23), a cutting and shifting module (26) is set below the transfer upper and lower module (25), and an upper mold cutting knife module (27) and a lower mold cutting knife module (28) are respectively set above and below the transfer upper and lower module (25) for hot shearing of the product. The cutting knife of the upper mold cutting knife module (27) and the lower mold cutting knife module (28) is heated by a heating rod and hot shearing is used to cut plastic lenses. The cutting knife is driven by a servo electric cylinder and a cold air blowing assembly is connected on both sides of the cutting knife. The cleaning device (3) includes a four-axis robotic arm handling module (31), an antistatic station (32) located under the stroke of the four-axis robotic arm handling module (31) for removing static electricity and dust from the shearing lens, a material bar collection box (33) installed on the frame (1) for receiving shearing waste, and a hot air blowing station (34) for providing hot air to the shearing surface and for blowing away or melting away shearing lint. The upper umbrella frame packaging device (5) includes a finished product tray (51), a four-axis loading robot (52) for grabbing the marked lens, a double-layer umbrella frame transfer device (53) located under the stroke of the four-axis loading robot (52), and a lifting and rotating module (54) located at the end of the double-layer umbrella frame transfer device (53) for lifting the umbrella frame and driving it to rotate. The cutting and shifting module (26) includes a screw slide (261), a carrier plate (262), a rod carrier (263), a slide cylinder (264), a gripper cylinder (265), a lens gripper (266), and a guide post positioning block (267). The screw slide (261) drives the carrier plate (262) to move. A rod carrier (263) for positioning and placing the rod is installed in the middle of the carrier plate (262). Slide cylinders (264) are installed on the carrier plate (262) around the rod carrier (263). Gripper cylinders (265) are installed on the slide cylinders (264). Lens grippers (266) for clamping the lens are installed on the two gripper arms of the gripper cylinders (265). The hot air blowing station (34) includes a hot air gun (341), a reversing block (342), a blowing plate (343), a lens mounting block (344), and a temperature sensor (345). The hot air gun (341) has a reversing block (342) connected to its air outlet. A blowing plate (343) is installed at the top opening of the reversing block (342) and communicates with it. Four lens mounting blocks (344) are installed on the blowing plate (343) and are aligned with the lens placement position. A rectangular air outlet 340 is opened on the lens mounting block (344) and communicates with the inside of the blowing plate (343). The rectangular air outlet is vertically aligned with the shear surface of the lens. An air outlet is also opened on the side of the reversing block (342), and a temperature sensor (345) for detecting the hot air temperature is installed outside the air outlet. The four-axis loading robot (52) includes a loading four-axis robot (521), a camera module (522) installed on the wrist of the loading four-axis robot (521) for identifying the position of the lens, a height sensor (523) for detecting the height of the umbrella frame loading, and a lens gripper module (524) with two stations for picking up and placing lenses. The double-layer umbrella frame transfer device (53) drives the umbrella frame to the loading position. The front and back of the umbrella frame are provided with several mounting slots for storing lenses. The lifting and rotating module (54) includes a lifting module (541) and a lifting frame (542) driven upward by the lifting module (541). Rotating modules (543) are connected to both sides of the lifting frame (542).
2. The VR lens cutting, marking, and packaging integrated machine according to claim 1, characterized in that: The material tray loading module (21) includes a power element (211) and a tooling plate (212) driven by the power element (211) for transfer. The tooling plate (212) is used to place a tray (213). The tray (213) is positioned and installed with the tooling plate (212) by positioning pins (214) and positioning blocks (215) around it. The tray (213) is provided with a contour carrier for placing products. The tray (213) is provided with a QR code corresponding to the product model.
3. The VR lens cutting, marking, and packaging integrated machine according to claim 1, characterized in that: The loading and handling module (23) includes a YZ drive module (231) and a gripper flipping mechanism (232) driven by the YZ drive module (231). The gripper flipping mechanism (232) includes a turntable cylinder and a gripper cylinder mounted on the turntable cylinder.
4. The VR lens cutting, marking, and packaging integrated machine according to claim 1, characterized in that: The four-axis robotic arm handling module (31) includes a four-axis robotic arm (311), a handling frame (312) driven by the four-axis robotic arm (311) for transfer, a material bar clamping assembly (313) installed below the bottom of the handling frame (312), and a lens clamping assembly (314) arranged around the material bar clamping assembly (313); the static elimination station (32) adopts an static air bar.
5. The VR lens cutting, marking, and packaging integrated machine according to claim 1, characterized in that: The marking device (4) includes a turntable mechanism (41), a first lower camera detection assembly (42) for detecting the position of the lens arranged around the turntable mechanism (41), a marking machine (43) for marking on the lens, a barcode scanner (44) for scanning and recognizing the marking information on the lens, a second lower camera assembly (45) for recognizing the position of the lens, and a defective product carrier (46) for storing defective products that have failed scanning.
6. The VR lens cutting, marking, and packaging integrated machine according to claim 5, characterized in that: The turntable mechanism (41) includes a wind vane (411), a turntable (412) driven by the wind vane (411), and a marking carrier (413) arrayed on the turntable (412).
Citation Information
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