Pneumatic tire assembly jig
By designing a jig to assemble a simulated inflatable wheel, and utilizing the synergistic effect of a positioning turntable and an assembly cutter, the efficient assembly of the inflatable wheel tire and the wheel hub was achieved. This solved the problems of long assembly time and high cost associated with manual assembly, and improved assembly efficiency and safety.
Patent Information
- Application Number
- CN202111638721.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2041-12-29
AI Technical Summary
In existing technologies, the assembly of tires and hubs for gas turbines is time-consuming, costly, and difficult, and mainly relies on manual operation.
A simulated pneumatic tire assembly fixture was designed, including a positioning turntable, a limiting clamp, an assembly cutter head, and a driving component. The limiting clamp positions the wheel hub and drives the wheel hub and simulated pneumatic tire to rotate. The assembly cutter head is inserted into the joint under the drive to complete the assembly. An auxiliary limiting mechanism and a protective shell are used to improve stability and safety.
It improves turbine assembly efficiency, reduces costs, ensures assembly accuracy and stability, and enhances operational safety.
Smart Images

Figure CN116409094B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of air wheel assembly equipment, in particular to an imitation pneumatic wheel assembly jig. BACKGROUND
[0002] With the development of economy and the progress of science and technology, air wheels have become an indispensable part of people's production and life, such as vehicles such as cars, bicycles and electric vehicles, and chairs and supports with air wheels.
[0003] In some processing scenes, it is necessary to assemble the tire and the hub of the air wheel. In the related art, the assembly is mostly performed manually, which is time-consuming and difficult to assemble. SUMMARY
[0004] The embodiment of the present application provides an imitation pneumatic wheel assembly jig, which can simultaneously complete the assembly of the hub and the two sides of the imitation pneumatic tire, so as to improve the assembly efficiency of the air wheel and reduce the cost.
[0005] The embodiment of the present application provides an imitation pneumatic wheel assembly jig, which is suitable for adjusting the imitation pneumatic tire preassembled to the hub to the assembly position. The imitation pneumatic wheel assembly jig comprises a rack and a positioning turntable and an assembly mechanism arranged on the rack. The positioning turntable has a limiting clamp for limiting the hub, and the hub limited by the limiting clamp is in a state that the wheel shaft is vertical and the upper and lower sides of the imitation pneumatic tire preassembled to the hub are exposed from the limiting clamp. The positioning turntable drives the limiting clamp, the hub clamped by the limiting clamp and the imitation pneumatic tire to rotate around the wheel shaft of the hub. The assembly mechanism comprises assembly tool bits arranged on the upper and lower sides of the limiting clamp respectively and a driving member for driving the two assembly tool bits to move towards each other or away from each other. The two assembly tool bits are opposite to the joint of the imitation pneumatic tire and the hub in the vertical direction. The two assembly tool bits are driven by the driving member to move towards each other and insert into the joint of the imitation pneumatic tire and the hub, and to move the imitation pneumatic tire to the assembly position of the hub with the rotation of the hub.
[0006] Based on the embodiment of the present application: by arranging the limiting clamp for limiting the hub, the hub is in a state that the wheel shaft is vertical, and the upper and lower sides of the imitation pneumatic tire preassembled to the hub can be exposed from the limiting clamp, so that the assembly tool bits arranged on the upper and lower sides of the limiting clamp can correspond to the joint of the imitation pneumatic tire and the hub in the vertical direction. The driving member can drive the two assembly tool bits to move towards each other or away from each other. The positioning turntable can drive the limiting clamp, the hub and the imitation pneumatic tire to rotate around the wheel shaft of the hub. With the rotation of the positioning turntable, the two assembly tool bits can move towards each other and insert into the joint of the imitation pneumatic tire and the hub. The positioning turntable drives the hub to rotate one round to realize the assembly of the hub and the imitation pneumatic tire, which can improve the assembly efficiency of the air wheel and reduce the cost.
[0007] In some embodiments, the assembly tool head is a vertically arranged roller, which has a limiting surface facing the hub and a guiding surface facing the pneumatic tire, the guiding surface gradually inclines to the side away from the hub along the vertical direction away from the pneumatic tire.
[0008] Based on the above embodiments, the assembly tool head is a vertically arranged roller, which facilitates the assembly of the hub output by the wheel shaft and the pneumatic tire preassembled on the hub, the roller has a limiting surface facing the hub and a guiding surface facing the pneumatic tire, the guiding surface gradually inclines to the side away from the hub along the vertical direction away from the pneumatic tire, i.e. the thickness dimension of the roller gradually changes in the vertical direction, which facilitates the insertion of the assembly tool head into the joint of the pneumatic tire and the hub, and further facilitates the assembly of the hub and the pneumatic tire, which is beneficial to improve the assembly efficiency and reduce the cost.
[0009] In some embodiments, the assembly mechanism includes two, and the two assembly mechanisms are respectively arranged on the left and right sides of the positioning turntable; the two assembly mechanisms simultaneously act on the hub and the pneumatic tire limited by the limiting clamp.
[0010] Based on the above embodiments, the two assembly mechanisms are respectively arranged on the left and right sides of the positioning turntable, which can simultaneously act on the hub and the pneumatic tire, compared with only one assembly mechanism for assembly, the two assembly mechanisms work simultaneously, the pneumatic tire is balanced by the force on both sides, so that the pneumatic tire can be accurately and quickly assembled to the expected assembly position of the hub, avoiding the influence of the assembly effect caused by the force on one side of the pneumatic tire; in addition, the positioning turntable can rotate a smaller angle, thereby shortening the assembly time, which is beneficial to improve the assembly efficiency.
[0011] In some embodiments, the pneumatic tire assembly jig further comprises an auxiliary limiting mechanism, the auxiliary limiting mechanism comprises a tire limiting unit arranged on both sides of the positioning turntable; the tire limiting unit has a circular arc limiting surface matched with the outer surface of the pneumatic tire at one end facing the limiting clamp, and the tire limiting unit further comprises a horizontal driving member for driving the circular arc limiting surface to approach or move away from the limiting clamp.
[0012] Based on the above embodiment: the auxiliary limiting mechanism includes tire limiting units arranged on both sides of the positioning turntable, and the tire limiting units are provided with arc limiting surfaces at one end facing the limiting clamp. The arc limiting surfaces are matched with the outer surface of the imitation pneumatic tire, which can increase the contact area between the tire limiting unit and the imitation pneumatic tire, thereby enhancing the contact stability of the auxiliary limiting structure and the imitation pneumatic tire, improving the stability of assembly, and being beneficial to the assembly of the imitation pneumatic tire and the hub. The transverse driving member can drive the arc limiting surface to move close to or away from the limiting clamp, and the limiting of the hub and the imitation pneumatic tire clamped by the limiting clamp can be realized by controlling the movement of the arc limiting surface.
[0013] In some embodiments, the tire limiting unit further includes a guide rail arranged along the movement direction of the arc limiting surface.
[0014] Based on the above embodiment: the tire limiting unit includes a guide rail arranged along the movement direction of the arc limiting surface, that is, the arc limiting surface can move along the guide rail, which can improve the stability of the imitation pneumatic tire assembly jig.
[0015] In some embodiments, the two tire limiting units are located on the left and right sides of the positioning turntable, and the transverse driving member simultaneously drives the arc limiting surface and the assembly mechanism to move transversely to approach or move away from the limiting clamp.
[0016] Based on the above embodiment: the two tire limiting units are respectively located on the left and right sides of the positioning turntable, which can simultaneously limit the left and right sides of the hub and the imitation pneumatic tire. Compared with one tire limiting unit, the accuracy of limiting and the stability of the imitation pneumatic tire assembly jig can be improved. The transverse driving member is arranged to simultaneously drive the arc limiting surface and the assembly tool bit to move transversely to approach or move away from the limiting clamp, thereby synchronously controlling the two tire limiting units and the two assembly mechanisms located on both sides of the positioning turntable, which is convenient for operation and control.
[0017] In some embodiments, the auxiliary limiting mechanism further includes a hub limiting unit suspended above the limiting clamp, and the lower end of the hub limiting unit is provided with a pressing member for pressing the hub clamped by the limiting clamp. The hub limiting unit further includes a vertical driving member for driving the pressing member to move vertically to approach or move away from the limiting clamp.
[0018] Based on the above embodiment: the auxiliary limiting mechanism further comprises a wheel hub limiting unit suspended above the limiting clamp, the wheel hub limiting unit comprises a pressing piece for pressing the wheel hub clamped by the limiting clamp, and a vertical driving piece for driving the pressing surface to move vertically to approach or move away from the limiting clamp, the vertical driving piece can drive the pressing piece below the wheel hub limiting unit to approach or move away from the limiting clamp, so that the pressing piece tightly presses the wheel hub, the position of the air wheel hub in the vertical direction can be limited, and the clamping effect is achieved, which can avoid inaccurate assembly position, and improve the stability of the assembly process and avoid the wheel hub from separating from the limiting clamp.
[0019] In some embodiments, the pressing piece can rotate with the wheel hub.
[0020] Based on the above embodiment: the pressing piece can rotate with the wheel hub, which avoids affecting the rotation of the positioning turntable, the limiting clamp, the wheel hub clamped by the limiting clamp, and the imitation pneumatic tire around the wheel shaft of the wheel hub.
[0021] In some embodiments, the imitation pneumatic wheel assembly jig further comprises a protective shell arranged on the rack, the positioning turntable and the assembly tool bit are arranged in the protective shell, and an operation opening is formed in the front side of the protective shell.
[0022] Based on the above embodiment: the imitation pneumatic wheel assembly jig further comprises a protective shell arranged on the rack, the positioning turntable and the assembly tool bit are arranged in the protective shell, and an operation opening is formed in the front side of the protective shell.
[0023] In some embodiments, safety gratings are arranged on the left and right sides of the operation opening.
[0024] Based on the above embodiment: safety gratings are arranged on the left and right sides of the operation opening, that is, when the safety grating detects that an object passes through during the assembly process of the air wheel, the imitation pneumatic wheel assembly jig can be controlled to be closed, thereby improving the safety of the imitation pneumatic wheel assembly jig and ensuring the safety of the operator. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0026] Figure 1 is a structure schematic view of an imitation pneumatic wheel assembly jig according to an embodiment of the present application;
[0027] Figure 2 This is a structural schematic diagram of the simulated pneumatic wheel assembly fixture provided in the embodiments of this application from another perspective;
[0028] Figure 3 yes Figure 1 Enlarged schematic diagram of the structure at point A;
[0029] Figure 4 This is a partial structural diagram of the cutter head in the simulated pneumatic wheel assembly fixture provided in this application embodiment;
[0030] Figure 5 yes Figure 4 Side view;
[0031] Figure 6 This is another structural schematic diagram of the simulated pneumatic wheel assembly fixture provided in the embodiments of this application;
[0032] Figure Descriptions: 10. Imitation pneumatic wheel assembly fixture; 100. Frame; 200. Positioning turntable; 300. Assembly mechanism; 101. Caster wheel; 210. Limiting clamp; S. Axle; 201. Bearing surface; 211. Positioning block; 310. Assembly cutter head; 320. Driving component; 311. Roller; 3111. Limiting surface; 3112. Guide surface; 330. Bracket; 340. Moving block; 321. Cylinder; F2. Rotation axis direction; 341. First groove; 350. Rotation axis; 3411. First inner wall surface; 3412. Second inner wall surface; 360, fixed shaft; 400, auxiliary limiting mechanism; 410, tire limiting unit; 411, arc limiting surface; F3, translation direction; 420, lateral driving component; 412, roller; 413, connecting component; 4131, second groove; 414, guide rail; 415, slider; 430, hub limiting unit; 431, pressing component; 432, vertical driving component; 500, driving mechanism; 600, protective shell; 700, start switch; 800, emergency stop switch; 710, sub-switch; 900, safety light curtain. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.
[0034] Where the following description relates to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.
[0035] In the description of the present application, it is understood that the terms "first", "second" and the like are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood in specific cases. In addition, in the description of the present application, "a plurality of" means two or more, unless otherwise specified. The association relationship of the associated objects is described, which means that there can be three relationships, for example, A and / or B can represent the following three cases: A exists alone, A and B exist together, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after it.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more associated listed items.
[0037] With the development of economy and the progress of science and technology, air wheels have become an indispensable part of people's production and life, such as vehicles such as cars, bicycles, electric vehicles, and chairs, supports and the like with air wheels. In some processing scenarios, it is necessary to assemble the tire and the hub of the air wheel. In the related art, the tire has elasticity, and the inner ring size of the tire is larger than the outer ring size of the hub. The inner ring edge of the tire is pressed into the hub by manual pressing to complete the assembly of the air wheel. Manual work is time-consuming, high in cost, and does not have high assembly efficiency, and the assembly is difficult.
[0038] As shown in Figures 1-3 The present application embodiment provides an imitation pneumatic wheel assembly jig 10 suitable for adjusting the imitation pneumatic tire preassembled to the hub to the assembly position. The imitation pneumatic wheel assembly jig 10 comprises a rack 100 and a positioning turntable 200 and an assembly mechanism 300 arranged on the rack 100.
[0039] As shown in Figure 1 In order to facilitate the movement of the imitation pneumatic wheel assembly jig 10, the rack 100 can be arranged as a movable structure, for example, the bottom of the rack 100 can be provided with a universal wheel 101 with a brake, so as to facilitate the movement and fixing position of the rack 100.
[0040] As shown in Figures 1-3As shown, the positioning turntable 200 has a limiting clamp 210 for limiting the wheel hub, and the wheel hub limited by the limiting clamp 210 is in a state that the wheel shaft S is vertical, and the upper and lower sides of the imitation pneumatic tire pre-assembled to the wheel hub are exposed from the limiting clamp 210; the positioning turntable 200 drives the limiting clamp 210 and the wheel hub and the imitation pneumatic tire clamped by the limiting clamp 210 to rotate around the wheel shaft S of the wheel hub. The positioning turntable 200 has a bearing surface 201 for bearing the wheel and a wheel shaft perpendicular to the bearing surface 201, and the wheel shaft S of the wheel hub is collinear with the wheel shaft, that is, the positioning turntable 200 drives the limiting clamp 210 and the wheel hub and the imitation pneumatic tire clamped by the limiting clamp 210 to rotate around the wheel shaft S. It can be understood that, considering the shape of the general wheel hub and the imitation pneumatic tire, the positioning turntable 200 can adopt a cylindrical body, and the bearing surface 201 can be a circular end face.
[0041] Further, as shown in Figure 2 、 Figure 3 , the wheel hub can be close to the bearing surface 201, and in some embodiments, a plurality of positioning holes are arranged on the wheel hub, as shown in Figure 3 , three positioning holes can be arranged on the wheel hub, and the limiting clamp 210 includes three positioning blocks 211 corresponding to the three positioning holes, when the positioning turntable 200 bears the wheel hub and the imitation pneumatic tire, the limiting clamp 210 can be located in the corresponding positioning hole to accurately position the position of the wheel hub and the imitation pneumatic tire on the positioning turntable 200. It can be understood that, on the one hand, the position of the limiting clamp 210 can correspond to the position of the positioning hole, so that when the wheel hub and the imitation pneumatic tire are placed on the positioning turntable 200, the wheel hub and the imitation pneumatic tire can be positioned by the limiting clamp 210, on the other hand, the shape of the positioning block 211 can also correspond to the shape of the positioning hole, for example, the shape of each positioning hole is circular, and the positioning block 211 can be arranged in a corresponding circular structure; the shape of the positioning hole is diamond-shaped, and the limiting clamp 210 can be arranged in a corresponding diamond-shaped structure. Further, the number of positioning blocks 212 can also be the same as the number of positioning holes, for example, when the number of positioning holes is two, the number of positioning blocks 211 is also two; on the other hand, the number of positioning blocks 211 can also be different from the number of positioning holes, for example, when the number of positioning holes is three, the number of positioning blocks 211 can be two, that is, the limiting clamp 210 can be arranged according to the positioning hole of the wheel hub and the imitation pneumatic tire, and can be adjusted according to the actual situation.
[0042] As shown in Figures 1-3As shown, the assembling mechanism 300 includes two assembling tool bits 310 arranged on the upper and lower sides of the limiting clamp 210 respectively, and a driving member 320 driving the two assembling tool bits 310 to move towards or away from each other, the two assembling tool bits 310 are opposite to the joint of the imitation pneumatic tire and the hub in the vertical direction F1, and the two assembling tool bits 310 are driven by the driving member 320 to move towards the joint of the imitation pneumatic tire and the hub, and to push the imitation pneumatic tire to the assembly position of the hub with the rotation of the hub. The assembling mechanism 300 is arranged on the rack 100, and the two assembling tool bits 310 can be distributed on the upper and lower sides of the limiting clamp 210 in the vertical direction F1. The driving member 320 can drive the two assembling tool bits 310 to move towards or away from each other, and the two assembling tool bits 310 are driven by the driving member 320 to move in the direction of approaching each other, so that the two assembling tool bits 310 are inserted into the joint of the imitation pneumatic tire and the hub from the upper and lower directions respectively; when the positioning turntable 200 drives the limiting clamp 210, the hub and the imitation pneumatic tire clamped by the limiting clamp 210 to rotate around the hub shaft, the imitation pneumatic tire is pushed to the assembly position of the hub with the rotation of the hub, and the positioning turntable 200 drives the hub to rotate one circle to realize the assembly of the hub and the imitation pneumatic tire.
[0043] It can be understood that, in order to facilitate the control of the two assembling tool bits 310, the number of the driving members 320 can be the same as the number of the assembling tool bits 310, that is, two driving members 320 respectively drive two assembling tool bits 310, so that the two assembling tool bits 310 can move towards or away from each other.
[0044] Further, as shown in Figure 3 , Figure 4 In some embodiments, the assembling tool bit 310 is a vertically arranged roller 311, the roller 311 is located at the joint of the imitation pneumatic tire and the hub, one side of the roller 311 faces the hub and the other side of the roller 311 faces the imitation pneumatic tire; the roller 311 has a limiting surface 3111 facing the hub and a guide surface 3112 facing the imitation pneumatic tire, and the guide surface 3112 gradually inclines to the side away from the hub along the vertical direction away from the imitation pneumatic tire. The assembling tool bit 310 is arranged as a vertically arranged roller 311 to facilitate the assembly of the hub output by the wheel shaft and the imitation pneumatic tire preassembled on the hub, the roller 311 has a limiting surface 3111 facing the hub and a guide surface 3112 facing the imitation pneumatic tire, and the guide surface 3112 gradually inclines to the side away from the hub along the vertical direction away from the imitation pneumatic tire, that is, the thickness dimension of the roller 311 gradually changes in the vertical direction, which facilitates the insertion of the assembling tool bit 310 into the joint of the imitation pneumatic tire and the hub, and further facilitates the assembly of the hub and the imitation pneumatic tire, which is beneficial to improve the assembly efficiency and reduce the cost.
[0045] In some embodiments, as shown in Figure 3 , Figure 4 , Figure 5As shown, the assembling mechanism 300 further comprises a bracket 330 and a moving block 340, the bracket 330 is connected with the driving member 320; the fixed end of the driving member 320 is connected on the bracket 330, and the output end of the driving member 320 is movable along the vertical direction F1; the moving block 340 is connected on the output end of the driving member 320; the roller 311 is connected on the moving block 340. That is, the two driving members 320 are both arranged on the bracket 330, and can drive the two assembling tool bits 310 to move towards each other or move away from each other along the vertical direction F1, so that the roller 311 connected with the moving block 340 can be close to the hub and the imitation pneumatic tire, so that the assembling tool bit 310 is inserted into the joint of the imitation pneumatic tire and the hub.
[0046] Further, as shown in Figure 2 , the driving member 320 can be a pneumatic cylinder 321, the output end of the pneumatic cylinder 321 is connected with the moving block 340, so as to realize the movement of the roller 311.
[0047] In some embodiments, as shown in Figure 4 , Figure 5 , the roller 311 is rotatably connected with the moving block 340 around the rotation axis direction F2, which is parallel to the bearing surface 201, that is, in the process of contacting the hub and the imitation pneumatic tire to complete the assembly, the roller 311 can roll on the hub and the imitation pneumatic tire synchronously with the rotating positioning turntable 200, compared with the roller 311 without rolling, the roller 311 rotating can receive smaller friction, so as to complete the assembly of the hub and the imitation pneumatic tire more conveniently and quickly.
[0048] Specifically, in some embodiments, as shown in Figure 4 , Figure 5 , the surface of the moving block 340 away from the driving member 320 is provided with a first groove 341, the assembling mechanism 300 further comprises a rotation shaft 350, the rotation shaft 350 extends along the rotation axis direction F2, the rotation shaft 350 is located in the first groove 341 and connected with the inner wall surface of the first groove 341, and the roller 311 movably sheaths on the rotation shaft 350, that is, by movably sheathing the roller 311 on the rotation shaft 350, the roller 311 can be rotatable, so as to complete the assembly of the hub and the imitation pneumatic tire more conveniently and quickly. It can be understood that the first groove 341 has two opposite inner wall surfaces, as shown in Figure 5 , the two opposite inner wall surfaces are respectively a first inner wall surface 3411 and a second inner wall surface 3412. Further, in order to avoid the rotation shaft 350 from being separated from the bracket 330, a fixing shaft 360 for fixing the rotation shaft 350 can also be arranged, which can be arranged on the two side brackets connected with the rotation shaft 350, or can be arranged on only one side.
[0049] In some embodiments, as shown in Figure 1 , Figure 2As shown, the assembly mechanism 300 includes two, two assembly mechanisms 300 are respectively arranged on the left and right sides of the positioning turntable 200; two assembly mechanisms 300 act on the hub and the imitation pneumatic tire limited by the limiting clamp at the same time. Two assembly mechanisms 300 are respectively arranged on the left and right sides of the positioning turntable 200, which can act on the hub and the imitation pneumatic tire at the same time. Compared with only one assembly mechanism 300 for assembly, two assembly mechanisms 300 work at the same time, and the imitation pneumatic tire is balanced on both sides, so that the imitation pneumatic tire can be accurately and quickly assembled to the expected assembly position of the hub, avoiding the influence of the assembly effect caused by the single-sided force of the imitation pneumatic tire; in addition, the positioning turntable 200 can rotate a smaller angle, thereby shortening the assembly time, which is beneficial to improve the assembly efficiency. When the number of assembly mechanisms 300 is two, as shown in Figure 1 、 Figure 2 two assembly mechanisms 300 are distributed at intervals on the outer periphery of the positioning turntable 200, and the interval is 180°, that is, the extension lines of the two assembly mechanisms 300 are located on the same straight line. It can be understood that the number of assembly mechanisms 300 can also be more than two, for example, the assembly mechanism 300 can be three, four, etc. For example, when the number of assembly mechanisms 300 is three, three assembly mechanisms 300 are distributed at intervals on the outer periphery of the positioning turntable 200, and the interval is 120°, and so on. Considering the cost, the embodiment of the application can adopt two assembly mechanisms 300.
[0050] In some embodiments, as shown in Figure 3 the imitation pneumatic tire assembly jig 10 further includes an auxiliary limiting mechanism 400, and the auxiliary limiting mechanism 400 includes a tire limiting unit 410 arranged on both sides of the positioning turntable 200; one end of the tire limiting unit 410 towards the limiting clamp 210 has a circular arc limiting surface 411 matched with the outer surface of the imitation pneumatic tire, and the tire limiting unit 410 further includes a horizontal driving member 412 for driving the circular arc limiting surface 411 to approach or move away from the limiting clamp. The moving direction of the circular arc limiting surface 411 is the translation direction F3, and the circular arc limiting surface 411 is matched with the outer surface of the imitation pneumatic tire, which can increase the contact area between the tire limiting unit 410 and the imitation pneumatic tire, thereby enhancing the contact stability between the auxiliary limiting mechanism 400 and the imitation pneumatic tire, improving the stability of assembly, and facilitating the assembly of the imitation pneumatic tire and the hub; the horizontal driving member 420 can drive the circular arc limiting surface 411 to approach or move away from the limiting clamp 210, and by controlling the movement of the circular arc limiting surface 411, the limiting of the hub and the imitation pneumatic tire limited by the limiting clamp 210 can be realized.
[0051] In some embodiments, as shown in Figure 3As shown, the tire limiting unit 410 further comprises a roller 412 and a connecting piece 413, the arc limiting surface 411 can be formed on the roller 412, the roller 412 is arranged along the vertical direction F1, the connecting piece 413 has a second groove 4131, the roller 412 is located in the second groove 4131, and the roller is connected to the opposite inner walls of the second groove 4131, and the roller is located on the side of the roller 311 away from the positioning turntable 200 along the translation direction F3, the roller 412 can rotate around the vertical direction F1, and can assist in rotating the hub and the imitation pneumatic tire located on the rotatable positioning turntable 200, so as to improve the stability of the hub and the imitation pneumatic tire during rotation, thereby facilitating the assembly of the hub and the imitation pneumatic tire; the connecting piece 413 can connect two assembly mechanisms 300, and the two assembly mechanisms 300 are located on the two sides of the connecting piece 413, and then the roller 412 extends along the vertical direction F1 and is located on the side of the roller 311 away from the positioning turntable 200 along the translation direction F3, so as to avoid the contact between the roller 311 and the roller 412 affecting the assembly of the hub and the imitation pneumatic tire. It can be understood that the roller 412 can adopt a structure between the two supports 330 of the rotatable roller 311 connecting the two assembly mechanisms 300, which will not be described here. In order to avoid the influence of the connecting piece 413 on the movement of the roller 311 and the moving block 340 in the direction close to the hub and the imitation pneumatic tire, a through hole (not shown in the figure) can be provided on the connecting piece 413, and the roller 311 and the moving block 340 pass through the through hole to approach the hub and the imitation pneumatic tire and complete the assembly of the hub and the imitation pneumatic tire.
[0052] In some embodiments, as shown in Figure 3 As shown, the tire limiting unit 410 further comprises a guide rail 414 arranged along the moving direction F3 of the arc limiting surface 411. The tire limiting unit 410 comprises a guide rail 414 arranged along the moving direction F3 of the arc limiting surface 411, that is, the arc limiting surface 411 can move along the guide rail 414, which can improve the stability of the imitation pneumatic tire assembly jig 10. It can be understood that the connecting piece 413 is arranged on the guide rail 414, and further, the tire limiting unit 410 further comprises a sliding block 415, the connecting piece 413 is connected with the sliding block 415, and the sliding block 415 is slidably arranged on the guide rail 414 to realize the movement of the arc limiting surface 411.
[0053] In some embodiments, as shown in Figures 1-3As shown, two tire limiting units 410 are located on the left and right sides of the positioning turntable 200, and the horizontal driving member 420 simultaneously drives the circular arc limiting surface 411 and the assembly tool bit 310 to move horizontally to approach or move away from the limiting clamp 210. By locating the two tire limiting units 410 on the left and right sides of the positioning turntable 200, the left and right sides of the hub and the imitation pneumatic tire can be simultaneously limited, which can improve the accuracy of the limiting and the stability of the imitation pneumatic tire assembly jig 10 compared to one tire limiting unit 410. By setting the horizontal driving member 420 to simultaneously drive the circular arc limiting surface 411 and the assembly tool bit 310 to move horizontally along the translation direction F3 to approach or move away from the limiting clamp 210, the two tire limiting units 410 and the two assembly mechanisms 300 located on the left and right sides of the positioning turntable 200 can be simultaneously controlled, which is convenient for operation and control compared to manual control, has higher accuracy, and can improve the stability of the hub and the imitation pneumatic tire assembly. It can be understood that the horizontal driving member 420 can also be a pneumatic cylinder.
[0054] In some embodiments, as shown in Figure 6 The auxiliary limiting mechanism 400 further includes a hub limiting unit 430 suspended above the limiting clamp 200, the lower end of the hub limiting unit 430 has a pressing member 431 for pressing the hub clamped by the limiting clamp 210, and the hub limiting unit 430 further includes a vertical driving member 432 for driving the pressing member 431 to move vertically to approach or move away from the limiting clamp 210. The vertical driving member 432 can drive the pressing member 431 located below the hub limiting unit 430 to approach or move away from the limiting clamp 210, so that the pressing member 432 tightly presses the hub and the imitation pneumatic tire, which can limit the position of the hub and the imitation pneumatic tire in the vertical direction F1 and has a clamping effect, which can avoid inaccurate assembly position on the one hand and improve the stability of the assembly process on the other hand, and avoid the hub and the imitation pneumatic tire from being separated from the limiting clamp 210. It can be understood that the vertical driving member 432 can also be a pneumatic cylinder, and the pressing member 431 is connected to the output end of the pneumatic cylinder, which drives the pressing member 431 to move along the vertical direction F1, limits the position of the hub and the imitation pneumatic tire, and clamps the hub and the imitation pneumatic tire.
[0055] Further, in some embodiments, the pressing member 431 can rotate with the hub, which can avoid affecting the rotation of the positioning turntable 200, the limiting clamp 210, and the hub and the imitation pneumatic tire clamped by the limiting clamp 210 around the hub shaft S.
[0056] In some embodiments, as shown in Figure 1 , Figure 2 and Figure 6As shown, the imitation pneumatic wheel assembly jig 10 further comprises a driving mechanism 500, which is arranged on the frame 100, and the output end of the driving mechanism 500 is connected to the positioning turntable 200 to drive the positioning turntable 200 to rotate around the wheel shaft S, that is, the rotation of the positioning turntable 200 is realized through the driving mechanism 500 connected to the positioning turntable 200, so that the wheel hub and the imitation pneumatic tire can rotate during the assembly process, thereby improving the assembly efficiency of the wheel hub and the imitation pneumatic tire. The driving mechanism 500 can be a rotary motor, and the output end of the rotary motor is connected to the positioning turntable 200, and when the rotary motor is started, the positioning turntable 200 rotates synchronously. It can be understood that the driving mechanism 500 and the pressing mechanism 400 are arranged on the opposite sides of the positioning turntable 200, that is, the positions of the driving mechanism 500 and the pressing mechanism 400 can be adjusted with each other.
[0057] In some embodiments, the imitation pneumatic wheel assembly jig 10 further comprises a protective shell 600 arranged on the frame 100, and the positioning turntable 200 and the assembly tool bit 310 are arranged in the protective shell 600, and the front side of the protective shell 600 is provided with an operation port 610. It can be convenient to protect the assembly of the wheel hub and the imitation pneumatic tire from external influences; the operation port 610 on the front side of the protective shell 600 is convenient for the operator to operate.
[0058] In some embodiments, as shown in Figure 1 , Figure 2 and Figure 6 , the imitation pneumatic wheel assembly jig 10 further comprises a start switch 700 and an emergency stop switch 800, and each driving component, that is, the driving part 320, the horizontal driving part 420, the vertical driving part 432 and the driving mechanism 500, is electrically connected to the start switch 700 and the emergency stop switch 800. The operator can start the assembly of the wheel hub and the imitation pneumatic tire by turning on the start switch 700, and can also pause the assembly of the wheel hub and the imitation pneumatic tire at any time by turning on the emergency stop switch 800. Further, in order to prompt the operator, the start switch 700 can be arranged to need to press two sub-switches 710 located at different positions at the same time to start, which can avoid the operator from being mistaken.
[0059] In some embodiments, as shown in Figure 1 , Figure 2 and Figure 6As shown, the safety grating 900 is arranged on the left and right sides of the operation port 610. The operator can place the hub and the imitation pneumatic tire on the positioning turntable 200 or take out the assembled hub and the imitation pneumatic tire by passing through the safety grating 900. It can be understood that the safety grating 900 can be electrically connected with the emergency stop switch 800, that is, when the safety grating 900 detects that an object passes through the safety grating 900 during the assembly of the hub and the imitation pneumatic tire, the imitation pneumatic wheel assembly jig 10 can be controlled to stop urgently, the safety of the imitation pneumatic wheel assembly jig 10 can be improved, and the safety of the operator can be ensured.
[0060] The technical features of the above-mentioned embodiments can be combined in any manner. In order to make the description simple, all possible combinations of the technical features in the above-mentioned embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0061] The above-mentioned embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the patent. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the scope of the present application. Therefore, the scope of the patent of the present application should be subject to the appended claims.
Claims
1. A dummy air wheel assembly jig, characterized by, The application relates to a wheel assembly jig for adjusting a preassembled imitation pneumatic tire to a mounting position, which comprises a frame, a positioning turntable arranged on the frame and an assembling mechanism. The positioning turntable is provided with a limiting clamp for limiting the wheel hub, and the wheel hub limited by the limiting clamp is in a state that the wheel shaft is vertical, and the upper and lower sides of the preassembled imitation pneumatic tire exposed from the limiting clamp; the positioning turntable drives the limiting clamp and the wheel hub and the imitation pneumatic tire clamped by the limiting clamp to rotate around the wheel shaft of the wheel hub; The assembling mechanism comprises two assembling tool bits arranged on the upper and lower sides of the limiting clamp respectively, and a driving member for driving the two assembling tool bits to move towards each other or away from each other, the two assembling tool bits are opposite to the joint of the imitation pneumatic tire and the wheel hub in the vertical direction, the two assembling tool bits are inserted into the joint of the imitation pneumatic tire and the wheel hub under the driving of the driving member, and the imitation pneumatic tire is driven to the mounting position of the wheel hub along with the rotation of the wheel hub; The wheel assembly jig further comprises an auxiliary limiting mechanism, the auxiliary limiting mechanism comprises tire limiting units arranged on the left and right sides of the positioning turntable; one end of the tire limiting unit towards the limiting clamp is provided with a circular arc limiting surface matched with the outer surface of the imitation pneumatic tire, and the tire limiting unit further comprises a horizontal driving member for driving the circular arc limiting surface to move close to or away from the limiting clamp; Wherein, the two tire limiting units are located on the left and right sides of the positioning turntable, and the horizontal driving member drives the circular arc limiting surface and the assembling mechanism to move horizontally to move close to or away from the limiting clamp.
2. The air-ride wheel assembly jig of claim 1, wherein, The assembling tool bit is a vertical roller, the roller is provided with a limiting surface towards the wheel hub and a guide surface towards the imitation pneumatic tire, and the guide surface gradually inclines to the side away from the wheel hub along the vertical direction away from the imitation pneumatic tire.
3. The air wheel assembly jig according to claim 1 or 2, wherein The assembling mechanism comprises two, and the two assembling mechanisms are arranged on the left and right sides of the positioning turntable respectively; the two assembling mechanisms simultaneously act on the wheel hub and the imitation pneumatic tire limited by the limiting clamp.
4. The puffer wheel assembling jig according to claim 3, wherein The tire limiting unit further comprises a guide rail arranged along the moving direction of the circular arc limiting surface.
5. The air-ride wheel assembly jig of claim 3, wherein: The auxiliary limiting mechanism further comprises a wheel hub limiting unit suspended above the limiting clamp, the lower end of the wheel hub limiting unit is provided with a pressing member for pressing the wheel hub clamped by the limiting clamp, and the wheel hub limiting unit further comprises a vertical driving member for driving the pressing member to move vertically to move close to or away from the limiting clamp.
6. The pneumatic wheel assembly jig of claim 5, wherein, The pressing member can rotate along with the wheel hub.
7. The air-ride wheel assembly jig of claim 1, wherein: The wheel assembly jig further comprises a protective shell arranged on the frame, the positioning turntable and the assembling tool bit are arranged in the protective shell, and the front side of the protective shell is provided with an operation opening.
8. The air-ride wheel assembly jig of claim 7, wherein: Safety gratings are arranged on the left and right sides of the operation opening.
Citation Information
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