A positioning and monitoring device for quartz processing

Abstract

This invention discloses a positioning and monitoring device for quartz processing, belonging to the field of quartz processing technology. It includes a monitoring unit and a carrier box. The processing mechanism is tilted downwards and pressed with an elastic sheet as the fulcrum. At this time, the quartz powder in the holding plate, restricted by the limiting brush, slides downwards to the edge of the holding plate and accumulates. Because the top of the supporting column faces the bottom of the elastic band, it lifts the quartz powder spread flat in the two sets of holding plates. The quartz powder then slides downwards to the upper surface of the supporting block and into the inner cavity of the box. The quartz powder is temporarily stored in the inner cavity of the box. By continuously pressing the connecting piece near the pressing mechanism, the quartz powder stored in the inner cavity of the supporting column slides to one side and is sieved into the inner cavity of the box. Repeating the above operation, the quartz powder is poured downwards and orderly into the box. Because the limiting brush is a reverse brush, it can block some quartz sand with larger pores, enabling sieving of quartz sand and quartz powder while monitoring.

Description

Technical Field

[0001] This invention relates to the field of quartz processing technology, and more specifically, to a positioning and processing monitoring device for quartz. Background Technology

[0002] Quartz is one of the major rock-forming minerals, generally referring to low-temperature quartz, which is the most widely distributed mineral in the quartz group. In a broader sense, quartz also includes high-temperature quartz and coesite. Its main component is SiO2, and it is colorless and transparent. It often contains small amounts of impurities, which can cause it to become translucent or opaque crystals. It is hard and a mineral resource with very stable physical and chemical properties. Its crystals are trigonal oxide minerals. Quartz blocks, also known as silica, are mainly used as raw materials for producing quartz sand, as well as for quartz refractories and the firing of ferrosilicon.

[0003] Patent No. CN202111380842.0 discloses a quartz cone processing device and method, including a fixing mechanism for fixing the quartz cone and controlling its rotation. The fixing mechanism includes a pneumatic chuck for fixing quartz glass and a spindle box for driving the pneumatic chuck to rotate. A first processing unit is used to process the inclined surface of the quartz cone. A second processing unit is used to process the upper and lower planes of the quartz cone. Both the first and second processing units can process the quartz cone while the fixing mechanism is fixing it. The first processing unit includes a first processing mechanism, including a first grinding wheel and a drive unit for controlling the rotation of the first grinding wheel. A drive unit controls the movement of the first processing mechanism, enabling it to move closer to or further away from the quartz cone. The drive unit is a motor, and the first grinding wheel is fixed to the output shaft of the motor.

[0004] This patent solves the problem that current processing equipment requires multiple clamping steps for quartz cones. After completing one process, the cones are disassembled and reinstalled on another processing equipment for clamping. Due to errors caused by multiple clamping steps, the coaxiality of the quartz cones is difficult to guarantee, and the processing accuracy is affected, thus affecting product quality. However, it cannot monitor the quartz powder during processing and ensure the integrity of the quartz powder when it enters the next step, thus ensuring a high compliance rate. Summary of the Invention

[0005] Technical problems to be solved

[0006] The purpose of this invention is to provide a positioning and monitoring device for quartz processing, so as to solve the problems mentioned in the background art.

[0007] Technical solution

[0008] A positioning and processing monitoring device for quartz includes a monitoring unit and a carrier box. The carrier box is installed on the lower end face of the monitoring unit. The monitoring unit includes a buffer mechanism and a carrier mechanism disposed on the inner end face of the buffer mechanism. A processing mechanism is interspersed between the two sets of carrier mechanisms. The bottom of the buffer mechanism is disposed on the upper end face of the carrier box. A support mechanism is disposed in the inner cavity of the box.

[0009] Preferably, the buffer mechanism includes a buffer block and support plates disposed at both ends of the upper surface of the buffer block. A buffer baffle is installed between the support plates. A load-bearing frame is disposed at the top of the support plates. An insertion groove is disposed at the edge of the upper surface of the load-bearing frame. The support plates and buffer baffles can buffer and limit the downward pressing force, avoiding damage to the equipment due to excessive downward force. The buffer block can limit the height of the quartz powder being processed on both sides during simultaneous pressing. While ensuring the tilt angle of the quartz powder sliding downward, it limits the flexibility of the overall device, preventing the quartz powder from violently colliding and generating dust due to excessive sliding angle. If the sliding angle is too small, the quartz powder cannot slide quickly into the box, improving the practicality and functional versatility of the device and increasing work efficiency.

[0010] Preferably, the bearing mechanism includes an elastic sheet and a holding plate disposed on the side end face of the elastic sheet. The holding plate has insertion holes at both ends, and the other end of the elastic sheet is connected to one side of the load-bearing frame.

[0011] Preferably, the processing mechanism includes a connecting member and a pressing mechanism disposed on the upper end face of the connecting member, and a mating block is disposed at the other end of the pressing mechanism.

[0012] Preferably, the pressing mechanism includes a pressing frame and mating blocks disposed on both sides of the edge of the side end face of the pressing frame, and the side end face of the pressing frame is provided with a limiting mechanism.

[0013] Preferably, the limiting mechanism includes an installation strip and limiting brushes interlaced on the upper surface of the installation strip. The quartz powder to be processed is spread into the recesses of the two sets of holding plates. At this time, the quartz powder is completely spread. The pressing mechanism can rotate and swing downward with the connecting strip block as the fulcrum, so that the side end face of the pressing frame fits into the recess of the holding plate. At this time, the mating block is inserted downward into the inner cavity of the insertion hole, so that the bearing mechanism and the processing mechanism fit together as a whole. The limiting brushes arranged on both sides of the upper surface of the installation strip adhere to the quartz powder spread in the recess of the holding plate. By contacting and clamping the quartz powder through the surface of the limiting brush, the quartz powder can be sealed in a semi-closed space, and the quartz powder can be monitored in real time.

[0014] Preferably, the mating block includes a block body and a filling plate disposed on the side end face of the block body. A stopper block is provided at the edge of the side end face of the block body. The block body is inserted downwards into the inner cavity of the insertion slot, causing the filling plate to fill the upper end face of the load-bearing frame. The operator presses down on the upper end face of the pressing frame in a parallel state. The entire processing mechanism tilts downwards using the elastic sheet as a fulcrum. At this time, the quartz powder restricted by the limiting brush in the holding plate slides downwards and accumulates at the edge of the holding plate. Because the top face of the bearing column supports the bottom of the elastic band, this... The quartz powder spread flat in the two sets of holding plates slides downwards to the upper end of the supporting block and slides into the inner cavity of the box. The quartz powder is temporarily stored in the inner cavity of the box. By continuously pressing the connecting piece close to the pressing mechanism, the quartz powder spread flat in the holding plate slides to one side to the inner cavity of the box. Repeat the above operation, and the quartz powder is poured into the box in an orderly manner. Because the limiting brush is a reverse brush, it can block some quartz sand with larger pores. It can screen quartz sand and quartz powder at the same time as monitoring.

[0015] Preferably, the connecting element includes a connecting strip and through holes disposed at both ends of the connecting strip, and the two sets of connecting strips are connected by an elastic band.

[0016] Preferably, the support mechanism includes a support block and a load-bearing block disposed between two sets of support blocks. The upper surface of the load-bearing block is provided with a mounting column, and the top of the mounting column is provided with a load-bearing column. Preferably, the upper surface of the load-bearing column is interposed at the bottom surface of the elastic band between the two sets of connecting blocks, making the monitoring unit and the support box a single unit.

[0017] Beneficial effects

[0018] Compared with the prior art, the advantages of this invention are:

[0019] 1. Spread the quartz powder to be processed into the recesses of the two sets of holding plates. At this time, the quartz powder is completely spread. The pressing mechanism can rotate and swing downward with the connecting strip as the fulcrum, so that the side end face of the pressing frame fits into the recess of the holding plate. At this time, the mating block is inserted downward into the inner cavity of the insertion hole, so that the bearing mechanism and the processing mechanism fit together as a whole. The limiting brushes arranged on both sides of the upper end face of the mounting strip adhere to the quartz powder spread in the recess of the holding plate. Through the contact and clamping of the quartz powder by the surface of the limiting brush, the quartz powder can be sealed in a semi-closed space, and the quartz powder can be monitored in real time.

[0020] 2. Insert the stopper block downwards into the inner cavity of the insertion slot, so that the filling plate fills the upper surface of the load-bearing frame. The operator presses down on the upper surface of the pressing frame in the parallel state. The entire processing mechanism tilts downwards and presses with the elastic sheet as the fulcrum. At this time, the quartz powder in the holding plate, which is restricted by the limiting brush, slides downwards to the edge of the holding plate and accumulates. Because the top of the bearing column supports the bottom of the elastic band, the quartz powder spread flat in the two sets of holding plates tilts downwards and slides to the upper surface of the supporting block. The quartz powder that slides into the inner cavity of the box is temporarily stored in the inner cavity of the box. By continuously pressing the connecting piece close to the pressing mechanism, the quartz powder spread flat in the holding plate slides to one side and is sieved into the inner cavity of the box. Repeat the above operation. The quartz powder tilts downwards and is poured into the box in an orderly manner. Because the limiting brush is a reverse brush, it can block some quartz sand with larger pores. It can sieve the quartz sand and quartz powder while monitoring.

[0021] 3. The support frame and buffer baffle can buffer and limit the downward pressing force, preventing damage to the equipment due to excessive downward force. The buffer block can limit the height of the quartz powder being processed on both sides during simultaneous pressing. While ensuring the tilt angle of the quartz powder sliding downward, it also limits the flexibility of the overall device, preventing excessive sliding angle from causing violent collisions of the quartz powder and generating dust. If the sliding angle is too small, the quartz powder cannot slide quickly into the box, thus improving the practicality and functional versatility of the device and increasing work efficiency.

[0022] 4. When the overall device monitors the quartz powder to be processed, it can ensure the integrity of the quartz powder when it enters the next step, thus ensuring a high compliance rate. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a positioning and processing monitoring device for quartz according to the present invention;

[0024] Figure 2 This is a schematic diagram of the monitoring unit structure of a positioning and processing monitoring device for quartz according to the present invention;

[0025] Figure 3 This is a schematic diagram of the combination of a buffer mechanism and a bearing mechanism in a positioning and processing monitoring device for quartz according to the present invention;

[0026] Figure 4 This is a schematic diagram of the processing mechanism of a positioning and monitoring device for quartz according to the present invention.

[0027] Figure 5 This is a schematic diagram of the pressing mechanism and mating block plate structure of a positioning and processing monitoring device for quartz according to the present invention;

[0028] Figure 6 This is a schematic diagram of the connecting component structure of a positioning and processing monitoring device for quartz according to the present invention;

[0029] Figure 7 This is a schematic diagram of the limiting mechanism structure of a positioning and monitoring device for quartz processing according to the present invention;

[0030] Figure 8 This is a schematic diagram of the support mechanism structure of a positioning and processing monitoring device for quartz according to the present invention.

[0031] The following are the labeling instructions in the diagram: 1. Monitoring unit; 11. Buffer mechanism; 111. Buffer block; 112. Support frame plate; 113. Buffer baffle; 114. Load-bearing frame; 115. Insertion slot; 12. Bearing mechanism; 121. Elastic sheet; 122. Container plate; 123. Insertion hole; 13. Processing mechanism; 131. Connecting component; 1311. Connecting strip; 1312. Through hole; 1313. Elastic band; 132. Pressing mechanism; 1321, Pressing frame; 1322, Mating block; 1323, Limiting mechanism; 13231, Mounting strip; 13232, Limiting brush; 133, Mating block plate; 1331, Block plate body; 1332, Filling plate; 1333, Inserting block; 2, Carrier box; 21, Box body; 22, Supporting mechanism; 221, Support receiving block; 222, Carrier block; 223, Mounting column; 224, Carrier column. Detailed Implementation

[0032] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0033] In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] Please see Figures 1-8 The present invention provides a technical solution:

[0036] Example 1

[0037] A positioning and processing monitoring device for quartz includes a monitoring unit 1 and a carrier box 2. The carrier box 2 is installed on the lower end face of the monitoring unit 1. The monitoring unit 1 includes a buffer mechanism 11 and a carrier mechanism 12 disposed on the inner end face of the buffer mechanism 11. A processing mechanism 13 is interspersed between the two sets of carrier mechanisms 12. The bottom of the buffer mechanism 11 is disposed on the upper end face of the carrier box 2. A support mechanism 22 is disposed in the inner cavity of the box body 21.

[0038] The buffer mechanism 11 includes a buffer block 111 and support plates 112 disposed at both ends of the upper surface of the buffer block 111. A buffer baffle 113 is installed between the support plates 112. A load-bearing frame 114 is disposed at the upper end of the support plate 112. An insertion groove 115 is disposed at the edge of the upper surface of the load-bearing frame 114. The support plates 112 and the buffer baffle 113 can buffer and limit the downward pressing force, avoiding damage to the equipment due to excessive downward force. The buffer block 111 can limit the height of the quartz powder being processed on both sides during the simultaneous pressing process. While ensuring the tilt angle of the quartz powder sliding downward, it limits the flexibility of the overall device, avoiding excessive sliding angle that would cause the quartz powder to collide violently and generate dust. If the sliding angle is too small, the quartz powder cannot slide quickly into the box 21, thus improving the practicality and functional versatility of the device and increasing work efficiency.

[0039] The load-bearing mechanism 12 includes an elastic sheet 121 and a container plate 122 disposed on the side end face of the elastic sheet 121. The container plate 122 has insertion holes 123 at both ends, and the other end of the elastic sheet 121 is connected to one side of the load frame 114.

[0040] Example 2

[0041] The processing mechanism 13 includes a connecting member 131 and a pressing mechanism 132 disposed on the upper end face of the connecting member 131. A mating block plate 133 is disposed at the other end of the pressing mechanism 132. The pressing mechanism 132 includes a pressing frame 1321 and mating blocks 1322 disposed on both sides of the edge of the side end face of the pressing frame 1321. A limiting mechanism 1323 is disposed on the side end face of the pressing frame 1321. The limiting mechanism 1323 includes an mounting strip 13231 and a limiting brush 13232 inserted into the upper end face of the mounting strip 13231. The quartz powder to be processed is spread into the recesses of the two sets of holding plates 122. At this time, the quartz powder is completely spread. The pressing mechanism 132 can rotate and swing downward with the connecting strip 1311 as the fulcrum, so that the side end face of the pressing frame 1321 fits against the recess of the holding plate 122. At this time, the mating block 1322 is inserted downward into the inner cavity of the insertion hole 123, so that the bearing mechanism 12 and the processing mechanism 13 fit together as a whole. The limiting brushes 13232 arranged on both sides of the upper end face of the mounting strip 13231 adhere to the quartz powder sprinkled on the recess of the holding plate 122. By contacting and clamping the quartz powder through the surface of the limiting brushes 13232, the quartz powder can be sealed in a semi-closed space and the quartz powder can be monitored in real time.

[0042] Example 3

[0043] The mating plate 133 includes a plate body 1331 and a filling plate 1332 disposed on the side end face of the plate body 1331. A stopper 1333 is provided at the edge of the side end face of the plate body 1331. The stopper 1333 is inserted downward into the inner cavity of the insertion groove 115, so that the filling plate 1332 fills the upper end face of the load frame 114. The operator presses down on the upper end face of the pressing frame 1321 in the parallel state. The entire processing mechanism 13 tilts downward with the elastic sheet 121 as the fulcrum. At this time, the quartz powder in the holding plate 122, which is restricted by the limiting brush 13232, slides downward to the edge of the holding plate 122 and accumulates. Because the top of the bearing column 224 faces the elastic... The bottom of the 1313 is lifted, and the quartz powder spread flat in the two sets of holding plates 122 slides downward to the upper end of the support block 221 and slides into the inner cavity of the box 21. The quartz powder is temporarily stored in the inner cavity of the box 21. By continuously pressing the connecting piece 131 close to the pressing mechanism 132, the quartz powder spread flat in the holding plate 122 slides to one side to the inner cavity of the box 21. Repeat the above operation, and the quartz powder is poured into the box 21 in an orderly manner. Since the limiting brush 13232 is a reverse brush, it can block some quartz sand with larger pores. It can screen quartz sand and quartz powder at the same time as monitoring.

[0044] Example 4

[0045] The connecting member 131 includes a connecting strip 1311 and through holes 1312 at both ends of the connecting strip 1311. The two sets of connecting strips 1311 are connected by an elastic band 1313. The support mechanism 22 includes a support receiving block 221 and a bearing block 222 disposed between the two sets of support receiving blocks 221. The upper end face of the bearing block 222 is provided with a mounting post 223, and the top of the mounting post 223 is provided with a bearing post 224. The upper end face of the bearing post 224 is inserted into the bottom end face of the elastic band 1313 between the two sets of connecting strips 1311, so that the monitoring unit 1 and the bearing box 2 become a whole.

[0046] In summary: When the quartz powder to be processed is spread into the recesses of the two sets of holding plates 122, the quartz powder is completely spread. The pressing mechanism 132 can rotate and swing downward with the connecting strip 1311 as the fulcrum, so that the side end face of the pressing frame 1321 fits into the recess of the holding plate 122. At this time, the mating block 1322 is inserted downward into the inner cavity of the insertion hole 123, so that the bearing mechanism 12 and the processing mechanism 13 fit together as a whole. The limiting brushes 13232 arranged on both sides of the upper end face of the mounting strip 13231 fit the quartz powder spread into the recess of the holding plate 122. By contacting and clamping the quartz powder through the surface of the limiting brushes 13232, the quartz powder can be sealed in a semi-closed space and the quartz powder can be monitored in real time.

[0047] Insert 1333 downwards into the inner cavity of the insertion slot 115, so that the filling plate 1332 fills the upper end face of the load frame 114. The operator presses down on the upper end face of the pressing frame 1321 in the parallel state. The entire processing mechanism 13 tilts downwards and presses down with the elastic sheet 121 as the fulcrum. At this time, the quartz powder in the holding plate 122, which is restricted by the limiting brush 13232, slides downwards and accumulates at the edge of the holding plate 122. Because the top of the bearing column 224 supports the bottom of the elastic band 1313, the quartz powder spread flat in the two sets of holding plates 122 then slides downwards. The quartz powder is temporarily stored in the inner cavity of the box 21 by sliding the quartz powder into the upper surface of the support block 221. By continuously pressing the connecting piece 131 close to the pressing mechanism 132, the quartz powder spread flat in the holding plate 122 slides to one side to the inner cavity of the box 21. Repeat the above operation, and the quartz powder is poured into the box 21 in an orderly manner by tilting downward. Since the limiting brush 13232 is a reverse brush, it can block some quartz sand with larger pores. It can screen the quartz sand and quartz powder at the same time as monitoring.

[0048] The support plate 112 and buffer baffle 113 can buffer and limit the downward pressing force, preventing damage to the equipment due to excessive downward force. The buffer block 111 can limit the height of the quartz powder being processed on both sides during the simultaneous pressing process. While ensuring the tilt angle of the quartz powder sliding downward, it also limits the flexibility of the overall device, preventing the quartz powder from violently colliding and generating dust due to excessive sliding angle. If the sliding angle is too small, the quartz powder cannot slide quickly into the box 21, which improves the practicality and functional versatility of the device and increases work efficiency. When monitoring the quartz powder to be processed, the overall device can ensure the integrity of the quartz powder when it enters the next step, ensuring a high compliance rate.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning and processing monitoring device for quartz, comprising a monitoring unit (1) and a carrier box (2), wherein the carrier box (2) is mounted on the lower end face of the monitoring unit (1), characterized in that: The monitoring unit (1) includes a buffer mechanism (11) and a bearing mechanism (12) disposed on the inner end face of the buffer mechanism (11). A processing mechanism (13) is interspersed between the two sets of bearing mechanisms (12). The bottom of the buffer mechanism (11) is disposed on the upper end face of the bearing box (2). A support mechanism (22) is disposed in the inner cavity of the box body (21). The buffer mechanism (11) includes a buffer block (111) and support frame plates (112) disposed at both ends of the upper surface of the buffer block (111). A buffer baffle (113) is installed between the support frame plates (112). A load-bearing frame (114) is disposed at the top of the support frame plate (112). An insertion slot (115) is disposed at the edge of the upper surface of the load-bearing frame (114). The processing mechanism (13) includes a connecting member (131) and a pressing mechanism (132) disposed on the upper end face of the connecting member (131). The other end of the pressing mechanism (132) is provided with a mating block plate (133). The pressing mechanism (132) includes a pressing frame (1321) and mating blocks (1322) disposed on both sides of the edge of the side end face of the pressing frame (1321). The side end face of the pressing frame (1321) is provided with a limit mechanism (1323).

2. The positioning and monitoring device for quartz processing according to claim 1, characterized in that: The bearing mechanism (12) includes an elastic sheet (121) and a container plate (122) disposed on the side end face of the elastic sheet (121). The container plate (122) has insertion holes (123) at both ends, and the other end of the elastic sheet (121) is connected to one side of the load frame (114).

3. The positioning and monitoring device for quartz processing according to claim 1, characterized in that: The limiting mechanism (1323) includes an installation strip (13231) and a limiting brush (13232) that is inserted into the upper surface of the installation strip (13231).

4. The positioning and monitoring device for quartz processing according to claim 1, characterized in that: The mating block (133) includes a block body (1331) and a filling plate (1332) disposed on the side end face of the block body (1331). A filler block (1333) is provided at the edge of the side end face of the block body (1331).

5. The positioning and monitoring device for quartz processing according to claim 1, characterized in that: The connecting element (131) includes a connecting strip (1311) and through holes (1312) at both ends of the connecting strip (1311). The two sets of connecting strips (1311) are connected by an elastic band (1313).

6. The positioning and monitoring device for quartz processing according to claim 1, characterized in that: The support mechanism (22) includes a support receiving block (221) and a bearing block (222) disposed between two sets of support receiving blocks (221). The upper end surface of the bearing block (222) is provided with an installation column (223), and the top of the installation column (223) is provided with a bearing column (224).

7. A positioning and monitoring device for quartz processing according to claim 6, characterized in that: The upper end face of the bearing column (224) is interspersed with the bottom end face of the elastic band (1313) between the two sets of connecting strips (1311), so that the monitoring unit (1) and the bearing box (2) become a whole.

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