A square battery stop frame production line

By designing structures such as the feeding trough, the flipping component, and the turning component, the problem of inconsistent downward-facing surfaces of the square battery stop frame on the production line was solved, enabling the flat-faced downward conveying of materials and efficient detection and screening, thereby improving the overall efficiency of the production line.

CN116424827BActive Publication Date: 2026-02-10ANHUI HIGASKET PLASTICS CO LTD
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Patent Information

Application Number
CN202310505068.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2026-02-10
Estimated Expiration
2043-05-08

AI Technical Summary

Technical Problem

In the existing technology, when square battery stop frames are placed on the production line, the inconsistent downward-facing surfaces affect the production efficiency of the production line.

Method used

A square battery stop frame production line was designed, including a feeding component, a conveying component, an imaging detector, and a screening component. Through structures such as a feeding trough, a turning component, and a flipping component, the material is ensured to be conveyed with its flat surface facing down, and unqualified materials are screened out by the imaging detector and the screening component.

Benefits of technology

This effectively ensures that the flat side of the material is conveyed downwards, improving the efficiency of detection and screening, avoiding detection difficulties and uneven material distribution, and improving the overall efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a square battery stop frame production line and belongs to the square battery stop frame production field. The square battery stop frame production line comprises a first conveying part, a second conveying part is arranged at the rear of the first conveying part, a feeding part is arranged at the feeding position of the first conveying part, the feeding part comprises a conveying plate arranged at the side of the first conveying part, a material guide seat is arranged at the side of the conveying plate, a feeding plate is arranged at the side of the material guide seat, a plurality of feeding grooves for conveying materials are formed in the top of the feeding plate, and a material guide strip is mounted at the top of the feeding groove. Through the arrangement of the feeding part, the feeding effect of the material is effectively improved, the material in the first conveying part is all arranged with the bottom surface downward, the imaging detector and the screening part are arranged to effectively detect the material, the turnover part is arranged to conveniently turn over the material, and the conveying and detection of the material at the second conveying part are facilitated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of square battery stop frame production, and particularly relates to a square battery stop frame production line. BACKGROUND

[0002] New energy vehicles are emerging industries and today's sunrise industries, and the progress of vehicle battery technology is also on the new agenda, and the degree of advancement is directly related to the development prospects of new energy vehicles. However, as the cover of the battery, the demand is relatively large, 15000 for each vehicle, and the automatic production enterprise needs to be matched, which has not yet been generated. The corresponding high-speed production, uninterrupted full inspection technology does not match, which is also the main bottleneck problem that the battery supply capacity cannot meet the electric vehicle market at present, so the motor tablet production line needs to be used. However, when the material is conveyed, because the structures of the two surfaces of the square battery stop frame are different, and when the material is discharged, which surface is downward is uncontrollable, which leads to the fact that the materials enter the downward surface during conveying, and affects the processing and conveying effect in the later period, and further affects the use of the entire production line. SUMMARY

[0003] The purpose of the present application is to solve the problem in the prior art that the downward surface is different when the square battery stop frame is placed on the production line, which affects the production effect of the production line, and a square battery stop frame production line is provided.

[0004] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:

[0005] A square battery stop frame production line, comprising a first conveying member, characterized in that a second conveying member is arranged obliquely behind the first conveying member, a feeding member is arranged at the feeding inlet of the first conveying member, the feeding member comprises a conveying plate arranged at the side of the first conveying member, a feeding plate is arranged at the side of the conveying plate, a plurality of feeding grooves for conveying materials are formed in the top of the feeding plate, a guide strip is mounted on the top of the feeding groove, a turning member for turning the material at the guide strip is arranged on one side of the feeding groove, and an infrared sensor for detecting the movement of the material at the guide strip is arranged on the inner wall of the feeding groove.

[0006] Preferably, the bottom of the screening member is provided with a discharge hopper, imaging detectors are mounted on the top of the first conveying member and the second conveying member, the first conveying member and the second conveying member are provided with screening members on one side of the imaging detectors, a discharging member is mounted on the side of the second conveying member away from the feeding member, a mounting member is mounted between the first conveying member and the second conveying member, and a turning member for turning the overall material is mounted on the top of the mounting member.

[0007] Preferably, a discharge hopper is installed at the bottom of the screening component, the discharge hopper extends to the bottom of the first conveying component, and a collection box is provided at the bottom of the discharge hopper.

[0008] Preferably, the flipping component includes a mounting plate installed on the top of the feed trough, the flipping component includes a mounting plate installed on the top of the feed trough, a motor is installed on the side of the mounting plate, a rotating rod is installed on the output end of the motor, a connecting plate is fixedly connected to the end of the rotating rod, and an extrusion plate is installed on the side of the connecting plate located on one side of the guide seat.

[0009] Preferably, an installation groove is provided on the inner wall of the feed trough, and the installation groove is used for installing the infrared sensor.

[0010] Preferably, a support frame is installed at the bottom of the first conveying component, a support plate is connected between one side of the support frame and the bottom of the feed plate, a conveyor belt for conveying materials is installed at the top of the first conveying component, and a limiting belt for limiting the material is provided on one side of the conveyor belt.

[0011] Preferably, the conveyor belt is configured with a larger opening at the conveyor plate and a smaller opening away from the conveyor plate, and the limiting belt is disposed between the conveyor belt and the first conveyor component.

[0012] Preferably, the conveyor plate includes a guide groove aligned with the limiting belt, a limiting plate aligned with the conveyor belt is formed between the guide grooves, and a blocking member inserted into the limiting plate is installed on the top of the feed member.

[0013] Preferably, the blocking component includes a blocking plate inserted into the inner wall of the limiting plate, a driving component for moving the blocking plate is installed at the top of the blocking plate, and a sensing probe is installed on one side of the blocking plate located inside the limiting plate.

[0014] Preferably, the guide seat is disposed between the feed plate and the conveyor plate, and a small slot aligned with the feed trough is provided on one side of the guide seat, and a large slot aligned with the limiting plate is provided on the other side of the guide seat.

[0015] Compared with the prior art, the present invention provides a square battery stop frame production line, which has the following advantages:

[0016] 1. This square battery stop frame production line, through its feeding plate, ensures that materials entering the system, whether flat-side down or flat-side up, are conveyed to the guide seat with the flat-side up. This guarantees convenient and efficient subsequent material production and inspection, avoiding the situation where the flat-side is up, which would hinder subsequent quality inspection of the material and affect the material conveying efficiency.

[0017] 2. This square battery stop frame production line effectively ensures the limiting and guiding of materials during transportation by setting up conveyor plates. This allows multiple conveyor plates to be in the same starting position before being transported to the first conveyor, effectively ensuring the conveying and testing of materials and avoiding random material distribution, which would increase the burden of testing and also affect the convenience of subsequent screening and discharge.

[0018] 3. This square battery stop frame production line can detect unqualified materials through an imaging detector. Then, the unqualified materials are screened through a screening device, so that the unqualified materials fall into the collection box through the discharge hopper, while qualified products are discharged and collected from the discharge device.

[0019] The parts not mentioned in this device are the same as or can be implemented using existing technology. The present invention effectively improves the material feeding effect by setting the feeding component, so that the material entering the first conveyor is with the bottom surface facing down. The imaging detector and screening component effectively detect the material. The flipping component makes it easy to flip the material over, which is convenient for conveying and detection at the second conveyor. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a square battery stop frame production line proposed in this invention;

[0021] Figure 2 This is a side view of the structure of a square battery stop frame production line proposed in this invention;

[0022] Figure 3 This is a top view of the structure of a square battery stop frame production line proposed in this invention;

[0023] Figure 4 This is a side view of the structure of a square battery stop frame production line proposed in this invention;

[0024] Figure 5 This is a schematic diagram of the structure of a square battery stop frame production line feed component proposed in this invention;

[0025] Figure 6 This is a schematic diagram of the second embodiment of the feeding component for a square battery stop frame production line proposed in this invention;

[0026] Figure 7 This is a schematic diagram of the structure of the first conveyor component in a square battery stop frame production line proposed in this invention;

[0027] Figure 8This is a schematic diagram of the structure of a square battery stop frame production line turning component proposed in this invention;

[0028] Figure 9 This is a schematic diagram of the structure of a square battery stop frame production line blocking component proposed in this invention.

[0029] In the diagram: 1. First conveyor component; 11. Support frame; 12. Conveyor belt; 13. Limiting belt; 2. Second conveyor component; 3. Feeding component; 31. Feeding plate; 311. Feeding chute; 312. Guide bar; 313. Tilting component; 3131. Mounting plate; 3132. Motor; 3133. Rotating rod; 3134. Connecting plate; 3135. Extrusion plate; 314. Infrared sensor; 315. Mounting device. 32. Groove; 321. Large groove opening; 322. Small groove opening; 33. Conveyor plate; 331. Limiting plate; 332. Guide groove; 333. Blocking component; 3331. Driving component; 3332. Blocking plate; 3333. Sensor probe; 34. Support plate; 4. Discharge component; 5. Imaging detector; 6. Screening component; 7. Discharge hopper; 8. Collection box; 9. Tilting component; 91. Mounting component. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0031] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0032] Example 1:

[0033] Reference Figures 1-8A square battery stop frame production line includes a first conveyor 1. The first conveyor 1 is characterized by a second conveyor 2 positioned diagonally behind it, and a feeder 3 positioned at the feed inlet of the first conveyor 1. The feeder 3 includes a conveyor plate 33 positioned on the side of the first conveyor 1, and a feeder plate 31 positioned on the side of the conveyor plate 33. The top of the feeder plate 31 has multiple feed troughs 311 for conveying materials. A guide bar 312 is installed on the top of the feed trough 311. A turning member 313 is positioned on the top of the feed trough 311, located on one side of the guide bar 312, to press and flip the material at the guide bar 312. An infrared sensor 314 is positioned on the inner wall of the feed trough 311, located on one side of the turning member 313, to detect the material moving on the guide bar 312.

[0034] In this invention, when the entire structure is used, the material is conveyed from the feeder 3 to the first conveyor 1, then conveyed through the first conveyor 1, and finally conveyed through the second conveyor 2. During the conveying process, it serves as a processing and inspection component. The feeder 3 is used for feeding via the feed trough 311, and the guide seat 32 facilitates the introduction of material from the feed plate 31 into the conveyor plate 33. The conveyor plate 33 then guides the material into the first conveyor 1 for transport. When the feed plate 31 is used, the material is first placed on the guide bar 312 and moved. When it reaches the support plate 34, it is inspected by the support plate 34. If the flat surface is not in contact with the guide seat 32, the conveyor plate 33 is activated to press the material downwards, causing it to flip back to the feed trough 311. This ensures that the flat surface is in contact with the bottom during the entire material conveying process, effectively guaranteeing the subsequent production and inspection results.

[0035] Example 2:

[0036] Reference Figures 1-3 An imaging detector 5 is installed at the top of both the first conveyor 1 and the second conveyor 2. A screening component 6 is installed on the side of the top of both the first conveyor 1 and the second conveyor 2 located away from the imaging detector 5. A discharge component 4 is installed on the side of the second conveyor 2 away from the feed component 3. An installation component 91 is installed between the first conveyor 1 and the second conveyor 2. A flipping component 9 for flipping the entire material is installed on the top of the installation component 91.

[0037] In this invention, during the material conveying and production process, the imaging detector 5 is used to perform video inspection of the material. During inspection, the imaging detector 5 is configured with a wide-width imaging double-sided inspection action flow and function integration, making the inspection effect more ideal. The screening component 6 is used to grasp the material, allowing unqualified materials to be discharged into the collection box 8 through the discharge hopper 7 for collection and processing. Qualified materials are finally discharged and packaged through the discharge component 4. The flipping component 9 is used to flip the material, facilitating the movement of the material from the first conveyor 1 to the second conveyor 2.

[0038] Example 3:

[0039] Reference Figures 5-7 The flipping component 313 includes a mounting plate 3131 installed on the top of the feed trough 311. A motor 3132 is installed on the side of the mounting plate 3131. A rotating rod 3133 is installed at the output end of the motor 3132. A connecting plate 3134 is fixedly connected to the end of the rotating rod 3133. An extrusion plate 3135 is installed on the side of the connecting plate 3134 located on one side of the guide seat 32. An installation groove 315 is opened on the inner wall of the feed trough 311. The installation groove 315 is used for the installation of the infrared sensor 314.

[0040] In this invention, when the feed plate 31 is used, the mounting slot 315 facilitates the installation of the infrared sensor 314, making the infrared sensor 314 more stable during use and preventing it from obstructing the material. When the flipping component 313 is used, the motor 3132 starts and drives the rotating rod 3133 to rotate. Then, the connecting plate 3134 drives the extrusion plate 3135 to rotate together, so that the material that the infrared sensor 314 senses is not in contact with the guide seat 32 is extruded and flipped into the feed trough 311, thereby achieving the effect of the flat surface contacting the inner wall of the feed trough 311. When the flipping component 313 is used, the mounting plate 3131 serves to install and support the motor 3132.

[0041] Example 4:

[0042] Reference Figure 1 , Figure 5 and Figure 6 A support frame 11 is installed at the bottom of the first conveyor 1. A support plate 34 is connected between one side of the support frame 11 and the bottom of the feed plate 31. A conveyor belt 12 for conveying materials is installed at the top of the first conveyor 1. A limiting belt 13 for limiting the material is provided on one side of the conveyor belt 12. The conveyor belt 12 is configured with a larger opening at the conveyor plate 33 and a smaller opening away from the conveyor plate 33. The limiting belt 13 is provided between the conveyor belt 12 and the first conveyor 1.

[0043] In this invention, when using the first conveyor 1, the support frame 11 provides support, the support plate 34 effectively supports and fixes the entire feeder 3, the conveyor belt 12 facilitates the conveying of materials, and the limiting belt 13 effectively ensures that no deviation occurs during material conveying, thus effectively guaranteeing the material conveying effect. The conveyor belt 12 is configured to gradually narrow its opening to limit the material sliding on the conveyor belt 12, facilitating subsequent detection and flipping.

[0044] Example 5:

[0045] Reference Figure 5 , Figure 6 and Figure 8 The conveyor plate 33 includes a guide groove 332 aligned with the limiting belt 13. A limiting plate 331 aligned with the conveyor belt 12 is formed between the guide grooves 332. A blocking member 333 inserted into the limiting plate 331 is installed on the top of the feed member 3. The blocking member 333 includes a blocking plate 3332 inserted into the inner wall of the limiting plate 331. A driving member 3331 for moving the blocking plate 3332 is installed on the top of the blocking plate 3332. A sensing probe 3333 is installed on one side of the blocking plate 3332 located inside the limiting plate 331.

[0046] In this invention, when the conveyor plate 33 is used, the limiting plate 331 is aligned with the limiting belt 13, and the guide chute 332 is aligned with the conveyor belt 12, so that the material in the conveyor plate 33 can be better conveyed to the conveyor belt 12, ensuring the material conveying effect. The blocking member 333 plays a blocking and limiting role, so that the material will not be conveyed when a group of eight materials has not been formed. After all eight sensing probes 3333 sense the contact of the material, the driving member 3331 starts to drive the blocking plate 3332 to move upward, thereby achieving the conduction function and facilitating the simultaneous conveying of materials. The feeding plate 31 can be set as a servo screw and hydraulic cylinder or other structures.

[0047] Example 6:

[0048] Reference Figure 5 and Figure 6 The guide seat 32 is disposed between the feed plate 31 and the conveyor plate 33. A small slot 322 aligned with the feed groove 311 is provided on one side of the guide seat 32, and a large slot 321 aligned with the limiting plate 331 is provided on the other side of the guide seat 32.

[0049] In this invention, when connecting the conveyor plate 33 and the feed plate 31, the large slot 321 is effectively aligned with the limiting plate 331, so that the material can be better conveyed into the feed plate 31. The small slot 322 is aligned with the feed groove 311, so that the material in the feed groove 311 can enter the guide seat 32 for conveying.

[0050] Working principle: When using this invention, the feeding component 3 conveys external materials into the first conveyor 1. During the use of 3, the feeding plate 31 flips the material so that the same side faces upwards. Then, the material is conveyed to the conveyor plate 33 by the guide seat 32 for limiting. Then, the material is conveyed to the conveyor belt 12 by the conveyor plate 33. First, the material is detected by the imaging detector at the top of 1, and then screened by the screening component 6. The material falls into the collection box 8 through the discharge hopper 7. The qualified material is flipped by the flipping component 9 and flipped to the second conveyor 2. Then, it is detected and screened again by the imaging detector 5, the screening component 6, and the discharge hopper 7 at the second conveyor 2. The unqualified material falls into the collection box 8 at the second conveyor 2. Finally, the qualified material is stacked by the discharge component 4 for subsequent packaging.

[0051] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A square battery stop frame production line, comprising a first conveyor (1), characterized in that, A second conveyor (2) is provided diagonally behind the first conveyor (1). A feeder (3) is provided at the feed inlet of the first conveyor (1). The feeder (3) includes a conveying plate (33) provided on the side of the first conveyor (1). A guide seat (32) is provided on the side of the conveying plate (33). A feeder plate (31) is provided on the side of the guide seat (32). The top of the feeder plate (31) has multiple openings for conveying materials. The feeding trough (311) is provided with a guide bar (312) installed on the top. A flipping member (313) is provided on one side of the guide bar (312) at the top of the feeding trough (311) to press and flip the material at the guide bar (312). An infrared sensor (314) for detecting the material moving on the guide bar (312) is provided on one side of the flipping member (313) on the inner wall of the feeding trough (311).

2. The square battery stop frame production line according to claim 1, characterized in that, An imaging detector (5) is installed at the top of both the first conveyor (1) and the second conveyor (2). A screening device (6) is installed on the side of the top of both the first conveyor (1) and the second conveyor (2) located away from the imaging detector (5). A discharge device (4) is installed on the side of the second conveyor (2) away from the feeder (3).

3. A square battery stop frame production line according to claim 2, characterized in that, The bottom of the screening component (6) is equipped with a discharge hopper (7), which extends through to the bottom of the first conveying component (1), and a collection box (8) is provided at the bottom of the discharge hopper (7).

4. A square battery stop frame production line according to claim 1, characterized in that, The flipping component (313) includes a mounting plate (3131) installed on the top of the feed trough (311). A motor (3132) is installed on the side of the mounting plate (3131). A rotating rod (3133) is installed at the output end of the motor (3132). A connecting plate (3134) is fixedly connected to the end of the rotating rod (3133). An extrusion plate (3135) is installed on the side of the connecting plate (3134) located on one side of the guide seat (32).

5. A square battery stop frame production line according to claim 4, characterized in that, The inner wall of the feed trough (311) is provided with an installation groove (315), which is used for installing the infrared sensor (314).

6. A square battery stop frame production line according to claim 1, characterized in that, A support frame (11) is installed at the bottom of the first conveyor (1), and a support plate (34) is connected between one side of the support frame (11) and the bottom of the feed plate (31). A conveyor belt (12) for conveying materials is installed at the top of the first conveyor (1), and a limiting belt (13) for limiting the material is provided on one side of the conveyor belt (12).

7. A square battery stop frame production line according to claim 1, characterized in that, An installation member (91) is installed between the first conveyor (1) and the second conveyor (2), and a flipping member (9) for flipping the whole material is installed on the top of the installation member (91).

8. A square battery stop frame production line according to claim 6, characterized in that, The conveyor plate (33) includes a guide groove (332) aligned with the limiting belt (13), and a limiting plate (331) aligned with the conveyor belt (12) is formed between the guide grooves (332). A blocking member (333) inserted into the limiting plate (331) is installed on the top of the feed member (3).

9. A square battery stop frame production line according to claim 8, characterized in that, The blocking component (333) includes a blocking plate (3332) inserted into the inner wall of the limiting plate (331). A driving component (3331) for moving the blocking plate (3332) is installed at the top of the blocking plate (3332). A sensing probe (3333) is installed on one side of the blocking plate (3332) located inside the limiting plate (331).

10. A square battery stop frame production line according to claim 9, characterized in that, The guide seat (32) has a small slot (322) on one side that is aligned with the feed trough (311), and a large slot (321) on the other side that is aligned with the limiting plate (331).

Citation Information

Patent Citations

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