A method for laying complex-shaped pixelated fossil materials

By using a pixelated paving method, different sized pixel blocks are laid at color transition points, which solves the problems of difficult cutting and stone waste in complex stone paving, and achieves the effects of saving stone and improving construction efficiency.

CN116432265BActive Publication Date: 2026-05-26CHINA CONSTR FIRST DIV GROUP CONSTR & DEV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA CONSTR FIRST DIV GROUP CONSTR & DEV
Filing Date
2023-03-17
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing technologies suffer from difficulties in cutting complex stone paving materials and significant stone waste, resulting in low construction efficiency.

Method used

A pixelated paving method is adopted, in which the paving drawings are pixelated and pixel blocks of different sizes are used to pave at the color transition areas, avoiding the need to cut the stone. By customizing pixel blocks of different sizes for paving, the color transition is ensured to be natural and does not affect the overall effect.

Benefits of technology

This approach achieves the goal of saving on stone usage while maintaining aesthetic appeal, improving construction efficiency, and reducing construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a method for paving complex-shaped pixelated stone, comprising the following steps: S1, pixelating the paving drawing and generating a pixelated layout drawing, wherein a first-size pixel block is used in large areas of the same color, and a second-size pixel block is used at color transition positions, with the area of ​​the first-size pixel block being larger than the area of ​​the second-size pixel block; S2, calculating the required number of first-size and second-size pixel blocks based on the pixelated drawing; S3, obtaining the first-size and second-size pixel blocks based on the calculated values; S4, paving according to the drawing. This patent application's method for paving complex-shaped pixelated stone, by pixelating the paving drawing and setting small-size pixels at color transition positions, not only demonstrates the color transition at these positions but also eliminates the need for stone cutting, saving stone and improving construction efficiency while maintaining an aesthetically pleasing form.
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Description

Technical Field

[0001] This application relates to the field of stone paving technology, and in particular to a method for paving complex-shaped pixelated stone. Background Technology

[0002] Currently, people have increasingly higher requirements for the appearance of outdoor paving. Outdoor stone paving often requires complex shapes to further enhance the paving effect, which increases the difficulty of paving in areas where different types of stone transition. The current approach is to cut adjacent stones with complex shapes in an arc shape on-site during the paving process, according to the color dividing lines. Square bricks are also cut along the dividing lines and then laid along them. However, cutting irregularly shaped stones is difficult, and the cut-off parts cannot be reused, resulting in a large amount of stone waste and reducing the overall paving construction efficiency.

[0003] In view of this, the present invention is hereby proposed. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a method for laying complex-shaped pixelated fossil materials.

[0005] To achieve the above-mentioned objectives, this application provides the following technical solution:

[0006] The primary objective of this application is to provide a method for paving complex pixelated fossil materials, including the following steps:

[0007] S1. Pixelate the laying drawing and generate a pixelated layout drawing, in which the first size pixel block is used in large areas of the same color, and the second size pixel block is used in color transition areas. The area of ​​the first size pixel block is larger than the area of ​​the second size pixel block.

[0008] S2. Calculate the required number of pixel blocks of the first size and the number of pixel blocks of the second size based on the pixelated drawing;

[0009] S3. Obtain the pixel block of the first size and the pixel block of the second size based on the calculated values;

[0010] S4. Lay the flooring according to the drawings.

[0011] Optionally, step S1 further includes the step:

[0012] S11. Draw the paving pattern to be laid;

[0013] S12. Pixelate the laying plan and generate an initial pixelated layout plan;

[0014] S13. Conduct on-site sample construction. Based on the sample construction effect, adjust the side lengths of the initial pixelated layout drawings, the first-size pixel blocks, and the second-size pixel blocks to generate pixelated layout drawings.

[0015] Optionally, step S13 may further include the step of:

[0016] S131. Conduct on-site sample construction, and adjust the side lengths of the initial pixelated layout drawings, the first-size pixel blocks, and the second-size pixel blocks according to the sample construction effect.

[0017] S132. Based on the revised on-site sample construction, the pixelated layout drawings and the side lengths of the first-size and second-size pixel blocks are revised again.

[0018] S133, Generate pixelated layout drawings and technical instructions for construction.

[0019] Optionally, the second-sized pixel block is cut from the first-sized pixel block.

[0020] Optionally, the side length of the pixel block of the first size is an integer multiple of the side length of the pixel block of the second size.

[0021] Optionally, step S3 further includes the step:

[0022] S31, Customize a first-size pixel block of standard dimensions;

[0023] S32. A portion of the first-size pixel block is proportionally cut to form a second-size pixel block.

[0024] Optionally, step S4 further includes the step:

[0025] S41. Base layer construction;

[0026] S42. Measurement and layout;

[0027] S43. Material inspection and pre-assembly;

[0028] S44, Paving construction.

[0029] Optionally, step S42 further includes the step:

[0030] S421. Based on the pixelated layout drawing, lay out a grid with a side length of 5m, and drive control stakes.

[0031] S422. Based on the positioning stakes, use a total station and infrared equipment to draw a 5x5 grid on site.

[0032] S423, For the arc-shaped part, after locating the center, lay out the lines according to the radius.

[0033] Optionally, step S43 further includes the step:

[0034] S431. Stone verification, and apply five-sided oil-based protection and bottom-side water-based protection to the stone.

[0035] S432. Pre-assemble according to the pixelated layout drawing, and check the material, pattern, texture, seam width, color difference, color line, damage, as well as the position, elevation, and slope.

[0036] S433. Divide the area into control lines and elevation stakes. Use a total station and steel tape to divide the area, mark the key points, use a level to measure the elevation, locate the stone at the four corners of the area, and pre-arrange the stone horizontally and vertically.

[0037] S434. Refer to the pixelated layout drawing and draw horizontal and vertical lines to prepare for the formal tiling.

[0038] Optionally, step S44 further includes the step:

[0039] S441. Divide the paved area into zones, with each zone measuring 3 meters horizontally and 10 meters vertically.

[0040] S442, horizontal and vertical hanging lines, 5mm clamps added to the gaps, 2-meter straightedge used for laying and positioning;

[0041] S443. Slope control: Based on the zoning situation, use spreadsheets to set formulas to calculate the elevation of each point, combine coordinates and elevation for positioning and marking, and use stone pre-layout reinforcement.

[0042] S444, lay the tiles according to the slope line, using a 2-meter straightedge, and place them against the wall as you lay them.

[0043] By adopting the above technical solution, the present invention has the following beneficial effects:

[0044] The complex-shaped pixelated stone paving method of this patent application pixelates the paving drawing and sets small-sized pixels at the color transition positions. In this way, the color transformation can be shown at the transition position without cutting the stone, saving stone and improving construction efficiency while ensuring the beautiful shape.

[0045] The specific embodiments of the present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description

[0046] The accompanying drawings, which form part of this application, are provided to further illustrate the invention. The illustrative embodiments and descriptions of the invention are used to explain the invention but do not constitute an undue limitation thereof. Obviously, the drawings described below are merely some embodiments. Those skilled in the art can, without creative effort, further interpret these drawings. Figure 1This is a perspective structural diagram of the complex-shaped pixelated fossil paving method provided in this application;

[0047] Figure 1 This is a partial top view of the base plate laid using the complex-shaped pixelated fossil paving method provided in this application.

[0048] Figure 2 yes Figure 1 A magnified view of a portion of the image.

[0049] Figure 3 This is a flowchart of the complex-shaped pixelated fossil paving method provided in this application.

[0050] In the diagram: pixel block 1 of the first size, pixel block 2 of the second size, and color transition position 3.

[0051] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the invention in any way, but rather to illustrate the concept of the invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0052] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0053] In the description of this invention, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0054] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0055] See Figure 3 As shown, this embodiment provides a method for paving complex-shaped pixelated fossil materials, including the following steps:

[0056] S1. Pixelate the laying drawing and generate a pixelated layout drawing, in which the first size pixel block is used in large areas of the same color, and the second size pixel block is used in color transition areas. The area of ​​the first size pixel block is larger than the area of ​​the second size pixel block.

[0057] S2. Calculate the required number of pixel blocks of the first size and the number of pixel blocks of the second size based on the pixelated drawing;

[0058] S3. Obtain the pixel block of the first size and the pixel block of the second size based on the calculated values;

[0059] S4. Lay the flooring according to the drawings.

[0060] This patent application discloses a method for paving complex-shaped pixelated stone. The paving drawing is pixelated, and small-sized pixels are set at the color transition positions. When customizing the stone, square stones are customized according to two sizes. During paving, small-sized square stones are laid at the transition positions. In this way, the color transition position can not only show the color change, but also eliminate the need to cut the stone and does not affect the transition with the larger size. This saves stone and reduces costs while ensuring a more delicate color transition and improving construction efficiency.

[0061] In one possible implementation, step S1 further includes the step:

[0062] S11. Draw the paving pattern to be laid;

[0063] S12. Pixelate the laying plan and generate an initial pixelated layout plan;

[0064] S13. Conduct on-site sample construction. Based on the sample construction effect, adjust the side lengths of the initial pixelated layout drawings, the first-size pixel blocks, and the second-size pixel blocks to generate pixelated layout drawings.

[0065] After inspecting the layout, materials, and workmanship through sample construction, the quality and standards of the materials and workmanship were improved, resulting in more accurate stone dimensions, better paving effects, and reduced rework rate.

[0066] In one possible implementation, step S13 further includes the step:

[0067] S131. Conduct on-site sample construction, and adjust the side lengths of the initial pixelated layout drawings, the first-size pixel blocks, and the second-size pixel blocks according to the sample construction effect.

[0068] S132. Based on the revised on-site sample construction, the pixelated layout drawings and the side lengths of the first-size and second-size pixel blocks are revised again.

[0069] S133, Generate pixelated layout drawings and technical instructions for construction.

[0070] Multiple on-site sample constructions further ensured that the specified stone dimensions were more accurate, resulting in better paving effects and reduced rework rates.

[0071] In one possible implementation, the second-sized pixel block is cut from the first-sized pixel block. The second-sized pixel block is smaller and used in smaller quantities than the first-sized pixel block, making customization more difficult; therefore, cutting from the first-sized pixel block is more cost-effective.

[0072] In one possible implementation, the side length of the first-sized pixel block is an integer multiple of the side length of the second-sized pixel block. This achieves maximum stone conservation, resulting in no stone waste.

[0073] In one possible implementation, step S3 further includes the step:

[0074] S31, Customize a first-size pixel block of standard dimensions;

[0075] S32. A portion of the first-size pixel block is proportionally cut to form a second-size pixel block.

[0076] In one possible implementation, step S4 further includes the step:

[0077] S41. Base layer construction;

[0078] S42. Measurement and layout;

[0079] S43. Material inspection and pre-assembly;

[0080] S44, Paving construction.

[0081] During base course construction, the elevation of the subbase is measured and verified using a level to ensure the thickness of the bonding layer and prevent substandard bonding layer thickness from affecting paving quality. Before paving, the base course is constructed and cleaned, and a compaction test is conducted on the raw soil and graded crushed stone backfill. The specifications of the subbase reinforcement, lap length, lap position, concrete slump, vibration, and curing are inspected and accepted. Any loose soil and sand remaining in the base course should be thoroughly cleaned. A high-pressure water gun can be used to wash away the subbase, removing mud and sand.

[0082] For surveying and setting out, to ensure the continuity of complex shapes and patterns, precise surveying and setting out are necessary. Professional surveyors and surveying equipment such as total stations, GPS, theodolites, and levels should be deployed to ensure the quality and effectiveness of the completed work. Based on the construction plan, a grid network should be laid out, control stakes should be driven in, and proper protection should be ensured.

[0083] Material inspection and pre-assembly: Strictly verify the processing precision and stone protection of materials upon arrival on site, and check the packaging and materials for any damage.

[0084] Materials should be brought in and stacked in an orderly manner according to the material arrival and on-site storage plan. The corresponding quantity of materials should be moved according to the planned paving volume and neatly stacked on site. Any unqualified materials should be rejected and recorded, and the supplier should be contacted in a timely manner to replenish the stock.

[0085] Pre-assembly: Pre-assemble the stone according to the layout drawing. Only after checking that everything is correct can it be laid to ensure the best installation effect. Ensure that the paving joints are smooth and even before actual installation.

[0086] Control lines and elevation stakes are marked in sections. A total station is used in conjunction with a steel tape measure to mark key points. An elevation is measured using a level. Stones are positioned at the four corners of the area. Stones are pre-laid horizontally and vertically to ensure the flatness and straightness of the stone paving. The slope of the paving is checked to prevent water accumulation.

[0087] During the pre-assembly process, in addition to checking the material, pattern, texture, and seam width, it is also necessary to check for color difference, color lines, damage, as well as the location, elevation, and slope.

[0088] For irregularly shaped stones on both sides of the drainage ditch, pre-assemble and inspect the joints of the stones, and promptly adjust or replace any misaligned sections.

[0089] After the stone layout is checked and confirmed to be correct, lay the stone according to the horizontal and vertical lines in the layout diagram.

[0090] Step S42 also includes the following steps:

[0091] S421. Based on the pixelated layout drawing, lay out a grid with a side length of 5m, and drive control stakes.

[0092] S422. Based on the positioning stakes, draw a 5x5 grid on-site using a total station and infrared equipment; draw the grid on-site using a total station and infrared equipment, and determine the detailed dimensions using a steel ruler.

[0093] S423. For the curved section, after locating the center, lay out the lines according to the radius. Ensure accuracy.

[0094] Based on pixelated layout drawings, relevant specifications, and physical samples, written technical briefings were conducted for the construction teams to ensure they clearly understood the construction steps, objectives, and quality requirements, thus avoiding rework. Using projections and images, visual briefings and video demonstrations of process operations were also employed to ensure the construction teams thoroughly understood each quality point and acceptance standard.

[0095] In one possible implementation, step S43 further includes the step:

[0096] S431. Stone verification, and apply five-sided oil-based protection and bottom-side water-based protection to the stone.

[0097] S432. Pre-assemble according to the pixelated layout drawing, and check the material, pattern, texture, seam width, color difference, color line, damage, as well as the position, elevation, and slope.

[0098] S433. Divide the area into control lines and elevation stakes. Use a total station and steel tape to divide the area, mark the key points, use a level to measure the elevation, locate the stone at the four corners of the area, and pre-arrange the stone horizontally and vertically.

[0099] S434. Refer to the pixelated layout drawing and draw horizontal and vertical lines to prepare for the formal tiling.

[0100] In one possible implementation, step S44 further includes the step:

[0101] S441. Divide the paved area into zones, with each zone measuring 3 meters horizontally and 10 meters vertically.

[0102] S442, horizontal and vertical hanging lines, 5mm clamps added to the gaps, 2-meter straightedge used for laying and positioning;

[0103] S443. Slope control: Based on the zoning situation, use spreadsheets to set formulas to calculate the elevation of each point, combine coordinates and elevation for positioning and marking, and use stone pre-layout reinforcement.

[0104] S444, lay the tiles according to the slope line, using a 2-meter straightedge, and place them against the wall as you lay them.

[0105] During the formal paving process, large-scale paving is carried out in accordance with the technical specifications and with reference to physical samples. Before spreading the cement mortar, the surface is moistened with water to ensure that the subbase and cement mortar are firmly bonded together.

[0106] Controlling the thickness (between 20-40mm) and moisture content (ideally when the mortar can be formed into a ball when squeezed in the hand and crumbles when dropped) of the bonding layer during the paving process will affect the compactness of the paving. Strictly checking the mortar mix ratio and quality of the bonding layer is essential to ensure the compactness and adhesion of the bonding layer and eliminate common quality problems such as hollowness and looseness after stone paving.

[0107] Strictly control issues such as efflorescence and color difference in the stone, and use instruments (right ruler, feeler gauge, hollow hammer) to check the flatness, straightness, and hollowness, so as not to let the problems drag to the next process.

[0108] During the paving process, horizontal and vertical lines are used, gaps are secured, and a 2-meter straightedge is used as the paving is carried out to ensure the width and flatness of the gaps.

[0109] During construction, the paving should be carried out with reference to the slope line, using a 2-meter straightedge, and the paving should be aligned with the control line as it is laid to ensure a smooth slope and avoid water accumulation.

[0110] Multiple paving zones can be constructed simultaneously according to the project schedule: Based on the paving pattern and joint characteristics of the plaza, the paving area can be divided into zones with horizontal and vertical spacing of 2m to 10m, facilitating control and adjustment of each zone. Each paving zone should also be numbered.

[0111] When controlling the slope, the elevation of each point is calculated using a spreadsheet formula based on the zoning situation. The coordinates and elevations are then used for positioning and marking. Stone is pre-arranged to reinforce the ribs, and then the paving is done by hanging lines to ensure that the finished surface is properly sloped and will not accumulate water.

[0112] Generally, the horizontal dividing line is chosen as the starting line for paving. This method is more difficult to construct but more intuitive to inspect, and it is crucial for the straightness of the paving joints. The curved sections require high paving precision and must be paved starting from the axis, proceeding in two groups towards both sides.

[0113] After the paving is completed, use a level to check the elevation in a timely manner, and use a straightedge and feeler gauge to check the flatness and check for hollow spots in the stone.

[0114] After paving is completed, the edges must be finished. The finishing stones must match the color and texture of the original paving materials, and there should be no obvious color difference. In particular, the gaps between the finishing stones in curved sections must be of uniform width and smooth and natural.

[0115] When grouting, the width and depth of the joints in the stone should be consistent, and the grouting should be flat, compacted, and smoothed.

[0116] Select and customize specialized tools according to the grouting process and quality standards, and determine the width and depth to ensure quality standards and effect requirements.

[0117] Large-area paving is carried out using specialized grouting tools. These tools consist of handrails, grouting triangle plates, connecting screws, and bolts. The handrails are made of wood or metal to ensure comfort. The central grouting triangle plates are made of plastic / acrylic to prevent damage to the stone. The length of the grouting triangle plates is determined by the size of the stone, and the thickness of the triangle plates is less than 1mm of the paving gap. Elongated holes are drilled in the grouting triangle plates, and the height of the anti-slip wheels is adjusted using the connecting screws and bolts to control the grouting depth. The connecting screws and bolts are made of metal to ensure reliable connection of the grouting tools. The anti-slip wheels are made of plastic or have a plastic outer layer to prevent damage to the already paved stone.

[0118] At the same time, it is required that after the grouting is completed, it be cleaned, sanitized and protected in a timely manner to prevent pollution and damage to the stone.

[0119] For maintenance and protection, immediately after the stone paving is completed, water should be sprayed for curing and the area should be covered with a film and a cloth. Walking on the stone is strictly prohibited for 3 days, and vehicles are prohibited from entering or loading the stone for 7 days. At the same time, guardrails and warning signs should be added to the paved area to ensure its protection.

[0120] During construction, paving workers are required to clean cement, sand, and other stains from the surface layer at any time.

[0121] During the transportation of materials, avoid damaging or stepping on the newly laid stone.

[0122] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A method for paving complex-shaped pixelated fossil materials, characterized in that, Including the following steps: S1. Draw the paving pattern of the shape to be laid, pixelate the paving pattern and generate a pixelated layout pattern. The first size pixel block is used in large areas of the same color, and the second size pixel block is used in color transition areas. The area of ​​the first size pixel block is larger than the area of ​​the second size pixel block. S2. Calculate the required number of pixel blocks of the first size and the number of pixel blocks of the second size based on the pixelated drawing; S3. Obtain the pixel block of the first size and the pixel block of the second size based on the calculated values; S4. Lay the flooring according to the drawings; Step S1 further includes the following steps: S11. Pixelate the laying drawing and generate an initial pixelated layout drawing; S12. Conduct on-site sample construction. Based on the sample construction effect, adjust the initial pixelated layout drawing and the side lengths of the first-size pixel block and the second-size pixel block to generate a pixelated layout drawing. Step S12 also includes the following steps: S121. Conduct on-site sample construction, and adjust the side lengths of the initial pixelated layout drawings, the first-size pixel blocks, and the second-size pixel blocks according to the sample construction effect. S122. Based on the revised on-site sample construction, the pixelated layout drawings and the side lengths of the first-size and second-size pixel blocks are revised again. S123. Generate pixelated layout drawings and technical instructions for construction; Wherein, the second-sized pixel block is cut from the first-sized pixel block, and the side length of the first-sized pixel block is an integer multiple of the side length of the second-sized pixel block; Step S3 further includes the following steps: S31, Customize a first-size pixel block of standard dimensions; S32. A portion of the first-size pixel block is proportionally cut to form a second-size pixel block.

2. The method for paving complex-shaped pixelated fossil materials according to claim 1, characterized in that, Step S4 also includes the following steps: S41. Base layer construction; S42. Measurement and layout; S43. Material inspection and pre-assembly; S44, Paving construction.

3. The method for paving complex-shaped pixelated fossil materials according to claim 2, characterized in that, Step S42 also includes the following steps: S421. Based on the pixelated layout drawing, lay out a grid with a side length of 5m, and drive control stakes. S422. Based on the positioning stakes, use a total station and infrared equipment to draw a 5x5 grid on site. S423, For the arc-shaped part, after locating the center, lay out the lines according to the radius.

4. The method for paving complex-shaped pixelated fossil materials according to claim 3, characterized in that, Step S43 also includes the following steps: S431. Stone verification, and apply five-sided oil-based protection and bottom-side water-based protection to the stone. S432. Pre-assemble according to the pixelated layout drawing, and check the material, pattern, texture, seam width, color difference, color line, damage, as well as the position, elevation, and slope. S433, zone control lines and elevation stakes, use a total station and steel tape to zone, mark key points, use a level to measure elevation, locate the stone at the four corners of the area, and pre-arrange the stone horizontally and vertically. S434. Refer to the pixelated layout drawing and draw horizontal and vertical lines to prepare for the formal tiling.

5. The method for paving complex-shaped pixelated fossil materials according to claim 4, characterized in that, Step S44 also includes the following steps: S441. Divide the paved area into zones, with each zone measuring 3 meters horizontally and 10 meters vertically. S442, horizontal and vertical hanging lines, 5mm clamps added to the gaps, 2-meter straightedge used for laying and positioning; S443. Slope control: Based on the zoning situation, use spreadsheets to set formulas to calculate the elevation of each point, combine coordinates and elevation for positioning and marking, and use stone pre-layout reinforcement. S444, lay the tiles according to the slope line, using a 2-meter straightedge, and place them against the wall as you lay them.