A core processing apparatus for a transformer

CN116441093BActive Publication Date: 2026-08-07HENAN PROVINCE INST OF METROLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-23
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]本发明的目的在于提供一种变压器的铁芯加工设备,以解决上述背景技术中提出的大型壳式铁芯喷涂过程繁琐,喷涂效率低的问题

Benefits of technology

1.通过横板两端分别设置的左摆臂组件与右摆臂组件,可由转动块转动进行开合,使左右对称并大小相同的左半环与右半环在左摆臂组件与右摆臂组件转动张开时,左半环与右半环解除抵接状态,呈手臂张开状,将整个装置推入壳式铁芯的其中一个芯柱后,左摆臂组件与右摆臂组件回正,带动左半环与右半环重合抵接,随后在齿块上的电机进行驱动,带动整个喷涂装置沿左半环与右半环形成的封闭内环进行转动,从而对铁芯进行全方位的转动喷涂。

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Abstract

The application discloses a kind of transformer core processing equipment of transformer processing technical field, including three fixed plates, three The fixed plate is installed side by side, the lower surface of fixed plate is equipped with base, the surface of fixed plate is equipped with square hole, the surface of fixed plate is equipped with the spraying structure for being uniformly sprayed to shell type core, the spraying structure includes locating block, the locating block is slidably connected with fixed plate, the two sides of locating block are slidably connected with square hole, the two sides of locating block are fixedly connected with transverse plate, the both ends of transverse plate are rotatably connected with rotating block, the position of rotating block surface close to the right end of transverse plate is equipped with right swing arm assembly, the position of rotating block surface close to the left end of transverse plate is equipped with left swing arm assembly.Solve the labor-intensive of manual spraying process to large shell type core, spraying is not uniform, to some extent reduce the problem of the spraying efficiency of core.
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Description

Technical Field

[0001] This invention relates to the field of transformer processing technology, specifically to a transformer core processing equipment. Background Technology

[0002] A transformer is a device used to transform AC voltage, current and impedance. The iron core is the core component of the transformer and is the main magnetic circuit part of the transformer. It is made of stacked silicon steel sheets.

[0003] During the processing of transformer cores, in order to enhance their moisture resistance, corrosion resistance, and insulation performance, their surface needs to be coated with paint. However, manual spraying is difficult in many ways. To address this, Chinese Patent No. CN217788187U discloses a processing device for transformer cores. To solve the problems of cumbersome operation and poor results of existing manual core spraying, this patent includes a cylinder fixedly connected to the side wall of the chassis, a fixed box fixedly connected to the output end of the cylinder, and an extrusion table connected to the output end of the fixed box; a spraying assembly including a motor fixedly connected to the top of the chassis, a reciprocating motion component fixedly connected to the output end of the motor, and a glue sprayer fixedly connected to the output end of the reciprocating motion component; and an adjustment assembly connected to the inner wall of the fixed box, which cooperates with the spraying assembly.

[0004] The inventors discovered that, when applying the aforementioned patented technology to larger shell-type iron cores, it is difficult to carry out the spraying operation. Large shell-type iron cores are large in volume and heavy in weight. For such iron cores, the general spraying method is to assemble and fix them and then use a handheld spray gun for spraying. Due to their large size, it is inconvenient to turn them over. Workers can only hold the spray gun and spray around the shell-type iron core. The amount of spraying is large and the spraying is uneven, which will reduce the spraying efficiency of the iron core to a certain extent. Summary of the Invention

[0005] The purpose of this invention is to provide a transformer core processing equipment to solve the problems of cumbersome spraying process and low spraying efficiency of large shell cores mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a transformer core processing device, comprising three fixed plates, the three fixed plates being installed side by side, a base being installed on the lower surface of each fixed plate, square holes being opened on the surface of each fixed plate, and a spraying structure for uniformly spraying a shell-type core being provided on the surface of each fixed plate, the spraying structure including a positioning block, the positioning block being slidably connected to the fixed plate, the two sides of the positioning block being slidably connected to the square holes, a horizontal plate being fixedly connected to the two sides of the positioning block, and a rotating block being rotatably connected to both ends of the horizontal plate, a right swing arm assembly being provided on the surface of the rotating block near the right end of the horizontal plate, and a left swing arm assembly being provided on the surface of the rotating block near the left end of the horizontal plate.

[0007] As a further embodiment of the present invention, the right swing arm assembly includes a right support arm, which is fixedly connected to a rotating block near the right end of the cross plate. A right connector is fixedly connected to one end of the right support arm. A mounting bracket is fixedly connected to the inner wall of the right connector. A fixed shaft is fixedly connected to the inner surface of the mounting bracket. A sliding disc is slidably connected to the arc surface of the fixed shaft. A right connecting plate is fixedly connected to the lower surface of the sliding disc. A right half-ring is fixedly connected to one end of the right connecting plate. An L-shaped plate is slidably connected to the upper surface of the right half-ring. A liquid storage tank is fixedly connected to the upper surface of the L-shaped plate. A nozzle is fixedly connected to one side of the lower end of the L-shaped plate. The nozzle and the liquid storage tank are connected via a pipe. The side of the lower end of the L-shaped plate furthest from the nozzle is fixedly... The assembly includes a motor with its output end facing downwards and a gear fixedly connected to the output end. The left swing arm assembly comprises a left support arm, which is fixedly connected to a rotating block near the left end of the horizontal plate. A left connector is fixedly connected to one end of the left support arm, and a movable frame is fixedly connected to the inner wall of the left connector. A positioning plate is fixedly connected to the inner surface of the movable frame, and a block is slidably connected to the surface of the positioning plate. A left connecting plate is fixedly connected to the lower surface of the block, and a left half-ring is fixedly connected to one end of the left connecting plate. The size of the left half-ring is approximately the same as that of the right half-ring, and the left and right half-rings abut against each other. The inner walls of both the left and right half-rings are provided with evenly spaced toothed blocks that mesh with the gear.

[0008] As a further embodiment of the present invention, a lowering assembly for automatically lowering the height during spraying is provided on one side of the mounting frame. The lowering assembly includes an adjusting plate, one end of which is rotatably connected to the mounting frame. The adjusting plate is curved in an arc shape, and a handle is fixedly connected to the surface of the adjusting plate. Lowering slots are evenly formed from top to bottom on the surface of the adjusting plate. The lowering slots are shaped like an inverted "Z" with their ends connected. A rotating ring is slidably connected to the arc surface of the sliding disc. A protrusion is fixedly connected to the arc surface of the rotating ring near the L-shaped plate. A movable rod is fixedly connected to the arc surface of the rotating ring near the lowering slot. One end of the movable rod passes through the inner wall of the lowering slot. A long rod is fixedly connected to the lower surface of the L-shaped plate near the protrusion, and the long rod abuts against the protrusion.

[0009] As a further aspect of the present invention, two locking blocks are fixedly connected to the lower surface of the L-shaped plate corresponding to the position of the right half ring, and the distance between the two locking blocks is greater than the thickness of the right half ring.

[0010] As a further embodiment of the present invention, magnetic blocks are fixedly connected to the upper and lower ends of the mounting bracket near the adjustment plate. The adjustment plate is a metal plate, and the magnetic blocks are attracted to the metal plate.

[0011] As a further embodiment of the present invention, the outer surface of the right connector is provided with a positioning component, the positioning component including two limiting blocks, one side of the two limiting blocks being fixedly connected to the right connector, the relative positions of the two limiting blocks being rotatably connected to a rotating shaft, the arc surface of the rotating shaft being fixedly connected to a locking block, the surface of the adjusting plate being fixedly connected to a rectangular block, the rectangular block abutting against the locking block, the arc surface of the rotating shaft being fitted with a torsion spring, the two ends of the torsion spring being fixedly connected to the limiting block and the locking block respectively.

[0012] As a further embodiment of the present invention, a fixing structure is provided at the connection between the left half ring and the right half ring. The fixing structure includes a right clamping plate and a left clamping plate. The right clamping plate is fixedly connected to the right half ring, and the left clamping plate is fixedly connected to the left half ring. The left clamping plate and the right clamping plate abut against each other. A through hole is opened on the surface of the left clamping plate. A top block is fixedly connected to the surface of the right clamping plate. The top block passes through the through hole. A locking hole is opened on the surface of the top block. Two L-shaped blocks are fixedly connected to the surface of the left clamping plate near the upper end of the through hole. Insert plates are slidably connected to the inner walls of the two L-shaped blocks. The insert plates pass through the locking holes.

[0013] As a further embodiment of the present invention, the upper and lower surfaces of the rotating block are provided with an adjustment structure, the adjustment structure including a rod, the rod being slidably connected to the rotating block and the cross plate respectively, a circular plate being fixedly connected to the arc surface of the rod, a plurality of fixed rods being fixedly connected to the lower surface of the circular plate, a plurality of circular holes being evenly opened on the upper surface of the rotating block corresponding to the positions of the fixed rods, an upper baffle being fixedly connected to the arc surface of the circular plate, a lower baffle being fixedly connected to the lower end of the rod, a movable rod being fixedly connected to the relative position of the upper baffle and the lower baffle, and the arc surface of the movable rod being slidably connected to the cross plate.

[0014] As a further embodiment of the present invention, a spring is fitted onto the arc surface of the movable rod, and the two ends of the spring are fixedly connected to the lower baffle and the horizontal plate, respectively.

[0015] As a further embodiment of the present invention, a screw is rotatably connected inside the square hole, the arc surface of the screw is threadedly connected to the positioning block, an auxiliary tooth is fixedly connected to the upper end of the screw, an adjusting tooth is rotatably connected to the rear surface of the fixing plate, the adjusting tooth meshes with the auxiliary tooth, and a handle is fixedly connected to the surface of the adjusting tooth.

[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. The left and right swing arm assemblies, respectively set at both ends of the horizontal plate, can be opened and closed by rotating the rotating block. When the left and right swing arm assemblies rotate and open, the left and right half rings, which are symmetrical and the same size, are released from their abutment state and are in an open arm position. After the entire device is pushed into one of the core columns of the shell-type iron core, the left and right swing arm assemblies return to the center, causing the left and right half rings to overlap and abut. Then, the motor on the toothed block drives the entire spraying device to rotate along the closed inner ring formed by the left and right half rings, thereby performing all-round rotational spraying on the iron core.

[0017] 2. Through the setting of the falling component, when the motor drives the gear to rotate and moves in conjunction with the meshing toothed block, it drives the L-shaped plate to rotate counterclockwise around the left and right halves of the ring. With each rotation, the long rod at the lower end of the L-shaped plate pushes the protrusion below, causing it to drive the rotating ring to rotate clockwise. During this process, the movable rod moves to the left in sync. When it moves to the leftmost end in the falling slot, it slides down the inclined groove of the falling slot due to gravity. During this sliding process, the rotating ring rotates counterclockwise again until the movable rod reaches the lower right end of the falling slot. At this time, the protrusion returns to its original position, and the entire left and right halves of the ring move down a certain distance. This cycle repeats. After each spraying revolution, it will automatically fall a section to start the next spraying section. The whole process is automatic and does not require an additional motor drive, thus reducing power consumption.

[0018] 3. By setting up a fixed structure, after the left half ring and the right half ring are spliced ​​together, the left clamp plate and the right clamp plate abut against each other. At the same time, the top block on the right clamp plate is inserted into the through hole on the left clamp plate. Then, slide the insert plate down so that the insert plate is inserted into the snap hole on the surface of the top block, and the fixation is completed, achieving the purpose of quick fixation.

[0019] 4. By using the sliding rod, after rotating the rotating block and adjusting the angle of the left and right swing arm assemblies, the rod can be pushed down to insert the fixing rod at the lower end of the circular plate into several circular holes, thereby fixing the rotating block. In addition, the handle can be rotated to rotate the adjusting gear, which in turn drives the auxiliary gear and screw to rotate, thereby moving the positioning block on the arc surface of the screw up and down, thus adjusting the vertical position of the entire left and right swing arm assemblies to adapt to different shell-type iron core spraying. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a rear view schematic diagram of the entire structure of the present invention; Figure 3 This is a schematic diagram illustrating the structure near the horizontal plate in accordance with the present invention; Figure 4 This is a top view schematic diagram of the left and right swing arm assemblies used in this invention. Figure 5 This is a schematic diagram illustrating the structure near the upper end of the mounting bracket according to the present invention; Figure 6 This is a partial schematic diagram illustrating the main components of the spraying structure used in this invention; Figure 7 This is a partial schematic diagram illustrating the left swing arm assembly of the present invention; Figure 8 This is a schematic diagram illustrating the positioning component of the present invention; Figure 9 This is a schematic diagram illustrating the fixed structure of the present invention; Figure 10 This is a schematic diagram illustrating the structure near the rotating block in accordance with the present invention.

[0021] Figure 11 This is a partial schematic diagram illustrating the adjustment structure of the present invention.

[0022] The attached diagram lists the components represented by each number as follows: 1. Fixed plate; 2. Base; 3. Spraying structure; 31. Positioning block; 32. Horizontal plate; 33. Rotating block; 34. Right swing arm assembly; 341. Right support arm; 342. Right connector; 343. Mounting bracket; 344. Fixed shaft; 345. Sliding disc; 346. Right connecting plate; 347. Right half ring; 348. L-shaped plate; 349. Liquid storage tank; 3410. Nozzle; 3411. Motor; 3412. Gear; 35. Falling assembly; 351. Adjusting plate; 352. Falling slot; 353. Rotating ring; 354. Protrusion; 355. Movable rod; 356. Long rod; 36. Left swing arm assembly; 361. Left support arm; 362. Left connector; 363. 1. Movable frame; 364. Positioning plate; 365. Square block; 366. Left connecting plate; 367. Left half ring; 37. Positioning component; 371. Limiting block; 372. Rotating shaft; 373. Locking block; 374. Rectangular block; 375. Torsion spring; 38. Magnetic block; 39. Locking block; 4. Fixed structure; 41. Right clamping plate; 42. Left clamping plate; 43. Top block; 44. L-shaped block; 45. Insert plate; 5. Adjusting structure; 501. Insert rod; 502. Round plate; 503. Fixed rod; 504. Round hole; 505. Upper baffle; 506. Lower baffle; 507. Movable rod; 508. Spring; 509. Screw; 510. Auxiliary tooth; 511. Adjusting tooth; 512. Handle; Detailed Implementation

[0023] Example 1, please refer to Figure 1-11The present invention provides a technical solution: 1. A transformer core processing device, comprising three fixing plates 1, the three fixing plates 1 being installed side by side, a base 2 being installed on the lower surface of the fixing plate 1, a square hole being opened on the surface of the fixing plate 1, and a spraying structure 3 for uniformly spraying a shell-type iron core being provided on the surface of the fixing plate 1, the spraying structure 3 including a positioning block 31, the positioning block 31 being slidably connected to the fixing plate 1, the two sides of the positioning block 31 being slidably connected to the square hole, and a horizontal plate 32 being fixedly connected to the two sides of the positioning block 31, the two ends of the horizontal plate 32 being rotatably connected to a rotating... The moving block 33 has a right swing arm assembly 34 located on its surface near the right end of the horizontal plate 32, and a left swing arm assembly 36 located on its surface near the left end of the horizontal plate 32. The right swing arm assembly 34 includes a right support arm 341, which is fixedly connected to the moving block 33 near the right end of the horizontal plate 32. One end of the right support arm 341 is fixedly connected to a right connector 342, and the inner wall of the right connector 342 is fixedly connected to a mounting bracket 343. A drop assembly 35 for automatically lowering the height during spraying is provided on one side of the mounting bracket 343.

[0024] The left swing arm assembly 36 and the right swing arm assembly 34, respectively, are set at both ends of the horizontal plate 32. The rotating block 33 can rotate to open and close them. After they open, they wrap around one core column of the shell-type iron core, which facilitates the subsequent spraying operation. At the same time, after one round of spraying, they can automatically adjust and fall a certain distance.

[0025] like Figure 4-7As shown, a fixed shaft 344 is fixedly connected to the inner surface of the mounting bracket 343. A sliding disk 345 is slidably connected to the arc surface of the fixed shaft 344. A right connecting plate 346 is fixedly connected to the lower surface of the sliding disk 345. A right half-ring 347 is fixedly connected to one end of the right connecting plate 346. An L-shaped plate 348 is slidably connected to the upper surface of the right half-ring 347. A liquid storage tank 349 is fixedly connected to the upper surface of the L-shaped plate 348. A nozzle 3410 is fixedly connected to one side of the lower end of the L-shaped plate 348. The nozzle 3410 and the liquid storage tank 349 are connected through a pipe. A motor 3411 is fixedly connected to the side of the lower end of the L-shaped plate 348 away from the nozzle 3410. The output end of the motor 3411 is placed downwards. A gear 3412 is fixedly connected to the output end of the motor 3411. The arm assembly 36 includes a left support arm 361, which is fixedly connected to a rotating block 33 near the left end of the horizontal plate 32. A left connector 362 is fixedly connected to one end of the left support arm 361. A movable frame 363 is fixedly connected to the inner wall of the left connector 362. A positioning plate 364 is fixedly connected to the inner surface of the movable frame 363. A block 365 is slidably connected to the surface of the positioning plate 364. A left connecting plate 366 is fixedly connected to the lower surface of the block 365. A left half-ring 367 is fixedly connected to one end of the left connecting plate 366. The size of the left half-ring 367 is similar to that of the right half-ring 347. The left half-ring 367 abuts against the right half-ring 347. The inner walls of both the left half-ring 367 and the right half-ring 347 are provided with evenly spaced toothed blocks that mesh with gears 3412.

[0026] When the left and right swing arm assemblies 36 and 347 rotate and open, the left and right half-rings 367 and 347, which are symmetrical and the same size, are released from their abutment state and are in an open arm position. After the entire device is pushed into one of the core columns of the shell-type iron core, the left and right swing arm assemblies 36 and 34 return to the center, causing the left and right half-rings 367 to overlap and abut. Then, the motor 3411 on the toothed block drives the entire spraying device to rotate along the closed inner ring formed by the left and right half-rings 367 and 347, thereby performing all-round rotational spraying on the iron core.

[0027] like Figure 4 and Figure 6As shown, the falling assembly 35 includes an adjusting plate 351, one end of which is rotatably connected to the mounting frame 343. The adjusting plate 351 is curved in an arc shape. A handle is fixedly connected to the surface of the adjusting plate 351. Falling slots 352 are evenly opened from top to bottom on the surface of the adjusting plate 351. The falling slots 352 are shaped like an inverted "Z" with their ends connected. A rotating ring 353 is slidably connected to the arc surface of the sliding disc 345. A protrusion 354 is fixedly connected to the arc surface of the rotating ring 353 near the L-shaped plate 348. A movable rod 355 is fixedly connected to the arc surface of the rotating ring 353 near the falling slot 352. One end of the movable rod 355 passes through the inner wall of the falling slot 352. A long rod 356 is fixedly connected to the lower surface of the L-shaped plate 348 near the protrusion 354. The long rod 356 abuts against the protrusion 354.

[0028] With the arrangement of the falling assembly 35, when the motor 3411 drives the gear 3412 to rotate and moves in conjunction with its meshing gear block, it drives the L-shaped plate 348 to rotate counterclockwise around the left half ring 367 and the right half ring 347. Each rotation causes the long rod 356 at the lower end of the L-shaped plate 348 to push the lower protrusion 354, causing it to drive the rotating ring 353 to rotate clockwise. During this process, the movable rod 355 moves synchronously to the left. When it moves to the leftmost end within the falling slot 352, it will... Due to gravity, the ring slides downward along the inclined groove of the drop slot 352. During this sliding process, the rotating ring 353 will rotate counterclockwise until the movable rod 355 reaches the lower right end of the drop slot 352. At this time, the protrusion 354 returns to its original position, and the entire left half ring 367 and right half ring 347 will move downward a certain distance. This cycle repeats, and after each round of spraying, the ring will automatically drop a section to start the next section of spraying. The whole process is automatic and does not require an additional motor 3411 to drive it, thus reducing power consumption.

[0029] In addition, two locking blocks 39 are fixedly connected to the lower surface of the L-shaped plate 348 at the position corresponding to the right half-ring 347. The distance between the two locking blocks 39 is greater than the thickness of the right half-ring 347. The two locking blocks 39 are used to lock the L-shaped plate 348 in place, thereby ensuring the stability of its circumferential rotation. Magnetic blocks 38 are fixedly connected to the upper and lower ends of the mounting bracket 343 near the adjusting plate 351. The adjusting plate 351 is a metal plate, and the magnetic blocks 38 are attracted to the metal plate. The magnetic blocks 38 facilitate the attraction and fixation of the adjusting plate 351 after rotation, thereby fixing and limiting the position of the adjusting plate 351.

[0030] like Figure 8As shown, the outer surface of the right connector 342 is provided with a positioning component 37. The positioning component 37 includes two limiting blocks 371. One side of the two limiting blocks 371 is fixedly connected to the right connector 342. The relative positions of the two limiting blocks 371 are rotatably connected to a rotating shaft 372. A locking block 373 is fixedly connected to the arc surface of the rotating shaft 372. A rectangular block 374 is fixedly connected to the surface of the adjusting plate 351. The rectangular block 374 abuts against the locking block 373. A torsion spring 375 is sleeved on the arc surface of the rotating shaft 372. The two ends of the torsion spring 375 are fixedly connected to the limiting block 371 and the locking block 373 respectively.

[0031] With the setting of the locking block 373, after the adjusting plate 351 is rotated to the working position, the locking block 373 can be locked into the rectangular block 374, thereby fixing the adjusting plate 351. At the same time, the torsion spring 375 gives the locking block 373 a force that is always inward.

[0032] like Figure 9 As shown, a fixing structure 4 is provided at the connection between the left half ring 367 and the right half ring 347. The fixing structure 4 includes a right clamping plate 41 and a left clamping plate 42. The right clamping plate 41 is fixedly connected to the right half ring 347, and the left clamping plate 42 is fixedly connected to the left half ring 367. The left clamping plate 42 abuts against the right clamping plate 41. A through hole is opened on the surface of the left clamping plate 42. A top block 43 is fixedly connected to the surface of the right clamping plate 41. The top block 43 passes through the through hole. A locking hole is opened on the surface of the top block 43. Two L-shaped blocks 44 are fixedly connected to the surface of the left clamping plate 42 near the upper end of the through hole. An insert plate 45 is slidably connected to the inner wall of the two L-shaped blocks 44. The insert plate 45 passes through the locking hole.

[0033] With the setting of the fixing structure 4, after the left half ring 367 and the right half ring 347 are spliced ​​together, the left clamping plate 42 and the right clamping plate 41 abut against each other. At the same time, the top block 43 on the right clamping plate 41 is inserted into the through hole on the left clamping plate 42. At this time, the inserting plate 45 is slid down so that the inserting plate 45 is inserted into the snap hole on the surface of the top block 43, thus completing the fixing and connecting the left half ring 367 and the right half ring 347 into one piece.

[0034] Example 2, based on Example 1, such as Figure 10 and 11As shown, the upper and lower surfaces of the rotating block 33 are provided with an adjustment structure 5. The adjustment structure 5 includes a rod 501, which is slidably connected to the rotating block 33 and the horizontal plate 32 respectively. A circular plate 502 is fixedly connected to the arc surface of the rod 501. Several fixed rods 503 are fixedly connected to the lower surface of the circular plate 502. Several circular holes 504 are evenly opened on the upper surface of the rotating block 33 corresponding to the positions of the fixed rods 503. An upper baffle 505 is fixedly connected to the arc surface of the circular plate 502. A lower baffle 506 is fixedly connected to the lower end of the rod 501. A movable rod 507 is fixedly connected to the relative position of the upper baffle 505 and the lower baffle 506. The arc surface of the movable rod 507 is slidably connected to the horizontal plate 32.

[0035] By using the sliding rod 501, after rotating the rotating block 33 and adjusting the angle between the left swing arm assembly 36 and the right swing arm assembly 34, the rod 501 can be pushed downwards, causing the fixing rod 503 at the lower end of the circular plate 502 to be inserted into several circular holes 504, thereby fixing the rotating block 33.

[0036] In addition, a spring 508 is fitted on the arc surface of the movable rod 507, and the two ends of the spring 508 are fixedly connected to the lower baffle 506 and the horizontal plate 32, respectively.

[0037] By using the spring 508, when the insertion rod 501 is pulled upward, the spring 508 is compressed. When it is necessary to fix it, the insertion rod 501 is released, and the spring 508 rebounds, causing the insertion rod 501 to quickly return to its original position downward. At the same time, the spring 508 gives the insertion rod 501 a downward force, making it more securely fixed.

[0038] Meanwhile, a screw 509 is rotatably connected inside the square hole. The arc surface of the screw 509 is threadedly connected to the positioning block 31. An auxiliary tooth 510 is fixedly connected to the upper end of the screw 509. An adjusting tooth 511 is rotatably connected to the rear surface of the fixing plate 1. The adjusting tooth 511 meshes with the auxiliary tooth 510. A handle 512 is fixedly connected to the surface of the adjusting tooth 511.

[0039] By rotating the handle 512, the adjusting gear 511 can be rotated, which in turn drives the auxiliary gear 510 and the screw 509 to rotate. This causes the positioning block 31 on the arc surface of the screw 509 to move up and down, thereby adjusting the up and down positions of the entire left swing arm assembly 36 and right swing arm assembly 34. This makes it easier to align the core column of the shell-type iron core and facilitates subsequent spraying.

[0040] Working Principle: When spraying the shell-type iron core, the rotating block first opens and closes, causing the left and right halves of the ring, which are symmetrical and the same size, to disengage from their abutment state as the left and right swing arm assemblies rotate and open. This allows the entire device to be pushed into one of the core columns of the shell-type iron core. Then, the left and right swing arm assemblies return to their original position, causing the left and right halves of the ring to overlap and abut. Subsequently, the motor drives the gears to rotate, and as the gears mesh with them move, the L-shaped plate rotates counterclockwise around the left and right halves of the ring. The needle rotates in a circular motion. With each rotation, the long rod at the lower end of the L-shaped plate pushes the protrusion below, causing the rotating ring to rotate clockwise. During this process, the movable rod moves to the left simultaneously. When it reaches the leftmost end of the drop slot, it slides down the inclined groove of the drop slot due to gravity. During this sliding process, the rotating ring rotates counterclockwise until the movable rod reaches the lower right end of the drop slot. This process is one cycle. One rotation of the motor-driven spraying is one cycle. This cycle continues until the core column of the shell-type iron core is sprayed.

Claims

1. A transformer core processing device, comprising three fixing plates (1), characterized in that: Three fixing plates (1) are installed side by side. A base (2) is installed on the lower surface of the fixing plate (1). A square hole is opened on the surface of the fixing plate (1). A spraying structure (3) for uniformly spraying the shell-type iron core is provided on the surface of the fixing plate (1). The spraying structure (3) includes a positioning block (31). The positioning block (31) is slidably connected to the fixing plate (1). The two sides of the positioning block (31) are slidably connected to the square hole. A horizontal plate (32) is fixedly connected to the two sides of the positioning block (31). A rotating block (33) is rotatably connected to both ends of the horizontal plate (32). A right swing arm assembly (34) is provided on the surface of the rotating block (33) near the right end of the horizontal plate (32). A left swing arm assembly (36) is provided on the surface of the rotating block (33) near the left end of the horizontal plate (32). The right swing arm assembly (34) includes a right support arm (341), which is fixedly connected to a rotating block (33) near the right end of the horizontal plate (32). One end of the right support arm (341) is fixedly connected to a right connector (342), and a mounting bracket (343) is fixedly connected to the inner wall of the right connector (342). A fixed shaft (344) is fixedly connected to the inner surface of the mounting bracket (343), and a sliding disk (345) is slidably connected to the arc surface of the fixed shaft (344). The lower surface of the sliding disk (345) is fixed. A right connecting plate (346) is connected, and a right half-ring (347) is fixedly connected to one end of the right connecting plate (346). An L-shaped plate (348) is slidably connected to the upper surface of the right half-ring (347). A liquid storage tank (349) is fixedly connected to the upper surface of the L-shaped plate (348). A nozzle (3410) is fixedly connected to one side of the lower end of the L-shaped plate (348). The nozzle (3410) is connected to the liquid storage tank (349) through a pipe. A motor (341) is fixedly connected to the side of the lower end of the L-shaped plate (348) away from the nozzle (3410). 1) The output end of the motor (3411) is placed downwards, and a gear (3412) is fixedly connected to the output end of the motor (3411). The left swing arm assembly (36) includes a left support arm (361), which is fixedly connected to a rotating block (33) near the left end of the horizontal plate (32). A left connector (362) is fixedly connected to one end of the left support arm (361), and a movable frame (363) is fixedly connected to the inner wall of the left connector (362). A positioning plate is fixedly connected to the inner surface of the movable frame (363). 364), a block (365) is slidably connected to the surface of the positioning plate (364), a left connecting plate (366) is fixedly connected to the lower surface of the block (365), a left half ring (367) is fixedly connected to one end of the left connecting plate (366), the size of the left half ring (367) is equivalent to the size of the right half ring (347), the left half ring (367) abuts against the right half ring (347), the inner walls of the left half ring (367) and the right half ring (347) are provided with evenly spaced tooth blocks, the tooth blocks mesh with the gear (3412); The mounting bracket (343) has a lowering assembly (35) on one side for automatically lowering the height during spraying. The lowering assembly (35) includes an adjusting plate (351). One end of the adjusting plate (351) is rotatably connected to the mounting bracket (343). The adjusting plate (351) is curved in an arc shape. A handle is fixedly connected to the surface of the adjusting plate (351). Lowering slots (352) are evenly opened from top to bottom on the surface of the adjusting plate (351). The lowering slots (352) are shaped like an inverted "Z" with their ends connected. A rotating ring (353) is slidably connected to the arc surface of the sliding plate (345). A protrusion (354) is fixedly connected to the arc surface of the rotating ring (353) near the L-shaped plate (348). The rotating ring (353) has a movable rod (355) fixedly connected to the arc surface near the falling slot (352). One end of the movable rod (355) passes through the inner wall of the falling slot (352). The lower surface of the L-shaped plate (348) has a long rod (356) fixedly connected to the protrusion (354). The long rod (356) abuts against the protrusion (354). A fixing structure (4) is provided at the connection between the left half ring (367) and the right half ring (347). The fixing structure (4) includes a right clamping plate (41) and a left clamping plate (42). The right clamping plate (41) is fixedly connected to the right half ring (347). The left clamping plate (42) is fixedly connected to the left half ring (367). The left clamping plate (42) is fixedly connected to the right clamping plate. (41) Abutting each other, the surface of the left clamping plate (42) is provided with a through hole, the surface of the right clamping plate (41) is fixedly connected with a top block (43), the top block (43) passes through the through hole, the surface of the top block (43) is provided with a locking hole, the surface of the left clamping plate (42) is fixedly connected with two L-shaped blocks (44) near the upper end of the through hole, the inner walls of the two L-shaped blocks (44) are slidably connected with insert plates (45), the insert plates (45) pass through the locking holes, the upper and lower surfaces of the rotating block (33) are provided with an adjustment structure (5), the adjustment structure (5) includes a rod (501), the rod (501) is slidably connected to the rotating block (33) and the horizontal plate (32) respectively, and the arc surface of the rod (501) is fixed. A circular plate (502) is connected to the rotating block (33). A plurality of fixed rods (503) are fixedly connected to the lower surface of the circular plate (502). A plurality of circular holes (504) are evenly opened on the upper surface of the rotating block (33) corresponding to the positions of the fixed rods (503). An upper baffle (505) is fixedly connected to the arc surface of the circular plate (502). A lower baffle (506) is fixedly connected to the lower end of the insert rod (501). A movable rod (507) is fixedly connected to the relative position of the upper baffle (505) and the lower baffle (506). The arc surface of the movable rod (507) is slidably connected to the horizontal plate (32). A screw (509) is rotatably connected to the inside of the square hole. The arc surface of the screw (509) is threadedly connected to the positioning block (31).An auxiliary tooth (510) is fixedly connected to the upper end of the screw (509), and an adjusting tooth (511) is rotatably connected to the rear surface of the fixing plate (1). The adjusting tooth (511) meshes with the auxiliary tooth (510), and a handle (512) is fixedly connected to the surface of the adjusting tooth (511).

2. The transformer core processing equipment according to claim 1, characterized in that: Two locking blocks (39) are fixedly connected to the lower surface of the L-shaped plate (348) at the position corresponding to the right half ring (347), and the distance between the two locking blocks (39) is greater than the thickness of the right half ring (347).

3. The transformer core processing equipment according to claim 1, characterized in that: The mounting bracket (343) has magnetic blocks (38) fixedly connected at both ends near the adjustment plate (351). The adjustment plate (351) is a metal plate, and the magnetic blocks (38) are attracted to the metal plate.

4. The transformer core processing equipment according to claim 1, characterized in that: The outer surface of the right connector (342) is provided with a positioning component (37). The positioning component (37) includes two limiting blocks (371). One side of the two limiting blocks (371) is fixedly connected to the right connector (342). The relative positions of the two limiting blocks (371) are rotatably connected to a rotating shaft (372). A locking block (373) is fixedly connected to the arc surface of the rotating shaft (372). A rectangular block (374) is fixedly connected to the surface of the adjusting plate (351). The rectangular block (374) abuts against the locking block (373). A torsion spring (375) is sleeved on the arc surface of the rotating shaft (372). The two ends of the torsion spring (375) are fixedly connected to the limiting block (371) and the locking block (373) respectively.

5. The transformer core processing equipment according to claim 1, characterized in that: The arc surface of the movable rod (507) is fitted with a spring (508), and the two ends of the spring (508) are fixedly connected to the lower baffle (506) and the horizontal plate (32) respectively.

Citation Information

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