Foam attachment apparatus
By designing a carrier turntable and a foam feeding mechanism in the foam bonding equipment, automated foam bonding of touch screens was achieved, solving the problem of material loading and unloading downtime due to material shortage in existing equipment, improving efficiency and optimizing space utilization.
Patent Information
- Application Number
- CN202310229928.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-03-10
AI Technical Summary
Existing foam lamination equipment requires the machine to stop and wait for materials during touch screen loading and unloading, which seriously affects the lamination efficiency.
A foam bonding device was designed, including a carrier turntable, a foam feeding mechanism, and a foam bonding mechanism. By setting up a feeding station, a bonding station, and a discharging station around the carrier turntable, and setting the foam feeding mechanism and the bonding mechanism on the bonding station, the automated bonding operation of the screen is realized.
It reduces the length of the equipment, improves space utilization, saves waiting time for materials, increases processing efficiency, and facilitates equipment maintenance.
Smart Images

Figure CN116442636B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electronic product processing, and particularly relates to a foam attaching device. BACKGROUND
[0002] In the processing and production process of a mobile phone, foam needs to be attached to the back of a touch screen of the mobile phone to avoid dust and interference between a liquid crystal module and the touch screen. The existing foam attaching device usually comprises a workbench and an attaching mechanism. The workbench is used for carrying a touch screen to be attached, and the attaching mechanism is located above the workbench and can perform foam attaching operation on the touch screen on the workbench. However, when the foam is attached to the touch screen in this way, the attaching mechanism needs to be stopped for loading and unloading operation of the touch screen, which seriously affects the attaching efficiency.
[0003] Therefore, it is urgent to provide a foam attaching device to solve the above problems. SUMMARY
[0004] Based on the above problems, the purpose of the present application is to provide a foam attaching device which can realize automatic attaching operation between a screen body to be attached and foam, and has high attaching efficiency.
[0005] To achieve the above purpose, the following technical solutions are provided.
[0006] The foam attaching device provided by the present application comprises a foam attaching device, which comprises:
[0007] A carrying mechanism comprising a carrying turntable and a carrying jig arranged on the carrying turntable, the carrying jig being capable of carrying a screen body to be attached; an loading station, an attaching station and a unloading station being sequentially and spacedly arranged on the periphery of the carrying turntable, the carrying turntable being rotatably arranged and capable of driving the carrying jig thereon to flow between the stations;
[0008] A foam feeding mechanism located on the attaching station, the foam feeding mechanism being used for carrying foam;
[0009] A foam attaching mechanism arranged between the carrying mechanism and the foam feeding mechanism, the foam attaching mechanism being configured to attach the foam on the foam feeding mechanism to the surface of the screen body to be attached on the carrying jig flowing to the attaching station.
[0010] As a preferred scheme of the foam attaching device provided by the present application, the foam feeding mechanism comprises:
[0011] A feeding base;
[0012] A roll material roller is rotatably arranged on the feeding base, and is used to wind the foam assembly, the foam assembly comprising foam, a first bottom film and a second bottom film, and the first bottom film and the second bottom film are respectively attached to two sides of the foam;
[0013] A first receiving roller and a second receiving roller are spaced apart and rotatably arranged on the feeding base, the first receiving roller is used to wind the first bottom film, and the second receiving roller is used to wind the second bottom film;
[0014] A receiving sliding plate is slidably arranged on the feeding base to transfer between a receiving station and a feeding station, when the receiving sliding plate is located at the receiving station, the foam separated from the first bottom film and the second bottom film can be received, and when the receiving sliding plate is located at the feeding station, the foam can be grabbed from the receiving sliding plate by the foam attaching mechanism.
[0015] As a preferred scheme of the foam attaching device, the number of the foam feeding mechanisms is at least two, and the at least two foam feeding mechanisms are arranged on the attaching station in a spaced apart manner.
[0016] As a preferred scheme of the foam attaching device, the carrying jig is provided with a carrying groove, a groove wall of the carrying groove can be attached to an outer wall of the to-be-attached screen body, and the carrying jig is detachably connected to the carrying turntable.
[0017] As a preferred scheme of the foam attaching device, a cleaning station is further arranged between the feeding station and the attaching station, the cleaning station is provided with a cleaning mechanism, and the cleaning mechanism can clean the surface of the to-be-attached screen body on the carrying jig transferred to the cleaning station.
[0018] As a preferred scheme of the foam attaching device, the cleaning mechanism comprises:
[0019] A cleaning support table is arranged on the cleaning station.
[0020] A three-dimensional driving part is arranged on the cleaning support table.
[0021] The cleaning mechanism comprises a cleaning head, the cleaning head can clean the surface of the to-be-attached screen body, and an output end of the three-dimensional driving part is connected to the cleaning head to drive the cleaning head to move in an X direction and / or a Y direction and / or a Z direction.
[0022] The X direction, the Y direction and the Z direction are perpendicular to each other.
[0023] As a preferred scheme of the foam attaching device provided by the application, the foam attaching device further comprises a feeding device arranged on the feeding station, which can grab the screen body to be attached and transfer it to the carrying fixture flowing to the feeding station.
[0024] As a preferred scheme of the foam attaching device provided by the application, the feeding device comprises a screen body transfer mechanism, a pre-positioning mechanism and a film tearing transfer mechanism. The screen body transfer mechanism is configured to grab the screen body to be attached and transfer it to the pre-positioning mechanism. The pre-positioning mechanism can position the screen body to be attached thereon. The film tearing transfer mechanism is configured to transfer the screen body to be attached, which has completed positioning, from the pre-positioning mechanism to the carrying fixture.
[0025] As a preferred scheme of the foam attaching device provided by the application, the screen body transfer mechanism comprises:
[0026] a screen body transfer support;
[0027] a screen body X-direction transfer assembly arranged on the screen body transfer support;
[0028] a screen body Y-direction transfer assembly connected to the output end of the screen body X-direction transfer assembly to move along the X direction under the driving action of the screen body X-direction transfer assembly;
[0029] a screen body Z-direction transfer assembly connected to the output end of the screen body Y-direction transfer assembly to move along the Y direction under the driving action of the screen body Y-direction transfer assembly;
[0030] a first suction assembly connected to the output end of the screen body Z-direction transfer assembly to move along the Z direction under the driving action of the screen body Z-direction transfer assembly, which is used to suck the screen body to be attached.
[0031] As a preferred scheme of the foam attaching device provided by the application, the film tearing transfer mechanism comprises:
[0032] a manipulator body;
[0033] a film tearing transfer connecting support arranged at the execution end of the manipulator body;
[0034] a second suction assembly arranged on the film tearing transfer connecting support, which can transfer the screen body to be attached on the pre-positioning mechanism to the carrying mechanism under the driving action of the manipulator body;
[0035] a film tearing assembly arranged on the film tearing transfer connecting support, which can tear off the protective film covering the surface of the screen body to be attached on the carrying mechanism under the driving action of the manipulator body.
[0036] The present application has the following advantages:
[0037] The foam attaching device provided by the present application greatly reduces the size of the foam attaching device in the length direction, occupies a smaller area, and has a higher space utilization rate. When the screen body to be attached is loaded and unloaded at the loading station and the unloading station, the foam attaching mechanism can perform the foam attaching operation on the screen body to be attached at the attaching station, thereby saving the waiting time of the foam attaching mechanism and improving the processing efficiency of the foam attaching device. The foam feeding mechanism and the foam attaching mechanism are arranged outside the bearing turntable, which is also conducive to the maintenance of the gas and valve devices in the foam attaching device. BRIEF DESCRIPTION OF DRAWINGS
[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art according to the contents of the embodiments of the present application and the drawings without creative labor.
[0039] Figure 1 is a structural schematic view of the bearing mechanism provided by the embodiments of the present application;
[0040] Figure 2 is a structural schematic view of the foam feeding mechanism provided by the embodiments of the present application;
[0041] Figure 3 is a structural schematic view of the screen body transfer mechanism provided by the embodiments of the present application;
[0042] Figure 4 is a partial structural schematic view of the screen body transfer mechanism provided by the embodiments of the present application;
[0043] Figure 5 is a structural schematic view of the pre-positioning mechanism provided by the embodiments of the present application;
[0044] Figure 6 is a partial structural schematic view of the film tearing and transferring mechanism provided by the embodiments of the present application;
[0045] Figure 7 is a structural schematic view of the cleaning mechanism provided by the embodiments of the present application.
[0046] In the drawings:
[0047] 1-bearing mechanism; 11-bearing turntable; 12-bearing fixture; 13-bearing rotary driving assembly;
[0048] 2-washing mechanism; 21-washing support table; 22-three-dimensional driving part; 221-washing X-direction driving assembly; 222-washing Y-direction driving assembly; 223-washing Z-direction driving assembly; 23-washing part; 231-washing head; 232-washing control structure;
[0049] 3-foam feeding mechanism; 31-feeding base; 311-first support seat; 312-second support seat; 313-limiting air cylinder; 32-rolling roller; 33-first collecting roller; 34-second collecting roller; 35-feeding sliding plate; 36-pressing assembly; 37-tensioning roller;
[0050] 501-screen body transferring mechanism; 5011-screen body transferring support; 5012-screen body X-direction transferring assembly; 5013-screen body Y-direction transferring assembly; 5014-screen body Z-direction transferring assembly; 5015-first suction assembly; 5016-transferring detection camera; 5017-screen body angle adjusting assembly;
[0051] 502-pre-positioning mechanism; 5021-pre-positioning table; 5022-pre-positioning fixture;
[0052] 503-film tearing and transferring mechanism; 5031-film tearing and transferring connecting frame; 5032-film tearing assembly; 50321-film tearing driving member; 50322-fixed clamping jaw; 50323-movable clamping jaw; 5033-second suction assembly; 50331-suction lifting driving member; 50332-suction moving plate; 50333-second vacuum suction nozzle. DETAILED DESCRIPTION
[0053] In order to make the technical problems solved by the present application, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present application will be further described in detail below with reference to the drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0054] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.
[0055] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.
[0056] Figure 1 A schematic diagram of the structure of the support mechanism 1 provided in an embodiment of the present invention is shown. Figure 2 A schematic diagram of the structure of the foam feeding mechanism 3 provided in an embodiment of the present invention is shown. Figures 1-2 As shown, this embodiment provides a foam bonding device, which includes a foam bonding apparatus. The foam bonding apparatus includes a carrying mechanism 1, a foam feeding mechanism 3, and a foam bonding mechanism (not shown in the figure). The carrying mechanism 1 includes a carrying turntable 11 and a carrying fixture 12 disposed on the carrying turntable 11. The carrying fixture 12 can carry the screen to be bonded. A feeding station, a bonding station, and a discharging station are arranged sequentially at intervals around the carrying turntable 11. The carrying turntable 11 is rotatable and can drive the carrying fixture 12 on it to move between the stations. The foam feeding mechanism 3 is located on the bonding station and is used to carry foam. The foam bonding mechanism is disposed between the carrying mechanism 1 and the foam feeding mechanism 3. The foam bonding mechanism is configured to attach the foam on the foam feeding mechanism 3 to the surface of the screen to be bonded on the carrying fixture 12 that has moved to the bonding station.
[0057] The foam attaching device provided by the embodiment greatly reduces the size of the foam attaching device in the length direction, has a smaller floor area, and has a higher space utilization rate; when the screen body to be attached is subjected to the feeding and discharging operations on the feeding station and the discharging station, the foam attaching mechanism can perform the foam attaching operation on the screen body to be attached on the attaching station, thereby saving the standby time of the foam attaching mechanism and improving the processing efficiency of the foam attaching device; the foam feeding mechanism 3 and the foam attaching mechanism are arranged outside the carrying turntable 11, which is also beneficial to the maintenance of the air and valve devices in the foam attaching device.
[0058] Further, the carrying jig 12 is provided with a carrying groove, the profile of the carrying groove is matched with the profile of the screen body to be attached, and the groove wall of the carrying groove can be attached to the outer wall of the screen body to be attached, so as to realize the accurate positioning of the screen body to be attached.
[0059] Optionally, the carrying jig 12 is detachably connected to the carrying turntable 11. The operator can replace the carrying jig 12 according to different specifications of the screen body to be attached, so that the carrying groove of the carrying jig 12 is matched with the screen body to be attached of the corresponding specification, thereby improving the versatility of the carrying mechanism 1. Specifically, the carrying jig 12 can be connected to the carrying turntable 11 by means of bolt connection, clamping or the like, and the embodiment does not limit the detachable connection mode between the carrying jig 12 and the carrying turntable 11.
[0060] Optionally, the carrying jig 12 is further provided with a plurality of carrying suction holes arranged in an array, the carrying suction holes are communicated with the vacuum generator, and the carrying jig 12 can tightly suck the screen body to be attached through the negative pressure action of the carrying suction holes, so as to avoid the falling of the screen body to be attached when the carrying turntable 11 rotates.
[0061] Further, the carrying mechanism 1 further includes a carrying rotation driving assembly 13, the output end of the carrying rotation driving assembly 13 is connected with the carrying turntable 11, so as to drive the carrying turntable 11 to rotate. In the embodiment, the carrying rotation driving assembly 13 is specifically a carrying rotation motor.
[0062] Further, as shown in FIG. 1, the foam attaching device further includes a foam feeding mechanism 3 arranged on the carrying turntable 11, and the foam feeding mechanism 3 is arranged on the carrying turntable 11 and is matched with the carrying groove of the carrying jig 12. Figure 2As shown, the foam feeding mechanism 3 comprises a feeding base 31, a winding roller 32, a first collecting roller 33, a second collecting roller 34 and a supporting sliding plate 35. The winding roller 32, the first collecting roller 33 and the second collecting roller 34 are all rotationally arranged on the feeding base 31. The winding roller 32 is used for winding a foam assembly. The foam assembly comprises a foam, a first bottom film and a second bottom film. The first bottom film and the second bottom film are respectively attached to two sides of the foam. The first collecting roller 33 is used for winding the first bottom film. The second collecting roller 34 is used for winding the second bottom film. The supporting sliding plate 35 is slidingly arranged on the feeding base 31 to be transferred between a supporting station and a feeding station. When the supporting sliding plate 35 slides to the supporting station, it can support the foam after the foam is separated from the first bottom film and the second bottom film. When the supporting sliding plate 35 slides to the feeding station, the foam adhering mechanism can easily grab the foam carried thereon.
[0063] Optionally, a plurality of supporting suction holes arranged in an array are arranged on the supporting sliding plate 35. The supporting sliding plate 35 adsorbs the corresponding foam through the negative pressure effect of the supporting suction holes to prevent the foam from falling off when the supporting sliding plate 35 slides from the supporting station to the feeding station.
[0064] Further, a stripping piece is further arranged on the supporting sliding plate 35. The stripping piece can strip the foam from the first bottom film to prevent the foam from being wound on the first collecting roller 33 with the first bottom film. Optionally, the thickness of the stripping piece gradually decreases towards the first collecting roller 33 to facilitate the end of the stripping piece to be inserted between the foam and the first bottom film to realize the separation of the two. Optionally, the number of the stripping piece is at least two to realize the uniform and rapid separation of the foam and the first bottom film.
[0065] Since the foam has a relatively light mass, the foam separated from the first bottom film and the second bottom film is easy to fold. In order to avoid this phenomenon, the foam feeding mechanism 3 further comprises a pressing assembly 36. The pressing assembly 36 comprises a pressing cylinder and a pressing plate. The pressing cylinder is arranged on the feeding base 31. The output end of the pressing cylinder is connected with the pressing plate to drive the pressing plate to move in the vertical direction. When the supporting sliding plate 35 slides between the supporting station and the feeding station, the pressing cylinder drives the pressing plate to move upward to avoid the supporting sliding plate 35. When the supporting sliding plate 35 is located on the supporting station, the pressing cylinder drives the pressing plate to move downward to make the foam fall flat on the supporting sliding plate 35.
[0066] Optionally, at least one tensioning roller 37 is rotationally arranged between the winding roller 32 and the first collecting roller 33 and between the winding roller 32 and the second collecting roller 34 to make the foam assembly always keep a tight state during the transmission process and improve the stability of the work of the foam feeding mechanism 3.
[0067] Further, the supply base 31 comprises a first support base 311 and a second support base 312, the second support base 312 is slidingly arranged on the first support base 311, and the roll material roller 32, the first material collecting roller 33, the second material collecting roller 34, the material supporting sliding plate 35 and the pressing assembly 36 are all arranged on the second support base 312. By arranging the first support base 311 and the second support base 312 in sliding cooperation, when the roll material roller 32 needs to be replaced, the second support base 312 can be slid relative to the first support base 311 to the material replacing position to replace the roll material roller 32; and after the replacement is completed, the second support base 312 is slid relative to the first support base 311 to the material taking position, so as to facilitate the foam adhering mechanism to grab the corresponding foam from the material supporting sliding plate 35.
[0068] In the embodiment, the first support base 311 is provided with a sliding slide rail, and the second support base 312 is provided with a sliding slide block, the sliding slide block is slidingly matched with the sliding slide rail, so as to ensure the stability of the sliding process between the two. Of course, in other embodiments, the sliding slide rail can also be arranged on the second support base 312, and the sliding slide block can be arranged on the first support base 311, which can also achieve the above-mentioned effect. Optionally, limit protrusions are further arranged on both sides of the first support base 311, when the second support base 312 abuts against the limit protrusions, the second support base 312 stops sliding, so as to limit the sliding of the second support base 312, and prevent the second support base 312 from sliding off the first support base 311.
[0069] Further, a limit cylinder 313 is arranged on the first support base 311, and a limit hole is arranged on the base of the second support base 312, the output end of the limit cylinder 313 can extend into the limit hole at the bottom of the second support base 312, so as to prevent the second support base 312 from sliding when the foam adhering mechanism takes the material from the material supporting sliding plate 35, and ensure the accuracy of the material taking process.
[0070] Optionally, in the embodiment, the number of the foam supply mechanisms 3 is at least two. The at least two foam supply mechanisms 3 are arranged side by side on the adhering station. When the roll material roller 32 of one of the foam supply mechanisms 3 needs to be replaced, the foam adhering mechanism can grab the foam from the other foam supply mechanism 3, so as to save the time of stopping and waiting for the material of the foam adhering mechanism, and improve the adhering efficiency of the foam adhering device. The number of the foam supply mechanisms 3 is not limited in the embodiment, and three, four or more foam supply mechanisms can also be arranged, and the operator can adjust according to the actual production rhythm and layout space.
[0071] It should be noted that the specific structure of the foam adhering mechanism is not limited in the embodiment, and only the foam adhering mechanism which can realize the adhering of the foam on the foam supply mechanism 3 to the surface of the adhering screen body on the carrying mechanism 1 is within the protection scope of the embodiment.
[0072] In order to realize the automatic loading operation of the screen body to be attached, the foam attaching device further comprises a loading device, which is arranged at the loading station and can grab the screen body to be attached and transfer it to the carrier jig 12 circulating at the loading station. Specifically, the foam attaching device further comprises a workpiece temporary storage position, and the operator can place the screen body to be attached at the workpiece temporary storage position. The loading device is used to transfer the screen body to be attached at the workpiece temporary storage position to the carrier mechanism 1. With this arrangement, the position of the operator for loading is far away from the position of the carrier mechanism 1, which can ensure the safety of the operator and avoid the operator being injured by the foam supply mechanism 3.
[0073] Figure 3 A structural schematic diagram of a screen body transfer mechanism 501 provided by an embodiment of the present application is shown. Figure 4 A partial structural schematic diagram of the screen body transfer mechanism 501 provided by an embodiment of the present application is shown. Figure 5 A structural schematic diagram of a pre-positioning mechanism 502 provided by an embodiment of the present application is shown. Figure 6 A partial structural schematic diagram of a film tearing and transferring mechanism 503 provided by an embodiment of the present application is shown. In order to ensure that the loading device can accurately transfer the screen body to be attached from the workpiece temporary storage position to the carrier mechanism 1, as shown, Figures 3-6 the loading device comprises the screen body transfer mechanism 501, the pre-positioning mechanism 502 and the film tearing and transferring mechanism 503. The screen body transfer mechanism 501 can adsorb the screen body to be attached at the workpiece temporary storage position and transfer it to the pre-positioning mechanism 502. The pre-positioning mechanism 502 is used to position the screen body to be attached thereon. The film tearing and transferring mechanism 503 is configured to transfer the screen body to be attached positioned at the pre-positioning mechanism 502 to the carrier mechanism 1 and also tear off the protective film on the screen body to be attached.
[0074] It should be noted that the attachment position on the surface of the screen body to be attached is provided with an adhesive layer, and the foam is attached to the attachment position on the surface of the screen body to be attached through the adhesive layer. Before the foam is attached, a protective film is covered on the attachment position on the surface of the screen body to be attached, so as to prevent the adhesive layer from being contaminated during the transfer process of the screen body to be attached and affect the attaching effect between the foam and the screen body to be attached.
[0075] As Figures 3-4As shown, the screen body transfer mechanism 501 comprises a screen body transfer support 5011, a screen body X-direction transfer assembly 5012, a screen body Y-direction transfer assembly 5013, a screen body Z-direction transfer assembly 5014, and a first suction assembly 5015. The screen body X-direction transfer assembly 5012 is arranged on the screen body transfer support 5011. The output end of the screen body X-direction transfer assembly 5012 is connected with the screen body Y-direction transfer assembly 5013, so as to drive the screen body Y-direction transfer assembly 5013 to move along the X direction. The output end of the screen body Y-direction transfer assembly 5013 is connected with the screen body Z-direction transfer assembly 5014, so as to drive the screen body Z-direction transfer assembly 5014 to move along the Y direction. The output end of the screen body Z-direction transfer assembly 5014 is connected with the first suction assembly 5015, so as to drive the first suction assembly 5015 to move along the Z direction. The first suction assembly 5015 is used for suction of the to-be-pasted screen body. Through the cooperation of the screen body X-direction transfer assembly 5012, the screen body Y-direction transfer assembly 5013, and the screen body Z-direction transfer assembly 5014, the first suction assembly 5015 is driven to move along the X direction and / or the Y direction and / or the Z direction, so as to realize the transfer of the to-be-pasted screen body from the workpiece temporary storage position to the predetermined position mechanism 502.
[0076] In the embodiment, the screen body X-direction transfer assembly 5012 is a screen body X-direction linear motor, the screen body Y-direction transfer assembly 5013 is a screen body Y-direction linear motor, and the screen body Z-direction transfer assembly 5014 is a screen body Z-direction pneumatic cylinder. Of course, in other embodiments, the screen body X-direction transfer assembly 5012, the screen body Y-direction transfer assembly 5013, and the screen body Z-direction transfer assembly 5014 can all adopt other driving structures with linear driving function, and the embodiment does not limit this.
[0077] Optionally, the first suction assembly 5015 comprises a plurality of first vacuum nozzles, so as to increase the contact area between the first suction assembly 5015 and the to-be-pasted screen body, improve the suction effect, and avoid the falling of the to-be-pasted screen body during the transfer process.
[0078] Further, the screen body transfer mechanism 501 further comprises a transfer detection camera 5016 and a screen body angle adjustment assembly 5017. The transfer detection camera 5016 is arranged on the fixed end of the screen body Z-direction transfer assembly 5014. The transfer detection camera 5016 is used for detection of the position information of the to-be-pasted screen body carried on the workpiece temporary storage position. The screen body angle adjustment assembly 5017 is connected with the output end of the screen body Z-direction transfer assembly 5014. The output end of the screen body angle adjustment assembly 5017 is connected with the first suction assembly 5015. The screen body angle adjustment assembly 5017 can adjust the grabbing angle of the first suction assembly 5015 according to the position information of the to-be-pasted screen body acquired by the transfer detection camera 5016, so as to ensure the grabbing precision of the first suction assembly 5015 on the to-be-pasted screen body. In the embodiment, the screen body angle adjustment assembly 5017 is a rotary motor.
[0079] AsFigure 5 As shown, the pre-positioning mechanism 502 comprises a pre-positioning table 5021 and a pre-positioning jig 5022, the pre-positioning jig 5022 is arranged on the pre-positioning table 5021, the pre-positioning jig 5022 is provided with a pre-positioning groove, the profile of the pre-positioning groove is matched with the profile of the to-be-attached screen body, and the groove wall of the pre-positioning groove can be attached to the outer wall of the to-be-attached screen body, so as to realize accurate positioning of the to-be-attached screen body. When the screen body transfer mechanism 501 transfers the to-be-attached screen body to the pre-positioning mechanism 502, the transfer detection camera 5016 can also obtain the position information of the pre-positioning groove on the pre-positioning jig 5022, and the screen body angle adjusting assembly 5017 can adjust the placement angle of the first suction assembly 5015 according to the position information of the pre-positioning groove on the pre-positioning jig 5022, so that the to-be-attached screen body can accurately fall into the pre-positioning groove of the pre-positioning jig 5022.
[0080] Optionally, the pre-positioning jig 5022 can be detachably connected to the pre-positioning table 5021. The operator can replace the pre-positioning jig 5022 according to different specifications of the to-be-attached screen body, so that the pre-positioning groove of the pre-positioning jig 5022 is matched with the to-be-attached screen body of the corresponding specification, thereby improving the versatility of the feeding device.
[0081] Specifically, the pre-positioning jig 5022 can be connected with the pre-positioning table 5021 by bolt connection, clamping or the like, and the embodiment does not limit the detachable connection mode between the pre-positioning jig 5022 and the pre-positioning table 5021.
[0082] Optionally, the pre-positioning jig 5022 is also provided with a plurality of positioning suction holes arranged in an array, the positioning suction holes are communicated with a vacuum generator, and the pre-positioning jig 5022 can tightly suck the to-be-attached screen body through the negative pressure action of the positioning suction holes.
[0083] As shown, Figure 6 The film tearing and transferring mechanism 503 comprises a mechanical hand body (not shown in the figure), a film tearing and transferring connecting frame 5031, a film tearing assembly 5032 and a second suction assembly 5033. The film tearing and transferring connecting frame 5031 is arranged on the execution end of the mechanical hand body, the second suction assembly 5033 is arranged on the film tearing and transferring connecting frame 5031, and the second suction assembly 5033 is used for sucking the to-be-attached screen body on the pre-positioning mechanism 502 and can transfer it to the carrying mechanism 1 under the driving action of the mechanical hand body; the film tearing assembly 5032 is arranged on the film tearing and transferring connecting frame 5031, and the film tearing assembly 5032 can tear off the protective film on the to-be-attached screen body placed on the carrying mechanism 1. In the embodiment, the mechanical hand body is a four-axis mechanical hand or a six-axis mechanical hand in the prior art.
[0084] Specifically, the second adsorption assembly 5033 comprises an adsorption lifting driving member 50331, an adsorption moving plate 50332 and a plurality of second vacuum nozzles 50333. The adsorption lifting driving member 50331 is arranged on the film tearing and transferring connecting frame 5031. The adsorption moving plate 50332 is connected with the output end of the adsorption lifting driving member 50331, so as to move along the Z direction under the driving action of the adsorption lifting driving member 50331. The plurality of second vacuum nozzles 50333 are arranged in an array on the adsorption moving plate 50332, and are used for adsorbing the to-be-pasted screen body. The adsorption lifting driving member 50331 is specifically an adsorption lifting driving cylinder.
[0085] Further, the film tearing assembly 5032 comprises a film tearing driving member 50321, a fixed jaw 50322 and a movable jaw 50323. The film tearing driving member 50321 is arranged on the film tearing and transferring connecting frame 5031. The fixed jaw 50322 is arranged at the fixed end of the film tearing driving member 50321. The movable jaw 50323 is arranged at the output end of the film tearing driving member 50321, and the free end of the movable jaw 50323 is arranged opposite to the fixed jaw 50322. The film tearing driving member 50321 can drive the movable jaw 50323 to move towards or away from the fixed jaw 50322, so as to clamp or release the protective film. The film tearing driving member 50321 is specifically a film tearing driving cylinder.
[0086] When the to-be-pasted screen body on the pre-positioning mechanism 502 completes the pre-positioning operation, the second adsorption assembly 5033 adsorbs the to-be-pasted screen body from the pre-positioning mechanism 502 under the driving action of the mechanical hand body and transfers the to-be-pasted screen body to the bearing mechanism 1. Then, the film tearing assembly 5032 clamps one end of the protective film under the driving action of the mechanical hand body and tears off the protective film.
[0087] In order to collect the protective film torn off, the foam pasting device further comprises a collection box (not shown in the figure), which is used for collecting the protective film torn off from the to-be-pasted screen body by the film tearing assembly 5032.
[0088] When the protective film on the to-be-pasted screen body is torn off to expose the adhesive layer, in order to ensure the pasting effect between the to-be-pasted screen body and the foam, it is also necessary to clean the adhesive layer on the surface of the to-be-pasted screen body. Therefore, the foam pasting device further comprises a cleaning mechanism 2 for cleaning the adhesive layer of the to-be-pasted screen body. Specifically, the periphery of the bearing turntable 11 is further provided with a cleaning station, the cleaning station is located between the feeding station and the pasting station, and the cleaning mechanism 2 is located on the cleaning station.
[0089] Figure 7 The structure schematic diagram of the cleaning mechanism 2 provided by the embodiment of the application is shown. As shown in Figure 7 and in combination with Figure 1As shown, the cleaning mechanism 2 comprises a cleaning support table 21, a three-dimensional driving part 22 and a cleaning part 23. The three-dimensional driving part 22 is arranged on the cleaning support table 21, and the output end of the three-dimensional driving part 22 is connected with a cleaning head 231 of the cleaning part 23, so as to drive the cleaning head 231 to move along the X direction and / or the Y direction and / or the Z direction. The cleaning head 231 is used for cleaning the adhesive layer of the to-be-attached screen body, so as to remove dust, impurities and the like on the adhesive layer.
[0090] Optionally, in the embodiment, the cleaning part 23 is a plasma cleaning structure, and the cleaning part 23 further comprises a cleaning control structure 232. The cleaning control structure 232 controls the cleaning head 231 to ionize the gas around the cleaning head 231 into a plasma state, so as to achieve the effect of cleaning the adhesive layer of the to-be-attached screen body. The cleaning process is simple, and the cleaning effect is good. It should be noted that the plasma cleaning structure is prior art, and the specific process of the cleaning control structure 232 controlling the cleaning head 231 to ionize the gas around the cleaning head 231 will not be described in detail.
[0091] Specifically, the three-dimensional driving part 22 comprises a cleaning X-direction driving assembly 221, a cleaning Y-direction driving assembly 222 and a cleaning Z-direction driving assembly 223. The cleaning X-direction driving assembly 221 is arranged on the cleaning support table 21, and the output end of the cleaning X-direction driving assembly 221 is connected with the cleaning Y-direction driving assembly 222, so as to drive the cleaning Y-direction driving assembly 222 to move along the X direction. The output end of the cleaning Y-direction driving assembly 222 is connected with the cleaning Z-direction driving assembly 223, so as to drive the cleaning Z-direction driving assembly 223 to move along the Y direction. The output end of the cleaning Z-direction driving assembly 223 is connected with the cleaning head 231, so as to drive the cleaning head 231 to move along the Z direction. Through the cooperation between the cleaning X-direction driving assembly 221, the cleaning Y-direction driving assembly 222 and the cleaning Z-direction driving assembly 223, the movement of the cleaning head 231 along the X direction and / or the Y direction and / or the Z direction is realized, so as to realize the comprehensive cleaning of the adhesive layer of the to-be-attached screen body.
[0092] Optionally, the cleaning X-direction driving assembly 221 is specifically a cleaning X-direction linear motor, the cleaning Y-direction driving assembly 222 is specifically a cleaning Y-direction linear motor, and the cleaning Z-direction driving assembly 223 is specifically a cleaning Z-direction air cylinder. Of course, in other embodiments, the cleaning X-direction driving assembly 221, the cleaning Y-direction driving assembly 222 and the cleaning Z-direction driving assembly 223 can all adopt other driving structures with linear driving functions, and the embodiment is not limited in this regard.
[0093] The working process of the foam attaching equipment will be described below. Figures 1-7 Briefly describe the working process of the foam attaching equipment:
[0094] (1) The operator places the to-be-attached screen body on the workpiece temporary storage position;
[0095] (2) The screen body transfer mechanism 501 adsorbs the screen body to be attached on the temporary storage position and transfers it to the pre-positioning mechanism 502 to position the screen body to be attached;
[0096] (3) The second adsorption assembly 5033 adsorbs the screen body to be attached from the pre-positioning mechanism 502 under the driving action of the mechanical arm body and places it on the carrier jig 12 flowing to the feeding station; then, the film tearing assembly 5032 clamps one end of the protective film under the driving action of the mechanical arm body and tears it off;
[0097] (4) The carrier turntable 11 drives the carrier jig 12 to flow to the cleaning station, and the cleaning mechanism 2 cleans the surface of the screen body to be attached flowing to the cleaning station;
[0098] (5) The carrier turntable 11 drives the carrier jig 12 to flow to the bonding station, and the foam bonding mechanism adsorbs the foam on the foam feeding mechanism 3 and bonds it to the surface of the screen body to be attached flowing to the bonding station;
[0099] (6) The carrier turntable 11 drives the carrier jig 12 to flow to the discharging station, and the operator manually discharges or the discharging mechanical arm automatically discharges.
[0100] Note that the above is only the preferred embodiment of the present application and the technical principle applied. Those skilled in the art will understand that the present application is not limited to the specific embodiments here, and those skilled in the art can make various obvious changes, readjustments and substitutions without departing from the scope of the present application. Therefore, although the present application has been described in more detail through the above embodiments, the present application is not limited to the above embodiments, and can include more other equivalent embodiments without departing from the concept of the present application, and the scope of the present application is determined by the scope of the appended claims.
Claims
1. A foam lamination apparatus characterized by, The foam adhering device comprises: A bearing mechanism (1) comprising a bearing turntable (11) and a bearing jig (12) arranged on the bearing turntable (11), the bearing jig (12) being capable of bearing a screen body to be adhered; an upper feeding station, an adhering station and a lower feeding station being arranged in sequence and at intervals on the periphery of the bearing turntable (11), the bearing turntable (11) being rotatably arranged and capable of driving the bearing jig (12) thereon to flow between the stations; A foam feeding mechanism (3) located at the adhering station, the foam feeding mechanism (3) being used for bearing foam; A foam adhering mechanism arranged between the bearing mechanism (1) and the foam feeding mechanism (3), the foam adhering mechanism being configured to adhere the foam on the foam feeding mechanism (3) to the surface of the screen body to be adhered on the bearing jig (12) flowing to the adhering station; The foam feeding mechanism (3) comprises: A feeding base (31); A roll material roller (32) rotatably arranged on the feeding base (31), the roll material roller (32) being used for winding a foam assembly, the foam assembly comprising foam, a first bottom film and a second bottom film, the first bottom film and the second bottom film being respectively adhered to two sides of the foam; A first material collecting roller (33) and a second material collecting roller (34) being arranged at intervals and rotatably on the feeding base (31), the first material collecting roller (33) being used for winding the first bottom film, and the second material collecting roller (34) being used for winding the second bottom film; A material bearing sliding plate (35) slidably arranged on the feeding base (31) to transfer between a bearing station and a feeding station, when the material bearing sliding plate (35) is located at the bearing station, the foam separated from the first bottom film and the second bottom film can be received, and when the material bearing sliding plate (35) is located at the feeding station, the foam adhering mechanism can grab the foam from the material bearing sliding plate (35); A pressing assembly (36); The feeding base (31) comprises a first support base (311) and a second support base (312), the second support base (312) being slidably arranged on the first support base (311), the roll material roller (32), the first material collecting roller (33), the second material collecting roller (34), the material bearing sliding plate (35) and the pressing assembly (36) being arranged on the second support base (312); The foam adhering device further comprises a feeding device arranged at the upper feeding station, the feeding device being capable of grabbing the screen body to be adhered and transferring it to the bearing jig (12) flowing to the upper feeding station. The feeding device comprises a screen body transfer mechanism (501), a pre-positioning mechanism (502), and a film tearing and transferring mechanism (503). The screen body transfer mechanism (501) is configured to grab a screen body to be attached and transfer it to the pre-positioning mechanism (502). The pre-positioning mechanism (502) can position the screen body to be attached thereon. The film tearing and transferring mechanism (503) is configured to transfer the positioned screen body to be attached from the pre-positioning mechanism (502) to the carrier jig (12). The foam attaching device further comprises a workpiece temporary storage position, and the screen body to be attached can be placed on the workpiece temporary storage position. The feeding device is used to transfer the screen body to be attached on the workpiece temporary storage position to the carrier mechanism (1).
2. The foam lamination apparatus of claim 1, wherein, The number of the foam supply mechanisms (3) is at least two, and at least two foam supply mechanisms (3) are arranged on the attaching station.
3. The foam lamination apparatus of claim 1, wherein, The carrier jig (12) is provided with a carrier groove, and the groove wall of the carrier groove can be attached to the outer wall of the screen body to be attached. The carrier jig (12) is detachably connected to the carrier turntable (11).
4. The foam lamination apparatus of claim 1, wherein, A cleaning station is further arranged between the feeding station and the attaching station. The cleaning station is provided with a cleaning mechanism (2), which can clean the surface of the screen body to be attached on the carrier jig (12) transferred to the cleaning station.
5. The foam lamination apparatus of claim 4, wherein, The cleaning mechanism (2) comprises: a cleaning support table (21) arranged on the cleaning station; a three-dimensional driving part (22) arranged on the cleaning support table (21); a cleaning part (23) comprising a cleaning head (231), which can clean the surface of the screen body to be attached. The output end of the three-dimensional driving part (22) is connected to the cleaning head (231) to drive the cleaning head (231) to move in the X direction and / or the Y direction and / or the Z direction. The X direction, the Y direction, and the Z direction are perpendicular to each other.
6. The foam lamination apparatus of any one of claims 1-5, wherein, The screen body transfer mechanism (501) comprises: a screen body transfer bracket (5011); a screen body X-direction transfer assembly (5012) arranged on the screen body transfer bracket (5011); a screen body Y-direction transfer assembly (5013) connected to the output end of the screen body X-direction transfer assembly (5012) to move in the X direction under the driving action of the screen body X-direction transfer assembly (5012); a screen body Z-direction transfer assembly (5014) connected to the output end of the screen body Y-direction transfer assembly (5013) to move in the Y direction under the driving action of the screen body Y-direction transfer assembly (5013); a first suction assembly (5015) connected to the output end of the screen body Z-direction transfer assembly (5014) to move in the Z direction under the driving action of the screen body Z-direction transfer assembly (5014). The first suction assembly (5015) is used to suction the screen body to be attached.
7. The foam lamination apparatus of any one of claims 1-5, wherein, The film tearing and transferring mechanism (503) comprises: a mechanical arm body; A film tearing and transferring connecting frame (5031) is arranged at the execution end of the mechanical arm body; A second adsorption assembly (5033) is arranged on the film tearing and transferring connecting frame (5031), and the second adsorption assembly (5033) can transfer the to-be-pasted screen body on the pre-positioning mechanism (502) to the bearing mechanism (1) under the driving action of the mechanical arm body; A film tearing assembly (5032) is arranged on the film tearing and transferring connecting frame (5031), and the film tearing assembly (5032) can tear off the protective film covering the surface of the to-be-pasted screen body on the bearing mechanism (1) under the driving action of the mechanical arm body.
Citation Information
Patent Citations
Automatic film sticking machine jig
CN104386287A
Auxiliary material attaching device
CN106657482A
Foam pasting equipment set
CN217671152U