A fabric joint mechanism for a shaping machine

By designing an automated fabric joint mechanism in the setting machine, using the threading mechanism and mold structure, the problems of prone to deviation and wrong weft in traditional hand sewing are solved, and efficient and accurate fabric setting is achieved.

CN116446138BActive Publication Date: 2025-04-08SHAOXING YONGFENG TEXTILE DYEING PRINTING
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Patent Information

Application Number
CN202310368212.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-07
Publication Date
2025-04-08
Estimated Expiration
2043-04-07

AI Technical Summary

Technical Problem

In the setting machine, the traditional process of hand-sewing fabric joints is prone to deviation, resulting in malfunction and affecting the setting effect.

Method used

A fabric joint mechanism of the setting machine is designed, using a threading mechanism and a mold structure, and the automatic connection and precise movement of the sewing thread is achieved through the rapier and the driving motor to avoid deviation.

Benefits of technology

The automation and accuracy of fabric joints are realized, the wrong weft phenomenon is avoided, and the setting effect and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

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Patent Text Reader

Abstract

A fabric joint mechanism for a shaping machine belongs to the technical field of printing and dyeing equipment; the invention has the following beneficial effects: by setting a threading mechanism, a sewing thread is inserted into a threading hole of a rapier, a driving motor in the threading mechanism drives the rapier to slide, the sliding of the rapier penetrates two pieces of fabric, the sewing thread is inserted into the two pieces of fabric to connect them, and the connection between the fabrics is achieved; by setting threading holes in the upper and lower wave convex blocks of the upper and lower molds, the rapier is guided by the threading holes to ensure that the rapier keeps moving in a straight line when passing through the fabric, avoiding deviation and thus affecting the shaping of the fabric; by providing a threading groove that penetrates the threading hole on the lower and upper wave convex blocks, the setting of the threading groove can facilitate the joint of the two pieces of fabric connected by the sewing thread to be detached from the upper and lower molds.
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Description

Technical Field

[0001] The invention belongs to the technical field of printing and dyeing equipment, and in particular relates to a cloth joint mechanism of a setting machine. Background Art

[0002] Fabric shaping is an important part of fabric making process. During production, the fabric will be flattened by rollers. Various fabrics such as cotton, chemical fiber, linen, wool, silk, and blended fabrics need to be flattened. After the fabric passes through the shaping machine, the wrinkled and uneven-edged fabric will become flat and smooth, and the touch and feel of the fabric will be enhanced.

[0003] When the shaping machine is shaping the same type of fabrics, it is necessary to sew the ends of the fabrics together to facilitate the shaping of the fabrics by the shaping machine. In the traditional fabric sewing process, the joints of two fabrics are usually manually connected and sewn by a sewing machine. In the manual sewing process, due to the wide width of the fabric, the fabric is prone to deviation during the sewing process. During the shaping process, the deviated joints will cause the wrong weft due to the different pulling forces at both ends of the fabric, thus affecting the shaping effect. Summary of the invention

[0004] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a fabric joint mechanism for a setting machine.

[0005] The above technical problems of the present invention are mainly solved by the following technical solutions: a fabric joint mechanism of a shaping machine, comprising a mounting plate, a lower mold is provided on the upper surface of the mounting plate, an upper mold is provided above the lower mold, two telescopic cylinders are symmetrically provided on the mounting plates on both sides of the lower mold, the protruding ends of the telescopic cylinders extend to the upper side of the mounting plate and are connected to the two ends of the upper mold, a plurality of lower wave protrusions are provided at the front end of the upper surface of the lower mold, a plurality of pins are equidistantly provided on the upper surface of the lower mold behind the lower wave protrusions, an upper wave protrusion matching the lower wave protrusion is provided at the front end of the lower surface of the upper mold, a plurality of plug holes are provided on the lower surface of the lower mold behind the upper wave protrusion, the positions of the plurality of plug holes correspond to the positions of the plurality of pins one by one, a plurality of lower wave protrusions and a plurality of upper wave protrusions are each provided with a threading hole that passes through the threading hole, and each of the lower wave protrusions and the upper wave protrusions is provided with a threading groove that passes through the threading hole;

[0006] A set of threading mechanisms is provided on the upper surface of the mounting plate on the right side of the lower die, and the threading mechanism includes a rapier, a guide frame, a support shaft, a drive motor and two limit plates. The guide frame is arranged on the right side of the lower die, the drive motor is arranged on the upper surface of the mounting plate on the right side of the guide frame, the support shaft is arranged on the mounting plate on the left rear side of the drive motor, and the two rapier limit plates are respectively arranged on the upper surfaces of the mounting plates on the left and rear sides of the drive motor.

[0007] Preferably, a guide hole is provided on the guide frame, and the guide hole is aligned with the threading hole in the lower wave protrusion. A driving wheel is fixedly connected to the driving shaft of the driving motor, and a limiting wheel is rotatably connected to the upper end of the support shaft.

[0008] Preferably, a limiting groove is provided at the upper end of the two limiting plates, the limiting grooves in the two limiting plates are arranged perpendicular to each other, and the limiting groove in the limiting plate on the left side of the driving motor is aligned with the guide hole.

[0009] Preferably, the rapier is slidably fitted in the limiting grooves on the upper ends of the two limiting plates and is simultaneously attached to the limiting wheel.

[0010] Preferably, a plurality of tooth holes are equidistantly arranged on the end surface of the rapier close to the driving motor, and driving teeth meshing with the tooth holes are arranged on the outer ring surface of the driving wheel.

[0011] Preferably, the end of the rapier is pointed, and the end of the rapier is passed through the guide hole, and a threading hole is provided at the end of the rapier.

[0012] Preferably, when the upper die and the lower die are closed, the threading hole in the lower wave protrusion and the threading hole in the upper wave protrusion are in the same straight line.

[0013] The invention has the beneficial effects that the sewing thread is inserted into the threading hole of the rapier by setting a threading mechanism, the driving motor in the threading mechanism drives the rapier to slide, the sliding of the rapier penetrates the two pieces of cloth, the sewing thread is inserted into the two pieces of cloth to connect them, and the connection between the cloths is realized;

[0014] By arranging threading holes in the upper wave convex blocks and the lower wave convex blocks of the upper die and the lower die, the threading holes are used to guide the rapier, so as to ensure that the rapier keeps moving in a straight line when passing through the cloth, avoiding deviation, thereby affecting the shaping of the cloth. By opening a threading groove that passes through the threading holes on the lower wave convex blocks and the upper wave convex blocks, the setting of the threading groove can facilitate the joints of two pieces of cloth connected by sewing thread to be detached from the upper die and the lower die. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 yes Figure 1 The enlarged schematic diagram of the middle A part;

[0017] Figure 3 yes Figure 1 Enlarged schematic diagram of part B in the middle.

[0018] In the figure: 1. Mounting plate; 2. Lower die; 3. Upper die; 4. Telescopic cylinder; 5. Lower wave protrusion; 6. Insert pin; 7. Upper wave protrusion; 8. Threading hole; 9. Threading groove; 10. Sword bar; 11. Guide frame; 12. Support shaft; 13. Drive motor; 14. Limit plate; 15. Guide hole; 16. Drive wheel; 17. Limit wheel; 18. Limit groove; 19. Tooth hole; 20. Drive tooth; 21. Threading hole; 22. Insert hole. DETAILED DESCRIPTION

[0019] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0020] Embodiment: A fabric joint mechanism for a setting machine, such as Figure 1-Figure 3 As shown, it includes a mounting plate 1, a lower mold 2 is provided on the upper surface of the mounting plate 1, an upper mold 3 is provided above the lower mold 2, two telescopic cylinders 4 are symmetrically provided on the mounting plate 1 on both sides of the lower mold 2, the protruding ends of the telescopic cylinders 4 extend to the upper side of the mounting plate 1 and are connected to the two ends of the upper mold 3, a plurality of lower wave protrusions 5 are provided at the front end of the upper surface of the lower mold 2, a plurality of pins 6 are equidistantly provided on the upper surface of the lower mold 2 behind the lower wave protrusions 5, an upper wave protrusion 7 matching the lower wave protrusion 5 is provided on the front end of the lower surface of the upper mold 3, a plurality of insertion holes 22 are provided on the lower surface of the lower mold 2 behind the upper wave protrusion 7, the positions of the plurality of insertion holes 22 correspond one by one to the positions of the plurality of insertion pins 6, and the plurality of The lower wave protrusion 5 and the multiple upper wave protrusions 7 are each provided with a threading hole 8 that passes through horizontally, and each of the lower wave protrusion 5 and the upper wave protrusion 7 is provided with a threading groove 9 that passes through the threading hole 8; a group of threading mechanisms are provided on the upper surface of the mounting plate 1 on the right side of the lower mold 2, and the threading mechanism includes a rapier 10, a guide frame 11, a support shaft 12, a drive motor 13 and two limit plates 14, the guide frame 11 is arranged on the right side of the lower mold 2, the drive motor 13 is arranged on the upper surface of the mounting plate 1 on the right side of the guide frame 11, the support shaft 12 is arranged on the mounting plate 1 on the left and rear side of the drive motor 13, and the two rapier 10 limit plates 14 are respectively arranged on the upper surface of the mounting plate 1 on the left and rear sides of the drive motor 13.

[0021] A guide hole 15 is provided on the guide frame 11, and the guide hole 15 is aligned with the threading hole 8 in the lower wave protrusion 5. A driving wheel 16 is fixedly connected to the driving shaft of the driving motor 13, and a limiting wheel 17 is rotatably connected to the upper end of the supporting shaft 12; a limiting groove 18 is provided at the upper ends of the two limiting plates 14, and the limiting grooves 18 in the two limiting plates 14 are arranged perpendicular to each other, and the limiting groove 18 in the limiting plate 14 on the left side of the driving motor 13 is aligned with the guide hole 15; the rapier 10 is slidably fitted on the two limiting plates The rapier 10 is arranged in a limiting groove 18 at the upper end of the positioning plate 14 and is also attached to the limiting wheel 17; a plurality of tooth holes 19 are equidistantly arranged on the end face of the rapier 10 close to the driving motor 13, and a driving tooth 20 meshing with the tooth holes 19 is arranged on the outer ring surface of the driving wheel 16; the end of the rapier 10 is a pointed tip, and the end of the rapier 10 is passed through the guide hole 15, and a threading hole 21 is provided at the end of the rapier 10; when the upper mold 3 and the lower mold 2 are closed, the threading hole 8 in the lower wave protrusion 5 and the threading hole 8 in the upper wave protrusion 7 are in the same straight line.

[0022] The principle of the present invention is as follows: when the joint mechanism is used, the joint mechanism is first installed at the cloth feeding end of the setting machine. When the previous cloth is about to be set, the rear end of the cloth is inserted into the pin 6 of the lower die 2, and the tail of the cloth is placed on the lower wave protrusion 5 of the lower die 2. The head of the new cloth is placed on the tail end of the previous batch of cloth on the lower die 2, and the two telescopic cylinders 4 are controlled to retract, driving the upper die 3 to press down. The cloth presents a wave shape under the squeezing of the upper wave protrusion 7 and the lower wave protrusion 5. At the same time, the end of the rapier 10 The sewing thread is inserted into the threading hole 21, and the driving motor 13 is controlled to rotate, and the rapier 10 is driven to move through the driving wheel 16. The rapier 10 is made of a flexible material, generally made of glass fiber, and has high toughness. The driving teeth 20 on the driving wheel 16 are engaged with the tooth holes 19 on the rapier 10, driving the end of the rapier 10 to move leftward. During the movement, the blade of the rapier 10 is limited by the limiting groove 18 and the limiting wheel 17 on the limiting plate 14 to ensure the accuracy of the movement. The two limiting plates 14 are perpendicular to each other. The purpose of the straight setting is to reduce the overall structure size of the threading mechanism. When the installation space is sufficient, the two limit plates 14 can be arranged on the left and right sides of the driving motor 13 in parallel. The rapier 10 can also be made of rigid material, and the limit wheel 17 is omitted. Since the end of the rapier 10 is a pointed structure, it can be easily penetrated into the cloth under the power of the driving motor 13. When the upper mold 3 and the lower mold 2 are closed, the threading hole 8 in the lower wave protrusion 5 and the threading hole 8 in the upper wave protrusion 7 are in the same straight line. The rapier 10 can be understood as moving in a deep hole during the movement process, thereby improving the movement accuracy of the rapier 10 and preventing sewing from being offset. When the rapier 10 drives the sewing thread to pass through the cloth, the drive motor 13 drives the rapier 10 to move back, and the sewing thread remains on the cloth to complete the sewing connection between the cloths. After the connection is completed, the upper mold 3 rises. Due to the setting of the threading groove 9, the cloth with the sewing thread can be easily removed from the upper mold 3 and the lower mold 2, and the shaping machine can continue to drive the cloth for shaping.

[0023] In actual use, the width of the rapier 10 is between 0.5 mm and 0.8 mm, and the head is a pointed cone, which is convenient for penetrating the cloth.

[0024] Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention should be considered to belong to the protection scope of the present invention.

Claims

1. A fabric joint mechanism for a setting machine, comprising a mounting plate (1), characterized in that: A lower mold (2) is provided on the upper surface of the mounting plate (1), an upper mold (3) is provided above the lower mold (2), two telescopic cylinders (4) are symmetrically provided on the mounting plate (1) on both sides of the lower mold (2), the protruding ends of the telescopic cylinders (4) extend to the upper side of the mounting plate (1) and are connected to the two ends of the upper mold (3), a plurality of lower wave protrusions (5) are provided on the front end of the upper surface of the lower mold (2), a plurality of pins (6) are equidistantly provided on the upper surface of the lower mold (2) behind the lower wave protrusions (5), and the upper mold (3) is provided with a plurality of pins (6) on the upper surface of the lower mold (2) at a rear side. ) is provided with an upper wave protrusion (7) cooperating with the lower wave protrusion (5) on the front end of the lower surface of the lower mold (2) at the rear side of the upper wave protrusion (7), and a plurality of insertion holes (22) are provided on the lower surface of the lower mold (2) at the rear side of the upper wave protrusion (7), and the positions of the plurality of insertion holes (22) correspond to the positions of the plurality of insertion pins (6) one by one, and the plurality of lower wave protrusions (5) and the plurality of upper wave protrusions (7) are each provided with a threading hole (8) penetrating horizontally, and each of the lower wave protrusions (5) and the upper wave protrusion (7) is provided with a threading groove (9) penetrating the threading hole (8); A set of threading mechanisms is provided on the upper surface of the mounting plate (1) on the right side of the lower mold (2), and the threading mechanism comprises a rapier (10), a guide frame (11), a support shaft (12), a drive motor (13) and two limit plates (14); the guide frame (11) is provided on the right side of the lower mold (2); the drive motor (13) is provided on the upper surface of the mounting plate (1) on the right side of the guide frame (11); the support shaft (12) is provided on the mounting plate (1) on the left rear side of the drive motor (13); and the two rapier (10) limit plates (14) are respectively provided on the upper surface of the mounting plate (1) on the left side and the rear side of the drive motor (13); The guide frame (11) is provided with a guide hole (15), the guide hole (15) is aligned with the threading hole (8) in the lower wave protrusion (5), a driving wheel (16) is fixedly connected to the driving shaft of the driving motor (13), and a limiting wheel (17) is rotatably connected to the upper end of the supporting shaft (12); A limiting groove (18) is provided at the upper end of each of the two limiting plates (14), the limiting grooves (18) in the two limiting plates (14) are arranged perpendicular to each other, and the limiting groove (18) in the limiting plate (14) on the left side of the driving motor (13) is aligned with the guide hole (15); The rapier (10) is slidably fitted in the limiting grooves (18) at the upper ends of the two limiting plates (14) and is simultaneously attached to the limiting wheel (17); A plurality of tooth holes (19) are equidistantly arranged on the end surface of the rapier (10) close to the drive motor (13), and a drive tooth (20) meshing with the tooth holes (19) is arranged on the outer ring surface of the drive wheel (16).

2. A fabric joint mechanism for a setting machine according to claim 1, characterized in that: The end of the rapier (10) is pointed, and the end of the rapier (10) is inserted into the guide hole (15), and a threading hole (21) is provided at the end of the rapier (10).

3. A fabric joint mechanism for a setting machine according to claim 1, characterized in that: When the upper die (3) and the lower die (2) are closed, the threading hole (8) in the lower wave protrusion (5) and the threading hole (8) in the upper wave protrusion (7) are on the same straight line.

Citation Information

Patent Citations

  • Velvet loom with flexible large rapier

    CN112981671A

  • Weft straightening device with deviation rectifying function

    CN113501366A